Multifunctional environment-friendly dyeing device and method for high-color-fastness sea island cotton four-piece suit fabric

By introducing agitating, filtering and vacuuming mechanisms into the fabric dyeing device, the problems of dye precipitation and fabric carrying dyeing liquid are solved, achieving a more uniform dyeing effect and a more efficient drying process, which complies with modern environmental protection standards.

CN119711079AInactive Publication Date: 2025-03-28LANGXI YUANHUA TEXTILE
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Patent Information

Application Number
CN202411750984.5
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-02
Publication Date
2025-03-28
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

In existing fabric dyeing devices, dye solutions are prone to precipitation during the dyeing process, resulting in uneven dye distribution and affecting the dyeing effect. Moreover, the fabric carries a large amount of dyeing liquid before drying, affecting the drying efficiency.

Method used

A multifunctional environmentally friendly dyeing device is designed, including a dyeing tank, a filter pressing tank and a dust removal tank, equipped with a stirring mechanism, a filter pressing mechanism and a vacuum cleaner mechanism. The agitating mechanism is used to evenly stir the dyeing liquid, the filter pressing mechanism is used to extrude excess dyeing liquid on the fabric, and the vacuuming mechanism is used to remove dust.

Benefits of technology

Through uniform stirring of the agitating mechanism, dye precipitation is avoided and dye permeation is ensured. Through the extrusion of the filter pressing mechanism, dye waste is reduced, dye utilization is improved, and drying energy consumption is reduced. The dust removal function of the vacuum cleaner mechanism ensures that the surface of the fabric is free of impurities, and the stability and consistency of the dyeing effect are improved.

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Abstract

The invention discloses a multifunctional environment-friendly dyeing device and method for high-color-fastness sea island cotton four-piece suit fabric. The multifunctional environment-friendly dyeing device comprises a box body, and a dyeing tank, a filter pressing tank and a dust removal tank are arranged in the box body; and the uniform stirring mechanism is connected to the dyeing tank. The uniform stirring mechanism is connected to the dyeing tank, dyeing liquid is stirred uniformly in the dyeing process, dye precipitation or non-uniform permeation is avoided, redundant dyeing liquid carried on the surface of dyed fabric is pressed out through the filter pressing mechanism, the dye utilization rate is increased, meanwhile, the subsequent drying process is facilitated, and the dyeing efficiency is improved. Dust and impurities on the surface of the fabric are sucked away through the dust suction mechanism, it is ensured that dyeing liquid permeates uniformly and no impurity exists on the surface of the fabric through cooperation of the uniform stirring mechanism and the dust suction mechanism, so that the better dyeing effect is achieved, redundant dyeing liquid is effectively removed through the filter pressing mechanism, dye waste is reduced, meanwhile, energy consumption during drying is reduced, and the drying efficiency is improved. And resource consumption is reduced through multiple mechanisms such as filter pressing and dust collection.
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Description

Technical Field

[0001] The invention relates to the technical field of fabric dyeing equipment, and in particular to a multifunctional environmentally friendly dyeing device and method for high color fastness sea island cotton four-piece fabric. Background Art

[0002] Sea island cotton four-piece set fabric with high color fastness is a high-quality bedding fabric, usually composed of sea island cotton and other materials, with good color fastness and comfort. Sea island cotton four-piece set fabric with high color fastness has the advantages of lasting color, high comfort and strong breathability, and is usually the choice of some high-end bedding products. This kind of bedding can not only provide high-quality sleeping experience, but also maintain beauty and cleanliness for a long time. Dyeing through dyeing equipment is an important link in the production of high color fastness sea island cotton four-piece set fabric.

[0003] A home textile fabric dyeing device with publication number CN220364722U comprises a dye box, a first opening and a second opening are arranged on the right side of the dye box, the first opening is located at the top of the second opening, a fixing frame 1 is arranged on the right side of the dye box at the front and rear sides of the first opening, an extrusion shaft is rotatably arranged between the front and rear fixing frames 1, two groups of the extrusion shafts are arranged and distributed up and down, and the setting of the fixing frame 1, the driving motor 1, the extrusion shaft and the bottom plate facilitates the collection of excess dye and reduces waste, and the setting of the dryer facilitates the drying of the fabric, but the dye solution in these dyeing devices will precipitate as the immersion dyeing work proceeds, resulting in uneven distribution of the dye, affecting the dyeing effect, and at the same time, before the fabric enters the dryer, the fabric will carry a large amount of dyeing liquid, affecting the drying efficiency. Summary of the invention

