Dust reduction equipment for slag powder processing and use method thereof
By designing a dust suppression device for slag powder processing with multi-layer filter and processing components, the problems of easy clogging and inconvenient replacement of interceptor components are solved, achieving efficient filtration and automatic cleaning, extending the service life of the equipment and improving dust suppression effect.
Patent Information
- Application Number
- CN202411307248.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-19
- Publication Date
- 2025-10-28
- Estimated Expiration
- 2044-09-19
AI Technical Summary
Existing dust suppression equipment for slag powder processing suffers from problems such as easy clogging of interceptor components, inconvenient fixed connection, reduced equipment efficiency due to replacement of interceptor components, and uneven adsorption of impurities at different locations.
Design a dust suppression device for slag powder processing, which adopts a multi-layer filter and processing component, including a fine hair adsorption plate, a sponge adsorption plate and an activated carbon adsorption plate. The interception components are automatically cleaned and replaced by a rotating and moving structure to ensure uniform adsorption and efficient filtration.
It improves the filtration efficiency and operational stability of dust suppression equipment, extends the service life of interceptor components, and maintains the high-efficiency operation and dust suppression effect of the equipment.
Smart Images

Figure CN119701538B_ABST
Abstract
Description
Technical Field
[0001] This invention belongs to the technical field of slag powder processing, and more specifically, it relates to a dust suppression device for slag powder processing and its usage method. Background Technology
[0002] In the production of granulated blast furnace slag powder, the slag powder needs to be conveyed to a grinding device for grinding to obtain slag powder of a suitable particle size. During the conveying and grinding process, a significant amount of dust is typically generated, necessitating dust suppression. Dust suppression equipment usually draws air into the device, filters and intercepts the dust and slag powder in the air, and then the cleaned air is discharged and atomized with water for dust suppression. However, existing dust suppression equipment for slag powder processing has the following drawbacks:
[0003] In the existing technology, dust suppression equipment for slag powder processing usually uses a single interceptor to intercept dust. A large amount of dust will adhere to the surface of the interceptor, causing blockage. This may reduce the suction power of the dust suppression equipment, resulting in poor dust suppression and removal effect. The interceptor needs to be replaced and cleaned, which makes operation inconvenient.
[0004] In the existing technology, the dust suppression mechanism of the dust suppression equipment commonly used for slag powder processing uses multiple bolts for fixed connection. Therefore, it is necessary to disassemble and repair the interceptor and tighten multiple bolts during installation, which makes the operation inconvenient. Moreover, the dust suppression equipment for slag powder processing needs to be stopped when replacing the interceptor, thus affecting the dust suppression efficiency of the dust suppression equipment for slag powder processing.
[0005] In the prior art, in order to improve the filtration effect of air, dust suppression equipment for slag powder processing usually requires the use of multiple interceptors to perform multiple filtration and interception of slag powder and dust in the air. However, the degree of impurity adsorption by multiple interceptors at different positions is different, resulting in more impurities adsorbed on the interceptors located at the front. This leads to the frequency of cleaning and replacing several interceptors at the same time, thus affecting the use effect of dust suppression equipment for slag powder processing.
[0006] Therefore, in view of this, we have studied and improved the existing structure and its shortcomings, and provided a dust suppression device for slag powder processing and its usage method, in order to achieve a more practical and valuable purpose. Summary of the Invention
[0007] This invention provides a dust suppression device for slag powder processing and its usage method, which overcomes the above-mentioned defects in the prior art.
[0008] The purpose and effectiveness of the dust suppression equipment and its usage method for slag powder processing of the present invention are achieved by the following specific technical means:
[0009] A dust suppression device for slag powder processing includes a housing. A cover plate is fixedly mounted on the front end of the housing, and a disc is fixedly mounted on the cover plate. A filter plate is fixedly mounted on the front end of the disc. A dust extraction fan is fixedly mounted inside the disc. A first partition plate is fixedly mounted inside the housing. An air chamber is formed on the upper interior side of the housing through the first partition plate. Two second partition plates are symmetrically fixed on the lower interior side of the housing. An air inlet chamber, a processing chamber, and an air outlet chamber are formed on the lower interior side of the housing through the first partition plate and the two second partition plates. A cylinder is fixed between the two second partition plates. A cuboid is rotatably mounted inside the cylinder. Several pairs of third partition plates are provided on the outer side of the cuboid. Several filter chambers are formed inside the cylinder through the several pairs of third partition plates. Each of the filter chambers is sequentially provided with a first filter assembly, a second filter assembly, and a third filter assembly. The first filter assembly includes a first circular plate, which is rotatably connected inside the cuboid. Two first rotating blocks are symmetrically rotatably provided on the first circular plate. Two frames are symmetrically fixed on each first rotating block. An interceptor is provided between the two frames. Two clamping plates are slidably provided inside the two frames. Two pairs of springs are respectively connected between one side of the two clamping plates and the interior of the two frames. A first rotating shaft is fixed on one side of the first circular plate. A second circular plate is fixed at one end of the first rotating shaft. A rubber sleeve is fitted on the outer side of the second circular plate. The outer side of the rubber sleeve is in extrusion and friction contact with the interior of the cuboid.
[0010] In a further technical solution, two support blocks are symmetrically fixed on the upper side of the box, and a fog cannon is rotatably arranged between the two support blocks. A water tank is fixed on the upper side of the box, and a first telescopic connecting pipe is provided connecting the interior of the water tank and the interior of the fog cannon. A second telescopic connecting pipe is provided connecting the interior of the air chamber and the interior of the fog cannon.
