Movable battery pack filling device
By designing an adjustable mobile battery assembly device, the problems of difficulty in loading and alignment adjustment of existing devices and poor general adaptability are solved, and efficient and accurate battery assembly and multi-type adaptation are achieved.
Patent Information
- Application Number
- CN202411888573.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-20
- Publication Date
- 2025-04-01
AI Technical Summary
The existing underwater navigation battery assembly device has difficulty in loading alignment and adjustment, and has poor general adaptability, resulting in low loading efficiency and high cost.
A mobile battery assembly device is designed, using adjustable battery pack brackets, push-pull components, transverse components and lifting components, which can adjust the filling height, butt plane, butt angle and slide rail spacing to ensure the accurate alignment of the slide rails and battery section guide rails.
It has achieved improved efficiency and accuracy of the battery assembly process, simplified operating procedures, reduced maintenance costs, and adapted to a variety of different types of underwater navigation battery packs.
Smart Images

Figure CN119734801A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to a filling device, in particular to a mobile battery pack filling device, belonging to the technical field of battery pack filling. Background Art
[0002] Generally speaking, underwater vehicles (torpedoes, self-propelled acoustic decoys, unmanned submarines) are important combat forces in future underwater warfare. As the complexity and frequency of underwater missions continue to increase, underwater vehicles have higher and higher requirements for their own endurance and operating efficiency. In recent years, battery technology has continued to advance, especially in terms of energy density, charging and discharging efficiency, and safety, making power batteries gradually become the main driving method for underwater vehicles. However, the existing underwater vehicle battery pack filling process is complicated, and professional personnel are required to operate during the battery filling process. Repeated adjustments and calibrations during the filling process make it difficult to accurately align and fill, and the efficiency is low; on the other hand, different types of battery packs differ in shape, size, and interface, resulting in poor adaptability of the filling device. A single filling device can only meet the filling and use requirements of the same type of battery pack, which also increases the use and maintenance costs of battery pack filling.
[0003] Therefore, the key to solving the above technical problems is to develop a safe, reliable and adaptable mobile battery pack filling device. Summary of the invention
[0004] In view of the many defects and shortcomings existing in the above-mentioned background technology, the present invention has made improvements and innovations thereto, with the aim of providing a flexible, convenient and highly adaptable mobile battery pack filling device, which can adjust the filling height, docking plane, docking angle and slide rail spacing, while ensuring that the slide rails of the battery pack filling device are accurately aligned and fitted with the guide rails of the product battery segment, and the battery pack can be quickly loaded and removed through a push-pull assembly, thereby improving the efficiency and accuracy of the battery pack assembly process.
[0005] Another purpose of the present invention is to facilitate the use of transfer, and the distance between the slide rails on the adjustment device is adjustable, and it can be adapted to meet the requirements of loading and removing battery packs of various types of underwater vehicles.
[0006] One of the inventive purposes of the present invention is to solve the problems of difficult filling, alignment and adjustment and poor universal adaptability of existing underwater vehicle battery pack filling devices. On the basis of meeting the functional requirements, the present invention is simple to operate, easy to maintain, and has strong adaptability and versatility.
[0007] In order to solve the above problems and achieve the above invention objectives, a mobile battery pack filling device of the present invention is realized by adopting the following design structure and the following technical solutions:
[0008] As an improvement of a mobile battery assembly and filling device of the present invention, it includes:
[0009] A battery pack bracket (1), and the battery pack bracket (1) is used for placing a battery pack (7);
[0010] Adjusting devices (2), the adjusting devices (2) are symmetrically arranged on both sides above one end of the battery pack bracket (1) and are used for the precise alignment work when connecting the battery packs (7);
[0011] A push-pull assembly (3), the push-pull assembly (3) is arranged above the other end of the battery pack bracket (1) and is used for the push-pull work of the battery pack (7);
[0012] A transverse movement assembly (4), the transverse movement assembly (4) is detachably installed below the battery pack bracket (1) and is used for adjusting the transverse position of the battery pack bracket (1);
[0013] A mobile base (5);
[0014] Lifting assemblies (6), the lifting assemblies (6) are respectively arranged at both ends of the mobile base (5), and the upper parts of the lifting assemblies (6) are connected to the transverse movement assemblies (4) at the corresponding ends;
[0015] Among them, the two groups of lifting assemblies (6) are used for adjusting the front and rear heights of the upper battery pack bracket (1) and the transverse movement assembly (4).
[0016] As the above improvement of the present invention, the battery pack bracket (1) includes:
[0017] A mounting frame (11);
[0018] Adjusting device mounting plates (12), the mounting plates (12) are symmetrically connected to both sides above the open end of the mounting frame (11);
[0019] Push-pull assembly mounting plates (13), the push-pull assembly mounting plates (13) are symmetrically connected to both sides above the other open end of the mounting frame (11);
[0020] A push-pull handle (14), and the push-pull handle (14) is connected to the mounting frame (11) near the end of the push-pull assembly mounting plate (13).
[0021] As a further improvement of the above of the present invention, the overall shape of the mounting frame (11) is a "U" shape or an "Ω" shape structure;
[0022] The overall shape of the adjusting device mounting plate (12) is a channel steel in the shape of a "匚", and a plurality of adjusting device mounting openings are penetrated along the length direction of the adjusting device mounting plate (12);
[0023] The push-pull assembly mounting plate (13) is detachably mounted on the wing frame of the mounting frame (11), and a push-pull assembly mounting opening is provided on the push-pull assembly mounting plate (13);
[0024] The push-pull handle (14) is in an overall U-shaped structure with a bent portion.
