A fabric antibacterial treatment device and a photon broadband physical antibacterial treatment method
By designing a fabric antibacterial treatment device and using the combination of multi-layer frame and rolling components, the problems of uneven antibacterial effects and laborious operation when stacking fabric rolls in the prior art are solved, and more efficient antibacterial treatment and operation convenience are achieved.
Patent Information
- Application Number
- CN202411846982.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-16
- Publication Date
- 2025-04-01
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
When the existing photon antibacterial chamber is directly stacked with fabric rolls, the fabric rolls are exposed to each other, resulting in a reduced antibacterial effect of some fabric rolls and the stacking work is laborious.
An antibacterial treatment device for fabrics is designed, including a multi-layer frame, a rolling assembly, a driving assembly and a control assembly. The cloth roll is supported by a universal ball, and the universal ball is driven to rotate in the same direction through the driving assembly and the control assembly, so that the cloth roll rotates independently and irradiates uniformly.
It effectively improves the antibacterial treatment effect, reduces the situation of insufficient and uneven treatment, and reduces the friction resistance of loading and unloading, making operation easier and more labor-saving.
Smart Images

Figure CN119733067A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of antibacterial treatment of fabrics, and in particular to an antibacterial treatment device for fabrics and a photon broadband physical antibacterial treatment method. Background Art
[0002] Bacteria on textile fabrics are an important cause of skin diseases, so the requirements for the antibacterial properties of textile fabrics are getting higher and higher. Traditional fabric antibacterial methods are generally chemical treatments, which are costly. The photon antibacterial cabin is a physical antibacterial device, mainly including a cabin and a photon broadband generator installed inside the cabin. Compared with chemical antibacterial technology, the photon physical antibacterial cabin has the advantages of no radiation, no chemical pollution, and no chemical penetration to the human body when worn as close-fitting clothing. At present, the operation of the photon antibacterial cabin generally involves stacking rolls of fabric wrapped in plastic film directly in the cabin for about hours. However, the fabric rolls are squeezed and contacted with each other when stacked, and the rolls of fabric affect each other. The surface of the fabric roll in the center of the cabin is difficult to be fully irradiated, resulting in reduced and uneven antibacterial effects of each roll of fabric. In addition, the stacking of fabric is more laborious. Summary of the invention
[0003] In view of the shortcomings of the prior art, the present invention provides a fabric antibacterial treatment device and a photon broadband physical antibacterial treatment method, which have the advantages of effectively improving the antibacterial effect and labor-saving operation. It solves the problem that the existing photon antibacterial cabin uses a method of directly stacking cloth rolls for antibacterial treatment, the cloth rolls contact and squeeze each other, the antibacterial treatment effect of some cloth rolls is reduced, and the stacking work is laborious.
[0004] In order to solve the above technical problems, the present invention provides the following technical solutions: a fabric antibacterial treatment device, comprising a cabin, a multi-layer frame is fixed inside the cabin, a plurality of sets of parallel distributed rolling components are installed inside the frame, and a driving component and a regulating component are installed at the edge of the frame;
[0005] The rolling assembly includes a plurality of universal balls for supporting the fabric roll and a driving roller for driving the universal balls, and the rolling assembly is used to support the fabric roll and drive the fabric roll to rotate;
[0006] The driving assembly includes a main motor fixed to the edge of the frame, and the driving assembly is used to simultaneously drive the driving rollers on multiple groups of rolling assemblies to rotate;
[0007] The regulating components are arranged in two groups and are symmetrically distributed on both sides of the frame. The regulating components include a push rod capable of lateral movement. The regulating components are used to simultaneously drive the driving rollers on the multiple groups of rolling components to move vertically.
[0008] When it is necessary to load or unload the cloth roll, the cloth roll is placed between two adjacent rolling assemblies, and the regulating assembly is operated to force the driving rollers on the multiple rolling assemblies to move downward so that they are separated from the universal balls. The universal balls are used to support the cloth roll and reduce the movement resistance of the cloth roll. When the cloth roll is fully loaded, the regulating assembly is operated again to force the driving rollers on the multiple rolling assemblies to move upward so that they contact the universal balls. Then the driving assembly is operated to force the multiple driving rollers on the multiple rolling assemblies to rotate at the same time, thereby driving the multiple universal balls to rotate in the same direction, thereby driving the cloth roll to rotate.
[0009] Preferably, the rolling assembly also includes a bracket, both ends of the bracket are fixedly mounted on the frame, two symmetrically arranged sloped surfaces are provided on the bracket, a plurality of universal balls are evenly distributed on the sloped surfaces and movably connected to the sloped surfaces, vertical holes are provided at both ends of the bracket, a vertical slider is vertically slidably connected in the vertical hole, the driving roller is located at the bottom of the bracket, both ends of the driving roller are rotatably connected to the vertical sliders at both ends of the bracket respectively, one end of the driving roller is fixedly connected to a transmission synchronous wheel, upper push blocks are fixedly connected to the surfaces of the two vertical sliders, and a first inclined surface is provided on the upper push block.