[0011] A further technical solution is provided where a first motor is fixedly mounted at one end of the cylinder, a first rotating shaft is fixedly mounted at the output end of the first motor, the outer side of the first rotating shaft is fixedly connected to the interior of the cuboid, an air hole is provided connecting the interior of the disc to the interior of the air inlet chamber, an air inlet is provided connecting the upper filter chamber to the interior of the air inlet chamber, an air outlet is provided connecting the upper filter chamber to the interior of the air outlet chamber, and a one-way valve is provided connecting the interior of the air outlet chamber to the interior of the air chamber.
[0012] In a further technical solution, a gas detector is provided inside the air chamber, a first solenoid valve is provided inside the air chamber and connected to the inside of the second telescopic connecting pipe, and a second solenoid valve is provided inside the air chamber and connected to the inside of the air inlet chamber.
[0013] In a further technical solution, a first gear is fixedly provided on the outer side of one end of each of the first rotating blocks, and a plurality of internal gear rings are fixedly provided inside the cuboid. The inner side of each internal gear ring meshes with the outer side of the first gear. The first filter assembly has the same structure as the second and third filter assemblies. The interceptor in the first filter assembly is a fine hair adsorption plate, the interceptor in the second filter assembly is a sponge adsorption plate, and the interceptor in the third filter assembly is an activated carbon adsorption plate.
[0014] In a further technical solution, a movable plate is slidably provided on the lower side of the processing cavity, a first opening is provided in the middle of the lower side of the cylinder, and two first electric telescopic rods are symmetrically fixed on the lower side of the cylinder. The protruding ends of the two first electric telescopic rods are fixedly connected to the upper side of the movable plate, and a first processing component, a second processing component, and a third processing component are sequentially provided on the movable plate.
[0015] In a further technical solution, the first processing component includes a second rotating shaft, the outer side of which is in rotatable contact with the moving plate, an annular plate fixedly disposed on the outer side of the lower end of the second rotating shaft, the annular plate being in rotatable contact with the inside of the moving plate, a third circular plate fixedly disposed on the upper end of the second rotating shaft, two second rotating blocks symmetrically rotatably disposed on the third circular plate, two fixed plates symmetrically fixedly disposed on the upper side of each second rotating block, a plurality of second rotating shafts rotatably disposed at intervals on each fixed plate, a cleaning component fixedly disposed at one end of each second rotating shaft, and a second gear fixedly disposed at the other end of each second rotating shaft.
[0016] In a further technical solution, two adjacent second gears mesh with each other, a second electric telescopic rod is fixedly provided on one side of the lower part of the cylinder, a rack is fixedly provided on the extended end of the second electric telescopic rod, the outer side of one of the second gears meshes with one side of the rack, a second motor is fixedly provided on the upper side of the moving plate, a third gear is fixedly provided on the outer side of the second rotating shaft, a fourth gear is fixedly provided on the output end of the second motor, and the outer side of the third gear meshes with the outer side of the fourth gear.
[0017] In a further technical solution, an outlet is provided on one side of the processing cavity, a rotating plate is rotatably provided inside the outlet, and a second opening is provided on the side of the cylinder facing the outlet.
[0018] A further technical solution, a method for using a dust suppression device for slag powder processing, includes the following steps:
[0019] S1: Dust extraction and interception. The air in the workshop where slag powder is processed is drawn into the box by a dust extraction fan, which initially reduces dust in the air in the workshop. Then, the air is filtered and intercepted multiple times by the first filter component, the second filter component, and the third filter component, so that the slag powder and dust in the air are intercepted in the filter chamber.
[0020] S2: Clean the interceptors, move the filter chamber to the lower side to connect the filter chamber with the first opening, and clean the three pairs of interceptors in the first filter assembly, second filter assembly, and third filter assembly respectively through the first processing component, the second processing component, and the third processing component. The slag powder and dust in the filter chamber fall into the lower side of the processing chamber through the first opening. Then, the positions of the two interceptors are changed and the two interceptors are flipped so that one side of the two interceptors is always in front, so that the degree of impurities adsorbed on the two interceptors is the same. This is conducive to cleaning or replacing several pairs of interceptors at the same time, extending the service life of several pairs of interceptors, and improving the use effect of the dust suppression equipment for slag powder processing.
[0021] S3: Detection. The air after multiple filtrations enters the air chamber, where a gas detector detects the air. When the gas detector detects that the air in the air chamber is not up to standard, the air is returned to the air intake chamber and filtered again by the first, second, and third filter components in another filter chamber, so that clean air can enter the fog cannon.
[0022] S4: Replace the interceptor components and move the filter chamber to the second opening side. This allows for the unified replacement of the three pairs of interceptor components in the first filter assembly, second filter assembly, and third filter assembly through the outlet and the second opening, thereby maintaining the dust suppression equipment for slag powder processing to filter and intercept slag powder and dust in the air.
[0023] S5: Dust suppression. The gas detector detects the air in the air chamber, allowing clean air to enter the mist cannon along with the solution in the water tank for atomization and spraying to suppress dust, thereby further improving the dust suppression effect of the dust suppression equipment used in slag powder processing.