[0025] As a further improvement of the above-mentioned present invention, the adjustment device (2) comprises:
[0026] An adjustment component (21), the adjustment component (21) is respectively mounted at the adjustment device mounting openings at both ends of the adjustment device mounting plate (12);
[0027] A guide assembly (22), the guide assembly (22) being respectively mounted at two adjustment device mounting openings inside the adjustment device mounting plate (12);
[0028] A slide rail (23) is installed on the adjustment component (21) and the guide component (22), and the slide rail (23) is located on the inner side of the adjustment device mounting plate (12).
[0029] As a further improvement of the present invention, the adjustment assembly (21) comprises an adjustment mounting seat mounted on the wing frame of the mounting frame (11), a rotating rod threadedly connected to the adjustment mounting seat, a support rotatably connected to one end of the rotating rod, and an adjustment disk connected to the other end of the rotating rod;
[0030] The guide assembly (22) comprises a guide mounting seat mounted on a wing frame of the mounting frame (11), a telescopic rod fixedly connected to the guide mounting seat, and a clamping seat connected to one end of the telescopic rod;
[0031] The slide rail (23) is in the form of a rectangular column as a whole, and one end of the slide rail (23) is provided with a sliding contact surface (231), and the other end is provided with a rolling contact surface (232);
[0032] The slide rails (23) are movably embedded in the clamping seat and the support seat on the same side, and the two slide rails (23) are symmetrically arranged on the left and right.
[0033] As a further improvement of the above-mentioned present invention, the push-pull assembly (3) comprises:
[0034] A push-pull block (31), the push-pull block (31) is slidably connected above the battery pack bracket (1);
[0035] A push-pull block transmission mechanism (32), the push-pull block transmission mechanism (32) is symmetrically arranged on both sides above the battery pack bracket (1);
[0036] Wherein, the push-pull block transmission mechanism (32) comprises:
[0037] A rotating gear that rotates an end of an adjustment device mounting plate (12) connected to an end away from the push-pull handle (14);
[0038] A driven gear set, the driven gear set is rotatably connected to a push-pull assembly mounting plate (13) at a push-pull assembly mounting opening at an end away from the push-pull handle (14);
[0039] A driving gear is rotatably connected to a push-pull assembly mounting plate (13) near a push-pull assembly mounting opening at the push-pull handle (14), and the driving gear is meshedly connected with a large gear of a driven gear set;
[0040] A crank, the crank is connected to a rotating shaft fixedly connected to the driving gear, and the crank is located outside the push-pull assembly mounting plate (13);
[0041] A transmission chain, both ends of which are closedly connected to a chain connecting plate (311) on a push-pull block (31) via a chain shaft;
[0042] The transmission chain is arranged around the rotating gear and the pinion of the driven gear set.
[0043] As a further improvement of the above-mentioned present invention, the push-pull block (31) comprises:
[0044] A push-pull block body, one end surface of which is provided with a plurality of push-pull block connection holes;
[0045] A chain connecting plate (311), the chain connecting plate (311) is symmetrically connected to the middle of the upper sides of the push-pull block body;
[0046] A roller group (312), the roller group (312) is respectively connected to the upper and lower ends of both sides of the push-pull block body;
[0047] Push-pull members, the push-pull members are respectively threadedly connected to the push-pull block connection holes, and the push-pull members are push-head connection members (313) or stud bolt connection members (314);
[0048] The chain connecting plates (311) are adapted to the external teeth of the pinion gear of the driven gear set and the external teeth of the rotating gear.
[0049] As a further improvement of the above-mentioned present invention, the traverse assembly (4) comprises:
[0050] A transverse connecting frame (41), wherein lifting rod connecting holes are provided through the middle of both ends of the transverse connecting frame (41), and both ends of the transverse connecting frame (41) are also connected to the lower ends of the battery pack bracket (1) through transverse connecting seats;
[0051] A worm gear transmission mechanism (42), the worm gear transmission mechanism (42) is connected to the middle part of the transverse connecting frame (41), the upper part of the worm gear transmission mechanism (42) is provided with a worm gear connecting piece connected to the battery pack bracket (1), and the rocker of the worm gear transmission mechanism is rotated to drive the worm gear connecting piece to rotate back and forth laterally;
[0052] The mobile base (5) comprises:
[0053] Frame (51);
[0054] Front moving wheels (52), the front moving wheels (52) are symmetrically arranged on both sides below the front end of the frame (51), and a front moving wheel brake mechanism (53) is arranged above the front moving wheels (52) to work together with the front moving wheels;
[0055] The rear moving wheels (54) are symmetrically arranged on both sides below the rear end of the frame (51), and each rear moving wheel (54) is provided with a brake device that cooperates with the rear moving wheel to complete the work.
[0056] In the present invention, the worm gear connecting piece is locked and connected with the lower part of the battery pack bracket (1) through a locking piece; the worm gear transmission mechanism (42) has a self-locking function, and the worm gear transmission mechanism (42) can drive various components on the battery pack bracket (1) to rotate back and forth horizontally.
[0057] As a further improvement of the above-mentioned present invention, the lifting assembly (6) comprises:
[0058] An adjusting member mounting seat (61), the adjusting member mounting seat (61) is connected to the middle of the end of the vehicle frame (51), and an adjusting member opening is formed through the middle of the adjusting member mounting seat (61);
[0059] An adjusting gear (62), the adjusting gear (62) is rotatably connected to the opening of the adjusting member;
[0060] A lifting rod (63), wherein the lower portion of the lifting rod (63) is threadedly connected to the adjusting gear (62), and the upper portion of the lifting rod (63) is locked and connected to the lifting rod connecting hole;
[0061] A lifting transmission mechanism (64), the lifting transmission mechanism (63) is connected to the upper side of the vehicle frame (51);
[0062] The lifting transmission mechanism (64) is meshed and transmission-connected with the adjusting gear (62).
