A method and device for preparing kitchen enzyme-containing cleaner

Abstract

The invention discloses a preparation method of a kitchen enzyme-containing cleaner, comprising the following steps: S1, weighing the following raw materials by weight: 25-40 parts of a surfactant, 5-15 parts of a bleaching agent, 6-12 parts of an antibacterial agent, 15-30 parts of a protease, 0.5-2.4 parts of a nanofiber, 0.3-1.2 parts of a viscosity regulator and 80-120 parts of deionized water; S2, adding the raw materials one by one into an automatic mixing device for uniform stirring for 5-20 minutes, and filling the stirred mixed solution into a plastic bottle; S3, labeling and coding the filled plastic bottles; S4, inspecting the coded plastic bottles, and separating qualified products and unqualified products by using a material separation mechanism to obtain the filled kitchen enzyme-containing cleaner.

Description

Technical Field

[0001] The invention belongs to the field of detergent production, and in particular relates to a method for preparing a kitchen enzyme-containing detergent and a device thereof. Background Art

[0002] The automatic mixing device for kitchen enzyme cleaner refers to a machine in which a shaft with blades rotates in a cylinder or a groove to stir and mix multiple raw materials to make them into a mixture or a suitable consistency. In the prior art, when using the automatic mixing device for kitchen enzyme cleaner, the raw materials are not stirred finely enough and the stirring efficiency is low. At the same time, there is no fast preparation method. Therefore, a preparation method and device of kitchen enzyme cleaner are urgently needed. Summary of the invention

[0003] Based on this, the object of the present invention is to provide a method and device for preparing a kitchen enzyme cleaner.

[0004] To achieve the above object, the present invention provides the following technical solution: a method for preparing a kitchen enzyme cleaner, comprising the following steps:

[0005] S1. Weigh the following raw materials by weight: 25-40 parts of surfactant, 5-15 parts of bleach, 6-12 parts of antibacterial agent, 15-30 parts of protease, 0.5-2.4 parts of nanofiber, 0.3-1.2 parts of viscosity regulator and 80-120 parts of deionized water;

[0006] S2. Add the raw materials one by one into the automatic mixing device and stir them evenly for 5-20 minutes, and fill the stirred mixture into plastic bottles;

[0007] S3, label and code the filled plastic bottles;

[0008] S4, inspecting the coded plastic bottles, and using a material separation mechanism to separate qualified products from unqualified products, thereby obtaining filled kitchen enzyme cleaners;

[0009] The material distributing mechanism comprises a base, a vertical rod, an output belt and a collecting box, and the output belt, the vertical rod and the collecting box are arranged on the base in sequence, an input track body is obliquely installed at the middle part of the vertical rod, an output track body one cooperating with the collecting box is obliquely installed on the base through a mounting piece one, and an output track body two cooperating with the output belt is obliquely installed on the base through a mounting piece two, an electric linear guide is also vertically installed on the vertical rod, a transfer seat is installed on the slide table of the electric linear guide, both sides of the transfer seat have placement hooks for placing plastic bottles, a cylinder is also horizontally installed on the mounting piece one, a bearing platform cooperating with the transfer seat is installed on the end of the piston rod of the cylinder, the upper end of the output track body one has an avoidance notch cooperating with the bearing platform, and the upper end of the output track body two has an avoidance notch cooperating with the transfer seat.

[0010] An automatic mixing device for kitchen enzyme-containing detergent comprises a mixing barrel, a support rod is installed at the bottom edge of the mixing barrel, a feeding port is opened at the bottom of the mixing barrel, a cover plate is installed on the top outer wall of the mixing barrel, and bolts penetrate the interior of the cover plate.

[0011] A feed inlet is provided on the top outer wall of the cover plate, and a filter screen is installed at the bottom of the feed inlet.

[0012] A motor is installed on the inner wall of the cover plate, a gear is installed on the bottom of the motor, a mounting plate is installed on the bottom of the cover plate, a toothed wheel is installed on the outer wall of the gear, and a stirring rod is installed on the inner wall of the mounting plate.

[0013] The cover plate is threadably fixed to the mixing barrel via bolts.

[0014] The limiting rod is movably connected to the supporting platform, and the transmission shaft is meshingly connected to the transmission rack.

