A double water-cooled enamel ozone generator
By adopting a double water-cooling structure in the enamel ozone generation device and combining the outer shell and the enamel tube, the problem of poor heat emissions in the device is solved and the concentration stability of ozone is improved.
Patent Information
- Application Number
- CN202411842010.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-13
- Publication Date
- 2025-04-01
AI Technical Summary
The existing enamel ozone generator generates a lot of heat during operation, resulting in poor cooling effect and affecting the concentration of ozone.
The double water-cooled structure is adopted, and the pipe wall of the outer shell is a double-layer structure, with a cavity formed inside, and a water-cooling device is set at both ends of the outer shell and the enamel tube, and cooling and heat dissipation is performed by combining internal and external water-cooling.
It significantly improves the cooling effect of the enamel ozone generator, effectively discharges heat, prevents ozone from decomposing in the discharge chamber, and maintains the stability of ozone concentration.
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Figure CN119735169A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of ozone generators, in particular to a double water-cooled enamel ozone generator. Background Art
[0002] Ozone is a strong oxidant that can sterilize, decolorize and deodorize. One of its most important advantages as a strong oxidant is that it can decompose and reduce to oxygen in a short time. After sterilizing the environment, water, air, equipment and food, ozone will not leave any secondary pollutants that are harmful to the human body. Therefore, ozone has become an ideal universal green strong oxidant, playing a huge and irreplaceable role in environmental issues such as air and water treatment.
[0003] There are several methods for artificially producing ozone according to the principle: photochemical method, electrochemical method, atomic radiation method and corona discharge method. Industrial application of oxygen as raw material gas source mostly adopts corona discharge method to produce ozone. At present, the devices for producing ozone by corona discharge have tubular, flat plate and other different structures in structure, and their working principles are basically the same.
[0004] Among them, the enamel ozone generator belongs to a tubular corona discharge device. The enamel ozone generator usually includes an outer shell, an enamel tube and a sealing cover. The outer shell is tubular, and the enamel tube is arranged inside the outer shell at intervals. The outer shell serves as an outer electrode, and the enamel tube serves as an inner electrode. A discharge chamber (i.e., an air cavity or an air gap) is formed between the outer shell and the enamel tube. The sealing cover is arranged at the end of the outer shell. The sealing cover is provided with an ozone exhaust port connected to the discharge chamber. The ozone exhaust port runs through the upper and lower end surfaces of the sealing cover. When working, raw gas with a certain oxygen component enters the discharge chamber, and an AC voltage is applied to the inner and outer electrodes to form a corona discharge in the discharge chamber. The raw gas flowing through the discharge chamber is ionized under the action of the corona discharge to generate ozone, and the ozone in the discharge chamber is discharged outward through the ozone exhaust port of the sealing cover.
[0005] However, the existing above-mentioned enamel ozone generator has the following technical problems: the enamel ozone generator generates a large amount of heat when working, and the existing outer shell and enamel tube have poor cooling effect, resulting in the inability to effectively discharge the heat in the enamel ozone generator, which easily causes the generated ozone to decompose in the discharge chamber before it is effectively utilized, that is, affects the concentration of ozone. Summary of the invention
[0006] 1. Technical issues to be solved
[0007] In view of the deficiencies in the prior art, the present invention provides a double water-cooled enamel ozone generator, which can solve the above technical problems.
[0008] (II) Technical solution
[0009] In order to solve the above technical problems, the present invention provides the following technical solutions: a double water-cooled enamel ozone generating device, comprising an outer shell, an enamel tube and a sealing cover, the outer shell is tubular, the enamel tube is arranged inside the outer shell at intervals, a discharge chamber is formed between the inner wall of the outer shell and the outer wall of the enamel tube, the sealing cover is arranged at the end of the outer shell, the sealing cover is provided with an ozone discharge port connected to the discharge chamber, the ozone discharge port runs through the upper and lower end surfaces of the sealing cover, the tube wall of the outer shell is a double-layer structure, a cavity is formed inside the tube wall of the double-layer structure, a first water inlet and a first water outlet connected to the cavity are arranged on the outer shell, a second water inlet and a second water outlet are respectively arranged at both ends of the enamel tube, and the interior of the enamel tube is connected to the second water inlet and the second water outlet.
