Electrical indicator lamp switch positioning and trepanning method and device
By using a combination of positioning holes and arc-shaped cutter heads on the electrical equipment box, the efficient and precise opening of the electrical indicator light switch is achieved, solving the problems of low efficiency and low accuracy in traditional methods, and is suitable for ship construction and other fields.
Patent Information
- Application Number
- CN202411768632.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-04
- Publication Date
- 2025-03-28
- Estimated Expiration
- 2044-12-04
AI Technical Summary
The traditional electrical indicator light switch opening operation methods have problems such as low efficiency, low accuracy and complexity, especially in ship construction, which cannot meet batch and quality requirements.
Using an electrical indicator light switch positioning opening method and device, by drilling the positioning hole in the electrical equipment box, the combination of a central screw, an arc-shaped cutting head, a support cover and a baffle is used to complete the opening operation at one time, and ensure the opening accuracy and quality.
This method can improve the accuracy and efficiency of opening holes, simplify the opening steps, and is suitable for batch openings without subsequent trimming, which significantly improves the opening quality and accuracy.
Smart Images

Figure CN119702836A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of shipbuilding, and in particular to a method and a device for positioning and opening a hole for an electrical indicator light switch. Background Art
[0002] At present, the design of some electrical equipment panels on board cannot meet the quality requirements of shipowners' on-site ship inspections. If the electrical equipment box lacks batch indicator light switches, the shipyard must immediately rectify the holes and install them in place to facilitate wiring and power supply as soon as possible.
[0003] The traditional method of drilling holes for electrical indicator light switches is: first drill a circle of holes at the installation location of the electrical indicator light switch, and then use a chisel to chisel off the excess material in the middle. Since the body of the electrical equipment box is relatively thin, generally about 1.5mm thick, the impact of the chisel will cause fatal damage to the instruments on the panel of the electrical equipment box, and will also cause the body of the electrical equipment box to deform. If saw cutting is used instead of the construction method of drilling + chiseling, it is necessary to first draw the installation positioning line of the electrical indicator light switch on the electrical equipment box, and then use a saw to cut the steel plate along the installation positioning line of the electrical indicator light switch. After the steel plate is cut off, use a file to file and trim the frame, and then remove the burrs, and finally ensure that the indicator light switch is installed in place. This construction process is cumbersome and complicated, the work efficiency is low, and it is impossible to drill holes in batches, and the drilling accuracy is low. Summary of the invention
[0004] In view of this, the present invention provides a method and device for positioning and opening a hole for an electrical indicator light switch, so as to solve the problems existing in the above-mentioned background technology.
[0005] A method for positioning and opening a hole for an electrical indicator light switch, comprising the following steps:
[0006] S1, drilling a positioning hole on the electrical equipment box to determine the opening position of the electrical indicator light switch, the size of the positioning hole matches the size of the center screw;
[0007] S2, the central screw rod passes through the arc-shaped cutter head and the positioning holes on the electrical equipment box in sequence, so that a part of the central screw rod is located inside the electrical equipment box and another part of the central screw rod is located outside the electrical equipment box;
[0008] The arc-shaped blade head has a plurality of blade tips extending from the side edge facing the electrical equipment box;
[0009] S3, sequentially sleeve a support cover and a support nut on the rod section of the central screw located inside the electrical equipment box, and sleeve a baffle on the rod section of the central screw located outside the electrical equipment box;
[0010] S4, screwing the support nut in the direction toward the arc-shaped blade head until the support cover contacts the inner side surface of the electrical equipment box;
[0011] S5, the baffle is rotated in the direction toward the arc-shaped blade head. Under the action of the baffle tightening torque, the arc-shaped blade head gradually approaches the electrical equipment box. When the arc-shaped blade head contacts the electrical equipment box, the tightening torque of the baffle is increased so that the tip of the arc-shaped blade head pierces the steel plate of the electrical equipment box. Then the baffle is continued to be rotated. Under the action of the tightening torque of the baffle, the arc-shaped blade head cuts out the electrical indicator switch positioning hole, and the cut steel plate surplus is pushed into the support cover by the arc-shaped blade head.
[0012] S6, remove the baffle, center screw, curved cutter head, support cover and support nut, and install the electrical indicator light switch on the electrical equipment box.
[0013] Preferably, the arc-shaped cutter head includes a cutter head body, a first through hole for allowing a center screw to pass through the center of the cutter head body, and at least one groove is provided on the side of the cutter head body facing the electrical equipment box, each groove edge of the groove is formed with a concave arc-shaped blade and the intersection of two adjacent arc-shaped blades forms a blade tip.
[0014] Preferably, the size of the cutter head body matches the size of the electrical indicator light switch, and the groove on the cutter head body is a spherical groove.
