LED lamp bead and dispensing equipment and method for lamp bead packaging
By designing and cleaning components in the dispensing equipment and using the cooperation of wave boards and elastic telescopic components, the problem of easy dripping or adhesion of the dispensing head glue is solved, and the continuity and accuracy of the dispensing process are achieved, extending the service life of the equipment.
Patent Information
- Application Number
- CN202411824038.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-12
- Publication Date
- 2025-03-28
AI Technical Summary
When existing dispensing equipment moves frequently, the glue on the dispensing head is prone to dripping or sticking, affecting the continuity and accuracy of the dispensing process.
A dispensing equipment for lamp bead packaging is designed, and the cleaning components include upper and lower ply. Through the cooperation of the wave board and the elastic telescopic component, real-time cleaning of the glue head of the spot gun is achieved.
Effectively prevent glue from sticking, achieve continuity and accuracy of the dispensing process, extend the service life of the equipment, and improve the dispensing efficiency.
Smart Images

Figure CN119702341A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to glue dispensing equipment, in particular to an LED lamp bead, and glue dispensing equipment and a method for packaging the lamp bead. Background Art
[0002] LED lamp beads are solid light-emitting devices that can convert electrical energy into light energy. They have the characteristics of small size and low power consumption. The production process of LED lamp beads includes multiple steps such as crystal expansion, back glue, crystal bonding, crystal fixing, wire bonding, initial testing, glue dispensing, curing, total testing, light splitting, and testing and warehousing. These steps together ensure the quality and performance of LED lamp beads.
[0003] Among them, glue dispensing equipment is widely used in the field of LED lamp bead packaging. It can be used to apply the prepared AB glue to the bound LED chips in an appropriate amount to realize the packaging of LED lamp beads. In actual use, since the glue dispensing equipment needs to move left and right, front and back to dispense glue to LED lamp beads in different areas, the frequent and rapid movement will cause the glue on the glue dispensing head to drip or stick easily, affecting the next glue dispensing. Summary of the invention
[0004] In order to solve the problems raised in the background technology, the purpose of the present invention is to provide a dispensing device for lamp bead packaging, which is provided with a cleaning component, including an upper splint and a lower splint, wherein the upper splint has a sharp tooth structure and a first guide groove, and the lower splint has a second guide groove and a receiving groove. When the dispensing gun completes a row of dispensing and moves to the next row, the upper splint will scrape and clean the glue outlet head of the dispensing gun under the action of the wave plate; secondly, with the cooperation of the wave plate and the upper splint, as well as the action of the elastic telescopic component, the upper splint can make a wave-like lateral reciprocating motion with the movement of the glue pump, so as to achieve the purpose of cleaning the glue outlet head of the dispensing gun.
[0005] To achieve the above-mentioned purpose, a glue dispensing device for lamp bead packaging is provided, which includes a driving device, a mounting frame is arranged on the driving device, and also includes a conveying device with a conveyor belt structure, the conveyor belt passes through the driving device, a lamp bead board is conveyed on the conveyor belt, a plurality of lamp beads are arranged in a matrix on the lamp bead board, a plurality of glue pumps are slidably connected to the mounting frame, a support frame is slidably connected to the side of the glue pump close to the conveyor belt, a glue dispensing gun for dispensing glue on the lamp beads on the lamp bead board is arranged on the support frame, a driving device for driving the glue dispensing gun, the support frame and the glue pump to move longitudinally and transversely, frontward, rearward, leftward and rightward respectively is arranged in the driving device, a fixing plate for aligning and fixing the lamp bead board is arranged on the mounting frame, a plurality of fixing grooves are opened on the fixing plate, and the fixing grooves correspond to the number of columns of the lamp beads arranged in a matrix on the lamp bead board; The glue pump is also provided with a cleaning component that moves laterally with the glue pump and is used to clean the glue outlet of the glue dispensing gun. The cleaning component includes a lower clamping plate fixed on the glue pump, the lower clamping plate is located directly below the glue outlet of the glue dispensing gun at the initial position, an upper clamping plate is slidably arranged on the lower clamping plate, and a plurality of teeth are arranged on the lower clamping plate and the upper clamping plate, and a notch is formed between the plurality of teeth; In the initial state, the notches of the lower clamping plate and the upper clamping plate are aligned to form a through opening, and the glue outlet head of the glue dispensing gun is located directly above the through opening; The fixing plate is symmetrically provided with mounting plates on both sides, wherein a corrugated plate is provided on one mounting plate, one side of the upper clamping plate is in contact with the corrugated plate, and an elastic telescopic component is provided on the upper clamping plate on the other side, and the elastic telescopic component is slidably connected with the other mounting plate; After glue dispensing of a horizontal row of lamp beads is completed, the glue pump drives the lower clamping plate to move to the next row, and the upper clamping plate reciprocates horizontally in a wave-like manner on the wave plate to clean the glue outlet head of the glue dispensing gun.
