A heavy metal detection device for industrial wastewater
By designing a heavy metal detection device with built-in controller, vibration sensor and alarm, the self-test function is realized when an impact is encountered during carrying, and the problem that the detection device in the prior art does not have self-test function is solved, and the detection efficiency and troubleshooting rate are improved.
Patent Information
- Application Number
- CN202510230643.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-28
- Publication Date
- 2025-05-13
- Estimated Expiration
- 2045-02-28
AI Technical Summary
When the existing industrial wastewater heavy metal rapid detection device encounters impact during carrying, it does not have the self-test function. It must wait for personnel to arrive at the site and manually operate the calibration and test. The operation is cumbersome and time-consuming, reducing the detection efficiency.
A heavy metal detection device including a lower box and a rotating upper box lid is designed, with a built-in controller, vibration sensor, alarm, preparation can, pot, pot and detector. The vibration of the device is monitored by the vibration sensor. When the threshold value is exceeded, the controller controls the release of compressed gas, drives the telescopic component to extend, connects the plug to the detector, inserts the electrode into the calibration tank, and automatically calibrates the detector to determine whether the electrode is damaged, and prompts the operator through the alarm.
The self-test function is realized when impact is encountered during carrying, reducing the steps of calibrating damaged electrodes, saving manpower and shortening detection time, and improving detection efficiency and troubleshooting rate.
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Figure CN119715687B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of heavy metal detection, and in particular relates to a heavy metal detection device for industrial waste water. Background Art
[0002] With the continuous progress and development of industry, industrial wastewater has become a problem that needs to be solved urgently. For example, a large amount of industrial wastewater will be generated in the process of industrial production such as metallurgy, machinery manufacturing, and chemical production. These industrial wastewaters contain heavy metals. Since heavy metals cannot be degraded, over time, heavy metals will be enriched in animals and plants, soil and water. When people use animals and plants containing a large amount of heavy metals for a long time or drink water containing heavy metals for a long time, heavy metal poisoning will occur in the human body, causing harm to human health. Therefore, it is a necessary measure to detect the heavy metal content through industrial wastewater heavy metal detection devices.
[0003] Chinese patent CN214703569U announces a rapid detection device for heavy metals in industrial wastewater, including a lower box body and an upper box body, a lower buffer sponge is arranged inside the lower box body, a sealing strip is fixedly connected to the upper surface of the lower box body, a lower locking mechanism and a handle are fixedly connected to the front end face of the lower box body, a detector slot and a wire slot are respectively opened on the lower buffer sponge, a power supply interface is installed on one surface of the wire slot, two hinges are fixedly connected to the upper surface of the lower box body, the lower box body is hinged to the upper box body through the hinges, an upper buffer sponge is arranged inside the upper box body, the upper buffer sponge is respectively opened with a cover slot and a test tube slot, and an upper locking mechanism is fixedly connected to the front end face of the upper box body.
[0004] In the above-mentioned patent document, by providing a lower box and an upper box, the detector can be carried safely and conveniently and the detector is protected. By providing a power supply in the box, the detector can be connected to the power supply to work, which greatly extends the working time. However, the industrial wastewater heavy metal rapid detection device announced above does not have a self-test function when it encounters a collision during the process of carrying. It is necessary to wait for personnel to arrive at the site and manually operate the calibration and testing. Not only is the operation cumbersome, but it also requires a delay, which reduces the detection efficiency.
[0005] Therefore, we proposed a heavy metal detection device for industrial wastewater in order to solve the above-mentioned problems. Summary of the invention
[0006] In view of the fact that the existing rapid detection device for heavy metals in industrial wastewater does not have a self-checking function when encountering an impact during carrying, it is necessary to wait for personnel to arrive at the site and manually operate to calibrate and test. Not only is the operation cumbersome, but it also requires a delay, reducing the detection efficiency. The purpose of the present invention is to provide a heavy metal detection device for industrial wastewater.
[0007] In order to solve the above problems, the technical solution adopted by the present invention is as follows: a heavy metal detection device for industrial wastewater, comprising a lower box body and an upper box cover rotatably arranged on the lower box body, the interior of the lower box body is respectively provided with a controller, a vibration sensor, an alarm, a preparation tank, a medicine bottle and a detector, the interior of the lower box body is also respectively provided with a protective shell, a telescopic assembly, a first battery, a second battery, a transposition assembly, a first compression assembly and a second compression assembly, the protective shell is threadedly connected with a calibration tank, and the telescopic assembly is respectively clamped with electrodes and plugs;
[0008] The lower box body comprises a lower box body body, on which a first mounting groove, a second mounting groove, a third mounting groove, a fourth mounting groove and a wire groove are respectively provided, and inside of the lower box body body are respectively provided with an airway 1, an airway 2, an airway 3, a compression chamber 1 and a compression chamber 2;
[0009] The detector comprises a detector body placed in the second installation slot, a socket is provided on a side wall of the detector body close to the plug, the plug and the socket are concentrically arranged, and a moving contact is slidably mounted on the transposition assembly;
[0010] The shifting assembly comprises a bracket fixedly mounted on the side wall of the inner cavity of the first mounting groove, a mounting cylinder 1 and a mounting cylinder 2 are fixedly mounted on the upper opposite sides of the bracket, a push rod 1 is slidably mounted inside the mounting cylinder 1, the push rod 1 and the mounting cylinder 1 are elastically connected by a fifth spring, a push rod 2 is slidably mounted inside the mounting cylinder 2, the push rod 2 and the mounting cylinder 2 are elastically connected by a sixth spring, a pressure relief valve 2 is connected and arranged on the top wall of the mounting cylinder 1, a pressure relief valve 3 is connected and arranged on the top wall of the mounting cylinder 2, and the moving contact is slidably mounted on the bracket;
[0011] The plug includes a pin that is clamped on the telescopic assembly, and the pin is electrically connected to the electrode through a wire;
[0012] The telescopic assembly includes a pair of mounting frames fixedly mounted on the side wall of the inner cavity of the fourth mounting groove, a sleeve is fixedly mounted on the two mounting frames, a hollow mounting block is fixedly mounted inside the sleeve, a pair of push rods are also slidably mounted inside the sleeve, the two push rods are arranged in opposite directions, the two push rods are elastically connected to the hollow mounting blocks respectively through second springs, and clamping parts are fixedly mounted at the far ends of the two push rods, and pins and electrodes are clamped on the two clamping parts respectively, an air pipe 2 is connected and arranged on the outer wall of one side of the sleeve, the air pipe 2 is connected to the compression chamber 1, and a pressure relief valve 1 is connected and fixedly mounted on the top surface of the sleeve.