[0010] Preferably, the regulating component also includes a guide rail, both ends of the guide rail are fixed to the edge of the frame by connecting blocks, the push rod is slidably connected to the guide rail, a cylinder is fixedly connected to one of the connecting blocks, the cylinder output shaft is fixedly connected to the end of the push rod, a plurality of push-down blocks are fixedly connected to the push rod, a second inclined surface is provided on the push-down block, and the position of the push-down block matches the upper push block.
[0011] Preferably, the driving assembly also includes an active synchronous wheel and a driven synchronous wheel, the active synchronous wheel and the driven synchronous wheel are arranged at both ends of the edge of the frame, the active synchronous wheel is fixed on the output shaft of the main motor, the driven synchronous wheel is rotatably connected to the edge of the frame through a rotating shaft, a synchronous belt is connected between the active synchronous wheel and the driven synchronous wheel, the synchronous belt corresponds to the position of the transmission synchronous wheel, the driving assembly also includes a plurality of evenly distributed positioning synchronous wheels, the plurality of positioning synchronous wheels are all engaged with the synchronous belt, and the plurality of positioning synchronous wheels are rotatably connected to the edge of the frame through a rotating shaft.
[0012] Preferably, a packaging tightening mechanism is installed on the side of the cabin, and the packaging tightening mechanism includes a trough box, a supporting roller installed on the trough box, a welding assembly, a pushing assembly and a glue spraying assembly. The packaging tightening mechanism is used to tighten the packaging bags on the fabric roll.
[0013] Preferably, the trough box is fixed to the side wall of the cabin, the support rollers are arranged in two groups and are both rotatably connected to the inner wall of the trough box, and the two support rollers are used to support the cloth roll.
[0014] Preferably, the welding assembly is located above the trough box, and the welding assembly is arranged in two groups and is symmetrically distributed, the welding assembly comprises an assembly beam and a support rod located at the top of the assembly beam, a plurality of vertical rods are fixed on the top of the assembly beam, the vertical rods are movably plugged with the straight rods, a spring is fixed between the assembly beam and the support rod, the spring sleeve is arranged outside the vertical rod, a clamping surface is arranged on one side of the assembly beam, a plurality of evenly distributed ultrasonic welding heads are fixedly connected to the clamping surface, the ultrasonic welding head is arranged in a vertical bar shape, a push roller is rotatably connected to the bottom edge of the clamping surface, one end of the push roller is fixedly connected to a driven gear, one end of the assembly beam is also fixedly connected to an auxiliary motor, the output shaft of the auxiliary motor is fixedly connected to a driving gear, and the driving gear is meshed with the driven gear.
[0015] Preferably, the pushing components are set in two and are respectively installed at both ends of the trough box, the pushing components include two base plates, the two base plates are respectively fixed at two opposite corners of the trough box, a bidirectional screw and a guide rod are provided between the two base plates, the two ends of the bidirectional screw are respectively rotatably connected with the two base plates, the bidirectional screw is provided with two symmetrically distributed nut seats, the two nut seats are respectively fixed to the ends of the support rods on the two groups of welding assemblies, the guide rod is movably connected to the two nut seats, the two ends of the guide rod are respectively fixed to the two base plates, a pushing motor is fixed on one of the base plates, and the output shaft of the pushing motor is fixed to the end of the bidirectional screw.
[0016] Preferably, the glue spraying assembly includes a rack, a crankshaft and a glue box, the rack is fixed to the end of an assembly beam, the crankshaft is rotatably connected to another assembly beam, the end of the crankshaft is fixedly connected to a driving gear, the driving gear matches the position of the rack, and a plurality of mounting holes are provided on the assembly beam on which the crankshaft is installed, the mounting holes are connected to the clamping surface, piston cylinders are fixed in the plurality of mounting holes, a piston is provided in the piston cylinder, a connecting rod is connected between the piston and the crankshaft, both ends of the connecting rod are rotatably connected to the piston and the crankshaft respectively, a nozzle and a branch pipe are fixedly connected to the end of the piston cylinder, and a one-way valve is installed at the connection between the piston cylinder and the branch pipe and the nozzle, the glue box is fixed to the outer wall of the trough box, a main material pipe is fixed on the glue box, and the main material pipe and the branch pipes on the plurality of piston cylinders are fixed.
[0017] The present invention also discloses a photon broadband physical antibacterial treatment method, which uses the above-mentioned fabric antibacterial treatment device.