[0015] Preferably, the support cover is an inner hollow structure with an opening on one side, the size of the inner hollow chamber of the support cover matches the size of the electrical indicator light switch, and a second through hole is provided in the center of the support cover for the central screw to pass through.
[0016] Preferably, a threaded hole is provided on the baffle.
[0017] Preferably, the baffle is a hexagonal nut.
[0018] A positioning hole opening device for an electrical indicator light switch comprises a baffle, a central screw, an arc-shaped cutter head, a support cover body and a support nut. The central screw passes through the baffle, the arc-shaped cutter head, the support cover body and the support nut in sequence. The arc-shaped cutter head is located on the outside of the electrical equipment box. The support cover body is located on the inside of the electrical equipment box and is tightened by the support nut to make it contact with the inner side surface of the electrical equipment box.
[0019] A first through hole is formed in the center of the arc-shaped blade head for passing a central screw rod, and at least one groove is formed on the side of the arc-shaped blade head facing the electrical equipment box. Each groove edge of the groove is formed with an inwardly concave arc-shaped blade, and the intersection of two adjacent arc-shaped blades forms a blade tip.
[0020] The beneficial effects of the present invention are:
[0021] 1. By fixing the electrical indicator light switch positioning hole-opening device at the position where the electrical indicator light switch is installed on the electrical equipment box, the hole-opening operation of the electrical indicator light switch can be completed at one time, and there are no burrs around the opened switch hole, which not only improves the hole-opening accuracy, but also simplifies the hole-opening operation steps, improves the hole-opening efficiency, and improves the hole-opening quality and accuracy.
[0022] 2. The present invention can perform batch drilling with high drilling accuracy and can complete the drilling operation in one go without the need for drilling edge trimming and burr removal, making the drilling simple, fast and convenient. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0024] Figure 1 It is a structural exploded view of the positioning opening device of the electrical indicator light switch.
[0025] Figure 2 It is a structural schematic diagram of the curved cutter head.
[0026] Figure 3 It is a schematic diagram of the structure of the support cover.
[0027] Figure 4 The utility model is a structural schematic diagram of a positioning hole opening device for an electrical indicator light switch.
[0028] The meanings of the numbers in the figure are:
[0029] 1 is a baffle,
[0030] 2 is the center screw,
[0031] 3 is an arc-shaped cutter head, 31 is a cutter head body, 32 is a first through hole, 33 is a cutter tip,
[0032] 4 is a support cover, 41 is a second through hole,
[0033] 5 is a supporting nut. DETAILED DESCRIPTION
[0034] In order to make the purpose, technical scheme and advantages of the present invention clearer, the present invention is described below by the specific embodiments shown in the accompanying drawings. However, it should be understood that these descriptions are only exemplary and are not intended to limit the scope of the present invention. In addition, in the following description, the description of well-known structures and technologies is omitted to avoid unnecessary confusion of the concept of the present invention.
[0035] The terms used in this disclosure are for the purpose of describing specific embodiments only and are not intended to limit the disclosure. The singular forms of "a", "said" and "the" used in this disclosure and the appended claims are also intended to include plural forms unless the context clearly indicates otherwise. It should also be understood that the term "and / or" used herein refers to and includes any or all possible combinations of one or more associated listed items.
[0036] It should be understood that although the terms first, second, third, etc. may be used in the present disclosure to describe various information, such information should not be limited to these terms and should not be understood as indicating or implying relative importance. These terms are only used to distinguish the same type of information from each other. For example, without departing from the scope of the present disclosure, the first information may also be referred to as the second information, and similarly, the second information may also be referred to as the first information. Depending on the context, the word "if" as used herein may be interpreted as "at the time of" or "when" or "in response to determining".
[0037] In order to better understand the technical solution of the present invention, the present invention is described in detail below with reference to the accompanying drawings.
[0038] The present invention provides a method for positioning and opening a hole of an electrical indicator light switch, which specifically comprises the following steps:
[0039] S1, drill a positioning hole on the electrical equipment box.
[0040] The positioning hole is used to determine the opening position of the electrical indicator light switch on the electrical equipment box. The size of the positioning hole matches the size of the center screw 2. The positioning hole can be set as an ordinary circular hole with a smooth inner circumference, or it can be set as a threaded hole with a threaded inner circumference. In this embodiment, the positioning hole is set as an ordinary circular hole with a smooth inner circumference.
[0041] The size of the central screw 2 matches the size of the positioning hole, and the central screw is a screw with a standard thread.
[0042] S2, the central screw rod 2 passes through the arc-shaped cutter head 3 and the positioning holes on the electrical equipment box in sequence, so that a part of the rod section of the central screw rod 2 is located inside the electrical equipment box, and the other part of the rod section is located outside the electrical equipment box.
[0043] A plurality of blade tips extend from the side edge of the arc-shaped blade head 3 facing the electrical equipment box.