[0063] As a further improvement of the present invention, the adjusting gear (62) is a bevel gear, and an internal thread section adapted to the lifting rod (63) is provided inside the adjusting gear (62);
[0064] The lifting rod (63) is a stepped rod, the lower section of the lifting rod (63) is provided with an external thread section, the upper section of the lifting rod (63) is provided with a connecting portion adapted to the connecting hole of the lifting rod, and a locking nut is threadedly connected to the connecting portion;
[0065] The lifting transmission mechanism (64) is used to drive the adjusting gear (62) to rotate, thereby controlling the lifting rod (63) to perform lifting movement, thereby driving the transverse movement component (4) and the battery pack bracket (1) and various components on the battery pack bracket (1) to move upward or downward.
[0066] Compared with the prior art, the present invention has the following beneficial effects:
[0067] 1. The present invention is flexible, convenient and highly adaptable. It can adjust the filling height, docking plane, docking angle and distance between the slide rails, while ensuring that the slide rails of the battery pack filling device are accurately aligned and fitted with the guide rails of the product battery segment. The battery pack can be quickly filled and removed through the push-pull assembly, thereby improving the efficiency and accuracy of the battery pack assembly process.
[0068] 2. The mobile base used in the present invention is convenient for use in transfer and can be moved smoothly. It also has a locking function to ensure stability in the working state, thus reducing the time and labor cost of relocating the battery pack during the moving process;
[0069] 3. The adjustment device used in the present invention can adjust the distance between the two slide rails, and then adjust the position of the battery on the battery pack bracket (1), so as to achieve accurate docking of the slide rail with the slide rail of the battery section of the navigation body, ensure accurate alignment of the battery during loading and removal, and avoid displacement or tilting of the battery position. At the same time, the adjustment device can help simplify the steps of battery installation, so that the operator can complete the battery installation more efficiently and accurately, and reduce human errors;
[0070] 4. The slide rail of the present invention adopts a double-sided design of a sliding contact surface (231) and a rolling contact surface (232). The type of the slide rail contact surface can be replaced by rotating the slide rail, so as to meet the requirements of loading and removing battery packs of various types of underwater navigation bodies, thereby enhancing the stability and safety of the operation and improving the replacement efficiency of the battery pack and the flexibility of the device.
[0071] 5. The push-pull assembly (3) of the present invention can realize different functions by selecting different push-pull members. If the push-head connector (313) is selected, the battery pack (7) can be quickly loaded into the battery shell section (8) of the navigation body under the operation of the push-pull block (31) driven by the push-pull block transmission mechanism. If the stud bolt connector (314) is selected, the battery pack (7) connected to the stud bolt connector (314) can be quickly taken out of the battery shell section (8) of the navigation body and placed on the battery pack bracket (1) under the operation of the push-pull block (31) driven by the push-pull block transmission mechanism.
[0072] 6. The lifting assembly (6) of the present invention can easily drive the lifting rod (63) to move up and down by rotating the lifting drive wheel cranks of the two lifting transmission mechanisms (64), quickly adjust the front and rear heights of the battery pack bracket (1), and achieve accurate docking between the slide rails of the adjustment device and the slide rails of the battery segment;
[0073] 7. The present invention adopts a humanized design. The adjustment device (2), the push-pull assembly (3), the lateral movement assembly (4), the movable base (5), and the lifting assembly (6) are all arranged on one side of the battery pack filling device. At the same time, the operating components are arranged at a relatively comfortable height and position for easy operation. Moreover, the transmission mechanism adopts a certain transmission ratio, which makes the operation smooth and labor-saving.
[0074] 8. The present invention solves the problems of difficult filling, alignment and adjustment and poor universal adaptability of existing underwater vehicle battery pack filling devices. On the basis of meeting the functional requirements, the present invention is simple to operate and easy to maintain, and has strong adaptability and versatility.
[0075] 9. The transverse movement assembly (4) of the present invention can drive the battery pack bracket (1) to perform a micro-lateral movement as a whole, so as to achieve fine adjustment of the battery pack bracket and the precise docking with the battery segment slide rail of the navigation body, thereby improving the accuracy of the device operation and enhancing the flexibility and adaptability of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0076] The specific embodiments of the present invention are further described in detail below in conjunction with the accompanying drawings, wherein:
[0077] Figure 1 It is a usage state diagram of the present invention;
[0078] Figure 2 It is a schematic diagram of the overall structure of the present invention;
[0079] Figure 3 It is one of the partial structural schematic diagrams of the present invention;
[0080] Figure 4 This is the second schematic diagram of the partial structure of the present invention;
[0081] Figure 5 is a schematic structural diagram of the transverse shift assembly (4) of the present invention;
[0082] Figure 6 It is a schematic structural diagram of the slide rail (23) of the present invention;
[0083] Figure 7 It is a schematic structural diagram of the push-pull block (31) of the present invention;
[0084] Among them, the numbers in the figure are: 1—battery bracket, 11—mounting frame, 12—adjustment device mounting plate, 13—push-pull component mounting plate, 14—push-pull handle;
[0085] 2—adjustment device, 21—adjustment component, 22—guide component, 23—slide rail, 231—sliding contact surface, 232—rolling contact surface;
[0086] 3—push-pull assembly, 31—push-pull block, 311—chain connecting plate, 312—roller assembly, 313—push head connecting piece, 314—stud bolt connecting piece, 32—push-pull block transmission mechanism;
[0087] 4—transverse movement assembly, 41—transverse movement connecting frame, 42—worm gear transmission mechanism;
[0088] 5—mobile base, 51—frame, 52—front moving wheel, 53—front moving wheel brake mechanism, 54—rear moving wheel;
[0089] 6—lifting assembly, 61—adjusting member mounting seat, 62—adjusting gear, 63—lifting rod, 64—lifting transmission mechanism;
[0090] 7—battery pack;
[0091] 8—Vehicle battery shell section. DETAILED DESCRIPTION
[0092] In order to make the technical means, creative features, objectives and effects of the present invention easy to understand, the technical solution of the present invention is further described in detail below in conjunction with the accompanying drawings and specific implementation methods. It should be noted that the embodiments and features in the embodiments of the present application can be combined with each other without conflict. The present invention will be described in detail below with reference to the accompanying drawings and in conjunction with the embodiments.