[0006] As a further improvement of the present technical solution, connecting rods are provided on both sides of the lower clamping plate, and the lower clamping plate is fixedly connected to the glue pump through the connecting rods. A receiving groove is detachably connected to the side of the lower clamping plate away from the teeth, which is used to store the glue stuck to the glue discharge head after cleaning, and the receiving groove is provided with a plurality of collecting ports corresponding to the center positions of the notches.
[0007] As a further improvement of the present technical solution, a second guide groove is provided on the lower clamping plate between two teeth, and the second guide groove is connected to the collecting port for the glue to flow in. The second guide groove is inclined, and one end away from the collecting port is higher than the other end.
[0008] As a further improvement of the technical solution, the teeth of the upper clamping plate and the teeth of the lower clamping plate are matched, and the side of the teeth of the upper clamping plate away from the corrugated plate is sharp, and a first guide groove is provided on the upper clamping plate at the position of the teeth, the first guide groove is matched with the second guide groove, and when the teeth of the upper clamping plate are located at the notch of the lower clamping plate, the first guide groove and the second guide groove are connected; The length of the first guide groove exceeds that of the second guide groove, the exceeding portion is located on the teeth of the upper clamping plate, and the bottom end of the portion of the first guide groove exceeding the second guide groove is inclined to facilitate the flow of fallen glue into the second guide groove.
[0009] Preferably, the glue discharge head of the glue dispensing gun is smaller than the notch and is located on the side of the corrugated plate just above the notch; one end of the first guide groove on the teeth of the upper splint is adapted to the sharp structure of the teeth of the upper splint; and when the glue discharge head of the glue dispensing gun returns to its initial position, its bottom end is flush with an edge of the first guide groove away from the sharp side; when the first guide groove is connected to the second guide groove, the part of the first guide groove on the teeth of the upper splint passes over the glue discharge head.
[0010] As a further improvement of the technical solution, the distance that the dispensing gun moves each time along the conveying direction, the interval between the notches and the interval between the first guide grooves are adapted to the interval between the lamp beads arranged in adjacent rows on the lamp bead board.
[0011] Preferably, the two ends of the upper clamp are respectively fixedly connected with a second push rod and a first push rod, the second push rod is in contact with the wave plate, the convex parts of two adjacent waves of the wave plate are adapted to the distance between adjacent horizontal rows of lamp beads on the lamp bead plate, and the distance that the wave plate lifts the second push rod to move horizontally is adapted to the distance between the two adjacent notches.
[0012] As a further improvement of the present technical solution, the elastic contraction component includes a slide rail fixedly connected to the other mounting plate away from the wave plate, a contraction box is slidably connected to the slide rail, a push plate is slidably connected in the contraction box, a spring is fixed in the contraction box, one end of the spring is fixedly connected to the push plate, and the other end is fixedly connected to the contraction box, the push plate is fixedly connected to the first push rod, the thrust of the spring can cause the upper clamping plate to reset, and the length of the contraction box is adapted to the distance between two adjacent notches.