[0024] Compared with the prior art, the present invention has the following beneficial effects:
[0025] This invention discloses a dust suppression device for slag powder processing and its usage method. By rotating a cuboid, four filter chambers are sequentially moved to the upper side, allowing the first, second, and third filter components within each chamber to perform multiple filtration and interception functions on the intake air, thus improving the air treatment effect. Furthermore, by sequentially moving the four filter chambers to the second opening side, several pairs of intercepting elements can be replaced in a timely manner. During the replacement of these intercepting elements, the intercepting elements in other filter chambers can continue to perform their normal filtration and interception functions, without affecting the normal operation of the dust suppression device for slag powder processing and maintaining its dust suppression efficiency.
[0026] The dust suppression device for slag powder processing and its usage method of the present invention includes a first processing component, a second processing component, and a third processing component. A moving plate moves upward, causing the first, second, and third processing components to move upward. This upward movement of the moving plate causes an annular plate, a second rotating shaft, and a third circular plate to move upward. The upward movement of the third circular plate causes two pairs of fixed plates to move upward. The upward movement of the two pairs of fixed plates, in conjunction with the rotation of several cleaning components, cleans the two end faces of two intercepting components, facilitating the removal and shedding of impurities adsorbed on the two intercepting components. Thus, the first, second, and third processing components clean the three pairs of intercepting components in the first, second, and third filter components, respectively, which helps maintain the air filtration and interception effect of the three pairs of intercepting components in the first, second, and third filter components. Furthermore, by changing the position of two intercepting components, one end face of each intercepting component is always in the front position, ensuring that each pair of intercepting components is used in the same way. This facilitates uniform replacement of each pair of intercepting components, extends the service life of several pairs of intercepting components, and improves the usage effect of the dust suppression device for slag powder processing.
[0027] The dust suppression device for slag powder processing and its usage method of the present invention includes a first filter assembly, a second filter assembly, and a third filter assembly. The three pairs of intercepting elements in the first, second, and third filter assemblies are respectively a fine hair adsorption plate, a sponge adsorption plate, and an activated carbon adsorption plate, thereby performing multiple filtration and interception of slag powder and dust in the air. This improves the air treatment effect of the dust suppression device for slag powder processing, allowing clean air to enter the mist cannon and be atomized and sprayed out together with the solution for dust suppression. Furthermore, the elastic force generated by the compression of each pair of springs acts on two clamping plates, causing the two clamping plates to move towards each other and compress and fix the intercepting elements, facilitating the rapid replacement of the three pairs of intercepting elements in the first, second, and third filter assemblies. Attached Figure Description
[0028] To more clearly illustrate the technical solutions in the embodiments of the invention or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0029] The present invention will be further described below with reference to the accompanying drawings and embodiments.
[0030] Figure 1 This is a schematic diagram of the isometric structure of the present invention;
[0031] Figure 2 This is a front view structural diagram of the box body in this invention;
[0032] Figure 3 for Figure 2 Schematic diagram of the cross-sectional structure at point AA;
[0033] Figure 4 for Figure 3 A partial enlarged view of the structure at point D;
[0034] Figure 5 for Figure 3 A magnified view of the structure at point E in the middle;
[0035] Figure 6 for Figure 2 Schematic diagram of the cross-sectional structure at point BB;
[0036] Figure 7 for Figure 6 Schematic diagram of the cross-sectional structure at the CC section;
[0037] Figure 8 for Figure 7 A magnified view of the structure at point F in the middle;
[0038] Explanation of reference numerals in the attached figures:
[0039] 10. Housing 11. Cover 12. Disc 13. Filter plate 14. Water tank 15. Fog cannon 16. Support block 17. First telescopic connecting pipe 18. Second telescopic connecting pipe 19. Vacuum fan 20. Air vent 20. First partition 21. Air chamber 22. Second partition 23. Air inlet chamber 24. Processing chamber 25. Air outlet chamber 26. Cylinder 27. First motor 28. First rotating shaft 29. Cuboid 30. Air inlet 31. Air outlet 32. One-way valve 33. First filter assembly 34. Second filter assembly 35. Third filter assembly 36. First processing assembly 37. Second processing assembly 38. Third processing assembly 39. First circular plate 40. First rotating shaft 41. Second circular plate 42. Plate 42, Rubber plate 43, First rotating block 44, Frame 45, Clamping plate 46, Spring 47, First gear 48, Internal gear ring 49, Interceptor 50, First opening 51, Moving plate 52, First electric telescopic rod 53, Second rotating shaft 54, Ring plate 55, Third circular plate 56, Second rotating block 57, Fixed plate 58, Cleaning component 59, Second rotating shaft 60, Second gear 61, Rack 62, Third gear 63, Second motor 64, Fourth gear 65, Outlet 66, Rotating plate 67, Second opening 68, Third partition 69, Filter chamber 70, First solenoid valve 71, Second solenoid valve 72, Gas detector 73, Second electric telescopic rod 74. Detailed Implementation
[0040] The embodiments of the present invention will be described in further detail below with reference to the accompanying drawings and examples. The following examples are for illustrative purposes only and should not be construed as limiting the scope of the invention.
[0041] In the description of this invention, unless otherwise stated, "a plurality of" means two or more; the terms "upper," "lower," "left," "right," "inner," "outer," "front end," "rear end," "head," "tail," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing the invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the invention. Furthermore, the terms "first," "second," "third," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0042] In the description of this invention, it should be noted that, unless otherwise explicitly specified and limited, the terms "connected" and "linked" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium. Those skilled in the art can understand the specific meaning of the above terms in this invention based on the specific circumstances.