[0013] Furthermore, the second mounting groove, the third mounting groove and the fourth mounting groove are connected, the first mounting groove and the second mounting groove are connected through a wire groove, air duct one is connected with compression chamber one, compression chamber two is connected with air duct two and air duct three respectively, and a one-way air intake valve one and a one-way air intake valve two are fixedly installed on the side walls of the lower box body respectively, the one-way air intake valve one and the compression chamber one are connected, and the one-way air intake valve two and the compression chamber two are connected.
[0014] Furthermore, the upper box cover comprises an upper box cover body rotatably mounted on the lower box body, and an arc-shaped pressing plate 1 and an arc-shaped pressing plate 2 are respectively fixedly mounted on the inner side wall of the upper box cover body;
[0015] The moving contact is electrically connected to the detector body through electric wires, and the electric wires are laid in the inner cavity of the wire trough.
[0016] Furthermore, the calibration tank includes a tank body threadedly connected to the inside of the protective shell, a slideway and a liquid storage tank are respectively provided inside the tank body, the slideway and the liquid storage tank are connected, a fixed sleeve is fixedly installed in the inner cavity of the slideway, a sliding sleeve is slidably installed on the side wall of the inner ring of the fixed sleeve, a fixed block is fixedly installed at the connection between the slideway and the liquid storage tank, a conical block is slidably installed on the fixed block, the side wall of the conical block and the side wall of the inner cavity of the slideway are elastically connected by a first spring, a liquid inlet is fixedly installed on the side wall of one end of the tank body away from the conical block, the liquid inlet is connected to the liquid storage tank, an air duct four is also provided on the side wall of one end of the tank body away from the conical block, a one-way air inlet valve three is fixedly installed inside the air duct four, and the one-way air inlet valve three is connected to the air duct one by an air pipe one.
[0017] Furthermore, the sliding sleeve comprises a sleeve body, a plurality of through holes are provided on the peripheral side wall of the sleeve body, and no through holes are provided on the side wall of the sleeve body opposite to the conical block.
[0018] Furthermore, the first compression assembly includes a compression plate 1 slidably installed in the inner cavity of the compression chamber 1, the compression plate 1 is elastically connected to the side wall of the inner cavity of the compression chamber 1 by a third spring, an arc-shaped slide plate 1 is fixedly installed on the top surface of the compression plate 1, an electronic air valve 1 is provided at the connection point between the air pipe 2 and the compression chamber 1, and an electronic air valve 2 is provided at the connection point between the airway 1 and the compression chamber 1.
[0019] Furthermore, the first battery includes a battery body 1 placed in a first mounting groove, and a static contact 1 is provided on a side wall of the battery body 1;
[0020] The second battery includes a second battery body placed in the first mounting groove, and a second static contact is arranged on the side wall of the second battery body.
[0021] Furthermore, the second compression assembly includes a compression plate 2 slidably installed in the inner cavity of the compression chamber 2, a pair of fixing bars are fixedly installed on the side walls of the inner cavity of the compression chamber 2, the fixing bars and the compression plate 2 are elastically connected by a fourth spring, an arc-shaped slide plate 2 is fixedly installed on the top surface of the compression plate 2, an electronic gas valve 3 is provided at the connection between the airway 2 and the compression chamber 2, and an electronic gas valve 4 is provided at the connection between the airway 3 and the compression chamber 2.
[0022] Compared with the prior art, the present invention has the following beneficial effects:
[0023] By adopting the self-checking operation of the present invention, when the electrode has been damaged due to bumps or collisions, the alarm can sound to remind the operator that the electrode has been damaged. When arriving at the detection point, the operator directly replaces the damaged electrode with a new electrode, and then calibrates the new electrode to detect heavy metals in the wastewater. Through this self-checking method, the operator reduces the steps of calibrating the damaged electrode, which not only saves manpower but also shortens the time of the entire detection process, indirectly improving the detection efficiency; the present invention can also assist the operator to quickly make a preliminary judgment on the fault location, and the operator can adopt corresponding measures to solve the fault and avoid using faulty equipment for detection, which not only improves the troubleshooting rate and shortens the duration of the detection process, but also improves the accuracy and availability of the detection results. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 It is a schematic diagram of the internal structure of the present invention;
[0025] Figure 2 It is a schematic diagram of the installation position of the one-way air intake valve 1 of the present invention;
[0026] Figure 3 It is a schematic diagram of the installation positions of various components of the present invention;
[0027] Figure 4 for Figure 3 A magnified image of point A;
[0028] Figure 5 for Figure 3 The enlarged view of point B;
[0029] Figure 6 It is a cross-sectional schematic diagram of the protective shell, calibration tank and telescopic assembly of the present invention;
[0030] Figure 7 for Figure 6 Enlarged view of point C;
[0031] Figure 8 for Figure 6 The enlarged view of point D;
[0032] Fig. 9 for Figure 6 The enlarged view of point E;
[0033] Fig.10 It is a schematic diagram of the connection between the compression chamber 1 and the calibration tank of the present invention;
[0034] Fig.11 for Fig.10 The enlarged view of F;
[0035] Fig.12 is a cross-sectional schematic diagram of a first compression assembly and a second compression assembly of the present invention;
[0036] Fig.13 for Fig.12 The enlarged view of G;
[0037] Fig.14 for Fig.12 Enlarged view of H;
[0038] Fig.15 It is a partial cross-sectional schematic diagram of the overall structure of the present invention;
[0039] Fig.16 for Fig.15 A magnified view of point I;
[0040] Fig.17 for Fig.15 Enlarged view of point J.