[0093] As the instruction manual Figure 1 To the instruction manual Figure 7 A mobile battery pack filling device is shown, which comprises:
[0094] A battery pack bracket 1, the battery pack bracket 1 is used to place a battery pack 7;
[0095] An adjustment device 2, the adjustment device 2 is symmetrically arranged on both sides above one end of the battery pack bracket 1, and is used for accurate alignment of the battery pack 7 when it is connected;
[0096] A push-pull assembly 3, which is arranged above the other end of the battery pack bracket 1 and is used for pushing and pulling the battery pack 7;
[0097] A transverse movement assembly 4, which is detachably mounted below the battery pack bracket 1 and is used to adjust the transverse position of the battery pack bracket 1;
[0098] Moving base 5;
[0099] Lifting components 6, which are respectively arranged at both ends of the moving base 5, and the upper parts of the lifting components 6 are connected to the corresponding transverse movement components 4;
[0100] Among them, the two groups of lifting components 6 are used to adjust the front and rear heights of the upper battery pack bracket 1 and the transverse movement components 4.
[0101] Furthermore, as Figure 3 shown, the battery pack bracket 1 includes:
[0102] Mounting frame 11;
[0103] Adjusting device mounting plate 12, which is symmetrically connected to both sides above the open end of the mounting frame 11;
[0104] Push-pull component mounting plate 13, which is symmetrically connected to both sides above the other open end of the mounting frame 11;
[0105] Push-pull handle 14, which is connected to the mounting frame 11 near the push-pull component mounting plate 13.
[0106] Specifically, as Figure 3 shown, the mounting frame 11 is integrally in a "U" shape or an "Ω" shape structure;
[0107] The adjusting device mounting plate 12 is integrally a channel steel in a "匚" shape, and a plurality of adjusting device mounting openings are贯通 opened along the length direction of the adjusting device mounting plate 12;
[0108] The push-pull component mounting plate 13 is detachably mounted on the wing frame of the mounting frame 11, and a push-pull component mounting opening is provided on the push-pull component mounting plate 13;
[0109] The push-pull handle 14 is integrally in a "U" shape structure with a bent part.
[0110] Furthermore, as Figure 3 and Figure 6 shown, the adjusting device 2 includes:
[0111] Adjusting components 21, which are respectively mounted at the adjusting device mounting openings at both ends of the adjusting device mounting plate 12;
[0112] Guiding components 22, which are respectively mounted at two adjusting device mounting openings inside the adjusting device mounting plate 12;
[0113] Slide rails 23, which are mounted on the adjusting components 21 and the guiding components 22, and the slide rails 23 are located inside the adjusting device mounting plate 12.
[0114] Specifically, Figure 3 As shown, the adjustment assembly 21 includes an adjustment mounting seat mounted on the wing frame of the mounting frame 11, a rotating rod threadedly connected to the adjustment mounting seat, a support rotatably connected to one end of the rotating rod, and an adjustment disk connected to the other end of the rotating rod;
[0115] The guide assembly 22 includes a guide mounting seat mounted on the wing frame of the mounting frame 11, a telescopic rod fixedly connected to the guide mounting seat, and a clamping seat connected to one end of the telescopic rod;
[0116] The slide rail 23 is an elongated square columnar structure as a whole, and a sliding contact surface 231 is provided at one end of the slide rail 23, and a rolling contact surface 232 is provided at the other end;
[0117] The slide rails 23 are movably embedded in the clamping seat and the support seat on the same side, and the two slide rails 23 are symmetrically arranged on the left and right sides.
[0118] In the present invention, according to specific usage needs, the operator can rotate the adjustment disks of the adjustment components 21 on both sides to drive the two slide rails 23 to move closer to or away from each other, thereby adjusting the spacing and plane angles of the two slide rails 23; the contact surface of the slide rail 23 can also be selected according to the different types of battery pack sliding blocks. The slide rail 23 only needs to be rotated 180 degrees axially, taken out, and then rotated 180 degrees. After installation, the contact surface between the slide rail 23 and the battery pack 7 can be adjusted.
[0119] Further, such as Figure 3 As shown, the push-pull assembly 3 includes:
[0120] A push-pull block 31, the push-pull block 31 is slidably connected above the battery pack bracket 1;
[0121] A push-pull block transmission mechanism 32, which is symmetrically arranged on both sides above the battery pack bracket 1;
[0122] Among them, the push-pull block transmission mechanism 32 includes:
[0123] Rotating the gear, the rotating gear rotates the end of the adjustment device mounting plate 12 connected to the end away from the push-pull handle 14;
[0124] A driven gear set, the driven gear set is rotatably connected to the push-pull assembly mounting plate 13 at the push-pull assembly mounting opening at the end of the push-pull handle 14 away from the push-pull assembly mounting opening;
[0125] A driving gear is rotatably connected to the push-pull assembly mounting plate 13 near the push-pull assembly mounting port at the push-pull handle 14 end, and the driving gear is meshed and connected with the large gear of the driven gear set;
[0126] A crank, which is connected to a rotating shaft fixedly connected to the driving gear and is located outside the push-pull assembly mounting plate 13;
[0127] A transmission chain, both ends of which are closedly connected with the chain connecting plate 311 on the push-pull block 31 through a chain shaft;
[0128] The transmission chain is arranged around the rotating gear and the pinion of the driven gear set.