[0013] The second object of the present invention is to provide an LED lamp bead, which includes a lamp part, a wire part, a PCB board and a packaging layer, and the lamp part, the wire part, the PCB board and the packaging layer are arranged in sequence from bottom to top, and the packaging layer is packaged by the dispensing equipment used for lamp bead packaging.
[0014] The third object of the present invention is to provide a working method for the above-mentioned glue dispensing device for lamp bead packaging, comprising the following method steps: S1. When the lamp bead board is transferred to the bottom of the fixed plate, the lamp bead board is fixed under the fixed plate, and each column of lamp beads corresponds to the fixed groove; S2, the driving device drives the glue pump and the glue gun to move forward, glue the first row of a column of lamp beads, and then move forward along the corrugated plate to glue the second row. At this time, the upper clamping plate will slide on the corrugated plate through the second push rod, and when passing the convex part of the corrugated plate, it will push the upper clamping plate to move toward the shrink box; S3, during the movement of the upper clamping plate, a higher edge in the inclined structure of the first guide groove will pass over the glue outlet of the glue dispensing gun and scrape off the glue at the glue outlet; S4. The scraped glue will fall into the second guide groove through the first guide groove, and finally flow into the receiving groove for temporary storage.
[0015] Compared with the prior art, the present invention has the following beneficial effects: 1. In the LED lamp bead, the glue dispensing equipment and method for lamp bead packaging, by setting the linkage between the cleaning component and the glue pump, when the glue pump drives the glue dispensing gun to move to the next row for glue dispensing, it will simultaneously drive the upper clamping plate to move back and forth in a wave-like lateral manner on the wave plate, which is conducive to real-time cleaning of the glue discharge head of the glue dispensing gun to prevent glue adhesion, thereby achieving the continuity and accuracy of the glue dispensing process; secondly, by setting the cooperation between the wave plate and the elastic shrinkage component, the wave-like structure of the wave plate plus the elastic force of the elastic shrinkage component, the upper clamping plate will clean and reset the glue discharge head of the glue dispensing gun every time the glue pump moves forward, ensuring the stability and reliability of the cleaning component, thereby improving the accuracy and efficiency of glue dispensing.
[0016] 2. In the LED lamp bead, glue dispensing equipment and method for lamp bead packaging, by setting a connection between the receiving groove and the lower clamping plate, the cleaned glue is introduced into the receiving groove for temporary storage, which is convenient for subsequent unified cleaning and recycling, and convenient for handling the cleaned glue, reducing the pollution of glue to the equipment, thereby extending the service life of the equipment.
[0017] 3. In the LED lamp bead, the glue dispensing equipment and method for lamp bead packaging, by setting the sharp teeth of the upper splint and the inclined structure of the first guide groove, the sharp teeth of the upper splint can cut the glue drawing, and the inclined structure of the first guide groove is convenient for scraping the adhered glue and introducing it into the receiving groove, which is convenient for efficiently cleaning the glue adhered to the glue head, reducing glue residue, and thus ensuring the glue dispensing quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 It is a schematic structural diagram of the conveying device of the present invention; Figure 3 for Figure 2 A magnified view of the structure at center A; Figure 4 for Figure 2 A magnified view of the structure at B in the middle; Figure 5 It is a structural schematic diagram of the fixing plate of the present invention; Figure 6 for Figure 5 A magnified view of the structure at C in the middle; Figure 7 A top view of the structure of the fixing plate of the present invention; Figure 8 This is a structural schematic diagram of a cleaning assembly of the present invention; Fig. 9 It is a structural cross-sectional view of the shrink box of the present invention; Fig.10 It is a partial structural schematic diagram of the upper clamping plate of the present invention; Fig.11 It is a partial structural schematic diagram of the lower clamping plate of the present invention; Fig.12 This is the second structural schematic diagram of the cleaning component of the present invention.