[0010] Preferably, the first water inlet and the first water outlet are both sealed and welded to the outer shell.
[0011] Preferably, the first water inlet is arranged near the lower end of the outer shell, and the first water outlet is arranged near the upper end of the outer shell.
[0012] Preferably, the second water inlet is arranged at the lower end of the enameled tube, and the second water outlet is arranged at the upper end of the enameled tube.
[0013] Preferably, a plurality of convex points are arranged at intervals on the outer wall of the enamel tube, and the outer wall of the enamel tube is fixedly connected to the inner wall of the outer shell through the convex points.
[0014] Preferably, the outer wall of the enamel tube is provided with protrusions near the upper end and the lower end thereof.
[0015] Preferably, the lower end surface of the sealing cover is provided with a gas storage groove communicated with the ozone exhaust port.
[0016] Preferably, an ozone exhaust valve communicating with the ozone exhaust port is provided on the upper end surface of the sealing cover.
[0017] Preferably, the ozone exhaust valve is in the shape of a tower with a small outer diameter at the upper portion and a large outer diameter at the lower portion.
[0018] Preferably, the sealing cover is made of insulating material, and an insulating cap is provided on the upper end surface of the sealing cover.
[0019] (III) Beneficial effects
[0020] Compared with the prior art, the present invention provides a double water-cooled enamel ozone generator, which has the following beneficial effects: the tube wall of the outer shell of the present invention is a double-layer structure, a cavity is formed inside the tube wall of the double-layer structure, a first water inlet and a first water outlet connected to the cavity are arranged on the outer shell, a second water inlet and a second water outlet are respectively arranged at both ends of the enamel tube, and the interior of the enamel tube is connected to the second water inlet and the second water outlet. Through the above manner, the present invention adopts a double water-cooling structure to cool and dissipate the heat of the enamel ozone generator, which can better ensure the cooling effect of the enamel ozone generator, so as to better discharge the heat in the enamel ozone generator, thereby making the generated ozone not easy to decompose and avoiding affecting the concentration of the ozone. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 This is a first structural schematic diagram of a double water-cooled enamel ozone generator of the present invention;
[0022] Figure 2 This is a second structural schematic diagram of a double water-cooled enamel ozone generator of the present invention;
[0023] Figure 3 It is a schematic diagram of the structure of the outer shell and the sealing cover of the present invention;
[0024] Figure 4 It is a schematic diagram of the structure of the enamel tube of the present invention;
[0025] Figure 5 is a three-dimensional diagram of the sealing cover of the present invention;
[0026] Figure 6 It is a bottom view of the sealing cover of the present invention.
[0027] The numbers in the figure are: 1 outer shell, 2 sealing cover, 3 ozone exhaust port, 4 gas storage groove, 5 ozone exhaust valve, 6 through hole, 7 insulating cap, 8 ozone tube, 9 enamel tube, 10 cavity, 11 first water inlet, 12 first water outlet, 13 second water inlet, 14 second water outlet, 15 protrusion, 16 low-pressure end nut, 17 tripod. DETAILED DESCRIPTION
[0028] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0029] The present invention provides a double water-cooled enamel ozone generator, comprising an outer shell 1, an enamel tube 9 and a sealing cover 2. The outer shell 1 is tubular, the enamel tube 9 is arranged at intervals inside the outer shell 1, a discharge chamber is formed between the inner wall of the outer shell 1 and the outer wall of the enamel tube 9, and the sealing cover 2 is arranged at the end of the outer shell 1. The sealing cover 2 is provided with an ozone discharge port 3 connected to the discharge chamber, and the ozone discharge port 3 penetrates the upper and lower end surfaces of the sealing cover 2. The tube wall of the outer shell 1 is a double-layer structure, and a cavity 10 is formed inside the tube wall of the double-layer structure. The outer shell 1 is provided with a first water inlet 11 and a first water outlet 12 connected to the cavity 10, and the integrated double-layer structure can better prevent the cooling water of the cavity 10 from leaking out; the two ends of the enamel tube 9 are respectively provided with a second water inlet 13 and a second water outlet 14, and the inside of the enamel tube 9 is connected to the second water inlet 13 and the second water outlet 14.