[0004] The purpose of the present invention is to solve the shortcomings existing in the prior art, and a multifunctional environmentally friendly dyeing device for high color fastness sea island cotton four-piece fabric is proposed, comprising: a box body, a dyeing tank, a filter press tank and a dust removal tank are arranged inside the box body; a stirring mechanism, the stirring mechanism is connected to the dyeing tank, and the stirring mechanism is used to stir the dyeing liquid; a filter press mechanism, the filter press mechanism is connected to the filter press tank, and the filter press mechanism is used to squeeze out the dyeing liquid carried on the fabric; a dust suction mechanism, the dust suction mechanism is arranged inside the dust removal tank, and the dust suction mechanism is used to remove dust from the fabric before dyeing; a material guide roller, the material guide roller is connected to the inside of the box body.

[0005] As a further description of the above technical solution: the stirring mechanism includes a driving assembly, the driving assembly is connected to the driving shaft, the lower part of the driving shaft is connected to the bulk material assembly, and the driving shaft is connected to a stirring cross bar and an auger.

[0006] As a further description of the above technical solution: the filter pressing mechanism includes a pressing plate and a filter plate, the upper part of the pressing plate is connected to the first electric lifting rod, the lower part of the filter plate is connected to the support seat, and a filter screen is arranged inside the filter plate.

[0007] As a further description of the above technical solution: the dust suction mechanism includes a dust suction box, one end of the dust suction box is connected to a duct, an upper dust suction pipe and a lower dust suction pipe are connected to the duct, dust suction heads are provided on the upper dust suction pipe and the lower dust suction pipe, and a dust collection box is provided on one side of the dust suction box.

[0008] As a further description of the above technical solution: the driving assembly includes a servo motor, a driving wheel is connected to the top of the servo motor, the driving wheel is meshed with a driven wheel, the driven wheel is connected to the driving shaft, and the driven wheel is rotatably connected to the box body at the bottom.

[0009] As a further description of the above technical solution: the bulk material assembly includes a mounting frame, the mounting frame is connected to the bulk material shaft through a bearing seat, a first bevel gear is connected below the bulk material shaft, the first bevel gear is meshed with a second bevel gear, the second bevel gear is connected to one end of the rotating shaft, a stirring vertical rod is connected to the rotating shaft, one end of the stirring vertical rod is connected to the bulk material rod, the bulk material shaft is connected to a drive motor above, the drive motor is connected to a protective shell, and the protective shell is connected to the box body.

[0010] As a further description of the above technical solution: the lengths of the pressing plate and the filter plate are the same, and the cross-sections of the pressing plate and the filter plate are both figure eight-shaped.

[0011] As a further description of the above technical solution: an upper squeezing roller and a lower squeezing roller are arranged inside the filter press tank, a second electric lifting rod is connected above the upper squeezing roller, and a guide plate is arranged inside the filter press tank.

[0012] As a further description of the above technical solution: the bottom of the filter press tank is connected to one end of the liquid pump through a liquid suction pipe, and the other end of the liquid pump is connected to the dyeing tank through a discharge pipe.

[0013] As a further description of the above technical solution: it is characterized by: S1. The fabric to be dyed is sent into the box through the guide roller, and the dust is first removed from the fabric through the dust suction mechanism in the dust removal tank; S2. The dust-removed fabric enters the dyeing tank for dyeing, and the stirring mechanism is started to stir the dyeing liquid and beat the fabric at the same time; S3. The fabric after dyeing enters the filter press tank, and the filter press mechanism is used to squeeze out the dyeing liquid carried on the fabric, which is convenient for subsequent drying treatment.

