Integrated vulcanization forming machine

Abstract

The invention discloses an integrated vulcanization forming machine which comprises a base, a first conveying belt assembly, a bearing structure, a shielding assembly, a discharging structure and a throwing assembly. The first conveying belt assembly is fixedly arranged in the middle of the upper wall of the left end of the base, the bearing structure is fixedly arranged on the upper wall of the base and located on the right side of the first conveying belt assembly, and the shielding assembly is fixedly arranged on the bearing structure. The device is high in adaptability and flexibility and high in automation degree, the labor cost is reduced, the production quality and efficiency are remarkably improved, and fit adjustment and center positioning can be conducted according to the size of the rubber lining plate; the device can accurately control the placement position of the ceramic part, improves the production quality, can be arranged in a staggered or side-by-side manner, can better transfer heat and pressure, and enables the vulcanization effect to be more uniform and sufficient.

Description

Technical Field

[0001] The invention relates to the technical field of ceramic rubber composite lining plate processing equipment, in particular to an integrated vulcanization molding machine. Background Art

[0002] Ceramic rubber composite lining is a new type of wear-resistant protective material that combines the excellent properties of ceramics and rubber. It is mostly used for the inner wall of equipment to enhance the internal wear resistance, corrosion resistance and impact resistance, and is made by vulcanization. In the production of existing ceramic rubber composite linings, rubber linings are mostly prefabricated, and the rubber linings are in the shape of trays. Then, ceramic parts are manually placed in sequence. For example, placing columnar ceramic parts requires more manpower and time. After the columnar ceramic parts are placed, the rubber lining can be bent during the vulcanization process to form an arc-shaped composite lining, which is conducive to the installation of equipment with arc-shaped inner walls. Summary of the invention

[0003] The object of the present invention is to provide an integrated vulcanization molding machine to solve the problems raised in the above background technology.

[0004] To achieve the above-mentioned objectives, the present invention provides the following technical solutions: an integrated vulcanization molding machine, comprising a base, a first conveyor belt assembly, a bearing structure, a shielding assembly, a unloading structure and a delivery assembly; the first conveyor belt assembly is fixedly arranged at the middle of the upper wall at the left end of the base, the bearing structure is fixedly arranged on the upper wall of the base and is located on the right side of the first conveyor belt assembly, the shielding assembly is fixedly arranged on the bearing structure, the unloading structure is fixedly arranged on the upper wall at the right end of the base and is located on the right side of the bearing structure, the delivery assembly is fixedly arranged on the upper wall of the base and is located above the bearing structure, the first conveyor belt assembly is used for conveying ceramic parts after placement, the bearing structure is used for bearing the rubber lining and controlling the inclination angle, the shielding assembly is used for limiting the placement of ceramic parts and limiting the rubber lining, the unloading structure is used for unloading ceramic parts of the column, and the delivery assembly is used for transporting and placing ceramic parts.

[0005] Preferably, the bearing structure includes a pair of turning frames, a turning table, a pair of first hydraulic cylinders, a second conveyor belt assembly and a clamping unit; one ends of the pair of turning frames are symmetrically arranged on the upper wall of the base and are located on the right side of the first conveyor belt assembly, one end of the turning table is movably arranged between the other ends of the pair of turning frames, and the left side wall of the turning table is provided with clamping grooves running through the upper and lower walls near the front and rear ends, one ends of the pair of first hydraulic cylinders are movably arranged on the base, and the other ends of the first hydraulic cylinders are movably connected to the lower wall in the middle of the front and rear ends of the turning table, the turning table is turned on the turning frame by extending the first hydraulic cylinder, the second conveyor belt assembly is fixedly arranged in the middle of the upper wall of the turning table, and the upper wall of the second conveyor belt assembly is located above the upper wall of the turning table, the second conveyor belt assembly and the upper wall of the first conveyor belt assembly are in the same horizontal plane, the clamping unit is fixedly arranged on the turning table, and in order to facilitate the placement of ceramic parts on the rubber lining, the turning table is turned by the first hydraulic cylinder to an inclined state of 40 to 60 degrees.

[0006] Preferably, the clamping unit includes a first bearing seat, a first electric slide rail, a bearing plate, a first motor, an axle rod and a pair of claws; the first bearing seat is concave, the first bearing seat is fixedly arranged at the middle part of the lower wall at the right end of the flipping table, the right end of the first electric slide rail is arranged on the first bearing seat and is located below the flipping table, the bearing plate is fixedly arranged on the first electric slide rail, and the bearing plate moves left and right, shaft blocks are arranged at both ends of the upper wall of the bearing plate, the first motor is fixedly arranged at the middle part of the upper wall of the front end of the bearing plate, both ends of the shaft rod are respectively movable through the shaft blocks on the upper wall of the bearing plate, and one end of the shaft rod is connected to the driving end of the first motor, one end of a pair of claws are respectively fixedly mounted on the shaft rod, and the other ends of the claws are respectively movable through the clamping groove.