[0030] It can be understood that the cooling water enters the cavity 10 of the outer shell 1 through the first water inlet 11, and the cooling water is used to cool the outer shell 1 by water cooling, and the cooling water that absorbs heat flows out from the first water outlet 12; in addition, the cooling water enters the interior of the enamel tube 9 through the second water inlet 13, and the enamel tube 9 is cooled by water cooling, and the cooling water that absorbs heat flows out from the second water outlet 14. In the above manner, the enamel ozone generator of the present invention adopts a double water cooling structure of internal water cooling (i.e., the enamel tube 9 is water cooled) plus external water cooling (i.e., the outer shell 1 is water cooled), which can better ensure the cooling effect of the enamel ozone generator, so as to better discharge the heat in the enamel ozone generator, so that the generated ozone is not easy to decompose and avoid affecting the concentration of ozone.
[0031] Preferably, the first water inlet 11 and the first water outlet 12 are both sealed and welded with the outer shell 1 to form a closed space; the first water inlet 11 is arranged near the lower end of the outer shell 1, and the first water outlet 12 is arranged near the upper end of the outer shell 1, that is, the cooling water enters the cavity 10 from the lower part of the outer shell 1 and overflows from the upper part of the outer shell 1, so that the entire cavity 10 can be filled with cooling water and then overflow from the upper part, which can better avoid the situation of dry burning due to lack of water, so as to ensure the water-cooled heat dissipation and cooling effect of the outer shell 1. In addition, preferably, the second water inlet 13 is arranged at the lower end of the enamel tube 9, and the second water outlet 14 is arranged at the upper end of the enamel tube 9, which can also better make the interior of the enamel tube 9 filled with cooling water and then overflow from the upper part, so as to ensure the water-cooled heat dissipation and cooling effect of the enamel tube 9.
[0032] The above-mentioned outer shell 1 is connected to low voltage as an outer electrode, and the enamel tube 9 is connected to high voltage as an inner electrode. The outer shell 1 is preferably made of stainless steel. Preferably, the outer wall of the enamel tube 9 is provided with a plurality of convex points 15 at intervals, and the outer wall of the enamel tube 9 is fixedly connected to the inner wall of the outer shell 1 through the convex points 15. Further, the outer wall of the enamel tube 9 is distributed with convex points 15 near its upper and lower ends. Specifically, the outer wall of the enamel tube 9 is distributed with four convex points 15 near its upper and lower ends, and the four convex points 15 above and below are evenly distributed on the outer wall of the enamel tube 9. In addition, more convex points 15 can be distributed; the present invention forms a plurality of fixed channels, i.e., gas path channels, in the discharge chamber by providing a plurality of convex points 15, and ozone is generated and discharged from the gas path channels. The convex points 15 can play a positioning role to evenly control the discharge gap, thereby making the discharge uniform, the generation of ozone more uniform, the ozone concentration higher, and not easy to burn or explode porcelain.
[0033] Preferably, the lower end surface (ie, the inner end surface or the rear end surface) of the sealing cover 2 is provided with a gas storage groove 4 connected to the ozone outlet 3 , and the ozone outlet 3 can be specifically located at the bottom wall or side wall of the gas storage groove 4 .
[0034] Specifically, the upper end surface (i.e., the outer end surface or the front end surface) of the sealing cover 2 is provided with an ozone exhaust valve 5 connected to the ozone exhaust port 3. The ozone exhaust valve 5 is connected to an external ozone tube 8, so that the ozone in the discharge chamber is discharged to the outside through the ozone exhaust port 3, the ozone exhaust valve 5, and the ozone tube 8.