[0018] Compared with the prior art, the present invention provides a fabric antibacterial treatment device and a photon broadband physical antibacterial treatment method, which have the following beneficial effects:
[0019] 1. The fabric antibacterial treatment device and the photon broadband physical antibacterial treatment method, by setting a frame and a driving component, a regulating component and a rolling component installed on the frame, use a universal ball to support the fabric roll. In the loading and unloading stage, the universal ball is in an active state. The fabric roll greatly reduces the friction with the help of the rolling of the universal ball, thereby making it easier and more labor-saving to push the fabric roll during the loading and unloading process. In the antibacterial treatment process of the fabric roll, the driving component and the regulating component are used to drive multiple groups of universal balls to rotate in the same direction. At this time, there are gaps between the fabric rolls, and they do not interfere with each other, and they rotate continuously so that the outer surface is evenly irradiated, which improves the antibacterial treatment effect, reduces the condition of insufficient and uneven treatment, and is more practical.
[0020] 2. This fabric antibacterial treatment device and the photon broadband physical antibacterial treatment method, by setting a packaging tightening mechanism, first tighten the packaging bag, then weld and fix the excess part of the packaging bag and spray glue, and then stick the excess part of the packaging bag to the outer surface of the fabric roll, which is beneficial for pre-treatment of larger fabric rolls of packaging bags, improves the fit between the packaging bag and the internal fabric, improves the effect of self-rotation in subsequent antibacterial treatment, avoids the phenomenon of idling of the packaging bag while the fabric does not rotate, and makes the equipment run more stable and has higher applicability. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 It is a schematic diagram of the three-dimensional structure of a fabric antibacterial treatment device of the present invention;
[0022] Figure 2 It is a structural schematic diagram of the framework of the present invention;
[0023] Figure 3 For the present invention Figure 2 A magnified view of part A;
[0024] Figure 4 It is a schematic structural diagram of the rolling assembly of the present invention;
[0025] Figure 5 For the present invention Figure 4 A magnified view of part B;
[0026] Figure 6 It is a structural schematic diagram of the trough box of the present invention;
[0027] Figure 7 It is a schematic structural diagram of a welding assembly of the present invention;
[0028] Figure 8 It is a structural schematic diagram of the push component of the present invention;
[0029] Fig. 9 It is a structural schematic diagram of the glue spraying assembly of the present invention;
[0030] Fig.10A cross-sectional view of the regulating component of the present invention in working state;
[0031] Fig.11 For the present invention Fig.10 Enlarged view of part C.
[0032] In the figure: 1, cabin; 2, frame; 3, rolling assembly; 31, universal ball; 32, driving roller; 33, bracket; 34, slope surface; 35, vertical hole; 36, vertical slider; 37, transmission synchronous wheel; 38, push-up block; 4, driving assembly; 41, main motor; 42, active synchronous wheel; 43, driven synchronous wheel; 44, synchronous belt; 45, positioning synchronous wheel; 5, regulating assembly; 51, push rod; 52, guide rail; 53, connecting block; 54, cylinder; 55, push-down block; 6, packaging tightening mechanism; 61, trough box; 62, support roller; 63, welding assembly; 631, assembly beam; 632, support Rod; 633, vertical rod; 634, spring; 635, clamping surface; 636, ultrasonic welding head; 637, push roller; 638, driven gear; 639, auxiliary motor; 630, driving gear; 64, push assembly; 641, base plate; 642, bidirectional screw; 643, guide rod; 644, nut seat; 645, push motor; 65, glue spraying assembly; 651, rack; 652, crank shaft; 653, glue box; 654, driving gear; 655, piston cylinder; 656, piston; 657, connecting rod; 658, nozzle; 659, branch pipe; 650, main material pipe; 7, mounting hole. DETAILED DESCRIPTION
[0033] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0034] As introduced in the background technology, there are deficiencies in the prior art. In order to solve the above technical problems, the present application proposes a fabric antibacterial treatment device and a photon broadband physical antibacterial treatment method.
[0035] Example 1: Please refer to Figure 1-Figure 5 , a fabric antibacterial treatment device, comprising a cabin 1, a multi-layer frame 2 is fixed inside the cabin 1, a plurality of sets of parallel distributed rolling components 3 are installed inside the frame 2, and a driving component 4 and a regulating component 5 are installed at the edge of the frame 2;
[0036] The rolling assembly 3 includes a plurality of universal balls 31 for supporting the fabric roll and a driving roller 32 for driving the universal balls 31. The rolling assembly 3 is used to support the fabric roll and drive the fabric roll to rotate.
[0037] The driving assembly 4 includes a main motor 41 fixed to the edge of the frame 2, and the driving assembly 4 is used to simultaneously drive the driving rollers 32 on the multiple rolling assemblies 3 to rotate;
[0038] The regulating components 5 are arranged in two groups and are symmetrically distributed on both sides of the frame 2. The regulating components 5 include a push rod 51 capable of lateral movement. The regulating components 5 are used to simultaneously drive the driving rollers 32 on the multiple groups of rolling components 3 to move vertically.