[0007] Preferably, the shielding assembly includes a second electric slide rail, a pair of clamping claws, a third electric slide rail, a fourth electric slide rail, a second hydraulic cylinder, a cross arm and a baffle; the second electric slide rail is fixedly arranged on the upper wall of the right end of the flip table and is located on the right side of the clamping groove, and the second electric slide rail is symmetrically provided with a second moving block that moves relatively, the pair of clamping claws are both concave, the pair of clamping claws are respectively movably buckled on the second driving slide rail, and one end of the clamping claw is connected to the second moving block of the second electric slide rail, and the other end of the pair of clamping claws are respectively located on the left side of the second electric slide rail, the One end of the third electric slide rail is fixedly arranged on the front side wall of the right end of the turning platform, one end of the fourth electric slide rail is fixedly arranged on the third electric slide rail, and the fourth electric slide rail moves forward and backward through the third electric slide rail, one end of the second hydraulic cylinder is fixedly arranged on the fourth electric slide rail, and the second hydraulic cylinder moves left and right, one end of the cross arm is fixedly arranged on the telescopic end of the second hydraulic cylinder, the length of the cross arm is the same as the width of the turning platform, the other end of the cross arm corresponds to the front side wall of the turning platform, and the cross arm is located above the turning platform, and one end of the baffle is fixedly arranged on the lower wall of the other end of the cross arm.

[0008] Preferably, the material unloading structure includes a pair of third hydraulic cylinders, a material box, a box plate, a material guide shaft, a material guide wheel, a frame, a second motor and a feeding assembly; one end of the pair of third hydraulic cylinders is symmetrically arranged on the upper wall of the right end of the base, and the material box is fixedly arranged between the telescopic ends of the pair of third hydraulic cylinders. The material box is a rectangular box without a left side wall, and the middle part of the bottom end of the material box is a circular inner cavity, and the top end of the material box is a conical cavity. The box plate can be detachably buckled on the left side wall of the material box, and the box plate fits with the circular inner cavity. Both ends of the material guide shaft are movably inserted into the material box The material guide shaft is located in the middle of the circular inner cavity, the material guide wheel is fixedly mounted on the middle of the material guide shaft, and the material guide wheel is movably embedded in the circular inner cavity of the material box. A plurality of arc-shaped material clamping grooves are provided on the circumference of the side wall of the material guide wheel, and the diameter of the material clamping groove does not fit the inner wall of the circular inner cavity. One end of the frame is fixedly arranged on the right side wall of the material box, the second motor is fixedly arranged on the other end of the frame, and the driving end of the second motor is connected to the material guide shaft, the second motor drives the material guide shaft to rotate, and the feeding assembly is fixedly arranged in the middle of the lower wall of the material box.

[0009] Preferably, the feeding assembly includes a discharge pipe, an adapter, a material blocking pipe, a fifth electric slide rail, a push rod and a push pad; the discharge pipe is a U-shaped pipe, one end of the discharge pipe is fixedly inserted through the middle of the bottom end of the material box, and the discharge pipe is connected to the bottom of the circular inner cavity, one end of the adapter is fixedly arranged on the lower wall of the other end of the discharge pipe, the material blocking pipe is fixedly arranged on the other end of the adapter, and the material blocking pipe corresponds to the discharge pipe, the material blocking pipe has a certain distance from the discharge pipe through the adapter, one end of the fifth electric slide rail is fixedly arranged on the right side wall of the material box and is located below the frame, one end of the push rod is fixedly arranged on the fifth electric slide rail, and the other end of the push rod is movably inserted in the discharge pipe, the push pad is fixedly arranged on the other end of the push rod, and the other end of the push pad is movably embedded in the discharge pipe, and the length of the material blocking pipe is smaller than the length of the material slot.

[0010] Preferably, the delivery assembly includes a hanger, a cross-shaped slide, a fourth hydraulic cylinder, a first swivel seat, a third motor, a second swivel seat and a mechanical gripper body; one end of the hanger is fixedly arranged on the upper wall of the base and is located on the rear side of the turning table, the cross-shaped slide is fixedly arranged on the other end of the hanger, and the cross-shaped slide is located above the turning table, one end of the fourth hydraulic cylinder is fixedly arranged on the cross-shaped slide, the first swivel seat is fixedly arranged on the telescopic end of the fourth hydraulic cylinder, the third motor is fixedly arranged on the front side wall of the other end of the first swivel seat, and the driving end of the third motor movably passes through the first swivel seat, one end of the second swivel seat is movably embedded in the first swivel seat, and one end of the second swivel seat is fixedly mounted on the driving end of the third motor, the mechanical gripper body is fixedly arranged on the other end of the second swivel seat, and the width of a pair of grippers on the mechanical gripper body is smaller than the distance between the discharge pipe and the material blocking pipe.