[0043] As attached Figure 1 To be continued Figure 8 As shown:
[0044] This invention provides a dust suppression device for slag powder processing and its usage method.
[0045] See attached document Figure 1 To be continued Figure 8 The system includes a housing 10, a cover plate 11 fixedly mounted at the front end of the housing 10, a disc 12 fixedly mounted on the cover plate 11, a filter plate 13 fixedly mounted at the front end of the disc 12, a dust collector 19 fixedly mounted inside the disc 12, a first partition 21 fixedly mounted inside the housing 10, an air chamber 22 separated by the first partition 21 on the upper side of the housing 10, two second partitions 23 symmetrically fixedly mounted on the lower side of the housing 10, an air inlet chamber 24, a processing chamber 25, and an air outlet chamber 26 separated by the first partition 21 and the two second partitions 23 on the lower side of the housing 10, a cylinder 27 fixedly mounted between the two second partitions 23, a cuboid 30 rotatably mounted inside the cylinder 27, several pairs of third partitions 69 mounted on the outer side of the cuboid 30, and several filter chambers 70 separated by the several pairs of third partitions 69 inside the cylinder 27. The filter chamber 70 is provided with a first filter assembly 34, a second filter assembly 35, and a third filter assembly 36 in sequence. The first filter assembly 34 includes a first circular plate 40, which is rotatably connected inside the cuboid 30. Two first rotating blocks 44 are symmetrically rotatably arranged on the first circular plate 40. Two frames 45 are symmetrically fixed on each first rotating block 44. An interceptor 50 is provided between the two frames 45. Two clamping plates 46 are slidably arranged inside the two frames 45 respectively. Two pairs of springs 47 are connected between one side of the two clamping plates 46 and the inside of the two frames 45 respectively. A first rotating shaft 41 is fixed on one side of the first circular plate 40. A second circular plate 42 is fixed at one end of the first rotating shaft 41. A rubber ring 43 is sleeved on the outside of the second circular plate 42. The outside of the rubber ring 43 is in extrusion and friction contact with the inside of the cuboid 30.
[0046] Preferably, two support blocks 16 are symmetrically fixed on the upper side of the housing 10, and a fog cannon 15 is rotatably arranged between the two support blocks 16. A water tank 14 is fixed on the upper side of the housing 10. A first telescopic connecting pipe 17 is provided between the interior of the water tank 14 and the interior of the fog cannon 15. A second telescopic connecting pipe 18 is provided between the interior of the air chamber 22 and the interior of the fog cannon 15.
[0047] Preferably, a first motor 28 is fixedly provided at one end of the cylinder 27, and a first rotating shaft 29 is fixedly provided at the output end of the first motor 28. The outer side of the first rotating shaft 29 is fixedly connected to the inside of the cuboid 30. An air hole 20 is provided inside the disc 12 and inside the air inlet chamber 24. An air inlet 31 is provided inside the filter chamber 70 located on the upper side and inside the air inlet chamber 24. An air outlet 32 is provided inside the filter chamber 70 located on the upper side and inside the air outlet chamber 26. A one-way valve 33 is provided inside the air outlet chamber 26 and inside the air chamber 22.
[0048] Preferably, a gas detector 73 is provided inside the air chamber 22, a first solenoid valve 71 is provided inside the air chamber 22 and connected to the inside of the second telescopic connecting pipe 18, and a second solenoid valve 72 is provided inside the air chamber 22 and connected to the inside of the air inlet chamber 24.
[0049] Preferably, a first gear 48 is fixedly provided on the outer side of one end of each first rotating block 44, and a plurality of internal gear rings 49 are fixedly provided inside the cuboid 30. The inner side of each internal gear ring 49 meshes with the outer side of the first gear 48. The first filter assembly 34 has the same structure as the second filter assembly 35 and the third filter assembly 36. The interceptor 50 in the first filter assembly 34 is a fine hair adsorption plate, the interceptor 50 in the second filter assembly 35 is a sponge adsorption plate, and the interceptor 50 in the third filter assembly 36 is an activated carbon adsorption plate.
[0050] Preferably, a movable plate 52 is slidably provided on the lower side of the interior of the processing cavity 25, a first opening 51 is provided in the middle of the lower side of the cylinder 27, and two first electric telescopic rods 53 are symmetrically fixed on the lower side of the cylinder 27. The protruding ends of the two first electric telescopic rods 53 are fixedly connected to the upper side of the movable plate 52. A first processing component 37, a second processing component 38, and a third processing component 39 are sequentially provided on the movable plate 52.
[0051] Preferably, the first processing component 37 includes a second rotating shaft 54, the outer side of which is in rotatable contact with the moving plate 52. An annular plate 55 is fixedly provided on the outer side of the lower end of the second rotating shaft 54, and the annular plate 55 is in rotatable contact with the inside of the moving plate 52. A third circular plate 56 is fixedly provided on the upper end of the second rotating shaft 54. Two second rotating blocks 57 are symmetrically rotatably provided on the third circular plate 56. Two fixing plates 58 are symmetrically fixed on the upper side of each second rotating block 57. A plurality of second rotating shafts 60 are rotatably provided at intervals on each fixing plate 58. A cleaning component 59 is fixedly provided at one end of each second rotating shaft 60, and a second gear 61 is fixedly provided at the other end of each second rotating shaft 60.