[0044] Specifically, the arc-shaped cutter head 3 comprises a cutter head body 31, a first through hole 32 for the central screw 2 to pass through is formed through the center of the cutter head body 31, the first through hole 32 is a common round hole with a smooth inner circumference, and the size of the first through hole 32 matches the size of the central screw 2. At least one groove is provided on the side of the cutter head body 31 facing the electrical equipment box, each groove edge of the groove is formed with an inwardly concave arc-shaped blade, and the intersection of two adjacent arc-shaped blades forms a blade tip.
[0045] Two grooves are provided on the side of the cutter body 31 facing the electrical equipment box. The grooves can be set as spherical grooves or other shapes, but the groove surface needs to gradually transition to connect with the side edge of the cutter body 31, so that the arc-shaped blades located on each groove edge of the groove are exactly located on each side of the cutter body 31.
[0046] In this embodiment, the groove on the side of the cutter body 31 facing the electrical equipment box is a semi-spherical groove, and two adjacent semi-spherical grooves are provided on the side. Therefore, a total of six blade tips are formed on the side of the cutter body 31 facing the electrical equipment box, and the blade tips are used to pierce the steel plate to facilitate the arc-shaped blade to open a hole.
[0047] The shape and size of the portion of the blade of the arc-shaped blade head 3 provided with the blade must match the shape and size of the electrical indicator light switch. Of course, in other embodiments, the shape and size of the entire blade body structure of the arc-shaped blade head 3 may also be set to match the shape and size of the electrical indicator light switch.
[0048] Since the electrical indicator light switch is usually rectangular and has a fixed size, in this embodiment, the arc-shaped blade head 3 is arranged into a cubic structure, and an arc-shaped blade is provided on the side edge facing the electrical equipment box, and the intersection of two adjacent arc-shaped blades forms a blade tip.
[0049] S3, the support cover 4 and the support nut 5 are sequentially sleeved on the rod section of the central screw rod 2 located inside the electrical equipment box, and the baffle 1 is sleeved on the rod section of the central screw rod 2 located outside the electrical equipment box.
[0050] The support cover 4 is an inner hollow structure with an opening on one side. A second through hole 41 is provided in the center of the support cover 4 for the central screw 2 to pass through. The second through hole 41 can be set as a common round hole with a smooth inner circumference, or as a threaded hole with a threaded inner circumference. The size of the inner hollow chamber of the support cover 4 matches the size of the electrical indicator light switch.
[0051] In this embodiment, the support cover body 4 is a cubic structure, the length and width of the support cover body 4 are slightly larger than the length and width of the arc-shaped cutter head 3, and a rectangular groove is opened on the support cover body 4, and the length and width of the rectangular groove are equal to the length and width of the arc-shaped cutter head 3.
[0052] The baffle plate 1 is provided with a threaded hole, and the baffle plate 1 is fixed on the central screw 2 to apply a torque to the arc-shaped cutter head 3 so that the arc-shaped cutter head 3 cuts off the steel plate at the position covered by the arc-shaped cutter head 3. In this embodiment, the baffle plate 1 is a hexagonal nut.
[0053] S4, screwing the support nut 5 in a direction toward the arc-shaped blade head 3 until the support cover 4 contacts the inner side surface of the electrical equipment box.
[0054] S5, screw the baffle 1 in the direction toward the arc-shaped blade head 3, under the action of the tightening torque of the baffle 1, the arc-shaped blade head 3 gradually approaches the electrical equipment box, when the arc-shaped blade head 3 contacts the electrical equipment box, the tightening torque of the baffle 1 is increased so that the tip of the arc-shaped blade head 3 pierces the steel plate of the electrical equipment box, and then continue to screw the baffle 1, under the action of the tightening torque of the baffle 1, the arc-shaped blade head 3 cuts out the positioning hole of the electrical indicator light switch, and the cut steel plate excess is pushed into the support cover 4 by the arc-shaped blade head 3.
[0055] S6, remove the baffle 1, the center screw 2, the arc-shaped cutter head 3, the support cover 4 and the support nut 5, and install the electrical indicator light switch on the electrical equipment box.
[0056] The present invention discloses a positioning and opening device for an electrical indicator light switch, comprising a baffle plate 1, a central screw rod 2, an arc-shaped cutter head 3, a support cover body 4 and a support nut 5. The central screw rod 2 passes through the baffle plate 1, the arc-shaped cutter head 3, the support cover body 4 and the support nut 5 in sequence. The arc-shaped cutter head 3 is located on the outside of the electrical equipment box, and the support cover body 4 is located on the inside of the electrical equipment box and is tightened by the support nut 5 so as to contact the inner side surface of the electrical equipment box.
[0057] A first through hole 32 is formed in the center of the arc-shaped blade head 3 for the center screw 2 to pass through, and at least one groove is formed on the side of the arc-shaped blade head 3 facing the electrical equipment box. Each groove edge of the groove is formed with a concave arc-shaped blade and the intersection of two adjacent arc-shaped blades forms a blade tip.