[0011] The integrated vulcanizing molding machine proposed by the present invention has the following beneficial effects: the bearing structure can be used to adjust the fit and center positioning according to the size of the rubber lining, and at the same time, the rubber lining can be driven to flip to an inclined state of 40 to 60 degrees; then, the rotating guide wheel is used to sequentially drive the columnar ceramic parts to be unloaded, and finally, the delivery assembly is used to clamp and transport the ceramic parts, so that the ceramic parts are placed in the rubber lining in an inclined state. Due to the inclination of the rubber lining, the placed columnar ceramic parts can be prevented from tipping over; since the relative contact parts of the columnar ceramic parts are arc-shaped, the ceramic parts can easily slide between the two ceramic parts to form an interlaced state when placed, so each ceramic part can be blocked and limited by the shielding assembly, or the ceramic parts can be sequentially placed between the two ceramic bodies for arrangement, thereby increasing the production vulcanization efficiency and reducing manpower; in summary, the beneficial effects of the present invention are:

[0012] 1. The bearing structure can be adjusted and centrally positioned according to the size of the rubber lining; this means that the solution can adapt to rubber linings of different sizes and specifications, without the need to design supporting equipment specifically for each size of lining, thus improving the versatility and compatibility of the equipment; for example, during the production process, if a rubber lining of a different size needs to be replaced, the bearing structure can be quickly adjusted to adapt to the new lining, reducing the time cost of equipment replacement and commissioning.

[0013] 2. It can drive the rubber lining to flip to an inclined state of 40 to 60 degrees, which increases the operational flexibility of the equipment; this inclined state can be adjusted according to actual production needs. For example, in different production process links, by changing the inclination angle of the rubber lining, the flow and distribution of materials can be optimized and production efficiency can be improved.

[0014] 3. The rotating guide wheel drives the cylindrical ceramic parts to be unloaded in sequence, realizing the automation of the ceramic parts unloading process; compared with manual unloading, the unloading by the guide wheel is more uniform, stable, and the speed is controllable, which can effectively improve production efficiency and reduce the labor intensity and error of manual operation; for example, in large-scale production, the guide wheel can unload materials continuously and stably according to the preset rhythm to ensure the continuity of the production process.

[0015] 4. The delivery component can clamp and carry ceramic parts and place them in the inclined rubber lining, further improving the automation level of the production process; this not only reduces the risk of damage to ceramic parts during manual handling, but also can accurately control the placement of ceramic parts and improve production quality.

[0016] 5. The shielding component can block and limit the position of each ceramic piece, or arrange the ceramic pieces in sequence between two ceramic bodies, so that the placement of the ceramic pieces is more neat and orderly; this automated arrangement method avoids the position deviation and confusion that may occur during manual placement, improves the standardization of production, and also reduces the need for manual intervention and reduces labor costs.

[0017] 6. The tilted design of the rubber lining can prevent the placed cylindrical ceramic parts from tipping over, ensuring the stability of the ceramic parts during the production process; this helps to improve the fit between the ceramic parts and the rubber lining, avoiding production interruptions or quality problems caused by the tipping over of the ceramic parts, thereby improving production efficiency and product quality.

[0018] 7. Since the relative contact parts of the cylindrical ceramic parts are arc-shaped, they can easily slide between the two ceramic parts to form a staggered state when placed. This staggered arrangement can increase the contact area and tightness between the ceramic parts, which is beneficial to the subsequent vulcanization process and improves the production vulcanization efficiency. During the vulcanization process, the staggered ceramic parts can better transfer heat and pressure, making the vulcanization effect more uniform and sufficient. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the assembly structure of the present invention;

[0020] Figure 2 It is a schematic diagram of the split structure of the bearing structure;

[0021] Figure 3 This is a schematic diagram of the structure of the occlusion component split;

[0022] Figure 4 A schematic diagram showing the structure of the assembly of the bearing structure and the shielding components;

[0023] Figure 5 It is a schematic diagram of the split structure of the blanking structure;

[0024] Figure 6 It is a schematic diagram of the assembly structure of the blanking structure;

[0025] Figure 7 This is a schematic diagram of the split structure of the delivery component;

[0026] Figure 8 for Figure 2 A local enlarged structural diagram of the part;

[0027] Fig. 9 for Figure 5 Schematic diagram of the local enlarged structure at point B in the figure.

[0028] In the figure: 1, base, 2, first conveyor belt assembly, 3, bearing structure, 31, turning frame, 32, turning table, 33, first hydraulic cylinder, 34, second conveyor belt assembly, 35, clamping unit, 351, first bearing seat, 352, first electric slide rail, 353, bearing plate, 354, first motor, 355, shaft rod, 356, stop claw, 4, shielding assembly, 41, second electric slide rail, 42, clamping claw, 43, third electric slide rail, 44, fourth electric slide rail, 45, second hydraulic cylinder, 46, cross arm, 47, stopper, 5, unloading structure Structure, 51, the third hydraulic cylinder, 52, the material box, 53, the box plate, 54, the guide shaft, 55, the guide wheel, 56, the frame, 57, the second motor, 58, the feeding assembly, 581, the discharge pipe, 582, the adapter, 583, the material blocking pipe, 584, the fifth electric slide rail, 585, the push rod, 586, the push pad, 6, the delivery assembly, 61, the hanger, 62, the cross slide rail, 63, the fourth hydraulic cylinder, 64, the first swivel seat, 65, the third motor, 66, the second swivel seat, 67, the mechanical gripper body, 7, the clamping groove, 8, the shaft block, 9, the clamping groove. DETAILED DESCRIPTION