[0052] Preferably, two adjacent second gears 61 mesh with each other, a second electric telescopic rod 74 is fixedly provided on one side of the lower part of the cylinder 27, a rack 62 is fixedly provided on the extended end of the second electric telescopic rod 74, the outer side of one of the second gears 61 meshes with one side of the rack 62, a second motor 64 is fixedly provided on the upper side of the moving plate 52, a third gear 63 is fixedly provided on the outer side of the second rotating shaft 54, a fourth gear 65 is fixedly provided on the output end of the second motor 64, and the outer side of the third gear 63 meshes with the outer side of the fourth gear 65.
[0053] Preferably, the processing chamber 25 has an outlet 66 on one side, a rotating plate 67 is rotatably provided inside the outlet 66, and the cylinder 27 has a second opening 68 on the side facing the outlet 66.
[0054] Preferably, a method of using a dust suppression device for slag powder processing includes the following steps:
[0055] S1: Dust extraction and interception. The air in the workshop where the slag powder is processed is drawn into the housing 10 by the dust extraction fan 19, thereby performing a preliminary dust reduction effect on the air in the workshop. Then, the air is filtered and intercepted multiple times by the first filter component 34, the second filter component 35, and the third filter component 36, thereby intercepting the slag powder and dust in the air in the filter chamber 70.
[0056] S2: Clean the interceptors. Move the filter chamber 70 to the lower side so that the filter chamber 70 is connected to the first opening 51. The first processing component 37, the second processing component 38, and the third processing component 39 clean the three pairs of interceptors 50 in the first filter component 34, the second filter component 35, and the third filter component 36, respectively. The slag powder and dust in the filter chamber 70 fall into the lower side of the processing chamber 25 through the first opening 51. Then, the positions of the two interceptors 50 are changed, and the two interceptors 50 are flipped so that one side of the two interceptors 50 is always in front. This makes it easier to ensure that the degree of impurities adsorbed on the two interceptors 50 is the same. This is beneficial for cleaning or replacing several pairs of interceptors 50 at the same time, extending the service life of several pairs of interceptors 50, and improving the use effect of the dust suppression equipment for slag powder processing.
[0057] S3: Detection. The air after multiple filtrations enters the air chamber 22, where the air is detected by the gas detector 73. When the gas detector 73 detects that the air in the air chamber 22 is unqualified, the air in the air chamber 22 returns to the air intake chamber 24 and is filtered again by the first filter component 34, the second filter component 35, and the third filter component 36 in another filter chamber 70, so that clean air can enter the fog cannon 15.
[0058] S4: Replace the interceptor components by moving the filter chamber 70 to the side of the second opening 68, thereby uniformly replacing the three pairs of interceptor components 50 in the first filter assembly 34, the second filter assembly 35, and the third filter assembly 36 through the outlet 66 and the second opening 68, so as to maintain the dust suppression equipment for slag powder processing to filter and intercept slag powder and dust in the air.
[0059] S5: Dust suppression. The gas detector 73 detects the air in the air chamber 22 so that clean air and the solution in the water tank 14 can be atomized and sprayed into the mist cannon 15 to suppress dust, thereby further improving the dust suppression effect of the dust suppression equipment for slag powder processing.
[0060] Specific usage of this invention:
[0061] S1: Dust extraction and interception. The control terminal starts the dust extraction fan 19, which draws air from the slag powder processing workshop into the disc 12 for initial dust reduction. The air entering the disc 12 is initially filtered by the filter plate 13. Then, the air in the disc 12 enters the air intake chamber 24 through the air hole 20, and the air in the air intake chamber 24 enters the filter chamber 70 located on the upper side through the air intake hole 31. The air in the filter chamber 70 undergoes multiple filtration and interception through three pairs of interceptors 50 in the first filter assembly 34, the second filter assembly 35, and the third filter assembly 36, thereby intercepting the slag powder and dust in the air within the filter chamber 70. The first filter assembly 34, the second filter assembly 35, and the third filter assembly 36 each contain three pairs of intercepting elements 50: a fine hair adsorption plate, a sponge adsorption plate, and an activated carbon adsorption plate, respectively. These elements provide multiple layers of filtration to intercept slag powder and dust in the air, improving the air treatment capabilities of the dust suppression equipment used in slag powder processing. This allows clean air to enter the mist cannon 15 and be atomized and sprayed out along with the solution for dust suppression. The air, after multiple filtrations, enters the exhaust chamber 26 through the exhaust port 32. Several pairs of springs 47 are compressed, and the elastic force generated by the compression of every two pairs of springs 47 acts on two clamping plates 46, causing the two clamping plates 46 to move towards each other and compress and fix the intercepting elements 50.