[0041] In the figure: 1, lower box; 11, lower box body; 12, first mounting slot; 13, second mounting slot; 14, third mounting slot; 15, fourth mounting slot; 16, wire slot; 17, airway 1; 18, airway 2; 19, airway 3; 120, compression chamber 1; 130, compression chamber 2; 2, upper box cover; 21, upper box cover body; 22, arc pressure plate 1; 23, arc pressure plate 2; 3, controller; 4, vibration sensor; 5, alarm; 6, preparation tank; 7, medicine bottle; 8, detector; 81, detector body ;82, socket;83, moving contact;84, wire;9, protective shell;10, calibration tank;101, tank body;102, slideway;103, fixed sleeve;104, sliding sleeve;1041, sleeve body;1042, through hole;105, liquid storage tank;106, fixed block;107, conical block;108, first spring;109, liquid inlet;1020, airway four;1030, one-way air inlet valve three;1040, air pipe one;20, telescopic assembly;201, mounting frame;202, sleeve;203 , hollow mounting block; 204, push rod; 205, second spring; 206, clamping piece; 207, air pipe 2; 208, pressure relief valve 1; 30, electrode; 40, plug; 401, plug pin; 402, wire; 50, first battery; 501, battery body 1; 502, static contact 1; 60, second battery; 601, battery body 2; 602, static contact 2; 70, transposition assembly; 701, bracket; 702, mounting cylinder 1; 703, push rod 1; 704, fifth spring; 705, mounting cylinder 2; 706, fifth spring; 707, fifth spring; 708, fifth spring; 709, fifth spring; 710, fifth spring; 711, fifth spring; 712, fifth spring; 713, fifth spring; 714, fifth spring; 715, fifth spring; 716, fifth spring; 717, fifth spring; 718, fifth spring; 719, fifth spring; 720, fifth spring; 721, fifth spring; 722, fifth spring; 723, fifth spring; 724, fifth spring; 725, fifth spring; 726, fifth spring; 727, fifth spring; 728, fifth spring; 729, fifth spring; 730, fifth spring; 731, fifth spring; 732, fifth spring; 733, fifth spring; 734, fifth spring; 735, fifth spring; 736, fifth spring; 737, fifth spring; 738, fifth spring; 739, fifth spring; 740, fifth spring; 741, fifth spring; 742, fifth spring; 743, fifth spring; 744, fifth spring; 745, fifth spring; 746, 06. Push rod 2; 707. Sixth spring; 708. Pressure relief valve 2; 709. Pressure relief valve 3; 80. Second compression assembly; 801. Arc slide 2; 802. Compression plate 2; 803. Fixing strip; 804. Fourth spring; 805. Electronic valve 3; 806. Electronic valve 4; 90. First compression assembly; 901. Arc slide 1; 902. Compression plate 1; 903. Third spring; 904. Electronic valve 1; 905. Electronic valve 2; 100. One-way intake valve 2; 200. One-way intake valve 1. DETAILED DESCRIPTION
[0042] The present invention is further described below in conjunction with specific embodiments.
[0043] In order to solve the problem that the industrial wastewater heavy metal rapid detection device in the prior art does not have a self-detection function when it encounters a collision during carrying, such as Figure 1 - Fig.17 As shown:
[0044] A heavy metal detection device for industrial wastewater comprises a lower box body 1 and an upper box cover 2 rotatably arranged on the lower box body 1, the upper box cover 2 can realize an opening and closing effect on the lower box body 1, when the heavy metal detection device for industrial wastewater is carried out, the upper box cover 2 is flipped until the upper box cover 2 and the lower box body 1 are closed, thereby protecting the components inside the lower box body 1, the interior of the lower box body 1 is respectively provided with a controller 3, a vibration sensor 4, an alarm 5, a preparation tank 6, a medicine bottle 7 and a detector 8, and the interior of the lower box body 1 is also respectively provided with a protective shell 9, a telescopic assembly 20, a first battery 50, a second battery 60, a transposition assembly 70, a first compression assembly 90 and a second compression assembly 80, a calibration tank 10 is threadedly connected to the protective shell 9, and an electrode 30 and a plug 40 are clamped and arranged on the telescopic assembly 20, when the heavy metal detection device for industrial wastewater is carried out, the protective shell 9 can limit and protect the electrode 30, thereby reducing the damage caused by shaking of the electrode 30.
