Rapid testing machine for color fastness to rubbing of woven fabric

By designing a fast tester for friction-resistant color fastness of weaving fabrics including a vertical pressure mechanism and a power output mechanism, the problem of low friction detection accuracy in the prior art is solved, and high-precision wet and dry friction testing is achieved.

CN119715360APending Publication Date: 2025-03-28ZHUJI QUANFA TEXTILE FACTORY
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Patent Information

Application Number
CN202411914923.8
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-24
Publication Date
2025-03-28

AI Technical Summary

Technical Problem

The existing friction detection equipment has caused the friction head to vibrate due to the unbalanced driving force of the power device and the inconsistent damping of the friction head, causing the color fastness detection accuracy to decrease.

Method used

A fast test machine for friction-resistant color fastness of woven fabrics is designed, using a vertical pressure mechanism and a power output mechanism. The friction plate can move in the X-Y axis direction under the driving of the power output mechanism. The fabric to be tested is tightly attached to the friction plate through the vertical pressure mechanism to achieve testing.

Benefits of technology

The tester can perform dry and wet friction tests at the same time. The fabric to be tested remains relatively fixed during the test, reducing the possibility of the friction head being disturbed by external supply force and improving the color fastness detection accuracy.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a rapid testing machine for color fastness to rubbing of woven fabric, which comprises a rack, a vertical pressing mechanism and a power output mechanism are arranged in the rack, a friction plate is arranged in a joint connection working area of the output end of the power output mechanism and the vertical pressing mechanism, and the friction plate can move in the X-Y axis direction under the driving action of the power output mechanism. Cloth to be tested is movably arranged on the side of the rack in a supporting mode, the cloth to be tested is arranged on the lower side of the vertical pressing mechanism and the upper side of the friction plate and transversely penetrates to the outer side, and the cloth to be tested is tightly attached to the friction plate through the vertical pressing mechanism. According to the device, a wet friction test can be carried out while a dry friction test is carried out, the device is more complete and higher in adaptability, and when the dry friction test is carried out, the to-be-tested cloth does not need to be subjected to a tedious fixing process, so that the test is more direct and faster. Secondly, the cloth to be tested only needs to be relatively fixed when the testing structure is used for testing, and the friction head does not need to receive an external force supply source, so that the interference of external force is smaller, and the color fastness detection precision is favorably improved.
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Description

Technical Field

[0001] The invention relates to the technical field of textile testing, in particular to a rapid testing machine for the color fastness of woven fabrics to friction. Background Art

[0002] The color fastness of textiles to rubbing is the most basic but important indicator among many color fastness tests of textiles' intrinsic quality indicators. Color fastness testing generally refers to fixing a standard white cotton cloth for friction on a friction head, rubbing the dyed fabric according to regulations under a certain pressure, and evaluating the degree of staining of the standard white cloth under a standard light source.

[0003] At present, in the existing friction testing equipment, there are multiple color fastness testing stations, and a power device is used to synchronously drive the friction head to move. Although this synchronous driving method can drive multiple friction heads to move, the driving force of the power device is uneven, and the damping of the friction heads at different stations is inconsistent, which causes the friction head to vibrate, resulting in a decrease in the accuracy of color fastness testing.

[0004] This case was created to solve the above problems. Summary of the invention

[0005] 1. Technical issues to be resolved

[0006] In view of the deficiencies in the prior art, the present invention provides a rapid testing machine for the color fastness to rubbing of woven fabrics, which solves the problems raised in the above-mentioned background technology.

[0007] (II) Technical solution

[0008] To achieve the above purpose, the present invention is implemented through the following technical solutions: a rapid testing machine for the color fastness of woven fabrics to friction, comprising a frame, a vertical pressure mechanism and a power output mechanism built in the frame, the friction plate being able to move in the XY axis direction under the driving action of the power output mechanism, the lateral movable support of the frame being provided with a fabric to be tested, wherein the fabric to be tested is placed on the lower side of the vertical pressure mechanism and the upper side of the friction plate, and is laterally penetrated to the outside, the fabric to be tested is pressed against the friction plate by the vertical pressure mechanism, and is tested by the movement of the friction plate.

[0009] As a preferred embodiment, the power output mechanism further includes a longitudinally arranged electric push rod, which is fixed to the bottom surface of the frame, and its output end is connected to a conduction plate, and the conduction plate is laterally hinged with a rotating rod, and a movable seat is hinged at the far end of the rotating rod, wherein the movable seat is synchronously driven by the operation of the conduction plate through the rotating rod.