[0062] S2: The interceptor is cleared. The control terminal starts the first motor 28, which drives the first rotating shaft 29 and the cuboid 30 to rotate. The rotation of the cuboid 30 causes the four filter chambers 70 to move sequentially to the lower side of the cylinder 27, so that the filter chambers 70 are connected to the first opening 51. At this time, the slag powder and dust in the filter chambers 70 fall into the lower side of the processing chamber 25 through the first opening 51. Then, the control terminal retracts the two first electric telescopic rods 53, causing the moving plate 52 to move upward, which in turn causes the annular plate 55, the second rotating shaft 54 and the third circular plate 56 to move upward. The upward movement of the third circular plate 56 causes the two pairs of fixed plates 58 to move upward. The upward movement of the fixed plates 58 causes several second rotating shafts 60, the cleaning component 59 and the second gear 61 to move upward. The second gear 61 moves upward by meshing with the outer side of one of the second gears 61 and the side of the rack 62. The movement causes one of the second gears 61 to rotate, and then the meshing of two adjacent second gears 61 causes one of the second gears 61 to rotate, thereby causing several second gears 61 to rotate. The rotation of several second gears 61 drives several second rotating shafts 60 and cleaning components 59 to rotate. The two pairs of fixed plates 58 move upward to cooperate with the rotation of several cleaning components 59, thereby cleaning the two end faces of the two intercepting components 50, so that the impurities adsorbed on the two intercepting components 50 can be cleaned and fall off. Thus, the first processing component 37, the second processing component 38, and the third processing component 39 respectively clean the three pairs of intercepting components 50 in the first filter component 34, the second filter component 35, and the third filter component 36, which helps to maintain the air filtration and interception function of the three pairs of intercepting components 50 in the first filter component 34, the second filter component 35, and the third filter component 36. In the initial state, the outer side of the upper second gear 61 meshes with one side of the rack 62. Then, the third circular plate 56 moves upward and drives several second gears 61 to move upward through two pairs of fixed plates 58. This causes the outer sides of several second gears 61 in the same vertical direction to mesh with one side of the rack 62 in sequence. This allows the several second gears 61 to maintain a rotating state while moving upward, so that the interceptor 50 can be quickly cleaned by the rotation of several cleaning parts 59, maintaining the air filtration and interception effect of several pairs of interceptor parts 50.
[0063] Secondly, the control terminal retracts the three second electric telescopic rods 74, thereby moving the three racks 62. Then, the control terminal starts the three second motors 64 in the first processing component 37, the second processing component 38, and the third processing component 39. The starting of the second motors 64 drives the fourth gear 65 to rotate. Through the outer side of the fourth gear 65 meshing with the outer side of the third gear 63, the second rotating shaft 54 and the third circular plate 56 rotate. The rotation of the third circular plate 56 drives the two pairs of fixed plates 58 to revolve. The two pairs of fixed plates 58 revolve and contact the two interceptors 50, thereby driving the first circular plate 40 to rotate. The rotation of the first circular plate 40 drives the first rotating shaft 41 and the second circular plate 42 to rotate. Through the outer side of the rubber ring 43 and the inner side of the cuboid 30, the first circular plate 40 rotates smoothly, so that the two interceptors 50 can change positions back and forth. Simultaneously, the two interceptor components 50 and the two first rotating blocks 44 revolve, driving the two first gears 48 to revolve. The two first gears 48 revolve and are fixed in place by the internal gear ring 49, thereby causing the two first rotating blocks 44 and the two interceptor components 50 to rotate. This allows the two interceptor components 50 to change positions back and forth while ensuring that one end face of each interceptor component 50 is always in the front position. This ensures that each pair of interceptor components 50 is used in the same way, which is beneficial for the unified replacement of each pair of interceptor components 50, extending the service life of several pairs of interceptor components 50 and improving the dust suppression effect of the dust suppression equipment for slag powder processing.
[0064] S3: Detection. Air from the outlet chamber 26 enters the air chamber 22 through the one-way valve 33, and then the air in the air chamber 22 is detected by the gas detector 73. When the gas detector 73 detects that the air quality in the air chamber 22 is qualified, the control terminal controls the first solenoid valve 71 to open and the second solenoid valve 72 to close, so that the air in the air chamber 22 enters the fog cannon 15 through the first solenoid valve 71 and the second telescopic connecting pipe 18. When the gas detector 73 detects that the air quality in the air chamber 22 is unqualified, the control terminal controls the second solenoid valve 72 to open and the first solenoid valve 71 to close, so that the air in the air chamber 22 returns to the inlet chamber 24 through the second solenoid valve 72, and is then re-filtered and intercepted by the first filter assembly 34, the second filter assembly 35, and the third filter assembly 36 in another filter chamber 70, so that clean air can enter the fog cannon 15. The control terminal also prompts the staff to replace the three pairs of interceptors 50 in the first filter assembly 34, the second filter assembly 35, and the third filter assembly 36 in the filter chamber 70 in a timely manner.
[0065] S4: Replace the interceptor components. The control terminal operates the two first electric telescopic rods 53 to extend, causing the moving plate 52 to move downwards. The moving plate 52 moves downwards, causing the first processing component 37, the second processing component 38, and the third processing component 39 to move downwards. Then, the control terminal operates the first motor 28 to start. The first motor 28 starts, causing the first rotating shaft 29 and the cuboid 30 to rotate. The rotation of the cuboid 30 causes the four filter chambers 70 to move sequentially to one side of the second opening 68. The operator flips the rotating plate 67 to open the outlet 66. The operator replaces three pairs of interceptor components 50 in the first filter component 34, the second filter component 35, and the third filter component 36 through the outlet 66 and the second opening 68. This maintains the dust suppression equipment for slag powder processing, which filters and intercepts slag powder and dust in the air. This facilitates the atomization and spraying of clean air and solution for dust suppression, improving the dust suppression effect of the dust suppression equipment for slag powder processing.