[0029] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0030] See also Figure 1-Figure 9 The present invention provides a technical solution: an integrated vulcanization molding machine, comprising a base 1, a first conveyor belt assembly 2, a bearing structure 3, a shielding assembly 4, a material discharge structure 5 and a delivery assembly 6; the first conveyor belt assembly 2 is fixedly arranged at the middle part of the upper wall at the left end of the base 1, the bearing structure 3 is fixedly arranged on the upper wall of the base 1 and is located on the right side of the first conveyor belt assembly 2, the shielding assembly 4 is fixedly arranged on the bearing structure 3, the material discharge structure 5 is fixedly arranged on the upper wall at the right end of the base 1 and is located on the right side of the bearing structure 3, the delivery assembly 6 is fixedly arranged on the upper wall of the base 1 and is located above the bearing structure 3, the base 1 is used to support the equipment, the first conveyor belt assembly 2 is used for placing and transporting ceramic parts, the bearing structure 3 is used for bearing the rubber lining and controlling the inclination angle, the shielding assembly 4 is used for limiting the placement of ceramic parts and limiting the rubber lining, the material discharge structure 5 is used for unloading ceramic parts of the column, and the delivery assembly 6 is used for transporting and placing ceramic parts.

[0031] As a preferred solution, further, the bearing structure 3 includes a pair of turning frames 31, a turning platform 32, a pair of first hydraulic cylinders 33, a second conveyor belt assembly 34 and a clamping unit 35; one end of the pair of turning frames 31 is symmetrically arranged on the upper wall of the base 1 and is located on the right side of the first conveyor belt assembly 2, one end of the turning platform 32 is movably arranged between the other ends of the pair of turning frames 31, and a clamping groove 7 penetrating the upper and lower walls is opened on the left side wall of the turning platform 32 near the front and rear ends, one end of the pair of first hydraulic cylinders 33 is movably arranged on the base 1, and the other end of the first hydraulic cylinder 33 is movably connected to the turning platform 32. The turning table 32 is turned on the turning frame 31 by extending the first hydraulic cylinder 33 at the middle lower wall of the front and rear ends, and the second conveyor belt assembly 34 is fixedly arranged in the middle of the upper wall of the turning table 32, and the upper wall of the second conveyor belt assembly 34 is located above the upper wall of the turning table 32, and the second conveyor belt assembly 34 and the upper wall of the first conveyor belt assembly 2 are on the same horizontal plane, and the clamping unit 35 is fixedly arranged on the turning table 32; the turning table 32 is turned on the turning frame 31 by the extension and retraction of the first hydraulic cylinder 33, the second conveyor belt assembly 34 is used to move the rubber lining, and the clamping unit 35 is used to fix the rubber lining laterally.

[0032] As a preferred solution, further, the clamping unit 35 includes a first bearing seat 351, a first electric slide rail 352, a bearing plate 353, a first motor 354, a shaft rod 355 and a pair of claws 356; the first bearing seat 351 is concave, the first bearing seat 351 is fixedly arranged in the middle of the lower wall of the right end of the flip table 32, the right end of the first electric slide rail 352 is arranged on the first bearing seat 351 and is located below the flip table 32, the bearing plate 353 is fixedly arranged on the first electric slide rail 352, and the bearing plate 353 moves left and right, both ends of the upper wall of the bearing plate 353 are provided with shaft blocks 8, and the first motor 354 is fixedly arranged at the front end of the bearing plate 353 In the middle of the upper wall, both ends of the shaft rod 355 are movably inserted into the shaft block 8 on the upper wall of the supporting plate 353, and one end of the shaft rod 355 is connected to the driving end of the first motor 354, one end of a pair of claws 356 are fixedly mounted on the shaft rod 355, and the other ends of the claws 356 are movably inserted into the clamping groove 7; the first electric slide rail 352 is supported by the first supporting seat 351, and the claws 356 on the supporting plate 353 are driven by the first electric slide rail 352 to move left and right for lateral clamping, and the shaft rod 355 is driven to rotate on the shaft block 8 by the first motor 354 to realize the flipping of the claws 356, which is used for conveying the rubber lining to the left through the second conveyor belt assembly 34.

[0033] As a preferred solution, further, the shielding assembly 4 includes a second electric slide rail 41, a pair of clamping claws 42, a third electric slide rail 43, a fourth electric slide rail 44, a second hydraulic cylinder 45, a cross arm 46 and a baffle 47; the second electric slide rail 41 is fixedly arranged on the upper wall of the right end of the flip table 32 and is located on the right side of the clamping groove 7, and the second electric slide rail 41 is symmetrically provided with second moving blocks that move relatively, a pair of clamping claws 42 are both concave, a pair of clamping claws 42 are respectively movably buckled on the second driving slide rail, and one end of the clamping claws 42 is connected to the second moving block of the second electric slide rail 41, and the other ends of the pair of clamping claws 42 are respectively located on the left side of the second electric slide rail 41, one end of the third electric slide rail 43 is fixedly arranged on the front side wall of the right end of the flip table 32, and one end of the fourth electric slide rail 44 is fixedly arranged on the third electric slide rail 43, and the fourth electric slide rail 44 moves forward and backward through the third electric slide rail 43, one end of the second hydraulic cylinder 45 is fixedly arranged on the fourth electric slide rail 44, and the second hydraulic cylinder 45 moves left and right, one end of the cross arm 46 is fixedly arranged on the telescopic end of the second hydraulic cylinder 45, the length of the cross arm 46 is the same as the width of the turning table 32, the other end of the cross arm 46 corresponds to the front side wall of the turning table 32, and the cross arm 46 is located above the turning table 32, and one end of the baffle 47 is fixedly arranged on the lower wall of the other end of the cross arm 46; the second electric slide rail 41 drives the clamping claw 42 to move relatively for longitudinal clamping and limiting of the rubber lining, the third electric slide rail 43 drives the baffle 47 to move forward and backward, the fourth electric slide rail 44 drives the baffle 47 to move left and right, and the second hydraulic cylinder 45 drives the baffle 47 on the cross arm 46 to rise and fall.