[0014] The above technical solution has the following advantages or beneficial effects:

[0015] 1. The present invention is connected to the dyeing tank through a stirring mechanism, and the dyeing liquid is stirred evenly during the dyeing process to avoid dye precipitation or uneven penetration. The excess dyeing liquid carried on the surface of the dyed fabric is pressed out through the filter pressing mechanism, thereby reducing dye waste and improving dye utilization. It also helps the subsequent drying process and reduces energy consumption. The dust and impurities on the surface of the fabric are sucked away by the dust suction mechanism to avoid stains or impurities affecting the dyeing effect. Through the cooperation of the stirring mechanism and the dust suction mechanism, it is ensured that the dyeing liquid penetrates evenly and there are no impurities on the surface of the fabric, thereby achieving a better dyeing effect. The filter pressing mechanism effectively removes excess dyeing liquid, reduces dye waste, and reduces energy consumption during drying. Resource consumption is reduced through multiple mechanisms such as filter pressing and dust suction, which meets modern environmental protection standards and effectively reduces waste emissions during the production process.

[0016] 2. The present invention works through a driving component to drive an auger and a plurality of stirring cross bars to rotate. The auger can lift and stir the dyeing liquid in the dyeing tank, so that the dyeing liquid can be turned up and down. In conjunction with a plurality of stirring cross bars, the dyeing liquid can be stirred horizontally, thereby enhancing the stirring effect. The stirring effect is enhanced by rotating the stirring vertical rod for vertical stirring and cooperating with the stirring cross bar for horizontal stirring. The stirring effect is further enhanced by rotating the bulk material rod and cooperating with the stirring cross bar for horizontal stirring. At the same time, the bulk material rod will hit the fabric, which can also ensure that the fabric is fully in contact with the dye during the dyeing process, avoid uneven dyeing, and improve the stability and consistency of the dyeing effect.

[0017] 3. The present invention can pre-extrude the dyed fabric through the upper extrusion roller and the lower extrusion roller. While the pressing plate and the filter plate are working, the dyed fabric can be pre-extruded first, thereby improving the extrusion efficiency. The upper extrusion roller and the lower extrusion roller in front of the filter press mechanism are used for pre-extrusion, and the pressurized fabric can be flattened by the upper extrusion roller and the lower extrusion roller behind the filter press mechanism. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a structural schematic diagram of an environmentally friendly dyeing device in one embodiment of the present invention;

[0019] Figure 2 This is a front view of an environmentally friendly dyeing device in one embodiment of the present invention;

[0020] Figure 3 for Figure 1 A schematic diagram of the structure of the driving components in the environmentally friendly dyeing device;

[0021] Figure 4 for Figure 1 Schematic diagram of the structure of bulk material components in the environmentally friendly dyeing device;

[0022] Figure 5 for Figure 1Schematic diagram of the structure of the filter plate in the environmentally friendly dyeing device;

[0023] Figure 6 for Figure 1 Schematic diagram of the structure of the dust collection mechanism in the environmentally friendly dyeing device.

[0024] Legend:

[0025] 1. Box; 2. Dyeing tank; 3. Filter press tank; 4. Dust removal tank; 5. Stirring mechanism; 6. Filter press mechanism; 7. Dust suction mechanism; 8. Material guide roller; 9. Upper squeeze roller; 10. Lower squeeze roller; 11. Second electric lifting rod; 12. Guide plate; 13. Liquid extraction pipe; 14. Liquid extraction pump; 15. Liquid discharge pipe; 51. Drive assembly; 52. Drive shaft; 53. Bulk material assembly; 54. Auger; 55. Stirring cross bar; 511. Servo motor; 512. Drive wheel; 513 , driven wheel; 531, mounting frame; 532, bulk material shaft; 533, first bevel gear; 534, second bevel gear; 535, rotating shaft; 536, stirring vertical rod; 537, bulk material rod; 538, driving motor; 539, protective shell; 61, pressing plate; 62, filter plate; 63, first electric lifting rod; 64, supporting seat; 65, filter screen; 71, dust box; 72, duct; 73, upper dust pipe; 74, lower dust pipe; 75, dust head; 76, dust box. DETAILED DESCRIPTION

[0026] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0027] In the description of the present invention, it should be noted that the terms "vertical", "up", "down", "horizontal", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0028] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "disposed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0029] See also Figure 1-6 The present invention provides a technical solution: the multifunctional environmentally friendly dyeing device for the high color fastness sea island cotton four-piece fabric of the present invention comprises: a box body 1, a dyeing tank 2, a filter pressing tank 3 and a dust removal tank 4 are arranged inside the box body 1; a stirring mechanism 5, the stirring mechanism 5 is connected to the dyeing tank 2, and the stirring mechanism 5 is used to stir the dyeing liquid; a filter pressing mechanism 6, the filter pressing mechanism 6 is connected to the filter pressing tank 3, and the filter pressing mechanism 6 is used to squeeze out the dyeing liquid carried on the fabric; a dust suction mechanism 7, the dust suction mechanism 7 is arranged inside the dust removal tank 4, and the dust suction mechanism 7 is used to remove dust from the fabric before dyeing; a material guide roller 8, the material guide roller 8 is connected to the inside of the box body 1.