[0066] S5: Dust suppression. Air in the air chamber 22 enters the mist cannon 15 through the first solenoid valve 71 and the second telescopic connecting pipe 18, and the solution in the water tank 14 also enters the mist cannon 15 for atomization and spraying to suppress dust, thereby further improving the dust suppression effect of the dust suppression equipment for slag powder processing.
[0067] The present invention discloses a dust suppression device for slag powder processing and its method of use. By rotating a cuboid 30, four filter chambers 70 are moved sequentially to the upper side, allowing the first filter assembly 34, second filter assembly 35, and third filter assembly 36 within the four filter chambers 70 to sequentially perform multiple filtration and interception functions on the intake air, thereby improving the air treatment effect. Furthermore, by sequentially moving the four filter chambers 70 to the side of the second opening 68, several pairs of intercepting elements 50 can be replaced in a timely manner. During the replacement of these pairs of intercepting elements 50, the pairs of intercepting elements 50 in other filter chambers 70 can continue to perform their normal filtration and interception functions, without affecting the normal operation of the dust suppression device for slag powder processing, thus maintaining the dust suppression efficiency of the device.
[0068] The dust suppression device for slag powder processing and its usage method of the present invention are provided with a first filter assembly 34, a second filter assembly 35, and a third filter assembly 36. The three pairs of intercepting elements 50 in the first filter assembly 34, the second filter assembly 35, and the third filter assembly 36 are respectively a fine hair adsorption plate, a sponge adsorption plate, and an activated carbon adsorption plate, thereby performing multiple filtration and interception of slag powder and dust in the air. This improves the air treatment effect of the dust suppression device for slag powder processing, allowing clean air to enter the mist cannon 15 and be atomized and sprayed out together with the solution for dust suppression. Furthermore, the elastic force generated by the compression of each pair of springs 47 acts on two clamping plates 46, causing the two clamping plates 46 to move towards each other and compress and fix the intercepting elements 50, facilitating the rapid replacement of the three pairs of intercepting elements 50 in the first filter assembly 34, the second filter assembly 35, and the third filter assembly 36.
[0069] The dust suppression device for slag powder processing and its usage method of the present invention includes a first processing component 37, a second processing component 38, and a third processing component 39. A moving plate 52 moves upward, causing the first processing component 37, the second processing component 38, and the third processing component 39 to move upward. The upward movement of the moving plate 52 causes the annular plate 55, the second rotating shaft 54, and the third circular plate 56 to move upward. The upward movement of the third circular plate 56 causes two pairs of fixed plates 58 to move upward. The upward movement of the two pairs of fixed plates 58, in conjunction with the rotation of several cleaning components 59, cleans the two end faces of the two intercepting components 50, facilitating the removal and removal of impurities adsorbed on the two intercepting components 50, thereby achieving dust suppression. The first processing component 37, the second processing component 38, and the third processing component 39 clean the three pairs of interceptors 50 in the first filter component 34, the second filter component 35, and the third filter component 36, respectively. This helps maintain the air filtration and interception function of the three pairs of interceptors 50 in the first filter component 34, the second filter component 35, and the third filter component 36. Furthermore, by changing the position of two interceptors 50, one end face of each interceptor 50 is always in the front, so that each pair of interceptors 50 is used in the same way. This facilitates the unified replacement of each pair of interceptors 50, extends the service life of several pairs of interceptors 50, and improves the dust suppression equipment for slag powder processing.
[0070] The embodiments of the present invention are given for illustrative and descriptive purposes only, and are not intended to be exhaustive or to limit the invention to the forms disclosed. Many modifications and variations will be apparent to those skilled in the art. The embodiments were chosen and described in order to better illustrate the principles and practical application of the invention, and to enable those skilled in the art to understand the invention and to design various embodiments with various modifications suitable for a particular purpose.
Claims
1. A dust suppression device for slag powder processing, characterized in that: The box includes a housing, a cover plate fixedly mounted on the front end of the housing, a disc fixedly mounted on the cover plate, a filter plate fixedly mounted on the front end of the disc, a dust collector fixedly mounted inside the disc, a first partition fixedly mounted inside the housing, an air chamber separated by the first partition on the upper side of the housing, two second partitions symmetrically fixedly mounted on the lower side of the housing, an air inlet chamber, a processing chamber, and an air outlet chamber separated by the first partition and the two second partitions on the lower side of the housing, a cylinder fixedly mounted between the two second partitions, a cuboid rotatably mounted inside the cylinder, several pairs of third partitions on the outer side of the cuboid, and several filter chambers separated by the several pairs of third partitions inside the cylinder. The filter chamber is provided with a first filter assembly, a second filter assembly, and a third filter assembly in sequence. The first filter assembly includes a first circular plate, which is rotatably connected inside the cuboid. Two first rotating blocks are symmetrically rotatably arranged on the first circular plate. Two frames are symmetrically fixed on each first rotating block. An interceptor is provided between the two frames. Two clamping plates are slidably arranged inside the two frames respectively. Two pairs of springs are connected between one side of the two clamping plates and the inside of the two frames respectively. A first rotating shaft is fixed on one side of the first circular plate. A second circular plate is fixed at one end of the first rotating shaft. A rubber sleeve is fitted on the outer side of the second circular plate. The outer side of the rubber sleeve is in extrusion and friction contact with the inside of the cuboid. A first gear is fixedly provided on the outer side of one end of each of the first rotating blocks. A plurality of internal gear rings are fixedly provided inside the cuboid. The inner side of each internal gear ring meshes with the outer side of the first