[0039] When it is necessary to load or unload the fabric roll, the fabric roll is placed between two adjacent rolling assemblies 3, and the regulating assembly 5 is operated to force the driving rollers 32 on the multiple rolling assemblies 3 to move downward to separate from the universal balls 31. The universal balls 31 are used to support the fabric roll and reduce the movement resistance of the fabric roll. When the fabric roll is fully loaded, the regulating assembly 5 is operated again to force the driving rollers 32 on the multiple rolling assemblies 3 to move upward to contact the universal balls 31. Then the driving assembly 4 is operated to force the multiple driving rollers 32 on the multiple rolling assemblies 3 to rotate simultaneously, thereby driving the multiple universal balls 31 to rotate in the same direction, thereby driving the fabric roll to rotate.
[0040] Among them, the cloth roll in this embodiment is a common cloth rolled into a cylindrical shape and coated with a plastic film on the outside. The frame 2 is set as a square frame. The multi-layer frames 2 are evenly arranged vertically. The spacing between the multi-layer frames 2 is greater than the outer diameter of the cloth roll. A rolling component 3, a driving component 4 and a regulating component 5 are installed on each layer of the frame 2. The main motor 41 is set as a servo motor and controlled by a PLC system.
[0041] When in use, during the loading and unloading stage of the cloth roll, the regulating assembly 5 on the multi-layer frame 2 is started. After the regulating assembly 5 is in operation, the multiple driving rollers 32 on the frame 2 are driven to move downward. After the driving rollers 32 move downward, they are separated from the universal balls 31. At this time, the universal balls 31 are in a movable installation state and can rotate in all directions. When loading, the cloth roll is placed between two adjacent groups of rolling assemblies 3. The universal balls 31 on the two groups of rolling assemblies 3 just support the cloth roll, and then the cloth roll is pushed to make it roll along the universal balls 31, so that the cloth roll is completely inserted into the frame 2. Similarly, when unloading, the cloth roll can also be easily pulled back and moved The rolling universal ball 31 greatly reduces the friction resistance during the movement of the cloth. When the cloth roll is loaded, the regulating component 5 on the multi-layer frame 2 is started again. The regulating component 5 runs, and then drives the multiple driving rollers 32 on the frame 2 to move up. After the driving rollers 32 move up, they contact the universal ball 31. Then the driving component 4 is started to drive the multiple driving rollers 32 to rotate. When the driving rollers 32 rotate, they drive the multiple universal balls 31 to rotate in the same direction at the same time. Since the bottom of the cloth roll supports two groups of universal balls 31, the two groups of universal balls 31 rotate in the same direction to drive the cloth roll to rotate. Then the cabin 1 runs to perform antibacterial treatment on the fabric.
[0042] By providing a frame 2 and a driving component 4, a regulating component 5 and a rolling component 3 installed on the frame 2, a universal ball 31 is used to support the cloth roll. During the loading and unloading stage, the universal ball 31 is in an active state. The friction of the cloth roll is greatly reduced by the rolling of the universal ball 31, thereby making it easier and more labor-saving to push the cloth roll during the loading and unloading process. During the antibacterial treatment of the cloth roll, the driving component 4 and the regulating component 5 are used to drive multiple groups of universal balls 31 to rotate in the same direction. At this time, there are gaps between the cloth rolls, and they do not interfere with each other. The cloth rolls rotate continuously so that the outer surface is evenly irradiated, which improves the antibacterial treatment effect, reduces the situation of insufficient and uneven treatment, and is more practical.
[0043] Example 2: See Figure 2-Figure 5, which is different from the above embodiment, the rolling assembly 3 also includes a bracket 33, both ends of the bracket 33 are fixedly mounted on the frame 2, two symmetrically arranged slope surfaces 34 are arranged on the bracket 33, a plurality of universal balls 31 are evenly distributed on the slope surfaces 34 and movably connected to the slope surfaces 34, both ends of the bracket 33 are provided with vertical holes 35, a vertical slider 36 is vertically slidably connected in the vertical hole 35, the driving roller 32 is located at the bottom of the bracket 33, both ends of the driving roller 32 are rotatably connected to the vertical sliders 36 at both ends of the bracket 33, and one end of the driving roller 32 is fixedly connected to the transmission The movable synchronous wheel 37, the surfaces of the two vertical sliders 36 are fixedly connected with upper push blocks 38, and the upper push blocks 38 are provided with a first inclined surface. The regulating component 5 also includes a guide rail 52, and both ends of the guide rail 52 are fixed to the edge of the frame 2 through connecting blocks 53. The push rod 51 is slidably connected to the guide rail 52, and one of the connecting blocks 53 is fixedly connected with a cylinder 54, and the output shaft of the cylinder 54 is fixedly connected to the end of the push rod 51. A plurality of lower push blocks 55 are fixedly connected to the push rod 51, and the lower push blocks 55 are provided with a second inclined surface. The position of the lower push blocks 55 matches that of the upper push blocks 38.