[0045] When the staff carries the industrial wastewater heavy metal detection device out, they first flip the upper box cover 2 until the upper box cover 2 and the lower box body 1 are closed. During the process of flipping and closing the upper box cover 2, pressure is applied to the first compression assembly 90 and the second compression assembly 80, so that the first compression assembly 90 and the second compression assembly 80 compress the gas, and the compressed gas is temporarily stored in the lower box body 1. During the carrying process, if the upper box cover 2 or the lower box body 1 is bumped or hit, the vibration sensor 4 will monitor the vibration. When the vibration threshold is exceeded, the controller 3 controls the first compression assembly 90 to release the compressed gas temporarily stored in the lower box body 1. The released compressed gas enters the interior of the telescopic assembly 20 and drives the telescopic assembly 20 to extend in two opposite directions, so that the plug 40 is inserted into the detector 8, and the electrodes 30 in the opposite direction are inserted into the interior of the calibration tank 10. Due to the calibration tank 10 The interior is filled with a pre-configured zero-point solution, so the detection end of the electrode 30 will be immersed in the zero-point solution. Since the detector 8 has a built-in battery and can provide stable power output, when the plug 40 is inserted into the detector 8 and the electrode 30 in the opposite direction is inserted into the calibration tank 10, the detector 8 and the electrode 30 form a passage and transmit appropriate power to the electrode 30. The electrode 30 is calibrated multiple times, and the data is recorded for comparison to determine whether the electrode 30 is damaged during the bump or collision process. Under the premise that the battery inside the detector 8 can supply power stably, if the numerical difference after multiple tests of the electrode 30 is within the error range, it is determined that the electrode 30 is not damaged. If the numerical difference after multiple tests of the electrode 30 is outside the error range, it is determined that the electrode 30 is damaged. At the same time, the alarm 5 sounds an alarm to remind the operator that the electrode 30 is damaged due to bumps or collisions.
[0046] Furthermore, the first battery 50 and the second battery 60 are electrically connected to the controller 3, and the controller 3 can monitor in real time whether the first battery 50 and the second battery 60 are in a stable power supply state. When it is determined through the collected data that the calibration error of the electrode 30 is large, there is another situation at this time, that is, the electrode 30 is not damaged, but the battery inside the detector 8 cannot provide stable power supply after bumps or collisions, which leads to a large calibration error of the electrode 30. At this time, the controller 3 controls the second compression component 80 to release the compressed gas temporarily stored in the lower box 1, and the released compressed gas will enter the transposition component 70. The transposition component 70 first drives the connection terminal of the detector 8 to be electrically connected to the first battery 50. Under the coordinated setting of the built-in program control and circuit of the detector 8, when the first battery 50 forms a path with the detector 8 and the electrode 30, the built-in battery of the detector 8 does not supply power. At this time, the first battery 50 provides stable power to the detector 8 and the electrode 30. When the second battery 60 is used to test the electrode 30, it is consistent with the above-mentioned test operation.
[0047] The lower box body 1 includes a lower box body body 11, and the lower box body body 11 is respectively provided with a first mounting groove 12, a second mounting groove 13, a third mounting groove 14, a fourth mounting groove 15 and a wire groove 16, the second mounting groove 13, the third mounting groove 14, and the fourth mounting groove 15 are connected, and the first mounting groove 12 and the second mounting groove 13 are connected through the wire groove 16, and the interior of the lower box body 11 is also provided with an airway 17, an airway 2 18, an airway 3 19, and an airway 4 20. 9. Compression chamber 1 120 and compression chamber 2 130, air duct 1 17 is connected with compression chamber 1 120, compression chamber 2 130 is connected with air duct 2 18 and air duct 3 19 respectively, and one-way air intake valve 1 200 and one-way air intake valve 2 100 are fixedly installed on the side walls of the lower box body 11 respectively, one-way air intake valve 1 200 is connected with compression chamber 1 120, and one-way air intake valve 2 100 is connected with compression chamber 2 130.
[0048] The upper box cover 2 includes an upper box cover body 21 rotatably mounted on the lower box body 11, and an arc-shaped pressure plate 1 22 and an arc-shaped pressure plate 2 23 are fixedly mounted on the inner side walls of the upper box cover body 21, respectively. When the upper box cover 2 and the lower box body 1 are in a closed state, the arc-shaped pressure plate 1 22 applies pressure to the second compression assembly 80, causing the second compression assembly 80 to retract into the interior of the compression chamber 2 130 and compress the gas inside the compression chamber 2 130, while the arc-shaped pressure plate 2 23 applies pressure to the first compression assembly 90, causing the first compression assembly 90 to retract into the interior of the compression chamber 1 120 and compress the gas inside the compression chamber 1 120.
[0049] The detector 8 includes a detector body 81 placed in the second installation groove 13. A socket 82 is provided on the side wall of the detector body 81 close to the plug 40. The plug 40 and the socket 82 are concentrically arranged. When the plug 40 is inserted into the socket 82, electric energy transmission can be realized. A moving contact 83 is slidably installed on the transposition component 70. The moving contact 83 is electrically connected to the detector body 81 through an electric wire 84. The electric wire 84 is laid in the inner cavity of the wire groove 16 and contacts the first battery 50 or the second battery 60 through the moving contact 83, thereby transmitting the electric energy of the first battery 50 or the second battery 60 to the detector body 81 through the moving contact 83 and the electric wire 84 for use during detection.