[0034] As a preferred solution, further, the unloading structure 5 includes a pair of third hydraulic cylinders 51, a material box 52, a box plate 53, a material guide shaft 54, a material guide wheel 55, a frame 56, a second motor 57 and a feeding assembly 58; one end of the pair of third hydraulic cylinders 51 is symmetrically arranged on the upper wall of the right end of the base 1, and the material box 52 is fixedly arranged between the telescopic ends of the pair of third hydraulic cylinders 51. The material box 52 is a rectangular box without a left side wall, and the middle part of the bottom end of the material box 52 is a circular inner cavity, and the top of the material box 52 is a conical cavity. The box plate 53 can be detachably buckled on the left side wall of the material box 52, and the box plate 53 fits with the circular inner cavity. The two ends of the material guide shaft 54 ​​are movably inserted between the material box 52 and the box plate 53, and the material guide shaft 54 ​​is located in the middle of the circular inner cavity. The material guide wheel 55 It is fixedly mounted on the middle part of the material guide shaft 54, and the material guide wheel 55 is movably embedded in the circular inner part of the material box 52. A plurality of arc-shaped material clamping grooves 9 are provided on the circumference of the side wall of the material guide wheel 55. The diameter of the material clamping groove 9 does not fit the inner wall of the circular inner cavity. One end of the frame 56 is fixedly arranged on the right side wall of the material box 52. The second motor 57 is fixedly arranged on the other end of the frame 56. The driving end of the second motor 57 is connected to the material guide shaft 54. The second motor 57 drives the material guide shaft 54 ​​to rotate. The feeding assembly 58 is fixedly arranged in the middle part of the lower wall of the material box 52. The material box 52 is driven to rise and fall by the third hydraulic cylinder 51. The material guide wheel 55 is installed by the detachable box plate 53. The material guide wheel 55 on the material guide shaft 54 ​​is driven to rotate by the second motor 57, and the material is unloaded with the help of the material clamping groove 9 on the side wall.

[0035] As a preferred embodiment, further, the feeding assembly 58 includes a discharge pipe 581, an adapter seat 582, a material blocking pipe 583, a fifth electric slide rail 584, a push rod 585 and a push pad 586; the discharge pipe 581 is a U-shaped pipe, one end of the discharge pipe 581 is fixedly passed through the middle of the bottom end of the material box 52, and the discharge pipe 581 is connected to the bottom of the circular inner cavity, one end of the adapter seat 582 is fixedly arranged on the lower wall of the other end of the discharge pipe 581, and the material blocking pipe 583 is fixedly arranged on the other end of the adapter seat 582, and the material blocking pipe 583 corresponds to the discharge pipe 581, and the material blocking pipe 583 has a connection with the discharge pipe 581 through the adapter seat 582. At a certain interval, one end of the fifth electric slide rail 584 is fixedly arranged on the right side wall of the material box 52 and is located below the frame 56, one end of the push rod 585 is fixedly arranged on the fifth electric slide rail 584, and the other end of the push rod 585 is movably inserted in the discharge pipe 581, the push pad 586 is fixedly arranged on the other end of the push rod 585, and the other end of the push pad 586 is movably embedded in the discharge pipe 581, and the length of the material blocking pipe 583 is less than the length of the material slot 9; the push rod 585 is driven to move left and right by the fifth electric slide rail 584, so that the push pad 586 moves to the left at the right end of the discharge pipe 581, and the unloaded ceramic parts are pushed into the material blocking pipe 583.

[0036] As a preferred solution, further, the delivery assembly 6 includes a hanger 61, a cross-shaped slide rail 62, a fourth hydraulic cylinder 63, a first swivel seat 64, a third motor 65, a second swivel seat 66 and a mechanical gripper body 67; one end of the hanger 61 is fixedly arranged on the upper wall of the base 1 and is located on the rear side of the turning table 32, the cross-shaped slide rail 62 is fixedly arranged on the other end of the hanger 61, and the cross-shaped slide rail 62 is located above the turning table 32, one end of the fourth hydraulic cylinder 63 is fixedly arranged on the cross-shaped slide rail 62, the first swivel seat 64 is fixedly arranged on the telescopic end of the fourth hydraulic cylinder 63, the third motor 65 is fixedly arranged on the front side wall of the other end of the first swivel seat 64, and the driving end of the third motor 65 movably passes through the first swivel seat 64, one end of the second swivel seat 66 is movably embedded in the first swivel seat 64, and One end of the second swivel seat 66 is fixedly mounted on the driving end of the third motor 65, and the mechanical gripper body 67 is fixedly arranged on the other end of the second swivel seat 66. The width of a pair of grippers on the mechanical gripper body 67 is smaller than the distance between the discharge pipe 581 and the material blocking pipe 583. The cross-shaped slide rail 62 is supported by the hanger 61, and the cross-shaped slide rail 62 drives the mechanical gripper body 67 to move left and right and forward and backward. The fourth hydraulic cylinder 63 drives the mechanical gripper body 67 to move up and down. The mechanical gripper body 67 clamps and picks up the ceramic parts entering the material blocking pipe 583 and puts them into the rubber lining for arrangement. The second swivel seat 66 is driven by the third motor 65 to flip in the first swivel seat 64, so that the mechanical gripper body 67 rotates a certain angle to be opposite to the inclined rubber lining.