[0058] The specific configuration of the baffle 1, the central screw 2, the arc-shaped cutter head 3, the support cover 4 and the support nut 5 is as described above and will not be described in detail here.
[0059] By fixing the electrical indicator light switch positioning and drilling device at the position where the electrical indicator light switch is installed on the electrical equipment box, the drilling operation of the electrical indicator light switch can be completed at one time, and the opened switch hole is free of burrs around it, which not only improves the drilling accuracy, but also simplifies the drilling operation steps, improves the drilling efficiency, and improves the drilling quality and accuracy.
[0060] It should be clear that the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
Claims
1. A method for positioning and opening a hole for an electrical indicator light switch, characterized in that: The specific steps include: S1, drilling a positioning hole on the electrical equipment box to determine the opening position of the electrical indicator light switch, the size of the positioning hole matching the size of the center screw (2); S2, the central screw rod (2) passes through the arc-shaped cutter head (3) and the positioning holes on the electrical equipment box in sequence, so that a part of the rod section of the central screw rod (2) is located inside the electrical equipment box and another part of the rod section is located outside the electrical equipment box; The arc-shaped blade head (3) has a plurality of blade tips extending from the side edge facing the electrical equipment box; S3, sequentially sleeve a support cover (4) and a support nut (5) on the rod section of the central screw rod (2) located inside the electrical equipment box, and sleeve a baffle (1) on the rod section of the central screw rod (2) located outside the electrical equipment box; S4, screwing the support nut (5) in a direction toward the arc-shaped blade head (3) until the support cover (4) contacts the inner side surface of the electrical equipment box; S5, the baffle (1) is rotated in the direction toward the arc-shaped blade head (3), and under the action of the tightening torque of the baffle (1), the arc-shaped blade head (3) gradually approaches the electrical equipment box. When the arc-shaped blade head (3) contacts the electrical equipment box, the tightening torque of the baffle (1) is increased so that the tip of the arc-shaped blade head (3) pierces the steel plate of the electrical equipment box. Then, the baffle (1) is continued to be rotated. Under the action of the tightening torque of the baffle (1), the arc-shaped blade head (3) cuts out the positioning hole of the electrical indicator switch, and the remaining steel plate cut off is pushed into the support cover (4) by the arc-shaped blade head (3); S6, remove the baffle (1), the center screw (2), the arc-shaped cutter head (3), the support cover (4) and the support nut (5), and install the electrical indicator light switch on the electrical equipment box.
2. The method for positioning and drilling a hole for an electrical indicator light switch according to claim 1, characterized in that: The arc-shaped blade head (3) comprises a blade head body (31), a first through hole (32) for allowing a center screw (2) to pass through the blade head body (31), and at least one groove is provided on the side of the blade head body (31) facing the electrical equipment box, each groove edge of the groove is formed with an inwardly concave arc-shaped blade edge, and the intersection of two adjacent arc-shaped blade edges forms a blade tip.
3. The method for positioning and drilling a hole for an electrical indicator light switch according to claim 2, characterized in that: The size of the cutter head body (31) matches the size of the electrical indicator light switch, and the groove on the cutter head body (31) is a spherical groove.
4. The method for positioning and drilling a hole for an electrical indicator light switch according to claim 1, characterized in that: The support cover (4) is an inner hollow structure with an opening on one side. The size of the inner hollow chamber of the support cover (4) matches the size of the electrical indicator light switch. A second through hole (41) is provided through the center of the support cover (4) for the central screw (2) to pass through.
5. The method for positioning and drilling a hole for an electrical indicator light switch according to claim 1, characterized in that: The baffle (1) is provided with a threaded hole.
6. The method for positioning and drilling a hole for an electrical indicator light switch according to claim 5, characterized in that: The baffle (1) is a hexagonal nut.
7. An electrical indicator light switch positioning hole opening device, characterized in that: The electric device comprises a baffle plate (1), a central screw rod (2), an arc-shaped cutter head (3), a support cover body (4) and a support nut (5), wherein the central screw rod (2) passes through the baffle plate (1), the arc-shaped cutter head (3), the support cover body (4) and the support nut (5) in sequence, the arc-shaped cutter head (3) is located on the outside of the electric device box, the support cover body (4) is located on the inside of the electric device box and is tightened by the support nut (5) so as to contact the inner side surface of the electric device box, The arc-shaped blade head (3) is provided with a first through hole (32) through which the center screw (2) passes, and the side of the arc-shaped blade head (3) facing the electrical equipment box is provided with at least one groove, each groove edge of the groove is formed with an inwardly concave arc-shaped blade, and the intersection of two adjacent arc-shaped blades forms a blade tip.
Citation Information
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