[0030] In this embodiment, the flow of fabric is guided by the guide roller 8 to ensure that the fabric moves smoothly between the dyeing tank 2, the filter press tank 3 and the dust removal tank 4. The stirring mechanism 5 is connected to the dyeing tank 2, and the dyeing liquid is stirred evenly during the dyeing process to avoid dye precipitation or uneven penetration. The filter press mechanism 6 is used to press out the excess dyeing liquid carried on the surface of the dyed fabric, thereby reducing the waste of dye and improving the utilization rate of dye. It also helps the subsequent drying process and reduces energy consumption. The dust and impurities on the surface of the fabric are sucked away by the dust suction mechanism 7 to avoid stains or impurities affecting the dyeing effect. The cooperation of the stirring mechanism 5 and the dust suction mechanism 7 ensures that the dyeing liquid penetrates evenly and there are no impurities on the surface of the fabric, thereby achieving a better dyeing effect. The filter press mechanism 6 effectively removes excess dyeing liquid, reduces dye waste, and reduces energy consumption during drying. Resource consumption is reduced through multiple mechanisms such as filter pressing and dust suction, which meets modern environmental protection standards and effectively reduces waste emissions in the production process.

[0031] like Figure 1 and Figure 3 As shown, the stirring mechanism 5 includes a driving component 51, and the driving component 51 is connected to the driving shaft 52. The lower part of the driving shaft 52 is connected to the bulk material component 53, and the driving shaft 52 is connected with a stirring cross bar 55 and an auger 54; through the operation of the driving component 51, the auger 54 and multiple stirring cross bars 55 can be driven to rotate, and the dyeing liquid in the dyeing tank 2 can be lifted and stirred by the auger 54, so that the dyeing liquid can be turned up and down, and the dyeing liquid can be stirred horizontally in conjunction with multiple stirring cross bars 55, thereby enhancing the stirring effect.

[0032] The driving shaft 52 is a hollow shaft.

[0033] like Figure 1 and Figure 5As shown, the filter press mechanism 6 includes a pressing plate 61 and a filter plate 62. The upper part of the pressing plate 61 is connected to the first electric lifting rod 63, and the lower part of the filter plate 62 is connected to the support seat 64. A filter screen 65 is arranged inside the filter plate 62. The pressing plate 61 and the filter plate 62 have the same length. The first electric lifting rod 63 works to drive the pressing plate 61 to descend, squeeze the fabric between the pressing plate 61 and the filter plate 62, and press out the excess dyeing liquid carried on the surface of the fabric, which helps to reduce the waste of dyes and improve the utilization rate of dyes. It also helps the subsequent drying process and reduces energy consumption.

[0034] Among them, the cross-sections of the pressure plate 61 and the filter plate 62 are both in an eight-shape; the eight-shaped cross-section can form a more uniform pressure distribution between the pressure plate 61 and the filter plate 62, ensuring a more thorough separation of liquid and solid during the filtration process and reducing the risk of liquid leaking through the filter screen. The eight-shaped design enables the two plates to distribute force more evenly when under pressure, thereby improving the overall strength and stability of the system, enhancing the durability of the structure, and adapting to high-pressure environments.

[0035] like Figure 1 and Figure 6 As shown, the dust collection mechanism 7 includes a dust collection box 71, one end of the dust collection box 71 is connected to a duct 72, an upper dust collection pipe 73 and a lower dust collection pipe 74 are connected to the duct 72, a plurality of dust collection heads 75 are provided on the upper dust collection pipe 73 and the lower dust collection pipe 74, and a dust collection box 76 is provided on one side of the dust collection box 71; suction is generated by the dust collection box 71, and dust, fibers and impurities on the surface of the fabric are sucked into the duct 72, so that the dust, fibers and impurities can be efficiently extracted and sent to the dust collection box 76.