[0129] More specifically, Figure 3 and Figure 7 As shown, the push-pull block 31 includes:
[0130] A push-pull block body, one end surface of which is provided with a plurality of push-pull block connection holes;
[0131] Chain connecting plates 311, which are symmetrically connected to the middle of the upper sides of the push-pull block body;
[0132] Roller group 312, roller group 312 is respectively connected to the upper and lower ends of both sides of the push-pull block body;
[0133] Push-pull members, the push-pull members are respectively threadedly connected to the connection holes of the push-pull blocks, and the push-pull members are push-head connectors 313 or stud bolt connectors 314;
[0134] The chain connecting plates 311 are adapted to the outer teeth of the pinion gear of the driven gear set and the outer teeth of the rotating gear.
[0135] In the present invention, the working principle of the push-pull assembly 3 is: the operator turns the crank to drive the driving gear connected to it to rotate, and then the driving gear drives the large gear of the driven gear group meshing with it to rotate, so that the large gear of the driven gear group drives the small gear of the driven gear group fixedly connected to it to rotate, and then the small gear of the driven gear group drives the transmission chain to rotate around the rotating gear, and finally, the rotation of the transmission chain drives the push-pull block 31 to move forward or backward along the battery pack bracket 1.
[0136] In the present invention, the roller group 312 includes two vertical rollers vertically connected to the push-pull block body and two transverse rollers horizontally rotating inside the two vertical rollers. The roller group 312 is respectively contacted and connected with the inner wall of the adjustment device mounting plate 12 on the corresponding side; the non-connecting end of the push head connector 313 is made of rubber, and the push head connector 313 is used to push the battery pack 7 into the battery shell section 8 of the navigation body for use. The stud bolt connector 314 is used to simultaneously connect the push-pull block 31 and the battery pack 7 in the battery shell section 8 of the navigation body for use, so as to facilitate pulling the battery pack 7 in the battery shell section 8 of the navigation body onto the battery pack bracket 1.
[0137] Further, such as Figure 4 and 6 As shown, the traverse assembly 4 includes:
[0138] A transverse connecting frame 41, wherein lifting rod connecting holes are provided through the middle of both ends of the transverse connecting frame 41, and both ends of the transverse connecting frame 41 are also connected to the lower ends of the battery pack bracket 1 through transverse connecting seats;
[0139] A worm gear transmission mechanism 42, which is connected to the middle of the transverse connecting frame 41, and an upper portion of the worm gear transmission mechanism 42 is provided with a worm gear connector connected to the battery pack bracket 1, and rotating the rocker of the worm gear transmission mechanism can drive the worm gear connector to rotate back and forth laterally;
[0140] The mobile base 5 comprises:
[0141] Frame 51;
[0142] Front moving wheels 52, which are symmetrically arranged on both sides below the front end of the frame 51, and a front moving wheel brake mechanism 53 is arranged above the front moving wheels 52 to work together with them;
[0143] The rear moving wheels 54 are symmetrically arranged on both sides below the rear end of the frame 51, and each rear moving wheel 54 is provided with a brake device to complete the work therewith.
[0144] In the present invention, the worm gear connector is locked and connected to the bottom of the battery pack bracket 1 through a locking member; the worm gear transmission mechanism 42 has a self-locking function, and the worm gear transmission mechanism 42 can drive the various components on the battery pack bracket 1 to rotate back and forth horizontally.
[0145] In the present invention, the front and rear ends of the transverse connecting frame 41 are hingedly connected to the battery bracket 1 and the lifting rod 63; the "hinge connection" referred to herein is a broad concept, which is a constraint mode in which two components are connected to each other and retain a certain degree of freedom for relative movement;
[0146] The hinge connection between the transverse connecting frame 41 and the battery bracket 1 is a limit connection constraint mode of the bearing seats at both ends, so that the battery bracket 1 has the freedom to rotate relative to the two axes of the transverse moving component 4, and limits the freedom in other directions;
[0147] The front and rear ends of the transverse connecting frame 41 are hingedly connected to the lifting rod 63. The hinge connection here is a constraint method similar to the gap hole connection. The nut on the top acts as a limiter to prevent the lifting rod 63 from separating from the transverse component 4. In fact, the hole size on the transverse component 4 is slightly larger than the size of the corresponding position on the lifting rod 63, so that there can be a small range of deflection between the lifting rod 63 and the transverse component 4 to ensure that when the heights of the front and rear lifting rods 63 are inconsistent, there is no jamming and inability to adjust. Therefore, it is called "hinge connection" here.
[0148] In the present invention, the axial rotation angle is achieved by a worm gear transmission mechanism 42. By rotating the handwheel of the worm gear transmission mechanism 42, the worm rotates and drives the worm wheel to rotate. Since the worm wheel and the battery pack bracket 1 are bolted together, the battery pack bracket 1 and the transverse displacement assembly 4 have relative rotational freedom, so the axial rotation angle adjustment and / or lateral rotation adjustment can be achieved.
[0149] In the present invention, the front moving wheels 52 are fixed wheels, and the rear moving wheels 54 are universal wheels.