[0050] The calibration tank 10 includes a tank body 101 threadedly connected to the inside of the protective shell 9, a slideway 102 and a liquid storage bin 105 are respectively provided inside the tank body 101, the slideway 102 and the liquid storage bin 105 are connected, a fixed sleeve 103 is fixedly installed in the inner cavity of the slideway 102, a sliding sleeve 104 is slidably installed on the side wall of the inner ring of the fixed sleeve 103, a fixed block 106 is fixedly installed at the connection between the slideway 102 and the liquid storage bin 105, a conical block 107 is slidably installed on the fixed block 106, and the conical block 107 is slidably installed. The side wall of the tank body 101 is elastically connected to the side wall of the inner cavity of the slide 102 by a first spring 108, a liquid inlet 109 is fixedly installed on the side wall of the end of the tank body 101 away from the conical block 107, and the liquid inlet 109 is connected to the liquid storage tank 105. An air channel 4 1020 is also opened on the side wall of the end of the tank body 101 away from the conical block 107, and a one-way air intake valve 3 1030 is fixedly installed inside the air channel 4 1020, and the one-way air intake valve 3 1030 is connected to the air channel 17 through an air pipe 1040.
[0051] When the upper box cover 2 and the lower box body 1 are in a closed state, the arc-shaped pressure plate 22 applies pressure to the first compression assembly 90, and compressed gas is generated inside the compression chamber 120. When the vibration sensor 4 detects that the vibration of the industrial wastewater heavy metal detection device exceeds the set threshold, the compressed gas inside the compression chamber 120 is released. The released compressed gas enters the liquid storage tank 105 through the airway 17, the air pipe 1040 and the one-way air inlet valve 3 1030 to pressurize the zero-point solution in the liquid storage tank 105. In addition, a part of the compressed gas enters the interior of the telescopic assembly 20. The telescopic assembly 20 is driven to extend in two opposite directions, so that the plug 40 is inserted into the socket 82, and the electrode 30 in the opposite direction is inserted into the internal sliding sleeve 104 of the calibration tank 10, and drives the sliding sleeve 104 to slide on the fixed sleeve 103. When the sliding sleeve 104 slides, it pushes the conical block 107 to slide on the fixed block 106, so that a gap appears between the conical block 107 and the fixed block 106, and then the zero-point solution in the liquid storage tank 105 enters the interior of the slideway 102 through the gap between the conical block 107 and the fixed block 106 under the action of air pressure and immerses the sliding sleeve 104.
[0052] The sliding sleeve 104 includes a sleeve body 1041. A plurality of through holes 1042 are formed on the peripheral side wall of the sleeve body 1041. No through holes 1042 are formed on the side wall of the sleeve body 1041 opposite to the conical block 107. In the initial state, Figure 8 As shown, the sleeve body 1041 is flush with the fixed sleeve 103, and the through hole 1042 is blocked by the side wall of the fixed sleeve 103. Since the through hole 1042 is not provided on the side wall of the sleeve body 1041 opposite to the conical block 107, in the initial state, the zero-point solution inside the liquid storage tank 105 will not enter the interior of the sleeve body 1041 through the through hole 1042. When the electrode 30 pushes the sleeve body 1041 to slide on the fixed sleeve 103 to the state where the through hole 1042 is not blocked by the side wall of the fixed sleeve 103, the zero-point solution inside the liquid storage tank 105 will enter the interior of the sleeve body 1041 through the through hole 1042 and immerse the detection end of the electrode 30 for subsequent calibration testing of the electrode 30.
[0053] The plug 40 includes a plug pin 401 that is snap-fitted to the telescopic assembly 20 . The plug pin 401 is electrically connected to the electrode 30 via a wire 402 . Electric energy is transmitted to the electrode 30 via the plug pin 401 and the wire 402 .
[0054] The telescopic assembly 20 includes a pair of mounting frames 201 fixedly mounted on the inner cavity side wall of the fourth mounting groove 15, a sleeve 202 is fixedly mounted on the two mounting frames 201, a hollow mounting block 203 is fixedly mounted inside the sleeve 202, a pair of ejector rods 204 are also slidably mounted inside the sleeve 202, the two ejector rods 204 are arranged in opposite directions, the two ejector rods 204 are elastically connected to the hollow mounting block 203 respectively through a second spring 205, a clamping piece 206 is fixedly mounted at the distal end of the two ejector rods 204, the two clamping pieces 206 are respectively clamped with the pin 401 and the electrode 30, an air pipe 207 is connected to the outer wall of one side of the sleeve 202, the air pipe 207 is connected to the compression chamber 1 120, and a pair of ejector rods 204 are connected to the top surface of the sleeve 202. Pressure relief valve 208, when the electrode 30 is calibrated and tested, the compressed gas in compression chamber 120 enters the interior of sleeve 202 through air pipe 207, pushing the two push rods 204 to move in two opposite directions. During the movement, the two push rods 204 respectively insert the pin 401 into the inner cavity of the socket 82 through the snap-fit piece 206, and insert the electrode 30 into the sliding sleeve 104, for subsequent calibration test of the electrode 30. When the calibration test is completed, the controller 3 controls the pressure relief valve 208 to open, releases the gas inside the sleeve 202, and then under the elastic force of the second spring 205, the two push rods 204 respectively pull out the pin 401 from the interior of the socket 82 through the snap-fit piece 206, and pull out the electrode 30 from the sliding sleeve 104.
[0055] The first compression assembly 90 includes a compression plate 902 slidably mounted in the inner cavity of the compression chamber 120, the compression plate 902 is elastically connected to the side wall of the inner cavity of the compression chamber 120 by a third spring 903, an arc-shaped slide plate 901 is fixedly mounted on the top surface of the compression plate 902, an electronic gas valve 904 is arranged at the connection point between the air pipe 207 and the compression chamber 120, and an electronic gas valve 905 is arranged at the connection point between the airway 17 and the compression chamber 120, when the arc-shaped pressure plate 22 applies pressure to the arc-shaped slide plate 901 and the compression plate 902, the arc-shaped slide plate 901 and the compression plate 902 slide toward the inside of the compression chamber 120 and compress the gas inside the compression chamber 120 for subsequent use, and the setting of the one-way air inlet valve 200 allows the external gas to enter the interior of the compression chamber 120 for compression.