[0010] As a preferred solution, further, a horizontal long groove is opened on the bottom surface of the frame along the X-axis direction, and a slider is connected to the bottom of the movable seat, and the slider is slidably connected to the horizontal long groove. A guide rod is longitudinally installed on the bottom surface of the inner part of the frame, and a plurality of guide rods are arranged at intervals and can fit the conduction plates of different conduction positions; a notch is opened at the bottom of the friction plate.

[0011] As a preferred solution, further, electromagnet 1 is installed on the upper side of the movable seat, the friction plate is extended to the relative side and connected to permanent magnet 1, electromagnet 2 is installed on the lower side of the front end of the conduction plate, and the corresponding upper side of the friction plate is connected to permanent magnet 2.

[0012] As a preferred embodiment, further, the vertical pressure mechanism includes a power source, the output end of the power source is horizontally connected with a plurality of long rods, the long rods extend to the top of the fabric to be tested, a plurality of mounting positions are provided on the lower side of the long rods, the mounting positions are movably connected with a vertical pressure head, the power source includes an upper substrate and a lower base, a horizontally arranged cylinder is provided therebetween, the long rods are horizontally connected to the substrate respectively, rod one and rod two are hinged on both sides of the base and the substrate respectively, the rod one and rod two are hinged to each other, the cylinder is horizontally placed between rod one and rod two, and the two ends are respectively connected to the inner side of rod one or rod two.

[0013] As a preferred solution, further, a sleeve is installed on the upper side of the vertical pressure head, and a clamp is connected to the corresponding lower side of the long rod. The sleeve can realize the installation of the vertical pressure head and the long rod by means of threaded connection or clamping.

[0014] As a preferred solution, further, clamping members are respectively arranged on both sides of the area of ​​the fabric to be tested away from the friction plate, and the clamping members include a bracket, and two adjacent clamping guide rollers are pivotally connected to the bracket, wherein the two clamping guide rollers are tightly fitted.

[0015] As a preferred embodiment, a test frame is further provided at the end of the fabric to be tested, a trough box is provided in the test frame, wherein the trough box is filled with water and the water level is higher than the introduced fabric to be tested, a rotating seat is provided at the bottom of the trough box, a circumferential guide platform is installed on the rotating seat, a cover body is provided on the upper side of the trough box, the bottom of the cover body is designed with an electromagnet, and under normal conditions, a friction iron ball is adsorbed on the lower side of the cover body.

[0016] As a preferred solution, further, the guide platform is designed with a permanent magnet material, and a gap is left between the friction iron ball and the guide platform when the friction iron ball is adsorbed on the bottom of the cover body.

[0017] As a preferred solution, further, a pressing block adapted to the shape of the side wall of the tank is provided on the relatively outer side of the cover body, and is clamped and pressed after the fabric to be tested is introduced.

[0018] (III) Beneficial effects

[0019] After adopting the above technical solution, the invention provides a woven fabric friction color fastness rapid testing machine, which has the following beneficial effects compared with the prior art:

[0020] 1. The testing machine can perform dry friction test and wet friction test at the same time. The device is more complete and has higher adaptability. In addition, when performing dry friction test, the fabric to be tested does not need to go through a tedious fixing process, and the test is more direct and faster.

[0021] 2. The fabric to be tested only needs to remain relatively fixed during the test structure test, and the friction head does not need to receive an external power source. It is less disturbed by external forces and is more stable to use, which is conducive to improving the accuracy of color fastness detection.

[0022] 3. The friction head can measure different fabrics to be tested, or different positions of the same fabric to be tested simultaneously or multiple times, and the position measurement can be changed at will, so the test data is more comprehensive and accurate. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 It is a schematic diagram of the present invention;

[0024] Figure 2 This is a disassembled schematic diagram of the present invention;

[0025] Figure 3 It is a schematic diagram of the rear side of the present invention;

[0026] Figure 4 This is a schematic diagram of the structure for increasing wet rubbing color fastness of the present invention;

[0027] Figure 5 A schematic side view of a structure for increasing wet rubbing color fastness of the present invention;

[0028] Figure 6 For the present invention Figure 5 A schematic diagram of the enlarged local structure at center A;

[0029] Figure 7 For the present invention Figure 5 A magnified schematic diagram of the local structure at B in the middle;

[0030] Figure 8 This is a schematic diagram of the disassembly of the internal structure of the test frame of the present invention;

[0031] Fig. 9 It is a cross-sectional side view of the tank box of the present invention.

