Assembled hollow sandwich steel tube concrete wind power combined tower device and use method

Through the design of the prefabricated hollow interlayer steel pipe concrete wind power assembly, the problem of violent swing of the wind power tower during the strong wind season is solved, the stability and strength of the tower are improved, and the impact of wind power on the tower is reduced.

CN119737272APending Publication Date: 2025-04-01THE 13TH CONSTR GRP OF SHAANXI CONSTR ENG CO LTD
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Patent Information

Application Number
CN202411919863.9
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-25
Publication Date
2025-04-01

AI Technical Summary

Technical Problem

The existing wind power combination tower swings violently during strong wind seasons, and the accident risk is high.

Method used

The prefabricated hollow mezzanine steel pipe concrete wind power combined tower device is adopted. By supporting the tower unit, connecting the lower seat, ventilation unit, combining the tower unit, control unit and connecting the upper seat, an eight-sided cylindrical hollow structure is formed, which increases the stability and strength of the tower, and remotely controls the opening and closing of the ventilation unit through the control unit to reduce wind resistance.

Benefits of technology

It reduces the installation cost and construction cycle of wind power towers, improves the stability and strength of the towers, reduces structural fatigue and damage caused by excessive wind force, and reduces the wind resistance coefficient of the towers.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to the field of tower devices and use methods, and in particular to an assembled hollow sandwich steel tube concrete wind power combined tower device, including a supporting tower unit, a connecting lower seat, a ventilation unit, a combined tower unit, and a control unit; the supporting tower units are connected to each other through the combined tower units to form an octagonal tube-shaped hollow structure; the lower end of the supporting tower unit is installed on the upper end of the connecting lower seat by fixing bolts; the use method steps are as follows: step one: prepare accessories, step two: install connectors, step three: install main parts, step four: concrete pouring and reinforcement, step five: ventilation unit installation; the present invention adopts an assembled design to improve construction efficiency and shorten the construction period. By pouring concrete on the sandwich steel tube, a more compact and stable whole is formed between the various components of the wind power combined tower. By installing a control unit in the hollow cavity, the opening and closing of the ventilation unit can be remotely controlled.
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Description

Technical Field

[0001] The present invention relates to the field of tower devices and use methods, and in particular to an assembled hollow sandwich steel tube concrete wind power combined tower device and a use method. Background Art

[0002] The wind power combined tower device, namely the wind power tower, is an important component of the wind turbine generator set. As the supporting structure of the entire wind turbine generator set, the wind power tower bears the weight of the nacelle, blades, etc., and can ensure the stable operation of the entire wind turbine generator set.

[0003] However, the existing wind turbine towers are basically composed of concrete and partial steel structures. According to construction requirements, the whole is divided into 4 to 6 sections. The main advantage of the mixed tower structure is that it can be constructed on-site, reducing transportation costs and the overall tower cost. However, the construction period is relatively long, the labor cost is high, the installation cost is high, and the wind turbine tower with this structure swings violently during the windy season, and the risk of accidents is high.

[0004] Therefore, in order to solve the problem that the traditional wind power combined tower swings violently during the strong wind season and has a high risk of accidents, an assembled hollow sandwich steel tube concrete wind power combined tower device and a method of use can be designed. Summary of the invention

[0005] In order to overcome the problem that traditional wind turbine combined towers swing violently during strong wind seasons, posing a high risk of accidents.