[0044] Wherein, both ends of the bracket 33 are fixed with horizontal sliders, and the edge of the frame 2 is provided with horizontal sliding grooves, and the horizontal sliders slide in the horizontal sliding grooves and are fixed by bolts. In actual application, the bracket 33 can be moved along the frame 2 after the bolts are loosened, so as to adjust the positions of the bracket 33 and the universal ball 31 according to needs, and the bolts can be re-tightened to fix them again. The universal ball 31 passes through the slope surface 34 and is movably connected to the slope surface 34. The first slope surface and the second slope surface match each other in angle and fit each other, and the oblique length on the second slope surface is greater than the oblique length on the first slope surface.
[0045] When in use, the cloth roll is placed between two adjacent brackets 33. The two opposite sets of universal balls 31 on the two brackets 33 can just support the cloth roll. The rolling characteristics of the universal balls 31 are used to reduce the resistance of the cloth roll when it moves. The cylinder 54 is started, the cylinder 54 extends and drives the push rod 51 to slide horizontally. The lower push block 55 on the push rod 51 pushes the upper push block 38, so that the upper push block 38 and the vertical slide block 36 slide upward along the vertical hole 35. At this time, the vertical slide blocks 36 at both ends of the driving roller 32 slide upward at the same time, driving the driving roller 32 to move upward. When the driving roller 32 moves upward, it contacts the two rows of universal balls 31 on the bracket 33. Similarly, when the cylinder 54 contracts, the lower push block 55 moves in the opposite direction. The driving roller 32 drives the two vertical slide blocks 36 to slide downward under the action of gravity. The driving roller 32 separates from the two rows of universal balls 31, so that the universal balls 31 are in an active state.
[0046] By extending the cylinder 54 to drive the push rod 51 to move, multiple driving rollers 32 on the frame 2 can be driven to move vertically at the same time, which is beneficial to regulating the contact between the driving roller 32 and the universal ball 31, and then controlling the movement limit of the universal ball 31, which is beneficial to adapt to different work requirements in the antibacterial treatment of the fabric roll.
[0047] Example 3, see Figure 2-Figure 5 , different from the above embodiment, the driving component 4 also includes an active synchronous wheel 42 and a driven synchronous wheel 43, the active synchronous wheel 42 and the driven synchronous wheel 43 are arranged at both ends of the edge of the frame 2, the active synchronous wheel 42 is fixed on the output shaft of the main motor 41, the driven synchronous wheel 43 is rotatably connected to the edge of the frame 2 through a rotating shaft, a synchronous belt 44 is connected between the active synchronous wheel 42 and the driven synchronous wheel 43, the synchronous belt 44 corresponds to the position of the transmission synchronous wheel 37, the driving component 4 also includes a plurality of evenly distributed positioning synchronous wheels 45, the plurality of positioning synchronous wheels 45 are all engaged with the synchronous belt 44, and the plurality of positioning synchronous wheels 45 are rotatably connected to the edge of the frame 2 through a rotating shaft.
[0048] Among them, the multiple positioning synchronous wheels 45 and the multiple transmission synchronous wheels 37 are staggered in position, and the multiple positioning synchronous wheels 45 are located on the inner side of the synchronous belt 44. The synchronous belt 44 is provided with teeth inside and outside, and the outer side of the synchronous belt 44 is meshed with the multiple positioning synchronous wheels 45;
[0049] When in use, when the regulating component 5 drives the driving roller 32 to move upward, the transmission synchronous wheel 37 at the end of the driving roller 32 moves upward and meshes with the synchronous belt 44, and the main motor 41 is started at this time. After the main motor 41 is running, it drives the active synchronous wheel 42 to rotate, and then drives the synchronous belt 44 to rotate. The synchronous belt 44 drives the transmission synchronous wheel 37 to rotate, thereby driving the driving roller 32 to rotate. When the driving roller 32 rotates, it drives the universal ball 31 to rotate in the same direction;
[0050] By setting up the driving assembly 4, the synchronous belt 44 is driven by the motor to rotate, which in turn drives the transmission synchronous wheel 37 at the end of the driving roller 32 to rotate, and then drives the universal ball 31 on the frame 2 to rotate, which is conducive to driving the cloth roll to rotate, so that the cloth roll is evenly irradiated.
[0051] Example 4, see Figure 1 , Figure 6-Figure 11 , which is different from the above-mentioned embodiment, a packaging tightening mechanism 6 is installed on the side of the cabin 1, and the packaging tightening mechanism 6 includes a slot box 61, a support roller 62 installed on the slot box 61, a welding assembly 63, a pushing assembly 64 and a glue spraying assembly 65. The packaging tightening mechanism 6 is used to tighten the packaging bag on the fabric roll. The slot box 61 is fixed to the side wall of the cabin 1, and the support rollers 62 are arranged in two groups and are both rotatably connected to the inner wall of the slot box 61. The two support rollers 62 are used to support the fabric roll.