[0019] The meaning of each number in the figure is: 1. Driving device; 2. Mounting frame; 3. Conveyor belt; 4. Lamp bead board; 5. Glue gun; 6. Support frame; 7. Glue pump; 8. Conveying device; 9. Fixing plate; 10. Fixing groove; 11. Lamp bead; 12. Mounting plate; 13. Lower clamping plate; 14. Upper clamping plate; 15. Receiving groove; 16. Slide rail; 17. Retraction box; 18. First push rod; 19. Corrugated plate; 20. Second push rod; 26. First guide groove; 27. Second guide groove; 28. Collecting port; 29. Exhaust pipe; 30. Nozzle; 31. Connecting rod; 32. Push plate; 33. Spring; 34. Notch. DETAILED DESCRIPTION
[0020] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0021] The existing glue dispensing equipment has the problem that the glue head is easily adhered to the glue.
[0022] To this end, the present invention provides a dispensing device for lamp bead packaging, see Figure 1-Figure 3As shown, it includes a driving device 1, on which a mounting frame 2 is arranged, and also includes a conveying device 8 with a conveyor belt 3 structure, the conveyor belt 3 passes through the inside of the driving device 1, and a lamp bead board 4 is conveyed on the conveyor belt 3, on which a plurality of lamp beads 11 are arranged in a matrix, a plurality of glue pumps 7 are slidably connected to the mounting frame 2, and the glue pump 7 is slidably connected to a support frame 6 on the side close to the conveyor belt 3, and a glue gun 5 for gluing the lamp beads 11 on the lamp bead board 4 is arranged on the support frame 6, and a driving device for driving the glue gun 5, the support frame 6 and the glue pump 7 to move longitudinally and transversely, frontward, rearward, leftward and rightward respectively is arranged in the driving device 1, and a fixing plate 9 for aligning and fixing the lamp bead board 4 is arranged on the mounting frame 2, and a plurality of fixing grooves 10 are opened on the fixing plate 9, and the fixing grooves 10 correspond to the number of columns of the lamp beads 11 arranged in a matrix on the lamp bead board 4.
[0023] Specifically, Figure 2-Figure 6 As shown, the glue pump 7 is also provided with a cleaning component that moves laterally with the glue pump 7, and is used to clean the glue outlet of the glue dispensing gun 5. The cleaning component includes a lower clamping plate 13 fixed on the glue pump 7, and the lower clamping plate 13 is located directly below the glue outlet of the glue dispensing gun 5 at the initial position. An upper clamping plate 14 is slidably provided on the lower clamping plate 13, and a plurality of teeth are provided on the lower clamping plate 13 and the upper clamping plate 14, and a notch 34 is formed between the plurality of teeth; in the initial state, the notches 34 of the lower clamping plate 13 and the upper clamping plate 14 are aligned to form a through opening, and the glue dispensing gun 5 The glue outlet head is located just above the through opening; mounting plates 12 are symmetrically arranged on both sides of the fixing plate 9, one of the mounting plates 12 is provided with a corrugated plate 19, one side of the upper clamping plate 14 is in contact with the corrugated plate 19, and the other side of the upper clamping plate 14 is provided with an elastic telescopic component, which is slidably connected to the other mounting plate 12; after the glue is dispensed on a horizontal row of lamp beads 11, the glue pump 7 drives the lower clamping plate 13 to move to the next row, and the upper clamping plate 14 reciprocates horizontally in a wave-like manner on the corrugated plate 19, which is used to clean the glue outlet head of the glue dispensing gun 5.
[0024] It can be seen that after the glue dispensing gun 5 is retracted after dispensing the glue, it moves to the next row under the drive of the glue pump 7, which will drive the upper clamping plate 14 to move on the wave plate 19. Due to its wave-like structure and the elastic force of the elastic contraction component, the upper clamping plate 14 will scrape off the glue that may be stuck to the glue outlet head of the glue dispensing gun 5 every time the glue pump 7 moves forward, and then reset.