[0037] Working principle:

[0038] S1. By placing the equipment on the base 1, the first conveyor belt assembly 2 can correspond to the vulcanizer (existing equipment);

[0039] S2. After the equipment is powered on, the composite processed rubber lining (in the tray state) can be placed on the turning table 32 in the bearing structure 3, and then the first electric slide rail 352 installed by the first bearing seat 351 in the clamping unit 35 is driven to drive the stopper 356 on the bearing plate 353 to move to the right, and the stopper 356 can pass through the clamping groove 7 to apply force to the rubber lining, so that the rubber lining is clamped on the left wall of the second electric slide rail 41 in the shielding assembly 4;

[0040] S3. Then drive the second electric slide rail 41 in the shielding assembly 4 to drive the two clamps 42 to move relative to each other, and clamp and position the rubber liner in the front and rear directions;

[0041] S4. After the rubber liner is positioned, the first hydraulic cylinder 33 is driven to extend and drive the flip table 32 to flip on the flip frame 31 to an angle of 40 to 60 degrees, and then the ceramic parts of the column are placed in the blanking structure 5, and the single column blanking is performed sequentially through the blanking structure 5;

[0042] S5. That is, the second motor 57 on the driving frame 56 drives the guide shaft 54 ​​to rotate between the box plate 53 and the material box 52. As the guide shaft 54 ​​drives the guide wheel 55 to rotate, the cylindrical ceramic piece is clamped into the limit position with the help of the clamping groove 9, and rotates and moves with the circular inner cavity. When the clamping groove 9 is opposite to the discharge pipe 581, the ceramic piece can fall into the discharge pipe 581 without any obstruction below, realizing single-column unloading (Note: the length and diameter of the clamping groove 9 are set according to the actual length and diameter of the ceramic column);

[0043] S6. Then drive the fifth electric slide rail 584 in the feeding assembly 58, and drive the push pad 586 to move from the right end of the discharge pipe 581 to the left through the push rod 585, and push the ceramic piece into the guide pipe. Since the blocking pipe 583 corresponds to the discharge pipe 581 through the adapter 582 and has a certain distance, and the length of the blocking pipe 583 is less than the length of the card slot 9, the left end of the ceramic piece enters the blocking pipe 583, and the right end of the ceramic piece passes through the spacing between the blocking pipe 583 and the discharge pipe 581;

[0044] S7. Therefore, the delivery assembly 6 can be driven to pick up and carry the ceramic pieces and place them in the inclined rubber lining; that is, the cross-shaped slide rail 62 on the hanger 61 is driven to drive the robot body to move left and right and forward and backward to match the placement position and the position of the material blocking tube 583; the fourth hydraulic cylinder 63 drives the mechanical gripper body 67 to descend, and the two grippers of the mechanical gripper are located on both sides of the gap between the material blocking tube 583 and the discharge tube 581 to clamp the ceramic pieces to pick up, and then carry and place them in the rubber lining for arrangement and delivery; during delivery, since the rubber lining is inclined, after the mechanical gripper body 67 picks up the ceramic pieces, the third motor 65 on the first rotating seat 64 drives the second rotating seat 66 to rotate, so that the ceramic pieces can be delivered relatively vertically to the rubber lining;

[0045] S8. Since the ceramic pieces are cylindrical, the subsequent ceramic pieces can be placed between the two ceramic pieces in the previous row to form a staggered arrangement during placement. If the ceramic pieces need to be placed side by side in sequence, the third electric slide rail 43 in the shielding assembly 4 needs to be driven to drive the baffle 47 to move forward and backward to match the placement position, and the fourth electric slide rail 44 needs to be driven to drive the baffle 47 to move left and right to match the placement position when the mechanical gripper body 67 is placed to the corresponding position. At the same time, the second hydraulic cylinder 45 is driven to drive the baffle 47 on the cross arm 46 to move up and down, and the baffle 47 passes through the ceramic piece that has been placed and the mechanical gripper body 67 has not been detached, and then the baffle 47 is attached to the rear side of the ceramic piece and applied forward force to limit the position, and the baffle 47 is driven back and forth in sequence to block as the ceramic pieces are placed, so as to prevent the ceramic pieces from being staggered.