[0035] Preferably, the ozone discharge valve 5 is in a tower shape with a small outer diameter at the top and a large outer diameter at the bottom. The lower part of the ozone discharge valve 5 is provided with threads for threaded connection with the ozone tube 8. By setting the ozone discharge valve 5 with a small upper and a large lower tower shape, the ozone tube 8 is less likely to fall off under the double force of the lower thread and the extrusion, thereby improving the connection stability between the ozone discharge valve 5 and the ozone tube 8. In addition, the ozone discharge valve 5 with a small upper and a large lower tower shape also has the following beneficial effects: the upper discharge port of the ozone discharge valve 5 is small and the internal space is large, forming a high pressure, so that the ozone discharge valve 5 can discharge ozone with a higher concentration, continuously and stably. Preferably, the ozone discharge valve 5 and the sealing cover 2 are integrally formed.
[0036] In addition, a through hole 6 may be provided in the middle of the sealing cover 2, and the through hole 6 passes through the upper and lower end surfaces of the sealing cover 2. The end of the enamel tube 9 passes through the through hole 6, so that the end of the enamel tube 9 can be connected to a high-voltage lead (as a high-voltage end), or the second water inlet 13 and the second water outlet 14 can be connected to a cooling water pipe. It can be understood that the high-voltage lead is used to apply high pressure to the enamel tube 9.
[0037] Specifically, the sealing cover 2 is made of insulating material. Preferably, an insulating cap 7 is provided on the upper end surface of the sealing cover 2. It can be understood that the end of the above-mentioned outer shell 1 is provided with a low-voltage end bolt and a low-voltage end nut 16 as a low-voltage lead for connecting the low-voltage end, wherein the upper end of the low-voltage end bolt is exposed from the upper end surface of the sealing cover 2, and the above-mentioned insulating cap 7 is used to wrap the upper end of the low-voltage end bolt. During the ozone generation process, there is a high voltage of several thousand volts. If the high-voltage end and the low-voltage end are not isolated, it is easy to generate an arc between the high-voltage end and the low-voltage end, which can easily lead to problems such as fire, burning, and short circuit; in addition, when the cooling water temperature is too low, due to the relatively high internal heat and the large temperature difference with the outside, condensation will occur on the surface of the outer shell 1, the sealing cover 2, etc., and condensation on the surface is easy to conduct electricity, which can easily lead to arcing and sparking between the high-voltage end and the low-voltage end; therefore, the present invention isolates the high-voltage end from the low-voltage end through the above-mentioned insulating cap 7 to avoid high-voltage and low-voltage contact, thereby better avoiding the above-mentioned problems such as fire, burning, and short circuit, and better ensuring the safety of the use of the enamel ozone generator. The insulating cap 7 is preferably formed integrally with the sealing cover 2; the number of the insulating caps 7 can be eight or the like, and no excessive restrictions are imposed herein.
[0038] In addition, preferably, a silicone gasket is installed between the sealing cover 2 and the enamel tube 9; the outer shell 1 can be connected to two tripods 17.