[0032] In the figure, 1, frame; 2, fabric to be tested; 3, clamping part; 4, electric push rod; 5, conduction plate; 6, friction plate; 7, permanent magnet 2; 8, permanent magnet 1; 9, rotating rod; 10, moving seat; 11, guide rod; 12, vertical pressure head; 13, electromagnet 2; 14, horizontal long slot; 15, long rod; 16, power source; 161, base; 162, base plate; 163, cylinder; 164, support rod; 165, rod 1; 166, rod 2; 17, slider; 18, clamping guide roller; 19, test frame; 20, sleeve; 21, chuck; 22, bracket; 23, trough box; 24, cover; 25, pressure block; 26, rotating seat; 27, friction iron ball; 28, guide table. DETAILED DESCRIPTION

[0033] In order to make the objectives, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with specific embodiments and with reference to the accompanying drawings.

[0034] As attached Figure 1 As shown, a fabric friction resistance color fastness rapid testing machine includes a frame 1, the frame 1 is equipped with a vertical pressure mechanism and a power output mechanism, and a friction plate 6 is provided in the common connection working area between the output end of the power output mechanism and the vertical pressure mechanism, and can move in the XY axis direction under the driving action of the power output mechanism. The frame 1 is laterally movable to support the fabric 2 to be tested, wherein the fabric 2 to be tested is placed on the lower side of the vertical pressure mechanism and the upper side of the friction plate 6, and is laterally penetrated to the outside, and the friction test is realized by the movement of the friction plate 6 and the static state of the vertical pressure head.

[0035] See attached Figure 1-2 As shown, the power output mechanism includes a longitudinal arrangement (relative to the adjacent Figure 1 The electric push rod 4 is fixed to the bottom surface of the frame 1, and its output end is connected to the conductive plate 5, and the conductive plate 5 is hinged with a rotating rod 9 on the side, and a moving seat 10 is hinged at the far end of the rotating rod 9. The moving seat 10 is synchronously driven by the running of the conductive plate 5 through the rotating rod 9 to achieve its relative horizontal movement.

[0036] In order to limit the horizontal movement trajectory of the moving seat 10, a horizontal long groove 14 is opened in the X-axis direction, and a slider 17 is connected to the bottom of the moving seat 10, and the slider 17 is slidably connected to the horizontal long groove 14. A guide rod 11 is longitudinally installed on the bottom surface of the inner part of the frame 1. A plurality of guide rods 11 are arranged at intervals, and can fit the conductive plates 5 at different conductive positions, so as to always limit their stable movement along the Y-axis trajectory. In this embodiment, the moving seat 10 and the conductive plate 5 need to drive the friction plate 6 to move separately, that is, when the two move, only one of them can be connected to the friction plate 6 and the other can be disconnected, and the two need to be able to connect and disconnect at any time to prevent the direction of each from being blocked and causing overall stagnation.

[0037] See attached Figure 2 As shown, in order to realize the quick connection and disconnection of the moving seat 10 and the conducting plate 5 with the friction plate 6 respectively, the structure of electromagnet and permanent magnet is adopted. By installing electromagnets on the moving seat 10 and the conducting plate 5, one of the electromagnets is energized to drive the friction plate 6 to move horizontally or vertically. Specifically, electromagnet 1 is installed on the upper side of the moving seat 10, and the friction plate 6 is connected to permanent magnet 1 8 by extending in the relative lateral direction; electromagnet 2 13 is installed on the lower side of the front end of the conducting plate 5, and the corresponding upper side of the friction plate 6 is connected to permanent magnet 2 7. The advantage of this setting is that it can be connected and disconnected respectively during movement, and can be flexibly controlled according to needs. Secondly, although the moving seat 10 and the conducting plate 5 belong to synchronous movement in this design, driving them alone will not affect the friction plate 6.

[0038] Considering that the rotating rod 9 will be blocked by the friction plate 6 during the rotation process, a notch is provided at the bottom of the friction plate 6 to accommodate the rotation trajectory of the rotating rod 9 .

[0039] See attached Figure 3 As shown, the vertical pressure mechanism includes a power source 16, and the output end of the power source 16 is horizontally connected to a plurality of long rods 15 at intervals, the long rods 15 extend above the fabric 2 to be tested, and a plurality of mounting positions are provided on the lower side of the long rods 15 to accommodate the corresponding number and detection points, and the mounting positions are movably connected to the vertical pressure head 12.