gear. The first filter assembly has the same structure as the second filter assembly and the third filter assembly. The interceptor in the first filter assembly is a fine hair adsorption plate. The interceptor in the second filter assembly is a sponge adsorption plate. The interceptor in the third filter assembly is an activated carbon adsorption plate. A movable plate is slidably provided on the lower side of the interior of the processing chamber. A first opening is provided in the middle of the lower side of the cylinder. Two first electric telescopic rods are symmetrically fixed on the lower side of the cylinder. The protruding ends of the two first electric telescopic rods are fixedly connected to the upper side of the movable plate. A first processing component, a second processing component, and a third processing component are sequentially provided on the movable plate. The first processing component includes a second rotating shaft, the outer side of which is in rotatable contact with the moving plate. An annular plate is fixedly provided on the outer side of the lower end of the second rotating shaft, and the annular plate is in rotatable contact with the inside of the moving plate. A third circular plate is fixedly provided on the upper end of the second rotating shaft. Two second rotating blocks are symmetrically rotatably provided on the third circular plate. Two fixed plates are symmetrically fixed on the upper side of each second rotating block. A plurality of second rotating shafts are rotatably provided at intervals on each fixed plate. A cleaning component is fixedly provided at one end of each second rotating shaft, and a second gear is fixedly provided at the other end of each second rotating shaft. Two adjacent second gears mesh with each other. A second electric telescopic rod is fixedly provided on one side of the lower part of the cylinder. A rack is fixedly provided on the extended end of the second electric telescopic rod. The outer side of one of the second gears meshes with one side of the rack. A second motor is fixedly provided on the upper side of the moving plate. A third gear is fixedly provided on the outer side of the second rotating shaft. A fourth gear is fixedly provided on the output end of the second motor. The outer side of the third gear meshes with the outer side of the fourth gear.
2. The dust suppression equipment for slag powder processing according to claim 1, characterized in that: Two support blocks are symmetrically fixed on the upper side of the box, and a fog cannon is rotatably arranged between the two support blocks. A water tank is fixed on the upper side of the box. A first telescopic connecting pipe is provided between the inside of the water tank and the inside of the fog cannon. A second telescopic connecting pipe is provided between the inside of the air chamber and the inside of the fog cannon.
3. The dust suppression equipment for slag powder processing according to claim 2, characterized in that: One end of the cylinder is fixedly equipped with a first motor, the output end of the first motor is fixedly equipped with a first rotating shaft, the outer side of the first rotating shaft is fixedly connected to the interior of the cuboid, the interior of the disc is connected to the interior of the air inlet chamber and is provided with an air hole, the upper filter chamber is connected to the interior of the air inlet chamber and is provided with an air inlet hole, the upper filter chamber is connected to the interior of the air outlet chamber and is provided with an air outlet hole, and the interior of the air outlet chamber is connected to the interior of the air chamber and is provided with a one-way valve.
4. The dust suppression equipment for slag powder processing according to claim 3, characterized in that: The gas chamber is equipped with a gas detector, and the gas chamber is connected to the interior of the second telescopic connecting pipe with a first solenoid valve. The gas chamber is connected to the interior of the air inlet chamber with a second solenoid valve.
5. The dust suppression equipment for slag powder processing according to claim 1, characterized in that: The processing chamber has an outlet on one side, and a rotating plate is rotatably installed inside the outlet. The cylinder has a second opening on the side facing the outlet.
6. A method of using a dust suppression device for slag powder processing, based on the dust suppression device for slag powder processing according to any one of claims 1-5, characterized in that, Includes the following steps: S1: Dust extraction and interception. The air in the workshop where slag powder is processed is drawn into the box by a dust extraction fan, which initially reduces dust in the air in the workshop. Then, the air is filtered and intercepted multiple times by the first filter component, the second filter component, and the third filter component, so that the slag powder and dust in the air are intercepted in the filter chamber. S2: Clean the interceptors, move the filter chamber to the lower side to connect the filter chamber with the first opening, and clean the three pairs of interceptors in the first filter assembly, second filter assembly, and third filter assembly respectively through the first processing component, the second processing component, and the third processing component. The slag powder and dust in the filter chamber fall into the lower side of the processing chamber through the first opening. Then, the positions of the two interceptors are changed and the two interceptors are flipped so that one side of the two interceptors is always in front, so that the degree of impurities adsorbed on the two interceptors is the same. This is conducive to cleaning or replacing several pairs of interceptors at the same time, extending the service life of several pairs of interceptors, and improving the use effect of the dust suppression equipment for slag powder processing. S3: Detection. The air after multiple filtrations enters the air chamber, where a gas detector detects the air. When the gas detector detects that the air in the air chamber is not up to standard, the air is returned to the intake chamber and filtered again by the first, second, and third filter components in another filter chamber, so that clean air can enter the fog cannon. S4: Replace the interceptor components and move the filter chamber to the second opening side. This allows for the unified replacement of the three pairs of interceptor components in the first filter assembly, second filter assembly, and third filter assembly through the outlet and the second opening, thereby maintaining the dust suppression equipment for slag powder processing to filter and intercept slag powder and dust in the air. S5: Dust suppression. The gas detector detects the air in the air chamber, allowing clean air to enter the mist cannon along with the solution in the water tank for atomization and spraying to suppress dust, thereby further improving the dust suppression effect of the dust suppression equipment used in slag powder processing.
Citation Information
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