[0036] Among them, the upper vacuum pipe 73 and the lower vacuum pipe 74 are respectively located above and below the fabric, responsible for vacuuming the fabric in all directions. The two pipes provide a flexible vacuuming area, which can clean different surfaces of the fabric respectively. Multiple vacuum heads 75 are in contact with the fabric, responsible for sucking dust, fibers and other impurities on the surface of the fabric into the system. The vacuum head 75 can be equipped with a cushion, bristle or suction nozzle suitable for various fabrics to ensure that the surface of the fabric can be cleaned gently and effectively without damaging the fabric. Through the combined action of the upper and lower vacuum pipes and the vacuum head, the dust and impurities on the surface of the fabric can be fully cleaned, ensuring that the fabric reaches the best cleaning state before dyeing, and avoiding impurities affecting the dyeing quality.

[0037] like Figure 1 and Figure 3As shown, the driving assembly 51 includes a servo motor 511, a driving wheel 512 is connected to the top of the servo motor 511, the driving wheel 512 is meshed with the driven wheel 513, the driven wheel 513 is connected to the driving shaft 52, and the driven wheel 513 is rotatably connected to the box body 1 at the bottom; by controlling the operation of the servo motor 511, the driving wheel 512 can be driven to rotate, and then the driven wheel 513 can be driven to rotate, and the driven wheel 513 can drive the driving shaft 52 to rotate, thereby driving the bulk material assembly 53, the stirring cross bar 55 and the auger 54 to rotate.

[0038] like Figure 3 and Figure 4 As shown, the bulk material assembly 53 includes a mounting frame 531, which is connected to the bulk material shaft 532 through a bearing seat, a first bevel gear 533 is connected below the bulk material shaft 532, the first bevel gear 533 is meshed with a second bevel gear 534, the second bevel gear 534 is connected to one end of a rotating shaft 535, a stirring vertical rod 536 is connected to the rotating shaft 535, one end of the stirring vertical rod 536 is connected to the bulk material rod 537, the bulk material shaft 532 is connected to a driving motor 538 above, the driving motor 538 is connected to a protective shell 539, and the protective shell 539 is connected to the box body 1; by controlling the driving motor 538 to work, the bulk material shaft 532 can be driven to rotate, and the bulk material shaft 532 can be driven to rotate. The material shaft 532 will drive the first bevel gear 533 to rotate, the first bevel gear 533 will drive the second bevel gear 534 and the rotating shaft 535 to rotate, and the rotating shaft 535 will drive the stirring vertical rod 536 and the bulk rod 537 to rotate. The vertical stirring by the stirring vertical rod 536 and the horizontal stirring by the stirring cross bar 55 can enhance the stirring effect. The bulk rod 537 can rotate and the horizontal stirring by the stirring cross bar 55 can further enhance the stirring effect. At the same time, the bulk rod 537 will hit the fabric, and can also ensure that the fabric is fully in contact with the dye during the dyeing process, avoid uneven dyeing, and improve the stability and consistency of the dyeing effect.

[0039] The bulk material shaft 532 is located inside the driving shaft 52 , and the bulk material shaft 532 passes through the driving shaft 52 and is connected to the driving motor 538 .

[0040] like Figure 1 and Figure 2 As shown, an upper squeezing roller 9 and a lower squeezing roller 10 are arranged inside the filter press tank 3, a second electric lifting rod 11 is connected above the upper squeezing roller 9, and a guide plate 12 is arranged inside the filter press tank 3; the dyed fabric can be pre-extruded by the upper squeezing roller 9 and the lower squeezing roller 10, and the dyed fabric can be pre-extruded while the pressing plate 61 and the filter plate 62 are working, thereby improving the squeezing efficiency.

[0041] Among them, the filter press mechanism 6 is provided with upper squeezing rollers 9 and lower squeezing rollers 10 in front and behind. Pre-squeezing is performed by the upper squeezing rollers 9 and lower squeezing rollers 10 in front, and the pressurized fabric can be flattened by the upper squeezing rollers 9 and lower squeezing rollers 10 in the rear.