[0040] When multiple test points are tested simultaneously, the force and position of the downward pressing head 12 that applies force need to be kept consistent in order to obtain relatively accurate test data. Therefore, the power source 16 is a substrate 162, a cylinder 163, and a base 161. The long rod 15 is horizontally connected to the substrate 162 at intervals. The two sides of the base 161 and the two sides of the substrate 162 are respectively hinged with rod 1 165 and rod 2 166. Rod 1 165 and rod 2 166 are hinged to each other. The cylinder 163 is horizontally placed between rod 1 165 and rod 2 166, and the two ends are respectively connected to the inner side of rod 1 165 or rod 2 166. Secondly, a support rod 164 is set at the bottom of the cylinder 163 to achieve stable support. The cylinder 163 drives rod 1 165 and rod 2 166 to rotate synchronously to achieve the rise and fall of the upper substrate 162.

[0041] See attached Figure 6 As shown, a sleeve 20 is installed on the upper side of the vertical pressure head 12, and a clamp 21 is connected to the corresponding lower side of the long rod 15. The sleeve 20 can realize flexible installation of the vertical pressure head 12 and the long rod 15 by threaded connection or clamping.

[0042] In summary, considering that the fabric 2 to be tested needs to be kept relatively fixed and unaffected during the test, clamping members 3 are respectively provided on both sides of the fabric 2 to be tested away from the test area (i.e., the friction plate 6 area) to clamp the fabric 2 to be tested in a horizontal state. Because the fabric 2 to be tested as a whole only needs to be kept relatively still during the test, there is basically no need to set a strict fixed clamping structure like the existing equipment, that is, the clamping member 3 of this solution can adopt a relatively conventional structure.

[0043] The clamping member 3 includes a bracket 22, on which two adjacent clamping guide rollers 18 are pivotally connected, wherein the clamping guide rollers 18 need to fit tightly to keep the tested fabric 2 from twisting and deforming at its unrolling position when receiving external force.

[0044] The dry friction color fastness test is to evaluate the color fastness of fabrics in a dry state by simulating the friction conditions of fabrics in daily use. During the test, the fabric 2 to be tested is rubbed with white cotton cloth (placed on the friction plate), and then the color is compared with the gray card colorimetric card, and the color fastness grade is evaluated according to the size of the color difference. During the specific test, the friction plate 6 is rubbed back and forth 10 times along a stroke of 100mm on the sample, and each reciprocating time is 1 second. The downward pressure of the friction head is 9N, and the longitudinal and transverse directions of the fabric 2 to be tested are tested respectively.

[0045] The above design is for the dry friction color fastness test. This solution adds a wet friction color fastness test on the original frame 1 to achieve the simultaneous use of the two tests. Wet friction color fastness test: Similar to the dry friction color fastness test, the wet friction color fastness test is to rub the fabric in a wet state to evaluate the color fastness of the fabric in a wet state. The test method is similar to the dry friction color fastness test, except that the fabric sample needs to be soaked in water during the test and then the friction test is performed.

[0046] For details, see the attached Figure 5 , 7As shown in Figure 9, a test frame 19 is provided at the end of the fabric 2 to be tested, and a tank box 23 is provided in the test frame 19, wherein the tank box 23 is filled with water and the water level is higher than the fabric 2 to be tested. The test method is that the friction iron ball 27 attached to the upper side of the fabric 2 to be tested is subjected to friction rotation relative to the static fabric 2 to be tested, so as to realize the friction test. Specifically, a rotating seat 26 is provided at the bottom of the tank box 23, and a circumferential guide platform 28 is installed on the rotating seat 26, and the guide platform 28 is designed with a permanent magnet material. A cover body 24 is provided on the upper side of the tank box 23, and the bottom of the cover body 24 is designed with an electromagnet. Under normal conditions, the friction iron ball 27 is adsorbed on the lower side of the cover body 24, and there is a certain gap with the guide platform 28 for the fabric 2 to be tested to pass through. After the fabric 2 to be tested passes above the rotating seat 26, the electromagnet on the lower side of the cover body 24 is powered off, so that the friction iron ball 27 falls and is adsorbed and arranged on the guide platform 28. After the test is completed, the electromagnet at the bottom of the cover body 24 can be energized to attract the friction iron ball 27 away from the guide platform 28 for next use.

[0047] Secondly, a pressing block 25 matching the shape of the side wall of the tank box 23 is provided on one side of the cover body 24, which is clamped and pressed after the fabric 2 to be tested is introduced, and cooperates with the outer clamping piece 3 to fix the immersed fabric 2 to be tested.

[0048] It should be noted that the fabric 2 to be tested immersed in the tank 23 may have a relatively larger surplus to reduce the influence of the pulling force on both sides.