[0025] Among them, Figure 3-Figure 4 As shown, connecting rods 31 are arranged on both sides of the lower clamping plate 13, and the lower clamping plate 13 is fixedly connected to the glue pump 7 through the connecting rods 31. A receiving groove 15 is detachably connected to the side of the lower clamping plate 13 away from the teeth, which is used to store the glue adhered to the glue discharge head after cleaning. The receiving groove 15 is provided with a plurality of collecting ports 28 corresponding to the center positions of the notches 34. Secondly, for the lower clamping plate 13, see Fig.12As shown, a second guide groove 27 is provided between two teeth on the lower clamping plate 13, and the second guide groove 27 is connected to the collecting port 28. The second guide groove 27 is inclined, and the end away from the collecting port 28 is higher, so that the inflowing glue can smoothly flow into the collecting port 28 and then enter the receiving groove 15.
[0026] Further, such as Figure 3-Figure 4 and Figure Figure 11-Figure 12 As shown, the teeth of the upper clamping plate 14 match the teeth of the lower clamping plate 13, and the side of the teeth of the upper clamping plate 14 away from the corrugated plate 19 is a sharp structure, and a first guide groove 26 is provided through the upper clamping plate 14 at the position of the teeth, and the first guide groove 26 matches the second guide groove 27, and when the teeth of the upper clamping plate 14 are located at the notch 34 of the lower clamping plate 13, the first guide groove 26 and the second guide groove 27 are connected; It is worth adding that the length of the first guide groove 26 exceeds the second guide groove 27, the exceeding part is located on the teeth of the upper clamping plate 14, and the bottom end of the part of the first guide groove 26 exceeding the second guide groove 27 is inclined to facilitate the flow of fallen glue into the second guide groove 27; and the end of the first guide groove 26 located on the teeth of the upper clamping plate 14 is adapted to the sharp structure of the teeth of the upper clamping plate 14, and when the glue discharge head of the glue dispensing gun 5 returns to its initial position, its bottom end is flush with an edge of the first guide groove 26 away from the sharp side; secondly, the glue discharge head of the glue dispensing gun 5 is smaller than the notch 34, and is located on the side of the corrugated plate 19 directly above the notch 34, that is, it is not located directly above the middle of the notch 34, but has a certain offset, so that when the first guide groove 26 is connected to the second guide groove 27, The part of the first guide groove 26 located on the teeth of the upper clamp plate 14 passes over the glue discharge head. It can be concluded that when the glue discharge head of the glue dispensing gun 5 moves to the initial position and advances to the next row driven by the glue pump 7, the higher edge of the first guide groove 26 on the upper clamp plate 14 will pass over the bottom of the glue discharge head and scrape the adhered glue into the part of the first guide groove 26 located on the teeth, and then flow into the second guide groove 27 and then into the receiving groove 15. After the work is completed, the receiving groove 15 can be disassembled and cleaned and recycled. It should be noted here that the cleaning component can only clean most of the adhered glue, and it is inevitable that some of it will enter the lower clamp plate 13 and the upper clamp plate 14. Therefore, the lower fixing plate 9 not only plays the role of fixing the lamp bead plate 4, but also can reduce the risk of some glue falling on the lamp bead 11.
[0027] Therefore, it is necessary to set the teeth of the upper clamping plate 14 to be an inclined structure, that is, it is necessary to set the part away from the corrugated plate 19 to be a sharp structure. First, some glue wire drawing can be cut off. Then, since the first guide groove 26 also becomes an inclined structure, the edge of the higher end of the first guide groove 26 can be used as a scraper to scrape the glue head. Second, it is convenient for the glue to be scraped into the first guide groove 26. The lower end of the inclined structure can provide a higher activity space for the glue to stick, preventing some glue from sticking too long, that is, If there is a wire drawing, it will first be cut off by the sharp teeth of the upper clamping plate 14 and the teeth of the lower clamping plate 13, and then the larger glue in the shape of beads or strips will be injected into the part of the first guide groove 26 located on the teeth, and then gradually pass through the glue head on the higher edge of the first guide groove 26 for scraping, and then the glue falls into the first guide groove 26, that is, the glue head is located on one side of the first guide groove 26 at this time; then the glue pump 7 continues to move forward, and the upper clamping plate 14 is reset. The specific reciprocating operation of the upper clamping plate 14 is described below: The distance that the glue gun 5 moves each time along the conveying direction, the interval between adjacent notches 34 and the interval between adjacent first guide grooves 26 are adapted to the interval between the lamp beads 11 arranged in adjacent rows on the lamp bead plate 4 .