[0042] like Figure 1 and Figure 2 As shown, the bottom of the filter press tank 3 is connected to one end of a liquid pump 14 through a liquid extraction pipe 13, and the other end of the liquid extraction pump 14 is connected to the dyeing tank 2 through a liquid discharge pipe 15; when the liquid extraction pump 14 works, the dyeing liquid collected at the bottom of the filter press tank 3 can be extracted through the liquid extraction pipe 13, and discharged into the dyeing tank 2 again through the liquid discharge pipe 15 for use, and the dyeing liquid at the bottom of the filter press tank 3 can be directly discharged through the set discharge pipe.

[0043] A multifunctional and environmentally friendly dyeing method is used for the four-piece sea island cotton fabric with high color fastness. S1. The fabric to be dyed is sent into the box 1 through the guide roller 8, and the dust is first removed from the fabric through the dust suction mechanism 7 in the dust removal tank 4; S2. The dust-removed fabric enters the dyeing tank 2 for dyeing, and the stirring mechanism 5 is started to stir the dyeing liquid and beat the fabric at the same time; S3. After dyeing, the fabric enters the filter press tank 3, and the filter press mechanism 6 works to squeeze out the dyeing liquid carried on the fabric, which is convenient for subsequent drying treatment.

[0044] In this embodiment, the dust suction mechanism 7 in the dust removal tank 4 is used to remove dust from the fabric, which can effectively remove dust and impurities on the surface of the fabric, avoid these impurities from affecting the dyeing effect, ensure uniform penetration of the dye, and improve the overall dyeing quality of the fabric. The stirring mechanism 5 and the beating mechanism not only help to evenly stir the dye, but also ensure that the fabric is fully in contact with the dye during the dyeing process, avoid uneven dyeing, and improve the stability and consistency of the dyeing effect. The filter press mechanism 6 effectively squeezes out the excess dyeing liquid on the fabric, reducing the residual and waste of the dye. This not only reduces production costs, but also reduces environmental pollution. Through efficient dyeing and filtering processes, the use of dyeing liquid and energy consumption can be reduced. Since the excess dyeing liquid can be quickly squeezed out and processed, the fabric does not need too much heat energy consumption during the drying process, and the overall process is more energy-efficient. The method not only improves the dyeing quality and optimizes the dyeing process, but also effectively saves resources, improves production efficiency, and meets modern environmental protection requirements.

[0045] Working principle: the flow of fabric is guided by the guide roller 8 to ensure that the fabric moves smoothly between the dyeing tank 2, the filter press tank 3 and the dust removal tank 4. The stirring mechanism 5 is connected to the dyeing tank 2 to stir the dyeing liquid evenly during the dyeing process to avoid dye precipitation or uneven penetration. The filter press mechanism 6 presses out the excess dyeing liquid carried on the surface of the dyed fabric, which reduces the waste of dye and improves the utilization rate of dye. It also helps the subsequent drying process and reduces energy consumption. The dust and impurities on the surface of the fabric are sucked away by the dust suction mechanism 7 to avoid stains or impurities affecting the dyeing effect. The cooperation of the stirring mechanism 5 and the dust suction mechanism 7 ensures that the dyeing liquid penetrates evenly and there are no impurities on the surface of the fabric, thereby achieving a better dyeing effect. The filter press mechanism 6 effectively removes excess dyeing liquid, reduces dye waste, and reduces energy consumption during drying. Resource consumption is reduced through multiple mechanisms such as filter pressing and dust suction, which meets modern environmental protection standards and effectively reduces waste emissions in the production process.

[0046] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0047] The preferred embodiments of the present invention disclosed above are only used to help illustrate the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the invention to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present invention, so that those skilled in the art can understand and use the present invention well. The present invention is limited only by the claims and their full scope and equivalents.

Claims

1. A multifunctional environmentally friendly dyeing device for high color fastness sea island cotton four-piece fabric, characterized in that: include: A box body (1), wherein a dyeing tank (2), a filter press tank (3) and a dust removal tank (4) are arranged inside the box body (1); A stirring mechanism (5), the stirring mechanism (5) is connected to the dyeing tank (2), and the stirring mechanism (5) is used to stir the dyeing liquid; A filter press mechanism (6), the filter press mechanism (6) is connected to the filter press tank (3), and the filter press mechanism (6) is used to squeeze out the dyeing liquid carried on the fabric; A dust suction mechanism (7), the dust suction mechanism (7) being arranged inside the dust removal groove (4), and the dust suction mechanism (7) being used to remove dust from the fabric before dyeing; A material guide roller (8), wherein the material guide roller (8) is connected to the inside of the box body (1).