[0015] The feed inlet is threadedly connected to the filter screen, and the feed inlet is welded to the cover plate.

[0016] The inner wall of the mounting plate is of open hole design, and the mounting plate is movably connected to the toothed wheel.

[0017] The gear is meshed and connected with a toothed wheel, and the toothed wheel forms a rotating structure through a motor and the gear.

[0018] The stirring rod is symmetrically designed with respect to the central axis of the mounting plate, and the stirring rod is movably connected to the stirring barrel.

[0019] Compared with the prior art, the present invention has the following beneficial effects:

[0020] 1. The present invention provides a feed port and a filter screen, wherein the filter screen is located at the bottom of the feed port. When the raw materials enter the mixing barrel from the feed port, the raw materials are filtered through the filter screen to intercept the debris. When the filter screen accumulates too much debris, it only needs to rotate the filter screen to take it out from the feed port and clean it to avoid blockage, thereby making the raw materials flow more delicate.

[0021] 2. The present invention is equipped with a cover plate, bolts, mounting plate, toothed wheel and stirring rod. When the device ends operation and needs to clean the stirring barrel and the stirring rod, it is only necessary to rotate the bolts, open and take out the cover plate, and take out the stirring rod together. Compared with the traditional one-piece design device, the components and the main body can be separated and cleaned independently, making cleaning more convenient and efficient;

[0022] 3. The present invention uses a motor, a gear, a toothed wheel and a stirring rod, wherein two stirring rods are provided. The raw materials are stirred by the two stirring rods. Compared with the traditional device, the stirring efficiency is faster and the raw materials in the stirring barrel are stirred more effectively, so that the raw materials are mixed evenly, thereby improving the stirring efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 This is a schematic diagram of the three-dimensional structure of the automatic mixing device;

[0024] Figure 2 is a cross-sectional view of the automatic mixing device;

[0025] Figure 3 This is a schematic diagram of the connection structure of the stirring rod in the automatic mixing device;

[0026] Figure 4 This is a schematic diagram of the composition structure of the cover plate in the automatic mixing device;

[0027] Figure 5 This is a schematic diagram of the planar structure of the bracket in the automatic mixing device;

[0028] Figure 6 It is a local enlarged view of point A;

[0029] Figure 7 This is a schematic diagram of the three-dimensional structure of the automatic mixing device with the bracket part removed;

[0030] Figure 8 Schematic diagram of the three-dimensional structure of the separation mechanism;

[0031] Fig. 9 It is a schematic diagram of the three-dimensional structure of the transfer seat in the separation mechanism;

[0032] In the figure: 1, mixing barrel; 2, support rod; 3, feed port; 4, cover plate; 5, bolt; 6, feed port; 7, filter screen; 8, motor; 9, gear; 10, mounting plate; 11, toothed wheel; 12, mixing rod; 13, bracket; 14, rotating roller 2; 15, placement seat; 16, conveyor belt; 17, auxiliary cross pipe; 18, regulating plug; 19, filling head; 20, filling pipe; 21, cross arm; 22, vertical working rod; 23, vertical guide block; 24, spring 2; 25, guide wheel 2; 26, second cam member; 27, driving wheel disc; 28, linkage wheel disc; 2 9. First cam member; 30. Guide wheel one; 31. Electric control box; 32. Drive shaft; 33. Servo motor; 34. Rotating roller one; 35. Pressing member; 36. Micro switch; 37. Mounting block; 38. Spring one; 39. Transverse guide block; 40. Transverse working rod; 41. Cylinder; 42. Carrying platform; 43. Output track body two; 44. Mounting part two; 45. Output belt; 46. Electric linear guide; 47. Vertical pole; 48. Transfer seat; 49. Input track body; 50. Output track body one; 51. Collection box; 52. Mounting part one; 53. Placement hook. DETAILED DESCRIPTION

[0033] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.

[0034] See also Figure 1-9 , according to the overall structure of the present invention, an embodiment thereof is described below.