[0049] The specific embodiments described above further illustrate the objectives, technical solutions and beneficial effects of the present invention in detail. It should be understood that the above description is only a specific embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A rapid testing machine for color fastness to friction of woven fabrics, comprising a frame, a vertical pressure mechanism and a power output mechanism built into the frame, a friction plate being arranged in the common connection working area between the output end of the power output mechanism and the vertical pressure mechanism, characterized in that: The friction plate can move in the XY axis direction under the driving action of the power output mechanism. The laterally movable support of the frame is provided with the fabric to be tested, wherein the fabric to be tested is placed on the lower side of the vertical pressure mechanism and the upper side of the friction plate, and is laterally penetrated to the outside. The fabric to be tested is pressed against the friction plate by the vertical pressure mechanism, and is tested through the movement of the friction plate.

2. According to claim 1, a rapid testing machine for color fastness to friction of woven fabrics, characterized in that: The power output mechanism includes a longitudinally arranged electric push rod, which is fixed to the bottom surface of the frame, and its output end is connected to a conduction plate. A rotating rod is hinged on the side of the conduction plate, and a moving seat is hinged on the far end of the rotating rod, wherein the moving seat is synchronously driven by the operation of the conduction plate through the rotating rod.

3. According to claim 2, a rapid testing machine for color fastness to friction of woven fabrics, characterized in that: The bottom surface of the frame is provided with a horizontal long groove along the X-axis direction, and the bottom of the movable seat is connected with a slider, and the slider is slidably connected to the horizontal long groove. A guide rod is longitudinally installed on the bottom surface of the inner part of the frame, and a plurality of guide rods are arranged at intervals and can fit the conduction plates at different conduction positions; a notch is provided at the bottom of the friction plate.

4. According to claim 2, a rapid testing machine for color fastness to friction of woven fabrics, characterized in that: An electromagnet 1 is installed on the upper side of the movable seat, and the friction plate is extended to the relative side to connect to the permanent magnet 1. An electromagnet 2 is installed on the lower side of the front end of the conductive plate, and the friction plate is extended to the relative upper side to connect to the permanent magnet 2.

5. The rapid testing machine for color fastness to friction of fabrics according to claim 1, characterized in that: The vertical pressure mechanism includes a power source, and the output end of the power source is horizontally connected to a plurality of long rods at intervals, the long rods extend to the top of the fabric to be tested, and a plurality of mounting positions are provided on the lower side of the long rods, and the mounting positions are movably connected to the vertical pressure head, and the power source includes an upper substrate and a lower base, and a horizontally arranged cylinder is provided between the two, and the long rods are horizontally connected to the substrate at intervals, and rod one and rod two are hinged on both sides of the base and the substrate, respectively, and the rod one and rod two are hinged to each other, and the cylinder is horizontally placed between rod one and rod two, and the two ends are respectively connected to the inner side of rod one or rod two.

6. A rapid testing machine for color fastness to friction of fabrics according to claim 5, characterized in that: A sleeve is installed on the upper side of the vertical pressure head, and a clamp is connected to the corresponding lower side of the long rod. The sleeve can realize the installation of the vertical pressure head and the long rod by means of threaded connection or clamping.

7. A rapid testing machine for color fastness to friction of woven fabrics according to any one of claims 1 to 6, characterized in that: Clamping members are respectively arranged on both sides of the area of ​​the cloth to be tested away from the friction plate, and the clamping members include a bracket, and two adjacent clamping guide rollers are pivotally connected to the bracket, wherein the two clamping guide rollers are tightly fitted.

8. The rapid testing machine for color fastness to friction of fabrics according to claim 1, characterized in that: A test frame is arranged at the end of the fabric to be tested, and a trough box is arranged in the test frame, wherein the trough box is filled with water and the water level is higher than the introduced fabric to be tested, a rotating seat is arranged at the bottom of the trough box, and a circumferential guide platform is installed on the rotating seat, and a cover body is arranged on the upper side of the trough box, and the bottom of the cover body is designed with an electromagnet, and a friction iron ball is adsorbed on the lower side of the cover body under normal conditions.

9. A rapid testing machine for color fastness to friction of woven fabrics according to claim 8, characterized in that: The guide platform is designed with a permanent magnet material, and a gap is left between the friction iron ball and the guide platform when the friction iron ball is adsorbed on the bottom of the cover body.

10. The rapid testing machine for color fastness to friction of fabrics according to claim 8, characterized in that: A pressing block matching the shape of the side wall of the tank box is provided on the relatively outer side of the cover body, and is clamped and pressed after the fabric to be tested is introduced.