2. The multifunctional environmentally friendly dyeing device for high color fastness sea island cotton four-piece fabric according to claim 1, characterized in that: The stirring mechanism (5) comprises a driving assembly (51), wherein the driving assembly (51) is connected to a driving shaft (52), the lower part of the driving shaft (52) is connected to a bulk material assembly (53), and the driving shaft (52) is connected to a stirring cross bar (55) and an auger (54).

3. The multifunctional environmentally friendly dyeing device for high color fastness sea island cotton four-piece fabric according to claim 1, characterized in that: The filter press mechanism (6) comprises a pressing plate (61) and a filter plate (62); the pressing plate (61) is connected to a first electric lifting rod (63) at the top, and the filter plate (62) is connected to a support seat (64) at the bottom; a filter screen (65) is provided inside the filter plate (62).

4. The multifunctional environmentally friendly dyeing device for high color fastness sea island cotton four-piece fabric according to claim 1, characterized in that: The dust collection mechanism (7) comprises a dust collection box (71), one end of the dust collection box (71) is connected to a guide tube (72), an upper dust collection tube (73) and a lower dust collection tube (74) are connected to the guide tube (72), dust collection heads (75) are provided on both the upper dust collection tube (73) and the lower dust collection tube (74), and a dust collection box (76) is provided on one side of the dust collection box (71).

5. The multifunctional environmentally friendly dyeing device for high color fastness sea island cotton four-piece fabric according to claim 2, characterized in that: The driving assembly (51) comprises a servo motor (511), a driving wheel (512) is connected to the top of the servo motor (511), the driving wheel (512) is meshed with a driven wheel (513), the driven wheel (513) is connected to the driving shaft (52), and the driven wheel (513) is rotatably connected to the box (1) at the bottom.

6. The multifunctional environmentally friendly dyeing device for high color fastness sea island cotton four-piece fabric according to claim 2, characterized in that: The bulk material assembly (53) comprises a mounting frame (531), wherein the mounting frame (531) is connected to a bulk material shaft (532) via a bearing seat, a first bevel gear (533) is connected below the bulk material shaft (532), the first bevel gear (533) is meshed with a second bevel gear (534), the second bevel gear (534) is connected to one end of a rotating shaft (535), a stirring vertical rod (536) is connected to the rotating shaft (535), one end of the stirring vertical rod (536) is connected to a bulk material rod (537), the top of the bulk material shaft (532) is connected to a driving motor (538), the driving motor (538) is connected to a protective shell (539), and the protective shell (539) is connected to the casing (1).

7. The multifunctional environmentally friendly dyeing device for high color fastness sea island cotton four-piece fabric according to claim 3, characterized in that: The pressing plate (61) and the filter plate (62) have the same length, and the cross-sections of the pressing plate (61) and the filter plate (62) are both in an eight-shaped shape.

8. The multifunctional environmentally friendly dyeing device for high color fastness sea island cotton four-piece fabric according to claim 1, characterized in that: An upper squeezing roller (9) and a lower squeezing roller (10) are arranged inside the filter press tank (3); a second electric lifting rod (11) is connected above the upper squeezing roller (9); and a guide plate (12) is arranged inside the filter press tank (3).

9. The multifunctional environmentally friendly dyeing device for high color fastness sea island cotton four-piece fabric according to claim 1, characterized in that: The bottom of the filter press tank (3) is connected to one end of a liquid extraction pump (14) via a liquid extraction pipe (13), and the other end of the liquid extraction pump (14) is connected to the dyeing tank (2) via a liquid discharge pipe (15).

10. A multifunctional environmentally friendly dyeing method for high color fastness sea island cotton four-piece fabric, characterized in that: S1, the fabric to be dyed is fed into the box (1) through the material guide roller (8), and the fabric is first dusted by the dust suction mechanism (7) in the dust removal groove (4); S2, the dust-free fabric enters the dyeing tank (2) for dyeing, and the stirring mechanism (5) is started to stir the dyeing liquid and beat the fabric at the same time; S3, the dyed fabric enters the filter press tank (3), and the filter press mechanism (6) works to squeeze out the dyeing liquid carried on the fabric, so as to facilitate the subsequent drying process.

Citation Information

Patent Citations

  • Home textile fabric dyeing device

    CN220364722U