[0150] Further, such as Figure 4 As shown, the lifting assembly 6 includes:
[0151] An adjusting member mounting seat 61, the adjusting member mounting seat 61 is connected to the middle of the end of the frame 51, and an adjusting member opening is provided through the middle of the adjusting member mounting seat 61;
[0152] An adjusting gear 62, the adjusting gear 62 is rotatably connected to the opening of the adjusting member;
[0153] A lifting rod 63, the lower part of the lifting rod 63 is threadedly connected in the adjusting gear 62, and the upper part of the lifting rod 63 is locked and connected to the lifting rod connecting hole;
[0154] The lifting transmission mechanism 64 and the lifting transmission mechanism 63 are connected to the upper side of the vehicle frame 51;
[0155] The lifting transmission mechanism 64 is meshed and transmission-connected with the adjusting gear 62 .
[0156] Specifically, Figure 4 As shown, the adjusting gear 62 is a bevel gear, and an internal thread section adapted to the lifting rod 63 is provided inside the adjusting gear 62;
[0157] The lifting rod 63 is a stepped rod, the lower section of the lifting rod 63 is provided with an external thread section, the upper section of the lifting rod 63 is provided with a connecting portion adapted to the connecting hole of the lifting rod, and a locking nut is threadedly connected to the connecting portion;
[0158] The lifting transmission mechanism 64 is used to drive the adjusting gear 62 to rotate, and then control the lifting rod 63 to perform lifting movement, so as to drive the transverse movement component 4 and the battery bracket 1 and various components on the battery bracket 1 to move upward or downward.
[0159] In the present invention, the lifting transmission mechanism 64 includes: a lifting transmission mechanism mounting shell, the lifting transmission mechanism mounting shell is connected to the upper side of the frame 51; a lifting drive wheel, the lifting drive wheel is rotatably connected to the upper side of the lifting transmission mechanism mounting shell; a lifting drive wheel crank, the lifting drive wheel crank is connected to the outer side of the rotating shaft fixedly connected to the lifting drive wheel; a lifting driven wheel group, the lifting driven wheel group is rotatably connected to one end below the lifting transmission mechanism mounting shell; a lifting transmission member, one end of the lifting transmission member is meshed and connected with the first gear of the lifting driven wheel group, and the transmission bevel gear at the other end of the lifting transmission member is meshed and connected with the adjusting gear 62; a lifting transmission chain, the lifting transmission chain is arranged around the second gear of the lifting driven wheel group and the lifting drive wheel.
[0160] The working principle of the lifting assembly 6 is: the operator rotates the lifting drive wheel crank, and the lifting drive wheel crank drives the connected lifting drive wheel to rotate, and then the lifting drive wheel drives the second gear of the lifting driven wheel group to rotate through the lifting transmission chain, so that the second gear of the lifting driven wheel group rotates and drives the first gear fixedly connected to it to rotate, and then the first gear of the lifting driven wheel group rotates and drives the lifting transmission member meshing with it to rotate, so that the lifting transmission member drives the transmission bevel gear coaxially connected with it to rotate, and then the transmission bevel gear drives the adjusting gear 62 meshing with it to rotate on the adjusting member mounting seat 61, so that the adjusting member mounting seat 61 drives the lifting rod 63 threadedly connected to it to rotate, and finally, the lifting rod 63 drives the various components on the battery pack bracket 1 to move upward or downward.
[0161] In the present invention, the connections referred to are fixed connections or movable connections, wherein the fixed connection is a welding connection or is directly processed into an integrally formed structure; the movable connection is a hinged connection, a threaded connection, a rotating connection, a bayonet connection, a plug-in connection, or a bolt assembly connection or a screw connection.
[0162] In summary, a more specific embodiment of the present invention is:
[0163] Before using the mobile battery pack filling device of the above-mentioned design structure, the already manufactured filling device needs to be installed as a backup.
[0164] The specific steps are:
[0165] Example 1
[0166] When filling the battery pack 7:
[0167] Before use, the operator first installs the push head connector 313 on the push-pull block 31;
[0168] When in use: Step 1, the operator first selects a contact surface that matches the slide rail 23 according to the type of the battery pack 7. If the battery pack 7 is guided by a slider, the operator selects the rolling contact surface 232; if the battery pack 7 is guided by a roller, the operator selects the sliding contact surface 231;
[0169] Step 2: The operator adjusts the distance between the two slide rails 23 by using the adjustment components 21 of the two adjustment devices 2 according to the type of the battery pack 7;
[0170] Step 3: The operator places the battery pack 7 on the "U"-shaped mounting frame 11 of the battery pack bracket 1, and pushes the device to the vicinity of the battery shell section 8 of the vehicle through the push-pull handle 14, so that the front end of the battery pack bracket 1 faces the entrance of the battery shell section 8 of the vehicle;
[0171] Step 4: The operator adjusts the front and rear height of the battery bracket 1 by adjusting the lifting transmission mechanism 64 of the lifting assembly 6, and adjusts the axial rotation angle of the battery bracket 1 by adjusting the worm gear transmission mechanism 42 of the transverse movement assembly 4, and moves the entire loading device position so that the front ends of the two slide rails 23 on the mounting frame 11 are aligned and fit the two guide rails of the battery shell section 8 of the navigation body;
[0172] Step 5: The operator brakes and locks the front moving wheels 52 and the rear moving wheels 54 of the moving base 5;
[0173] Step six, the operator shakes the handle of the push-pull assembly 3 to move the push-pull block 31 behind the battery pack 7 forward, thereby pushing the battery pack 7 slowly into the battery shell section 8 of the navigation body to complete the loading of the battery pack 7.