[0052] In actual application, the fabric roll includes the fabric inside and the packaging film outside. The inner diameter of the packaging film of some fabric rolls is larger than the fabric itself. When such fabric rolls are driven by the universal ball 31, the fabric and the packaging bag are prone to slippage, that is, only the packaging bag is driven by the universal ball 31, and the fabric does not rotate or rotates intermittently, resulting in uneven irradiation. Therefore, a packaging tightening mechanism 6 is provided to improve the fit between the packaging bag and the fabric for such fabric rolls before loading.
[0053] When in use, the fabric roll is first placed in the slot box 61, and the support roller 62 provides support for it. The pushing assembly 64 cooperates with the welding assembly 63 to tighten the packaging bag, and the excess part is fixed by thermoplastic welding. Then the glue spraying assembly 65 operates to spray glue on the surface of the excess packaging bag part, and finally the welding assembly 63 operates again to stick the excess packaging bag part to the packaging bag itself, so that the packaging bag and the internal fabric fit more closely.
[0054] By providing the packaging tightening mechanism 6, it is beneficial to pre-process the larger fabric rolls of the packaging bag, improve the fit between the packaging bag and the internal fabric, improve the effect of self-rotation in the subsequent antibacterial treatment, and make the equipment run more stably and more applicable.
[0055] Example 5, see Figure 6-Figure 11, which is different from the above embodiment, the welding assembly 63 is located above the trough box 61, and the welding assembly 63 is arranged in two groups and symmetrically distributed. The welding assembly 63 includes an assembly beam 631 and a support rod 632 located at the top of the assembly beam 631. A plurality of vertical rods 633 are fixed on the top of the assembly beam 631, and the vertical rods 633 are movably plugged with the straight rods. A spring 634 is fixed between the assembly beam 631 and the support rod 632, and the spring 634 is sleeved outside the vertical rod 633. A clamping surface 635 is arranged on one side of the assembly beam 631, and a plurality of uniformly distributed ultrasonic welding heads 636 are fixedly connected to the clamping surface 635. The ultrasonic welding heads 636 are arranged in a vertical bar shape, and the bottom edge of the clamping surface 635 is rotatably connected with a push rod. Roller 637, one end of the push roller 637 is fixedly connected to a driven gear 638, one end of the assembly beam 631 is also fixedly connected to an auxiliary motor 639, the output shaft of the auxiliary motor 639 is fixedly connected to a driving gear 630, the driving gear 630 is meshed with the driven gear 638, the push assembly 64 is provided with two and respectively installed at both ends of the slot box 61, the push assembly 64 includes two base plates 641, the two base plates 641 are respectively fixed at two opposite corners of the slot box 61, a bidirectional screw 642 and a guide rod 643 are provided between the two base plates 641, the two ends of the bidirectional screw 642 are respectively rotatably connected to the two base plates 641, the bidirectional screw 642 is provided with two symmetrically distributed nut seats 644, the two The nut seats 644 are respectively fixed to the ends of the support rods 632 on the two groups of welding assemblies 63, the guide rod 643 is movably plugged with the two nut seats 644, and the two ends of the guide rod 643 are respectively fixed to the two base plates 641, a push motor 645 is fixed on one of the base plates 641, and the output shaft of the push motor 645 is fixed to the end of the bidirectional screw 642, the glue spraying assembly 65 includes a rack 651, a crank shaft 652 and a glue box 653, the rack 651 is fixed to the end of an assembly beam 631, the crank shaft 652 is rotatably connected to the other assembly beam 631, and the end of the crank shaft 652 is fixedly connected to a driving gear 654, the driving gear 654 matches the position of the rack 651, and a crank is installed. A plurality of mounting holes 7 are provided on the assembly beam 631 of the shaft 652, and the mounting holes 7 are connected to the clamping surface 635. A piston cylinder 655 is fixed in each of the mounting holes 7, and a piston 656 is provided in the piston cylinder 655. A connecting rod 657 is connected between the piston 656 and the crank shaft 652, and the two ends of the connecting rod 657 are rotatably connected to the piston 656 and the crank shaft 652 respectively. A nozzle 658 and a branch pipe 659 are fixedly connected to the end of the piston cylinder 655, and a one-way valve is installed at the connection between the piston cylinder 655, the branch pipe 659 and the nozzle 658. The rubber box 653 is fixed to the outer wall of the tank box 61, and a main material pipe 650 is fixed on the rubber box 653. The main material pipe 650 and the branch pipes 659 on the plurality of piston cylinders 655 are fixed.
[0056] The clamping surface 635 is arranged on the opposite side of the two assembly beams 631 and is arranged as a vertical surface. The ultrasonic welding head 636 is externally connected to an ultrasonic generator. This welding technology is an existing technology and will not be described in detail. The bidirectional screw 642 is parallel to the guide rod 643, and the push motor 645 is controlled by a PLC system.