[0056] Specifically, when the staff carries the industrial wastewater heavy metal detection device out, they first flip the upper box cover 2 until the upper box cover 2 and the lower box body 1 are closed. During the process of flipping and closing the upper box cover 2, the arc pressure plate 22 applies pressure to the arc slide plate 901 and the compression plate 902, so that the compression plate 902 compresses the gas inside the compression chamber 120, and the compressed gas is temporarily stored in the compression chamber 120. During the carrying process, if the upper box cover 2 or the lower box body 1 is bumped or hit, the vibration sensor 4 will monitor the vibration. When the vibration threshold is exceeded, the controller 3 controls the electronic gas valve 2 905 to open, and the compressed gas temporarily stored in the compression chamber 120 enters the liquid storage tank 105 through the airway 17, the air pipe 1040, the one-way air inlet valve 3 1030 and the airway 4 1020, and the zero-point solution inside the liquid storage tank 105 is pressurized. Then the controller 3 controls the electronic gas valve 90 4 is opened, a part of the compressed gas will enter the interior of the sleeve 202 through the electronic gas valve 1 904 and the gas pipe 2 207, and push the two push rods 204 to move in two opposite directions. During the movement, the two push rods 204 respectively insert the pins 401 into the inner cavity of the socket 82 through the clamping piece 206, and insert the electrode 30 into the sliding sleeve 104, and drive the sliding sleeve 104 to slide on the fixed sleeve 103. When the sliding sleeve 104 slides, it will push the conical block 107 to slide on the fixed block 106, so that a gap appears between the conical block 107 and the fixed block 106, and then the zero-point solution in the liquid storage tank 105 enters the interior of the slideway 102 through the gap between the conical block 107 and the fixed block 106 under the action of gas pressure and immerses the sliding sleeve 104. In addition, the zero-point solution enters the interior of the sliding sleeve 104 and immerses the detection end of the electrode 30, so that the detection end of the electrode 30 is fully in contact with the zero-point solution.
[0057] Since the detector 8 has a built-in battery and can provide stable power output, when the pin 401 is inserted into the socket 82 and the electrode 30 in the opposite direction is immersed in the zero-point solution, the detector 8 and the electrode 30 form a pathway and transmit appropriate power to the electrode 30. The electrode 30 is calibrated multiple times and the data is recorded for comparison to determine whether the electrode 30 is damaged during the bump or collision process. Under the premise that the battery inside the detector 8 can supply power stably, if the numerical difference after multiple tests of the electrode 30 is within the error range, it is determined that the electrode 30 is not damaged. If the numerical difference after multiple tests of the electrode 30 is outside the error range, it is determined that the electrode 30 is damaged. At the same time, the alarm 5 sounds an alarm to remind the operator that the electrode 30 is damaged due to bumps or collisions.
[0058] Although the operator will calibrate the electrode 30 before testing the wastewater, if the electrode 30 has been damaged due to bumps or collisions during the carrying process, then the operator's calibration of the damaged electrode 30 is equivalent to doing useless work. If the above-mentioned self-test operation is adopted, when the electrode 30 has been damaged due to bumps or collisions, the alarm 5 can alarm to remind the operator that the electrode 30 is damaged. When arriving at the detection point, the operator directly replaces the damaged electrode 30 with a new electrode 30, and then calibrates the new electrode 30 to detect heavy metals in the wastewater. Through this self-test method, the operator reduces the steps of calibrating the damaged electrode 30, which not only saves manpower, but also shortens the time of the entire detection process, and indirectly improves the detection efficiency.
[0059] In order to solve the problem that the existing industrial wastewater heavy metal rapid detection device cannot assist operators in troubleshooting, such as Figure 3 , Figure 5 and Fig.12 - Fig.17 As shown:
[0060] The first battery 50 includes a battery body 501 placed in the first mounting groove 12 , and a static contact 502 is provided on the side wall of the battery body 501 .
[0061] The second battery 60 includes a second battery body 601 placed in the first mounting groove 12 , and a second static contact 602 is disposed on the side wall of the second battery body 601 .
[0062] The second compression assembly 80 includes a compression plate 802 slidably mounted in the inner cavity of the compression chamber 130, a pair of fixing bars 803 are fixedly mounted on the side walls of the inner cavity of the compression chamber 130, the fixing bars 803 and the compression plate 802 are elastically connected via a fourth spring 804, an arc-shaped slide plate 801 is fixedly mounted on the top surface of the compression plate 802, an electronic valve 3 805 is provided at the connection between the airway 18 and the compression chamber 130, and an electronic valve 4 806 is provided at the connection between the airway 19 and the compression chamber 130.
[0063] The shifting assembly 70 includes a bracket 701 fixedly mounted on the side wall of the inner cavity of the first mounting groove 12, and a mounting cylinder 1 702 and a mounting cylinder 2 705 are fixedly mounted on the upper opposite sides of the bracket 701 respectively. A push rod 1 703 is slidably mounted inside the mounting cylinder 1 702, and the push rod 1 703 and the mounting cylinder 1 702 are elastically connected by a fifth spring 704. A push rod 2 706 is slidably mounted inside the mounting cylinder 2 705, and the push rod 2 706 and the mounting cylinder 2 705 are elastically connected by a sixth spring 707. A pressure relief valve 2 708 is connected on the top wall of the mounting cylinder 1 702, and a pressure relief valve 3 709 is connected on the top wall of the mounting cylinder 2 705. The moving contact 83 is slidably mounted on the bracket 701.