[0174] Example 2
[0175] When removing the battery pack 7:
[0176] Step 1: The operator first selects a contact surface that matches the slide rail 23 according to the type of the battery pack 7 to be removed. If the battery pack 7 to be removed is guided by a slider, the operator selects the rolling contact surface 232; if the battery pack 7 to be removed is guided by a roller, the operator selects the sliding contact surface 231;
[0177] Step 2: The operator adjusts the distance between the two slide rails 23 by using the adjustment components 21 of the two adjustment devices 2 according to the type of the battery pack 7 to be removed;
[0178] Step 3: The operator pushes the device to the vicinity of the battery shell section 8 of the vehicle body by pushing and pulling the handle 14, so that the front end of the battery pack bracket 1 faces the entrance of the battery shell section 8 of the vehicle body;
[0179] Step 4: The operator adjusts the front and rear height of the battery bracket 1 by adjusting the lifting transmission mechanism 64 of the lifting assembly 6, and adjusts the axial rotation angle of the battery bracket 1 by adjusting the worm gear transmission mechanism 42 of the transverse movement assembly 4, and moves the entire loading device position so that the front ends of the two slide rails 23 on the mounting frame 11 are aligned and fit the two guide rails of the battery shell section 8 of the navigation body;
[0180] Step 5: The operator brakes and locks the front moving wheels 52 and the rear moving wheels 54 of the moving base 5;
[0181] In step six, the operator shakes the handle of the push-pull assembly 3 to move the push-pull block 31 forward until the push-pull block 31 is pushed to the front end of the mounting frame 11, and then connects the push-pull block 31 to the battery pack 7 to be removed through the stud bolt connector 314. Then, the operator shakes the handle of the push-pull assembly 3 to move the push-pull block 31 backward until the push-pull block 31 pulls the battery pack 7 to be removed out of the battery shell section 8 of the navigation body, thereby completing the removal of the battery pack 7 to be removed.
[0182] During the above-mentioned use, if it is necessary to fine-tune the lateral position of the front end of the slide rail 23 and the two guide rails of the battery shell section 8 of the vehicle body, one of the following two methods can be adopted to achieve it. The first adjustment method is: the operator releases the braking components on the front moving wheels 52 and the rear moving wheels 54 on the movable base 5, and moves the entire device laterally to align the front end of the slide rail 23 with the two guide rails of the battery shell section 8 of the vehicle body. After the adjustment is completed, the front moving wheels 52 and the rear moving wheels 54 are braked and locked; the second adjustment method is: the operator adjusts the lateral position of the battery pack bracket 1 by turning the handwheel on the worm gear transmission mechanism 42 to align the front end of the slide rail 23 with the two guide rails of the battery shell section 8 of the vehicle body, thereby completing the fine-tuning work.
[0183] If the distance between the two slide rails 23 needs to be adjusted, the operator rotates the adjustment disks of the adjustment components 21 on both sides respectively, which can drive the two slide rails 23 to move closer to or away from each other, thereby adjusting the distance and plane angle of the two slide rails 23;
[0184] If the contact surface of the slide rail 23 needs to be replaced, the operator only needs to rotate the slide rail 23 axially 180 degrees or take out the slide rail 23 and rotate it 180 degrees, and then install it, so as to adjust the contact surface of the slide rail 23 and the battery pack 7 to adapt to each other; after adjustment, it is convenient for the battery pack 7 to be located above the contact surface between the two slide rails 23, thereby reducing the friction during movement and effectively protecting the integrity of the battery pack 7.
[0185] Finally, it should be noted that the above is only a preferred embodiment of the present invention, and does not limit the present invention in other forms. Any technician familiar with the profession may use the above disclosed technical content to change or modify it into an equivalent embodiment with equivalent changes. However, any simple modification, equivalent change and modification made to the above embodiment according to the technical essence of the present invention without departing from the technical solution of the present invention still belongs to the protection scope of the technical solution of the present invention.
Claims
1. A mobile battery pack filling device, characterized in that it Comprising: A battery pack bracket (1) for placing a battery pack (7); Adjusting devices (2) symmetrically arranged on both sides above one end of the battery pack bracket (1) for precise alignment work during the connection of the battery pack (7); A push-pull assembly (3) arranged above the other end of the battery pack bracket (1) for pushing and pulling the battery pack (7); A lateral movement assembly (4) detachably installed below the battery pack bracket (1) for adjusting the lateral position of the battery pack bracket (1); A moving base (5); Lifting assemblies (6) respectively arranged at both ends of the moving base (5), and the upper parts of the lifting assemblies (6) are connected to the lateral movement assemblies (4) at the corresponding ends; Among them, the two groups of lifting assemblies (6) are used to adjust the front and rear heights of the upper battery pack bracket (1) and the lateral movement assembly (4).
2. A mobile battery pack filling device according to claim 1, characterized in that: The battery pack bracket (1) includes: A mounting frame (11); Adjusting device mounting plates (12) symmetrically connected to both sides above the open end of the mounting frame (11); Push-pull assembly mounting plates (13) symmetrically connected to both sides above the other open end of the mounting frame (11); A push-pull handle (14) connected to the mounting frame (11) near the end of the push-pull assembly mounting plate (13).
3. A mobile battery pack filling device according to claim 2, characterized in that: The mounting frame (11) is integrally in a "U" shape or an "Ω" shape structure; The adjusting device mounting plate (12) is integrally a channel steel in a "匚" shape, and a plurality of adjusting device mounting openings are贯通 opened along the length direction of the adjusting device mounting plate (12); The push-pull assembly mounting plate (13) is detachably installed on the wing of the mounting frame (11), and a push-pull assembly mounting opening is provided on the push-pull assembly mounting plate (13); The push-pull handle (14) is integrally in a "U" shape structure with a bent part.
4. The mobile battery pack filling device according to claim 1, characterized in that: The adjusting device (2) includes: Adjusting components (21) respectively installed at the adjusting device mounting openings at both ends of the adjusting device mounting plate (12); Guiding components (22) respectively installed at two adjusting device mounting openings inside the adjusting device mounting plate (12); A slide rail (23) installed on the adjusting components (21) and the guiding components (22), and the slide rail (23) is located inside the adjusting device mounting plate (12).