[0057] When in use, the fabric roll is placed between the two supporting rollers 62, and the pushing motors 645 on the two pushing assemblies 64 are started at the same time. When the pushing motors 645 are running, the bidirectional screw 642 is driven to rotate. When the bidirectional screw 642 rotates, the two nut seats 644 are driven to move toward the middle of the bidirectional screw 642 at the same time, thereby driving the two welding assemblies 63 to approach each other. The pushing rollers 637 on the two welding assemblies 63 contact the surface of the fabric roll and move along the surface of the fabric roll during the movement. At this time, the two auxiliary motors 639 are started, and the auxiliary motors 639 drive The driving gear 630 rotates, and the driving gear 630 drives the driven gear 638 to rotate, and then drives the push roller 637 to rotate. The two push rollers 637 rotate in opposite directions, and the packaging bag is pulled by friction to make the bottom of the packaging bag close to the fabric, and the excess packaging bag on the top is pushed between the two clamping surfaces 635. Finally, when the two welding components 63 are combined, the clamping surface 635 on the assembly beam 631 just clamps the excess part of the middle packaging bag, and the ultrasonic welding head 636 is used to weld the excess part, so as to achieve fixation and avoid looseness. At the same time, when the two welding assemblies 63 are combined, the rack 651 on one of the assembly beams 631 contacts and pushes the driving gear 654 on the other assembly beam 631, thereby driving the crankshaft 652 to rotate. When the crankshaft 652 rotates, it drives one end of the connecting rod 657 to move back and forth, thereby causing the other end of the connecting rod 657 to push the piston 656 back and forth. When the piston 656 moves, it first sucks the glue in the glue box 653 into the piston cylinder 655 through the branch pipe 659 and the main material pipe 650. When the piston 656 moves in the opposite direction, the glue in the piston cylinder 655 is sucked into the piston cylinder 655. The glue is sprayed on the welded part of the packaging bag through the nozzle 658, and finally the two auxiliary motors 639 are started again. However, at this time, the auxiliary motor 639 drives the two pushing rollers 637 to rotate in the same direction, so that the fabric roll rotates. When the fabric roll rotates, the welding part of the packaging bag is driven to move. Since the pushing roller 637 is still in contact with the surface of the fabric roll, the welding part of the packaging bag is pressed and attached to the fabric roll itself when passing through the pushing roller 637, and is bonded under the action of the glue. At this time, the packaging bag and the fabric of the fabric roll are more closely attached, and are taken out and put into the cabin 1 again.
[0058] Example 6, see Figure 1-Figure 8A photon broadband physical antibacterial treatment method comprises: placing a cloth roll on a frame 2 in a cabin 1, and driving the cloth roll to rotate through a driving component 4, a regulating component 5 and a rolling component 3 while performing antibacterial treatment in the cabin 1; for cloth rolls with packaging bags that are too large, pre-treat them through a packaging tightening mechanism 6 before placing them in the cabin 1.
[0059] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A fabric antibacterial treatment device, comprising a cabin, characterized in that: A multi-layer frame is fixed inside the cabin, a plurality of sets of parallel distributed rolling components are installed inside the frame, and a driving component and a regulating component are installed at the edge of the frame; The rolling assembly includes a plurality of universal balls for supporting the fabric roll and a driving roller for driving the universal balls, and the rolling assembly is used to support the fabric roll and drive the fabric roll to rotate; The driving assembly includes a main motor fixed to the edge of the frame, and the driving assembly is used to simultaneously drive the driving rollers on multiple groups of rolling assemblies to rotate; The regulating components are arranged in two groups and are symmetrically distributed on both sides of the frame. The regulating components include a push rod capable of lateral movement. The regulating components are used to simultaneously drive the driving rollers on the multiple groups of rolling components to move vertically. When it is necessary to load or unload the cloth roll, the cloth roll is placed between two adjacent rolling assemblies, and the regulating assembly is operated to force the driving rollers on the multiple rolling assemblies to move downward so that they are separated from the universal balls. The universal balls are used to support the cloth roll and reduce the movement resistance of the cloth roll. When the cloth roll is fully loaded, the regulating assembly is operated again to force the driving rollers on the multiple rolling assemblies to move upward so that they contact the universal balls. Then the driving assembly is operated to force the multiple driving rollers on the multiple rolling assemblies to rotate at the same time, thereby driving the multiple universal balls to rotate in the same direction, thereby driving the cloth roll to rotate.
2. The fabric antibacterial treatment device according to claim 1, characterized in that: The rolling assembly also includes a bracket, both ends of which are fixedly mounted on the frame, and the bracket is provided with two symmetrically arranged inclined surfaces, and a plurality of universal balls are evenly distributed on the inclined surfaces and movably connected to the inclined surfaces, and both ends of the bracket are provided with vertical holes, and a vertical slider is vertically slidably connected in the vertical holes, and the driving roller is located at the bottom of the bracket, and both ends of the driving roller are rotatably connected to the vertical sliders at both ends of the bracket, respectively, and one end of the driving roller is fixedly connected to a transmission synchronous wheel, and upper push blocks are fixedly connected to the surfaces of the two vertical sliders, and a first inclined surface is provided on the upper push block.