[0028] See also Figure 4 , Figure 6 , Figure 7 and Figure 10-12 As shown, the two ends of the upper clamping plate 14 are respectively fixedly connected with the second push rod 20 and the first push rod 18, the second push rod 20 fits with the wave plate 19, the convex parts of two adjacent waves of the wave plate 19 are adapted to the distance between the adjacent horizontal rows of lamp beads 11 on the lamp bead plate 4, and the distance of the lateral movement of the second push rod 20 lifted by the wave plate 19 is adapted to the distance between the two adjacent notches 34; and the upper clamping plate 14 mentioned above works under the cooperation of the elastic contraction component, wherein the elastic contraction component includes a slide rail 16, and the slide rail 16 is fixedly connected to the wave plate 19 away from the wave plate 19 On the other mounting plate 12, a contraction box 17 is slidably connected to the slide rail 16, a push plate 32 is slidably connected in the contraction box 17, a spring 33 is fixed in the contraction box 17, one end of the spring 33 is fixedly connected to the push plate 32, and the other end is fixedly connected to the contraction box 17, the push plate 32 is fixedly connected to the first push rod 18, the thrust of the spring 33 can cause the upper clamping plate 14 to reset, and the length of the contraction box 17 is adapted to the distance between the two adjacent notches 34, that is, the distance that the push plate 32 can move in the contraction box 17 is greater than the distance between the two adjacent notches 34.
[0029] It can be seen from this that the second push rod 20 slides on the corrugated plate 19, and when it slides to the convex part, the upper splint 14 is pushed to the other side due to its structure, and then the first push rod 18 at the other end of the upper splint 14 will be squeezed into the contraction box 17, and then the lower splint 13 moves forward again, and the second push rod 20 on the upper splint 14 is inserted into the concave part, and the upper splint 14 is reset by the elastic force of the spring 33 in the contraction box 17, completing the cleaning of the glue head; it is necessary to sort out the working process in a brief way here, that is, dispensing - the dispensing gun 5 rises - the dispensing gun 5 moves to the next row - the second push rod 20 moves from the concave part to the convex part - the glue head cleaning is completed - the dispensing gun 5 moves to the next row - at this time the second push rod 20 is located in the concave part again.
[0030] The second object of the present invention is to provide an LED lamp bead 11, which includes a lamp part, a wire part, a PCB board and a packaging layer, and the lamp part, the wire part, the PCB board and the packaging layer are arranged in sequence from bottom to top, and the packaging layer is packaged by the above-mentioned dispensing equipment for lamp bead packaging.
[0031] The third object of the present invention is to provide a working method for the above-mentioned glue dispensing device for lamp bead packaging, comprising the following method steps: S1. When the lamp bead board 4 is transferred to the bottom of the fixing plate 9, the lamp bead board 4 is fixed under the fixing plate 9, and each row of lamp beads 11 corresponds to the fixing groove 10; S2, the driving device drives the glue pump 7 and the glue gun 5 to move forward, glue the first row of a certain column of lamp beads 11, and then move forward along the corrugated plate 19 to glue the second row. At this time, the upper clamping plate 14 will slide on the corrugated plate 19 through the second push rod 20, and when passing the convex part of the corrugated plate 19, it will push the upper clamping plate 14 to move toward the shrink box 17; S3, during the movement of the upper clamping plate 14, a higher edge of the inclined surface structure of the first guide groove 26 will pass over the glue outlet of the glue dispensing gun 5 and scrape off the glue at the glue outlet; S4. The scraped glue will fall into the second guide groove 27 through the first guide groove 26, and finally flow into the receiving groove 15 for temporary storage.
[0032] In summary, the problem that the glue head of the existing glue dispensing equipment is easily adhered to glue is effectively solved.
[0033] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the present invention and are not intended to limit the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention. The scope of protection of the present invention is defined by the attached claims and their equivalents.