5. A mobile battery pack filling device according to claim 4, characterized in that: The adjusting component (21) includes an adjusting mounting seat installed on the wing of the mounting frame (11), a rotating rod threadedly connected to the adjusting mounting seat, a support seat rotatably connected to one end of the rotating rod, and an adjusting disk connected to the other end of the rotating rod; The guiding component (22) includes a guiding mounting seat installed on the wing of the mounting frame (11), a telescopic rod fixedly connected to the guiding mounting seat, and a clamping seat connected to one end of the telescopic rod; The slide rail (23) is integrally in a long strip-shaped square columnar structure, one end of the slide rail (23) is provided with a sliding contact surface (231), and the other end is provided with a rolling contact surface (232); Among them, the slide rail (23) is movably embedded in the clamping seat and the support seat on the same side, and the two slide rails (23) are symmetrically arranged left and right.
6. The mobile battery pack filling device according to claim 1, characterized in that: The push-pull assembly (3) comprises: A push-pull block (31), the push-pull block (31) is slidably connected above the battery pack bracket (1); A push-pull block transmission mechanism (32), the push-pull block transmission mechanism (32) is symmetrically arranged on both sides above the battery pack bracket (1); Wherein, the push-pull block transmission mechanism (32) comprises: A rotating gear that rotates an end of an adjustment device mounting plate (12) connected to an end away from the push-pull handle (14); A driven gear set, the driven gear set is rotatably connected to a push-pull assembly mounting plate (13) at a push-pull assembly mounting opening at an end away from the push-pull handle (14); A driving gear is rotatably connected to a push-pull assembly mounting plate (13) near a push-pull assembly mounting opening at the push-pull handle (14), and the driving gear is meshedly connected with a large gear of a driven gear set; A crank, the crank is connected to a rotating shaft fixedly connected to the driving gear, and the crank is located outside the push-pull assembly mounting plate (13); A transmission chain, both ends of which are closedly connected to a chain connecting plate (311) on a push-pull block (31) via a chain shaft; The transmission chain is arranged around the rotating gear and the pinion of the driven gear set.
7. A mobile battery pack filling device according to claim 6, characterized in that: The push-pull block (31) comprises: A push-pull block body, one end surface of which is provided with a plurality of push-pull block connection holes; A chain connecting plate (311), the chain connecting plate (311) is symmetrically connected to the middle of the upper sides of the push-pull block body; A roller group (312), the roller group (312) is respectively connected to the upper and lower ends of both sides of the push-pull block body; Push-pull members, the push-pull members are respectively threadedly connected to the push-pull block connection holes, and the push-pull members are push-head connection members (313) or stud bolt connection members (314); The chain connecting plates (311) are adapted to the external teeth of the pinion gear of the driven gear set and the external teeth of the rotating gear.
8. The mobile battery pack filling device according to claim 1, characterized in that: The traverse assembly (4) comprises: A transverse connecting frame (41), wherein lifting rod connecting holes are provided through the middle of both ends of the transverse connecting frame (41), and both ends of the transverse connecting frame (41) are also connected to the lower ends of the battery pack bracket (1) through transverse connecting seats; A worm gear transmission mechanism (42), the worm gear transmission mechanism (42) is connected to the middle part of the transverse connecting frame (41), the upper part of the worm gear transmission mechanism (42) is provided with a worm gear connecting piece connected to the battery pack bracket (1), and the rocker of the worm gear transmission mechanism is rotated to drive the worm gear connecting piece to rotate back and forth laterally; The mobile base (5) comprises: Frame (51); Front moving wheels (52), the front moving wheels (52) are symmetrically arranged on both sides below the front end of the frame (51), and a front moving wheel brake mechanism (53) is arranged above the front moving wheels (52) to work together with the front moving wheels; The rear moving wheels (54) are symmetrically arranged on both sides below the rear end of the frame (51), and each rear moving wheel (54) is provided with a brake device that cooperates with the rear moving wheel to complete the work.
9. The mobile battery pack filling device according to claim 1, characterized in that: The lifting assembly (6) comprises: An adjusting member mounting seat (61), the adjusting member mounting seat (61) is connected to the middle of the end of the vehicle frame (51), and an adjusting member opening is formed through the middle of the adjusting member mounting seat (61); An adjusting gear (62), the adjusting gear (62) is rotatably connected to the opening of the adjusting member; A lifting rod (63), wherein the lower portion of the lifting rod (63) is threadedly connected to the adjusting gear (62), and the upper portion of the lifting rod (63) is locked and connected to the lifting rod connecting hole; A lifting transmission mechanism (64), the lifting transmission mechanism (63) is connected to the upper side of the vehicle frame (51); The lifting transmission mechanism (64) is meshed and transmission-connected with the adjusting gear (62).
10. A mobile battery pack filling device according to claim 9, characterized in that: The adjusting gear (62) is a bevel gear, and an internal thread section adapted to the lifting rod (63) is provided inside the adjusting gear (62); The lifting rod (63) is a stepped rod, the lower section of the lifting rod (63) is provided with an external thread section, the upper section of the lifting rod (63) is provided with a connecting portion adapted to the connecting hole of the lifting rod, and a locking nut is threadedly connected to the connecting portion; The lifting transmission mechanism (64) is used to drive the adjusting gear (62) to rotate, thereby controlling the lifting rod (63) to perform lifting movement, thereby driving the transverse movement component (4) and the battery pack bracket (1) and various components on the battery pack bracket (1) to move upward or downward.
Citation Information
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