[0035] The preparation method of the kitchen enzyme cleaner comprises the following steps:

[0036] S1. Weigh the following raw materials by weight: 25-40 parts of surfactant, 5-15 parts of bleach, 6-12 parts of antibacterial agent, 15-30 parts of protease, 0.5-2.4 parts of nanofiber, 0.3-1.2 parts of viscosity regulator and 80-120 parts of deionized water; in this embodiment, 30 parts of surfactant, 5 parts of bleach, 10 parts of antibacterial agent, 18 parts of protease, 2 parts of nanofiber, 1 part of viscosity regulator and 100 parts of deionized water;

[0037] S2. Add the raw materials one by one into the automatic mixing device and stir them evenly for 5-20 minutes, and fill the stirred mixture into plastic bottles;

[0038] S3, label and code the filled plastic bottles;

[0039] S4, inspecting the coded plastic bottles, and using a material separation mechanism to separate qualified products from unqualified products, thereby obtaining filled kitchen enzyme cleaners;

[0040] The material distributing mechanism comprises a base, a vertical rod 47, an output belt 45 and a collecting box 51, which are arranged on the base in sequence. An input track body 49 is obliquely installed at the middle part of the vertical rod 47, an output track body 50 matching with the collecting box 51 is obliquely installed on the base through a mounting piece 52, an output track body 2 43 matching with the output belt 45 is obliquely installed on the base through a mounting piece 44, an electric linear guide 46 is also vertically installed on the vertical rod 47, a transfer seat 48 is installed on the slide of the electric linear guide 46, both sides of the transfer seat 48 are provided with placement hooks 53 for placing plastic bottles, a cylinder 41 is also horizontally installed on the mounting piece 52, a bearing platform 42 matching with the transfer seat 48 is installed at the piston rod end of the cylinder 41, the upper end of the output track body 50 has an avoidance groove matching with the bearing platform 42, and the upper end of the output track body 2 43 has an avoidance notch matching with the transfer seat 48.

[0041] With this structure, qualified products enter the input track body 49 and fall onto the transfer seat 48. After the transfer seat 48 moves directly downward to the extreme position, it enters the output track body 2 43 and finally enters the output belt 45 to complete the subsequent packaging operation. Unqualified products enter the input track body 49 and fall onto the transfer seat 48. The cylinder 41 drives the supporting platform 42 to extend. After the transfer seat 48 moves directly downward, it enters the supporting platform 42. After the supporting platform 42 retracts, it enters the output track body 1 50 and finally enters the collection box 51.

[0042] An automatic mixing device for kitchen enzyme cleaner comprises a mixing barrel 1, a support rod 2 is installed at the bottom edge of the mixing barrel 1, a discharge port 3 is installed on the bottom outer wall of the mixing barrel 1, a cover plate 4 is installed on the top outer wall of the mixing barrel 1, and a bolt 5 is installed on the outer wall of the cover plate 4. When the device is in use, when the device ends its operation and it is necessary to clean the mixing barrel 1 and the mixing rod 12, it is only necessary to rotate the bolt 5, open and take out the cover plate 4, and take out the mixing rod 12 together. Compared with the traditional one-piece design device, the components and the main body can be separated and cleaned independently, so that cleaning is more convenient.

[0043] A feed port 6 is installed on the top outer wall of the cover plate 4, and a filter screen 7 is installed on the outer wall of the feed port 6. When the raw materials enter the mixing barrel 1 from the feed port 6, the raw materials are filtered through the filter screen 7. When too much debris accumulates on the filter screen 7, the filter screen 7 only needs to be rotated to remove it from the feed port 6 and clean it to avoid blockage, thereby making the raw materials more delicately mixed.

[0044] A motor 8 is installed on the top outer wall of the cover 4, a gear 9 is installed on the outer wall of the motor 8, a mounting plate 10 is installed on the bottom outer wall of the cover 4, a toothed wheel 11 is installed on the inner wall of the mounting plate 10, and a stirring rod 12 is installed on the outer wall of the toothed wheel 11. When the device is used, the raw materials are stirred by two stirring rods 12. Compared with traditional devices, the stirring efficiency is faster and the raw materials in the stirring barrel 1 are stirred more effectively, so that the raw materials are mixed evenly, thereby improving the stirring efficiency.

[0045] The discharge port 3 is also connected with a valve and a pumping pump in sequence, the pumping pump is connected with the auxiliary transverse pipe 17, the discharge connection port on the side of the auxiliary transverse pipe 17 is connected with the filling pipe 20, and the filling pipe 20 is vertically connected with a filling head 19.