[0039] Compared with the prior art, the present invention provides a double water-cooled enamel ozone generator, which has the following beneficial effects: (1) The tube wall of the outer shell of the present invention is a double-layer structure, a cavity is formed inside the tube wall of the double-layer structure, a first water inlet and a first water outlet connected to the cavity are arranged on the outer shell, and a second water inlet and a second water outlet are arranged at both ends of the enamel tube, and the interior of the enamel tube is connected to the second water inlet and the second water outlet. Through the above manner, the present invention adopts a double water-cooling structure to cool and dissipate the heat of the enamel ozone generator, which can better ensure the cooling effect of the enamel ozone generator, so as to better discharge the heat in the enamel ozone generator, so that the generated ozone is not easy to decompose and avoid affecting the concentration of ozone; (2) The convex points on the outer wall of the enamel tube can play a positioning role to uniformly control the discharge gap, so that the discharge is uniform, the generation of ozone is more uniform, the ozone concentration is higher, and it is not easy to burn or explode porcelain; (3) The first water inlet is close to the lower end of the outer shell. The first water outlet is arranged near the upper end of the outer shell, the second water inlet is arranged at the lower end of the enamel tube, and the second water outlet is arranged at the upper end of the enamel tube, which can maximize the guarantee that the cavity of the outer shell and the interior of the enamel tube are filled with cooling water to ensure the water-cooled heat dissipation and cooling effect; (4) The lower end surface of the sealing cover is provided with a gas storage groove connected to the ozone discharge port. The gas storage groove can be used to store ozone and buffer pressure as a reflux storage space for ozone in the discharge chamber, so that the sealing cover can play a certain reflux storage role for ozone. After the reflux storage space is filled with ozone, it is discharged outward through the ozone discharge port. Compared with the prior art sealing cover with a flat lower end surface, the present invention can better make the ozone discharge flow more stable, that is, better achieve the discharge of more stable and higher concentration ozone; (5) The insulating cap can isolate the high-voltage end from the low-voltage end to avoid high-voltage and low-voltage contact, thereby better avoiding problems such as fire, burning, and short circuit, and better ensuring the safety of the use of the ozone generator.
[0040] It should be noted that the terms "include", "comprises" or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, an element defined by the sentence "comprises a ..." does not exclude the existence of other identical elements in the process, method, article or device including the element.
[0041] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A double water-cooled enamel ozone generator, comprising an outer shell, an enamel tube and a sealing cover, wherein the outer shell is tubular, the enamel tube is arranged inside the outer shell at intervals, a discharge chamber is formed between the inner wall of the outer shell and the outer wall of the enamel tube, the sealing cover is arranged at the end of the outer shell, the sealing cover is provided with an ozone discharge port connected to the discharge chamber, the ozone discharge port passes through the upper and lower end surfaces of the sealing cover, and is characterized in that: The tube wall of the outer shell is a double-layer structure, a cavity is formed inside the tube wall of the double-layer structure, a first water inlet and a first water outlet connected to the cavity are arranged on the outer shell, a second water inlet and a second water outlet are arranged at both ends of the enamel tube respectively, and the interior of the enamel tube is connected to the second water inlet and the second water outlet.
2. The double water-cooled enamel ozone generator according to claim 1 is characterized in that: The first water inlet and the first water outlet are both sealed and welded to the outer shell.
3. The double water-cooled enamel ozone generator according to claim 2 is characterized in that: The first water inlet is arranged close to the lower end of the outer shell, and the first water outlet is arranged close to the upper end of the outer shell.
4. The double water-cooled enamel ozone generator according to claim 1 is characterized in that: The second water inlet is arranged at the lower end of the enamel tube, and the second water outlet is arranged at the upper end of the enamel tube.
5. The double water-cooled enamel ozone generator according to claim 1 is characterized in that: The outer wall of the enamel tube is provided with a plurality of convex points at intervals, and the outer wall of the enamel tube is fixedly connected to the inner wall of the outer shell through the convex points.
6. The double water-cooled enamel ozone generator according to claim 5 is characterized in that: The outer wall of the enamel tube is provided with the convex points near the upper end and the lower end thereof.
7. The double water-cooled enamel ozone generator according to claim 1 is characterized in that: The lower end surface of the sealing cover is provided with an air storage groove which is communicated with the ozone exhaust port.
8. The double water-cooled enamel ozone generator according to claim 1 is characterized in that: An ozone exhaust valve communicating with the ozone exhaust port is disposed on the upper end surface of the sealing cover.
9. The double water-cooled enamel ozone generator according to claim 8, characterized in that: The ozone exhaust valve is in the shape of a tower with a small outer diameter at the upper part and a large outer diameter at the lower part.
10. The double water-cooled enamel ozone generator according to claim 1, characterized in that: The sealing cover is made of insulating material, and an insulating cap is arranged on the upper end surface of the sealing cover.