[0064] Specifically, the battery body 501 and the static contact 502 are electrically connected to the controller 3, and the controller 3 can monitor in real time whether the first battery 50 and the second battery 60 are in a stable power supply state. When it is determined through the collected data that the calibration error of the electrode 30 is large, there is another situation at this time: the electrode 30 is not damaged, but the battery inside the detector 8 cannot provide stable power supply after bumps or collisions; which leads to a large calibration error of the electrode 30. At this time, the controller 3 controls the electronic gas valve three 805 and the pressure relief valve two 708 to open, and the pressure relief valve three 709 to close. The purpose of opening the pressure relief valve two 708 is to enable the push rod one 703 to be pushed into the interior of the installation tube one 702, so that the push rod two 706 can push the moving contact 83 to move, and the compressed gas will enter the inner cavity of the installation tube two 705 through the airway two 18, pushing the push rod two 706 moves toward the outside of the mounting tube 705, and synchronously pushes the moving contact 83 to move until the moving contact 83 contacts the static contact 502. The controller 3 controls the electronic valve 3 805 to close, and positions the moving contact 83. Under the program control and circuit coordination settings built into the detector 8, when the battery body 501 forms a path with the detector 8 and the electrode 30, the built-in battery of the detector 8 does not supply power. At this time, the battery body 501 provides stable power to the detector 8 and the electrode 30, calibrates the electrode 30 multiple times, and records the data. If the difference in values after multiple tests of the electrode 30 is within the error range, it is judged that the electrode 30 is not damaged, but is caused by the inability of the battery inside the detector 8 to provide stable power supply. If the value of the electrode 30 is still outside the error range after multiple tests, it can be preliminarily determined that there is a high probability that the electrode 30 is damaged.
[0065] When the controller 3 detects that the battery body 1 501 is damaged and the second battery 60 is used to test the electrode 30, the controller 3 controls the electronic gas valve 4 806 and the pressure relief valve 3 709 to open, and the pressure relief valve 2 708 to close. The purpose of opening the pressure relief valve 3 709 is to enable the push rod 2 706 to be pushed into the interior of the installation cylinder 2 705, so that the push rod 1 703 can push the moving contact 83 to move. The compressed gas will enter the installation cylinder 1 702 through the air channel 3 19 and push the push rod 1 703 to move. During the movement of the push rod 1 703, the moving contact 83 will be synchronously driven on the bracket 701. Move until the moving contact 83 contacts the static contact 2 602, the controller 3 controls the electronic valve 4 806 to close, and then positions the moving contact 83, and then the battery body 2 601 provides stable electric energy to detect the electrode 30, and when any one of the first battery 50 or the second battery 60 is damaged, it will not affect the judgment of the fault. In addition, when the battery in the detector 8 is damaged, the first battery 50 or the second battery 60 can also be used as a backup power supply, and the first battery 50 and the second battery 60 can be switched between each other, which is more flexible.
[0066] Through the above operations, the operator can quickly make a preliminary judgment on the fault location. Therefore, the operator can take corresponding measures to solve the fault and avoid using faulty equipment for detection. This not only improves the troubleshooting rate and shortens the duration of the detection process, but also improves the accuracy and availability of the detection results.
[0067] The contents not described in detail in this specification belong to the prior art known to professional and technical personnel in this field.
[0068] Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A heavy metal detection device for industrial wastewater, comprising a lower box body (1) and an upper box cover (2) rotatably arranged on the lower box body (1), wherein a controller (3), a vibration sensor (4), an alarm (5), a preparation tank (6), a medicine bottle (7) and a detector (8) are respectively arranged inside the lower box body (1), characterized in that: The lower box (1) is also provided with a protective shell (9), a telescopic assembly (20), a first battery (50), a second battery (60), a transposition assembly (70), a first compression assembly (90) and a second compression assembly (80) respectively; a calibration tank (10) is threadedly connected to the protective shell (9); and electrodes (30) and a plug (40) are respectively clamped and provided on the telescopic assembly (20); The lower box body (1) comprises a lower box body main body (11), and the lower box body main body (11) is respectively provided with a first mounting groove (12), a second mounting groove (13), a third mounting groove (14), a fourth mounting groove (15) and a wire groove (16); The detector (8) comprises a detector body (81) placed in the second installation groove (13); a socket (82) is provided on a side wall of the detector body (81) close to the plug (40); the plug (40) and the socket (82) are concentrically arranged; and a moving contact (83) is slidably mounted on the transposition assembly (70); The shifting assembly (70) comprises a bracket (701) fixedly mounted on the inner cavity side wall of the first mounting groove (12); a mounting cylinder 1 (702) and a mounting cylinder 2 (705) are fixedly mounted on the upper opposite sides of the bracket (701); a push rod 1 (703) is slidably mounted inside the mounting cylinder 1 (702); the push rod 1 (703) and the mounting cylinder 1 (702) are elastically connected via a fifth spring (704); a push rod 2 (706) is slidably mounted inside the mounting cylinder 2 (705); the push rod 2 (706) and the mounting cylinder 2 (705) are elastically connected via a sixth spring (707); a pressure relief valve 2 (708) is connected to the top wall of the mounting cylinder 1 (702); a pressure relief valve 3 (709) is connected to the top wall of the mounting cylinder 2 (705); and the moving contact (83) is slidably mounted on the bracket (701); The calibration tank (10) comprises a tank body (101) threadedly connected to the inside of a protective shell (9), a slideway (102) and a liquid storage bin (105) are respectively provided inside the tank body (101), the slideway (102) and the liquid storage bin (105) are connected to each other, a fixed sleeve (103) is fixedly installed in the inner cavity of the slideway (102), a sliding sleeve (104) is slidably installed on the side wall of the inner circle of the fixed sleeve (103), a fixed block (106) is fixedly installed at the connection between the slideway (102) and the liquid storage bin (105), a conical block (107) is slidably installed on the fixed block (106), and the conical block (107) is slidably installed on the fixed block (106). The side wall of the tank body (101) and the side wall of the inner cavity of the slideway (102) are elastically connected via a first spring (108); a liquid inlet (109) is fixedly installed on the side wall of the end of the tank body (101) away from the conical block (107); the liquid inlet (109) and the liquid storage tank (105) are connected; an air channel four (1020) is also opened on the side wall of the end of the tank body (101) away from the conical block (107); a one-way air inlet valve three (1030) is fixedly installed inside the air channel four (1020); the one-way air inlet valve three (1030) and the air channel one (17) are connected via an air pipe one (1040).