3. The fabric antibacterial treatment device according to claim 2, characterized in that: The regulating component also includes a guide rail, both ends of which are fixed to the edge of the frame by connecting blocks, and the push rod is slidably connected to the guide rail, one of the connecting blocks is fixedly connected to a cylinder, and the cylinder output shaft is fixedly connected to the end of the push rod, and a plurality of push-down blocks are fixedly connected to the push rod, and a second inclined surface is provided on the push-down block, and the position of the push-down block matches that of the upper push block.
4. The fabric antibacterial treatment device according to claim 3, characterized in that: The driving assembly also includes an active synchronous wheel and a driven synchronous wheel, which are arranged at both ends of the edge of the frame, the active synchronous wheel is fixed on the output shaft of the main motor, and the driven synchronous wheel is rotatably connected to the edge of the frame through a rotating shaft, a synchronous belt is connected between the active synchronous wheel and the driven synchronous wheel, and the synchronous belt corresponds to the position of the transmission synchronous wheel, and the driving assembly also includes a plurality of evenly distributed positioning synchronous wheels, the plurality of positioning synchronous wheels are all engaged with the synchronous belt, and the plurality of positioning synchronous wheels are rotatably connected to the edge of the frame through a rotating shaft.
5. The fabric antibacterial treatment device according to claim 1, characterized in that: A packaging tightening mechanism is installed on the side of the cabin body, and the packaging tightening mechanism includes a trough box, a supporting roller installed on the trough box, a welding assembly, a pushing assembly and a glue spraying assembly. The packaging tightening mechanism is used to tighten the packaging bag on the fabric roll.
6. The fabric antibacterial treatment device according to claim 5, characterized in that: The trough box is fixed to the side wall of the cabin body, the support rollers are arranged in two groups and are both rotatably connected to the inner wall of the trough box, and the two support rollers are used to support the cloth roll.
7. The fabric antibacterial treatment device according to claim 6, characterized in that: The welding assembly is located above the trough box, and the welding assembly is arranged in two groups and is symmetrically distributed. The welding assembly comprises an assembly beam and a support rod located at the top of the assembly beam, a plurality of vertical rods are fixed on the top of the assembly beam, and the vertical rods are movably plugged with the straight rods, a spring is fixed between the assembly beam and the support rod, and the spring is sleeved outside the vertical rod, a clamping surface is arranged on one side of the assembly beam, a plurality of evenly distributed ultrasonic welding heads are fixedly connected to the clamping surface, and the ultrasonic welding head is arranged in a vertical bar shape, and a push roller is rotatably connected to the bottom edge of the clamping surface, and one end of the push roller is fixedly connected to a driven gear, and one end of the assembly beam is also fixedly connected to an auxiliary motor, and the output shaft of the auxiliary motor is fixedly connected to a driving gear, and the driving gear is meshed with the driven gear.
8. The fabric antibacterial treatment device according to claim 7, characterized in that: The pushing components are set to two and are respectively installed at both ends of the trough box. The pushing components include two base plates, and the two base plates are respectively fixed at two opposite corners of the trough box. A bidirectional screw and a guide rod are provided between the two base plates. The two ends of the bidirectional screw are respectively rotatably connected with the two base plates. Two symmetrically distributed nut seats are provided on the bidirectional screw, and the two nut seats are respectively fixed to the ends of the support rods on the two groups of welding assemblies. The guide rod is movably connected to the two nut seats, and the two ends of the guide rod are respectively fixed to the two base plates, and a pushing motor is fixed on one of the base plates, and the output shaft of the pushing motor is fixed to the end of the bidirectional screw.
9. The fabric antibacterial treatment device according to claim 8, characterized in that: The glue spraying assembly includes a rack, a crankshaft and a glue box, the rack is fixed to the end of an assembly beam, the crankshaft is rotatably connected to another assembly beam, the end of the crankshaft is fixedly connected to a driving gear, the driving gear matches the position of the rack, a plurality of mounting holes are provided on the assembly beam on which the crankshaft is installed, the mounting holes are connected to the clamping surface, a plurality of mounting holes are fixed with piston cylinders, a piston is provided in the piston cylinder, a connecting rod is connected between the piston and the crankshaft, the two ends of the connecting rod are rotatably connected to the piston and the crankshaft respectively, a nozzle and a branch pipe are fixedly connected to the end of the piston cylinder, a one-way valve is installed at the connection between the piston cylinder and the branch pipe and the nozzle, the glue box is fixed to the outer wall of the tank box, a main material pipe is fixed on the glue box, and the main material pipe and the branch pipes on the plurality of piston cylinders are fixed.
10. A photon broadband physical antibacterial treatment method, characterized in that: This photon broadband physical antibacterial treatment method uses a fabric antibacterial treatment device as described in any one of claims 1-9.