[0046] S9. After unloading and placing in order, the tray-shaped rubber lining is placed with a corresponding number of ceramic cylinders, which can drive the first hydraulic cylinder 33 to contract, drive the turning table 32 and the rubber lining to turn to a horizontal state, and then unlock the clamping jaw 42 and the stopper 356, and after the stopper 356 is moved away from the rubber lining, drive the first motor 354 to drive the shaft 355 to rotate on the shaft block 8, so that the stopper 356 turns to the bottom of the clamping groove 7, and then drive the second conveyor belt assembly 34 to move the placed rubber lining and ceramic parts to the first conveyor belt assembly 2, and transport or carry them through the first conveyor belt assembly 2, or enter the vulcanizer for processing;

[0047] S10. Since the rubber lining is in an inclined state during the placement process, and its left end is higher, the inclination angle of the rubber lining can be lowered in sequence as it is placed. At the same time, during the unloading process, the third hydraulic cylinder 51 drives the material box 52 to rise and fall, adjusts the unloading height, reduces the movement of the mechanical gripper body 67, and improves efficiency.

[0048] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An integrated vulcanizing machine, characterized in that: The utility model comprises a base (1), a first conveyor belt assembly (2), a bearing structure (3), a shielding assembly (4), a material discharge structure (5) and a delivery assembly (6); the first conveyor belt assembly (2) is fixedly arranged at the middle part of the upper wall at the left end of the base (1); the bearing structure (3) is fixedly arranged at the upper wall of the base (1) and is located on the right side of the first conveyor belt assembly (2); the shielding assembly (4) is fixedly arranged on the bearing structure (3); the material discharge structure (5) is fixedly arranged on the upper wall at the right end of the base (1) and is located on the right side of the bearing structure (3); the delivery assembly (6) is fixedly arranged on the upper wall of the base (1) and is located above the bearing structure (3); the first conveyor belt assembly (2) is used for placing and transporting ceramic pieces; the bearing structure (3) is used for bearing the rubber lining and controlling the tilt angle; the shielding assembly (4) is used for limiting the placement of ceramic pieces and limiting the rubber lining; the material discharge structure (5) is used for discharging ceramic pieces of a column; and the delivery assembly (6) is used for carrying and placing ceramic pieces.

2. The integrated vulcanization molding machine according to claim 1, characterized in that: The bearing structure (3) comprises a pair of turning frames (31), a turning platform (32), a pair of first hydraulic cylinders (33), a second conveyor belt assembly (34) and a clamping unit (35); One end of a pair of the turning frames (31) is symmetrically arranged on the upper wall of the base (1) and is located on the right side of the first conveyor belt assembly (2); one end of the turning platform (32) is movably arranged between the other ends of the pair of turning frames (31); a clamping groove (7) penetrating the upper and lower walls is provided on the left side wall of the turning platform (32) near the front and rear ends; one end of a pair of the first hydraulic cylinders (33) is movably arranged on the base (1), and the other end of the first hydraulic cylinder (33) is movably connected to the lower wall in the middle of the front and rear ends of the turning platform (32); the turning platform (32) is extended on the turning frame (31) by the first hydraulic cylinder (33) to turn over; the second conveyor belt assembly (34) is fixedly arranged in the middle of the upper wall of the turning platform (32), and the upper wall of the second conveyor belt assembly (34) is located above the upper wall of the turning platform (32); the second conveyor belt assembly (34) and the upper wall of the first conveyor belt assembly (2) are on the same horizontal plane; and the clamping unit (35) is fixedly arranged on the turning platform (32).

3. The integrated vulcanization molding machine according to claim 2, characterized in that: The clamping unit (35) comprises a first bearing seat (351), a first electric slide rail (352), a bearing plate (353), a first motor (354), a shaft (355) and a pair of stop claws (356); The first bearing seat (351) is concave, and the first bearing seat (351) is fixedly arranged at the middle part of the lower wall of the right end of the turning platform (32). The right end of the first electric slide rail (352) is arranged on the first bearing seat (351) and is located below the turning platform (32). The bearing plate (353) is fixedly arranged on the first electric slide rail (352), and the bearing plate (353) moves left and right. Both ends of the upper wall of the bearing plate (353) are provided with shaft blocks (8). The first motor (354) is fixedly arranged at the middle part of the upper wall of the front end of the bearing plate (353). Both ends of the shaft rod (355) are movably penetrated through the shaft blocks (8) on the upper wall of the bearing plate (353), and one end of the shaft rod (355) is connected to the driving end of the first motor (354). One end of a pair of the blocking claws (356) is respectively fixedly mounted on the shaft rod (355), and the other end of the blocking claws (356) is respectively movably penetrated through the clamping groove (7).