Claims
1. A glue dispensing device for lamp bead packaging, comprising a driving device (1), a mounting frame (2) being arranged on the driving device (1), and a conveying device (8) having a conveyor belt (3) structure, wherein the conveyor belt (3) passes through the interior of the driving device (1), a lamp bead board (4) being conveyed on the conveyor belt (3), a plurality of lamp beads (11) being arranged in a matrix on the lamp bead board (4), a plurality of glue pumps (7) being slidably connected to the mounting frame (2), a support frame (6) being slidably connected to the glue pump (7) on a side close to the conveyor belt (3), and the A glue gun (5) for dispensing glue on the lamp beads (11) on the lamp bead plate (4) is arranged on the support frame (6); a driving device for driving the glue gun (5), the support frame (6) and the glue pump (7) to move longitudinally and transversely, frontward, backward, leftward and rightward respectively is arranged in the driving device (1); a fixing plate (9) for aligning and fixing the lamp bead plate (4) is arranged on the mounting frame (2); a plurality of fixing grooves (10) are formed on the fixing plate (9); the fixing grooves (10) correspond to the number of columns of the lamp beads (11) arranged in a matrix on the lamp bead plate (4); Features: The glue pump (7) is also provided with a cleaning component that moves laterally with the glue pump (7) and is used to clean the glue outlet of the glue dispensing gun (5). The cleaning component comprises a lower clamping plate (13) fixedly mounted on the glue pump (7), the lower clamping plate (13) being located directly below the glue outlet of the glue dispensing gun (5) at an initial position, an upper clamping plate (14) being slidably mounted on the lower clamping plate (13), a plurality of teeth being mounted on the lower clamping plate (13) and the upper clamping plate (14), and notches (34) being formed between the plurality of teeth. In the initial state, the notches (34) of the lower clamping plate (13) and the upper clamping plate (14) are aligned to form a through opening, and the glue outlet head of the glue dispensing gun (5) is located directly above the through opening; The fixing plate (9) is symmetrically provided with mounting plates (12) on both sides, wherein a corrugated plate (19) is provided on one mounting plate (12), and one side of the upper clamping plate (14) is in contact with the corrugated plate, and an elastic telescopic component is provided on the upper clamping plate (14) on the other side, and the elastic telescopic component is slidably connected to the other mounting plate (12); After a horizontal row of light beads (11) is glued, the glue pump (7) drives the lower clamping plate (13) to move to the next row, and the upper clamping plate (14) moves back and forth in a wave-like horizontal direction on the wave plate (19) to clean the glue outlet head of the glue dispensing gun (5).
2. The glue dispensing device for lamp bead packaging according to claim 1, characterized in that: Connecting rods (31) are provided on both sides of the lower clamping plate (13), and the lower clamping plate (13) is fixedly connected to the glue pump (7) via the connecting rods (31). A receiving groove (15) is detachably connected to the side of the lower clamping plate (13) away from the teeth, and is used to store glue adhered to the glue discharge head after cleaning. The receiving groove (15) is provided with a plurality of collecting ports (28) corresponding to the center positions of the notches (34).
3. The glue dispensing device and method for lamp bead packaging according to claim 2, characterized in that: A second guide groove (27) is provided between two teeth on the lower clamping plate (13), the second guide groove (27) being connected to the collecting port (28) for the glue to flow into, and the second guide groove (27) is arranged in an inclined manner, with one end away from the collecting port (28) being higher than the other end.
4. The glue dispensing device for lamp bead packaging according to claim 3 is characterized in that: The teeth of the upper clamping plate (14) are matched with the teeth of the lower clamping plate (13), and the side of the teeth of the upper clamping plate (14) away from the corrugated plate (19) is sharp. The upper clamping plate (14) is provided with a first guide groove (26) at the position of the teeth. The first guide groove (26) is matched with the second guide groove (27), and when the teeth of the upper clamping plate (14) are located at the notch (34) of the lower clamping plate (13), the first guide groove (26) and the second guide groove (27) are connected. The length of the first guide groove (26) exceeds that of the second guide groove (27), the exceeding portion being located on the teeth of the upper clamping plate (14), and the bottom end of the portion of the first guide groove (26) that exceeds the second guide groove (27) is inclined to facilitate the flow of fallen glue into the second guide groove (27).