[0046] A bracket 13 is also arranged on the side of the mixing barrel, on which a rotating roller 1 34 and a rotating roller 2 14 are horizontally rotatably installed, a conveyor belt 16 is sleeved between the rotating roller 1 34 and the rotating roller 2 14, and a plurality of placement seats 15 for placing plastic bottles are evenly installed on the conveyor belt 16, and a linkage wheel 28 is also connected to the rotating roller 1 34, and a vertical plate frame is installed on the bracket 13, and a transmission shaft 32 is horizontally rotatably installed on the vertical plate frame, and a driving wheel 27 that matches the linkage wheel 28 is installed at one end of the transmission shaft 32; under the cooperation of the driving wheel 27 and the linkage wheel 28, the rotating roller 1 34 can be intermittently rotated; one end of the transmission shaft 32 is also connected to the output shaft of the servo motor 33, and the body of the servo motor 33 is installed on the vertical plate frame, and the other end of the transmission shaft 32 is fixed with a first cam member 29 and a second cam member 2 6. A transverse guide block 39 and a vertical guide block 23 are also installed on the vertical plate frame. A transverse working rod 40 is horizontally slidably connected to the transverse guide block 39. A guide wheel 30 that cooperates with the first cam member 29 is installed at one end of the transverse working rod 40. A regulating plug 18 is provided at the other end of the transverse working rod 40. The regulating plug 18 is also slidably arranged in the auxiliary transverse tube 17, and the regulating plug 18 can switch the opening and closing state of the discharge connection port. A spring 38 is also provided between the middle part of the transverse working rod 40 and the transverse guide block 39. A vertical working rod 22 is vertically slidably connected to the vertical guide block 23. A guide wheel 25 that cooperates with the second cam member 26 is installed at one end of the vertical working rod 22. One end of the vertical working rod 22 is also connected to the filling head 19 through the cross arm 21. A spring 24 is also provided between the middle part of the vertical working rod 22 and the vertical guide block 23.

[0047] An electric control box 31 is also installed on the bracket 13, a micro switch 36 is installed on the transverse guide block 39 through a mounting block 37, a pressing piece 35 matching the micro switch 36 is provided in the middle of the transverse working rod 40, the micro switch 36 is electrically connected to the pumping pump through a line, and the pumping pump, the servo motor 33, and the micro switch 36 are also electrically connected to the electric control box 31 through a line.

[0048] With this structure, the transmission shaft 32 is driven to rotate by the servo motor 33, and the transmission shaft 32 drives the first cam member 29 and the second cam member 26 to move. With the cooperation of the guide wheel 1 30 and the guide wheel 2 25, the vertical working rod 22 drives the filling head 19 downward to approach the plastic bottle, and the horizontal working rod 40 drives the regulating plug 18 to open the discharge connection port. At this time, the pumping pump works to inject the mixed liquid into the plastic bottle. After completion, the servo motor 33 can drive the driving wheel 27 to rotate. With the cooperation of the driving wheel 27 and the linkage wheel 28, the rotating roller 1 34 is intermittently rotated, thereby moving the conveyor belt 16 a distance, and moving the next placement seat 15 to the bottom of the filling head 19, so that the filling operation can be easily realized and the filling is convenient.

[0049] When in use, first move the device to the required position, put the raw materials to be stirred into the feed port 6, and then filter the raw materials through the filter screen 7 to intercept the debris. When the filter screen 7 accumulates too much debris, just rotate the filter screen 7, take it out from the feed port 6, clean it, and avoid blockage. Then power on the device, and drive the gear 9 and the toothed wheel 11 to mesh through the motor 8. Then the toothed wheel 11 will drive the stirring rod 12 to mix and stir the raw materials. Finally, take out the stirred raw materials from the discharge port 3 to complete the stirring. When the stirring of the raw materials is completed, if the stirring barrel 1 and the stirring rod 12 need to be cleaned, just rotate the bolt 5, open and take out the cover plate 4, and drive the stirring rod 12 to take it out together, so that the assembly and the main body are separated and cleaned independently. In this way, the use process of the device is completed. The content not described in detail in this specification belongs to the prior art known to professional and technical personnel in this field.