4. The integrated vulcanization molding machine according to claim 3, characterized in that: The shielding assembly (4) comprises a second electric slide rail (41), a pair of clamping claws (42), a third electric slide rail (43), a fourth electric slide rail (44), a second hydraulic cylinder (45), a cross arm (46) and a blocking sheet (47); The second electric slide rail (41) is fixedly arranged on the upper wall of the right end of the turning platform (32) and is located on the right side of the clamping groove (7). A second moving block that moves relatively is symmetrically arranged on the second electric slide rail (41). The pair of clamping claws (42) are both concave. The pair of clamping claws (42) are respectively movably buckled on the second driving slide rail, and one end of the clamping claws (42) is connected to the second moving block of the second electric slide rail (41). The other ends of the pair of clamping claws (42) are respectively located on the left side of the second electric slide rail (41). One end of the third electric slide rail (43) is fixedly arranged on the front side wall of the right end of the turning platform (32). The fourth electric slide rail (44) is The first end of the second hydraulic cylinder (45) is fixedly arranged on the third electric slide rail (43), and the fourth electric slide rail (44) moves forward and backward through the third electric slide rail (43); the second hydraulic cylinder (45) has one end fixedly arranged on the fourth electric slide rail (44), and the second hydraulic cylinder (45) moves left and right; one end of the cross arm (46) is fixedly arranged on the telescopic end of the second hydraulic cylinder (45); the length of the cross arm (46) is the same as the width of the turning platform (32); the other end of the cross arm (46) corresponds to the front side wall of the turning platform (32), and the cross arm (46) is located above the turning platform (32); one end of the blocking piece (47) is fixedly arranged on the lower wall of the other end of the cross arm (46).

5. The integrated vulcanization molding machine according to claim 4, characterized in that: The material unloading structure (5) comprises a pair of third hydraulic cylinders (51), a material box (52), a box plate (53), a material guide shaft (54), a material guide wheel (55), a frame (56), a second motor (57) and a material feeding assembly (58); One end of a pair of the third hydraulic cylinders (51) is symmetrically arranged on the upper wall of the right end of the base (1), and the material box (52) is fixedly arranged between the telescopic ends of the pair of the third hydraulic cylinders (51). The material box (52) is a rectangular box without a left side wall, and the middle of the bottom end of the material box (52) is a circular inner cavity, and the top of the material box (52) is a conical cavity. The box plate (53) can be detachably buckled on the left side wall of the material box (52), and the box plate (53) fits with the circular inner cavity. The two ends of the material guide shaft (54) are movably inserted between the material box (52) and the box plate (53), and the material guide shaft (54) is located in the middle of the circular inner cavity. The material guide wheel (55 ) is fixedly mounted on the middle part of the material guide shaft (54), and the material guide wheel (55) is movably embedded in the circular inner part of the material box (52), and a plurality of arc-shaped material clamping grooves (9) are opened on the circumference of the side wall of the material guide wheel (55), and the diameter of the material clamping groove (9) does not fit the inner wall of the circular inner cavity. One end of the frame (56) is fixedly arranged on the right side wall of the material box (52), and the second motor (57) is fixedly arranged on the other end of the frame (56), and the driving end of the second motor (57) is connected to the material guide shaft (54), and the second motor (57) drives the material guide shaft (54) to rotate, and the feeding assembly (58) is fixedly arranged in the middle part of the lower wall of the material box (52).

6. The integrated vulcanization molding machine according to claim 5, characterized in that: The feeding assembly (58) comprises a discharge pipe (581), a transfer seat (582), a material blocking pipe (583), a fifth electric slide rail (584), a push rod (585) and a push pad (586); The discharge pipe (581) is a U-shaped pipe, one end of the discharge pipe (581) is fixedly passed through the middle of the bottom end of the material box (52), and the discharge pipe (581) is connected to the bottom of the circular inner cavity, one end of the adapter seat (582) is fixedly arranged on the lower wall of the other end of the discharge pipe (581), and the blocking pipe (583) is fixedly arranged on the other end of the adapter seat (582), and the blocking pipe (583) corresponds to the discharge pipe (581), and the blocking pipe (583) has a connection with the discharge pipe (581) through the adapter seat (582). A certain spacing is formed between the fifth electric slide rail (584), one end of which is fixedly arranged on the right side wall of the material box (52) and is located below the frame (56); one end of the push rod (585) is fixedly arranged on the fifth electric slide rail (584), and the other end of the push rod (585) is movably inserted into the discharge pipe (581); the push pad (586) is fixedly arranged on the other end of the push rod (585), and the other end of the push pad (586) is movably embedded in the discharge pipe (581); the length of the material blocking pipe (583) is less than the length of the material trough (9).

7. The integrated vulcanization molding machine according to claim 6, characterized in that: The delivery assembly (6) comprises a hanger (61), a cross-shaped slide rail (62), a fourth hydraulic cylinder (63), a first rotating seat (64), a third motor (65), a second rotating seat (66) and a mechanical gripper body (67); One end of the hanger (61) is fixedly arranged on the upper wall of the base (1) and is located at the rear side of the turning platform (32); the cross-shaped slide rail (62) is fixedly arranged on the other end of the hanger (61), and the cross-shaped slide rail (62) is located above the turning platform (32); one end of the fourth hydraulic cylinder (63) is fixedly arranged on the cross-shaped slide rail (62); the first rotating seat (64) is fixedly arranged on the telescopic end of the fourth hydraulic cylinder (63); and the third motor (65) is fixedly arranged on the first rotating seat (6 4) the front side wall at the other end, and the driving end of the third motor (65) movably passes through the first rotating seat (64), one end of the second rotating seat (66) is movably embedded in the first rotating seat (64), and one end of the second rotating seat (66) is fixedly mounted on the driving end of the third motor (65), and the mechanical gripper body (67) is fixedly arranged on the other end of the second rotating seat (66), and the width of a pair of grippers on the mechanical gripper body (67) is smaller than the distance between the discharge pipe (581) and the blocking pipe (583).

Images