2. A heavy metal detection device for industrial wastewater according to claim 1, characterized in that: The second installation groove (13), the third installation groove (14), and the fourth installation groove (15) are connected to each other. The first installation groove (12) and the second installation groove (13) are connected to each other through a wire groove (16). The lower box body (11) is also provided with an air channel 1 (17), an air channel 2 (18), an air channel 3 (19), a compression chamber 1 (120), and a compression chamber 2 (130). The air channel 1 (17) is connected to the compression chamber 1 (120), and the compression chamber 2 (130) is connected to the air channel 2 (18) and the air channel 3 (19). A one-way air intake valve 1 (200) and a one-way air intake valve 2 (100) are fixedly installed on the side wall of the lower box body (11). The one-way air intake valve 1 (200) is connected to the compression chamber 1 (120), and the one-way air intake valve 2 (100) is connected to the compression chamber 2 (130).
3. A heavy metal detection device for industrial wastewater according to claim 2, characterized in that: The upper box cover (2) comprises an upper box cover body (21) rotatably mounted on the lower box body (11), and an arc-shaped pressing plate 1 (22) and an arc-shaped pressing plate 2 (23) are respectively fixedly mounted on the inner side wall of the upper box cover body (21); The moving contact (83) is electrically connected to the detector body (81) via an electric wire (84), and the electric wire (84) is laid in the inner cavity of the wire groove (16).
4. A heavy metal detection device for industrial wastewater according to claim 1, characterized in that: The sliding sleeve (104) comprises a sleeve body (1041), a plurality of through holes (1042) are provided on the peripheral side wall of the sleeve body (1041), and no through holes (1042) are provided on the side wall of the sleeve body (1041) opposite to the conical block (107); the plug (40) comprises a plug pin (401) which is snap-fitted to the telescopic assembly (20), and the plug pin (401) is electrically connected to the electrode (30) via a wire (402).
5. A heavy metal detection device for industrial wastewater according to claim 4, characterized in that: The telescopic assembly (20) comprises a pair of mounting frames (201) fixedly mounted on the inner cavity side wall of the fourth mounting groove (15); a sleeve (202) is fixedly mounted on the two mounting frames (201); a hollow mounting block (203) is fixedly mounted inside the sleeve (202); a pair of push rods (204) are slidably mounted inside the sleeve (202); the two push rods (204) are arranged in opposite directions, and a space is formed between the two push rods (204) and the hollow mounting block (203). The two push rods (204) are elastically connected by a second spring (205), and the distal ends of the two push rods (204) are respectively fixedly installed with a clamping piece (206), and the two clamping pieces (206) are respectively clamped with a pin (401) and an electrode (30), and an air pipe (207) is connected and arranged on the outer wall of one side of the sleeve (202), and the air pipe (207) is connected to the compression chamber (120), and a pressure relief valve (208) is connected and fixedly installed on the top surface of the sleeve (202).
6. A heavy metal detection device for industrial wastewater according to claim 5, characterized in that: The first compression assembly (90) comprises a compression plate (902) slidably mounted in the inner cavity of the compression chamber (120); the compression plate (902) is elastically connected to the side wall of the inner cavity of the compression chamber (120) via a third spring (903); an arc-shaped slide plate (901) is fixedly mounted on the top surface of the compression plate (902); an electronic gas valve (904) is disposed at the connection point between the air pipe (207) and the compression chamber (120); and an electronic gas valve (905) is disposed at the connection point between the airway (17) and the compression chamber (120).
7. A heavy metal detection device for industrial wastewater according to claim 2, characterized in that: The first battery (50) comprises a battery body (501) placed in a first mounting groove (12), and a static contact (502) is arranged on the side wall of the battery body (501); the second battery (60) comprises a battery body (601) placed in the first mounting groove (12), and a static contact (602) is arranged on the side wall of the battery body (601).
8. A heavy metal detection device for industrial wastewater according to claim 2, characterized in that: The second compression assembly (80) comprises a second compression plate (802) slidably mounted in the inner cavity of the second compression chamber (130); a pair of fixing bars (803) are fixedly mounted on the side wall of the inner cavity of the second compression chamber (130); the fixing bars (803) and the second compression plate (802) are elastically connected via a fourth spring (804); an arc-shaped slide plate (801) is fixedly mounted on the top surface of the second compression plate (802); an electronic gas valve (805) is arranged at the connection point between the second airway (18) and the second compression chamber (130); and an electronic gas valve (806) is arranged at the connection point between the third airway (19) and the second compression chamber (130).
Citation Information
Patent Citations
Rapid detection device for heavy metals in industrial wastewater
CN214703569U
Fixed gas detector with self-checking function
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Rapid detection device for heavy metals in industrial wastewater
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