[0050] Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A method for preparing a kitchen enzyme cleaner, characterized in that: The steps include: S1. Weigh the following raw materials by weight: 25-40 parts of surfactant, 5-15 parts of bleach, 6-12 parts of antibacterial agent, 15-30 parts of protease, 0.5-2.4 parts of nanofiber, 0.3-1.2 parts of viscosity regulator and 80-120 parts of deionized water; S2. Add the raw materials one by one into the automatic mixing device and stir them evenly for 5-20 minutes, and fill the stirred mixture into plastic bottles; S3, label and code the filled plastic bottles; S4, inspecting the coded plastic bottles, and using a material separation mechanism to separate qualified products from unqualified products, thereby obtaining filled kitchen enzyme cleaners; The material distributing mechanism comprises a base, a vertical rod (47), an output belt (45) and a collection box (51); the output belt (45), the vertical rod (47) and the collection box (51) are arranged on the base in sequence; an input track body (49) is obliquely installed in the middle of the vertical rod (47); an output track body (50) matching with the collection box (51) is obliquely installed on the base via a first mounting member (52); an output track body (43) matching with the output belt (45) is obliquely installed on the base via a second mounting member (44); an electric vertical rod (47) is also vertically installed A transfer seat (48) is installed on the slide of the electric linear guide (46), and both sides of the transfer seat (48) are provided with placement hooks (53) for placing plastic bottles. A cylinder (41) is also horizontally installed on the mounting member 1 (52), and a bearing platform (42) matching with the transfer seat (48) is installed at the piston rod end of the cylinder (41). The upper end of the output track body 1 (50) has an avoidance groove matching with the bearing platform (42), and the upper end of the output track body 2 (43) has an avoidance notch matching with the transfer seat (48).

2. An automatic mixing device for a kitchen enzyme-containing cleaner, comprising a mixing barrel (1), characterized in that: A support rod (2) is installed at the bottom edge of the mixing barrel (1); a feed port (3) is provided at the bottom of the mixing barrel (1); a cover plate (4) is installed on the top outer wall of the mixing barrel (1); a bolt (5) passes through the inside of the cover plate (4); a feed port (6) is provided on the top outer wall of the cover plate (4); a filter screen (7) is installed at the bottom of the feed port (6); a motor (8) is installed on the inner wall of the cover plate (4); a gear (9) is installed at the bottom of the motor (8); a mounting plate (10) is installed at the bottom of the cover plate (4); a toothed wheel (11) is installed on the outer wall of the gear (9); and a stirring rod (12) is installed on the inner wall of the mounting plate (10).

3. The automatic mixing device for kitchen enzyme cleaner according to claim 2, characterized in that: The bolts (5) are distributed in a circular array with the central axis of the cover plate (4) as the center, and the cover plate (4) is threadedly fixed to the mixing barrel (1) via the bolts (5).

4. The automatic mixing device for kitchen enzyme cleaner according to claim 2, characterized in that: The feed port (6) is threadedly connected to the filter screen (7), and the feed port (6) is welded to the cover plate (4).

5. The automatic mixing device for kitchen enzyme cleaner according to claim 2, characterized in that: The inner wall of the mounting plate (10) is of open-hole design, and the mounting plate (10) is movably connected to the toothed wheel (11).

6. The automatic mixing device for kitchen enzyme cleaner according to claim 2, characterized in that: The gear (9) is meshingly connected with the toothed wheel (11), and the toothed wheel (11) forms a rotating structure with the gear (9) through the motor (8).

7. The automatic mixing device for kitchen enzyme cleaner according to claim 1, characterized in that: The stirring rod (12) is designed symmetrically with respect to the central axis of the mounting plate (10), and the stirring rod (12) is movably connected to the stirring barrel (1).

8. The automatic mixing device for kitchen enzyme cleaner according to claim 1, characterized in that: The discharge port (3) is also connected in sequence to a valve and a pumping pump, the pumping pump is connected to an auxiliary transverse pipe (17), the discharge connection port on the side of the auxiliary transverse pipe (17) is connected to a filling pipe (20), and a filling head (19) is vertically connected to the filling pipe (20).

Images