5. The glue dispensing device for lamp bead packaging according to claim 4 is characterized in that: The glue discharge head of the glue dispensing gun (5) is smaller than the notch (34) and is located on a side of the notch (34) close to the corrugated plate (19). One end of the first guide groove (26) located on the teeth of the upper clamping plate (14) is adapted to the sharp structure of the teeth of the upper clamping plate (14). When the glue discharge head of the glue dispensing gun (5) returns to its initial position, its bottom end is flush with an edge of the first guide groove (26) away from the sharp side. When the first guide groove (26) is connected to the second guide groove (27), the portion of the first guide groove (26) located on the teeth of the upper clamping plate (14) passes over the glue discharge head.
6. The glue dispensing device and method for lamp bead packaging according to claim 5, characterized in that: The distance that the glue dispensing gun (5) moves each time along the conveying direction, the spacing between the notches (34) and the spacing between the first guide grooves (26) are adapted to the spacing between the lamp beads (11) arranged in adjacent rows on the lamp bead plate (4).
7. The glue dispensing device for lamp bead packaging according to claim 6 is characterized in that: The two ends of the upper clamping plate (14) are respectively fixedly connected to a second push rod (20) and a first push rod (18); the second push rod (20) fits the wave plate (19); the convex parts of two adjacent waves of the wave plate (19) are matched to the distance between adjacent horizontal rows of lamp beads (11) on the lamp bead plate (4); and the distance that the second push rod (20) is lifted by the wave plate (19) to move horizontally is matched to the distance between two adjacent notches (34).
8. The glue dispensing device for lamp bead packaging according to claim 7, characterized in that: The elastic contraction component includes a slide rail (16) fixedly connected to another mounting plate (12) away from the wave plate (19); a contraction box (17) is slidably connected to the slide rail (16); a push plate (32) is slidably connected inside the contraction box (17); a spring (33) is fixedly arranged inside the contraction box (17); one end of the spring (33) is fixedly connected to the push plate (32), and the other end is fixedly connected to the contraction box (17); the push plate (32) is fixedly connected to the first push rod (18); the thrust of the spring (33) can cause the upper clamping plate (14) to reset, and the length of the contraction box (17) is adapted to the distance between two adjacent notches (34).
9. An LED lamp bead, comprising a lamp portion, a wire portion, a PCB board and a packaging layer, wherein the lamp portion, the wire portion, the PCB board and the packaging layer are arranged in sequence from bottom to top, characterized in that: The encapsulation layer is encapsulated by the glue dispensing equipment for lamp bead encapsulation as described in any one of claims 1-8.
10. A working method for the glue dispensing device for lamp bead packaging as claimed in any one of claims 1 to 8, characterized in that: The method comprises the following steps: S1. When the lamp bead plate (4) is transferred to the bottom of the fixing plate (9), the lamp bead plate (4) is fixed to the bottom of the fixing plate (9), and each row of lamp beads (11) corresponds to the fixing groove (10); S2, the driving device drives the glue pump (7) and the glue gun (5) to move forward, glue the first row of a certain column of lamp beads (11), and after glue dispensing, move forward along the corrugated plate (19) to dispense glue to the second row. At this time, the upper clamping plate (14) will slide on the corrugated plate (19) through the second push rod (20), and when passing the convex part of the corrugated plate (19), it will push the upper clamping plate (14) to move toward the shrink box (17); S3, during the movement of the upper clamping plate (14), a higher edge of the inclined surface structure of the first guide groove (26) will pass over the glue outlet of the glue dispensing gun (5) and scrape off the glue at the glue outlet; S4. The scraped glue will fall into the second guide groove (27) through the first guide groove (26), and finally flow into the receiving groove (15) for temporary storage.
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Processing equipment and process for pressurized silica gel sheet
CN120644351A