[0006] The technical solution of the present invention is: an assembled hollow sandwich steel tube concrete wind power combined tower device, including a supporting tower unit, a connecting lower seat, a ventilation unit, a combined tower unit, a control unit, an octagonal cylindrical hollow structure, and a connecting upper seat; the supporting tower units are connected to each other through the combined tower units to form an octagonal cylindrical hollow structure; four groups of supporting tower units are arranged on each layer; the lower end of the supporting tower unit is installed on the upper end of the connecting lower seat by fixing bolts; the upper end of the supporting tower unit is installed with a connecting upper seat by fixing bolts; the outer surface of the supporting tower unit is provided with a Long strip ventilation unit; a control unit for controlling the opening and closing of the ventilation unit is installed on the inner side of the octagonal cylindrical hollow structure; both ends of the supporting tower unit are fixedly connected with a clamping piece A; both ends of the combined tower unit are provided with a clamping piece B; a limit connection is provided between the clamping piece B and the clamping piece A; a pouring trough A is formed after the clamping piece B and the clamping piece A are connected; a steel pipe insertion hole is provided on the inner side of the clamping piece A; a steel pipe stick is inserted into the inner side of the steel pipe insertion hole; a pouring trough B is formed after the steel pipe stick and the steel pipe insertion hole are inserted; a limited sliding groove is fixedly connected near the inner side of the ventilation unit; a baffle is slidably connected to the inner side of the limited sliding groove.

[0007] Preferably, both the connecting lower seat and the connecting upper seat are provided with mounting holes with matching opening positions; the connecting lower seat mounting hole and the adjacent connecting upper seat mounting hole are connected by fixing bolts.

[0008] Preferably, both the lower connection seat and the upper connection seat are provided with an avoidance groove A for positioning and engaging the supporting tower unit; both the lower connection seat and the upper connection seat are provided with an avoidance groove B for positioning and engaging the combined tower unit; and the inner side of the avoidance groove B is fixedly connected with an avoidance groove C for positioning and engaging the steel pipe stick.

[0009] Preferably, a heat dissipation hole is provided at the lower end of the positioning tube of the control unit; a motor is installed at the middle end inside the control unit; a threaded rod is installed at the upper end of the motor output shaft; a movable seat with an internal thread is transmission-connected to the outer side of the threaded rod; a telescopic arm is fixedly connected to the outer side of the movable seat; there are four groups of telescopic arms; a clamping block is fixedly connected to the outer side of the telescopic arm; a clamping groove is provided on the upper end of the outer surface of the baffle; and the clamping groove and the clamping block are interlockingly connected.

[0010] Preferably, a mounting groove is provided at the connection between the clamping member B and the clamping member A; a sealing strip is plugged inside the mounting groove.

[0011] The method for using the assembled hollow sandwich steel tube concrete wind power combined tower device includes the assembled hollow sandwich steel tube concrete wind power combined tower device described above, and the steps are as follows:

[0012] Step 1: Prepare accessories. The wind power combined tower adopts an assembled design. The main components are as follows: supporting tower unit, connecting lower seat, ventilation unit, combined tower unit, control unit and connecting upper seat. Transport the above components to the tower construction site for on-site preparation and construction;

[0013] Step 2: Install the connector, fix the wind power combined tower base firmly on the ground, position the connecting lower seat on the wind power combined tower base through the fixing bolts, insert the pre-made combined tower barrel unit into the avoidance groove B of the connecting lower seat, and then pass multiple steel pipe sticks through the clamping parts B at both ends of the combined tower barrel unit. The bottom end of the steel pipe stick needs to be inserted into the avoidance groove C to position it;

[0014] Step 3: Install the main parts, hoist the supporting tower unit, align the clamping parts A at both ends of the supporting tower unit with the clamping parts B at both ends of the combined tower unit and insert them until the supporting tower unit is clamped into the avoidance groove A connected to the lower seat. At the same time, ensure that the steel pipe stick is located inside the steel pipe insertion hole of the clamping part A. Install the supporting tower units on all four sides in sequence, and finally insert the sealing strip into the installation groove at the connection between the clamping part B and the clamping part A to prevent concrete from overflowing during the later concrete pouring;

[0015] Step 4: Concrete pouring and reinforcement. Pour the prepared concrete into the pouring groove B formed between the steel pipe stick and the steel pipe insertion hole and the pouring groove A formed after the clamping piece B is connected with the clamping piece A. This design can increase the connectivity between the supporting tower unit and the combined tower unit after the concrete solidifies, and improve the strength of the entire wind power combined tower. Finally, cover and connect the upper seat and fix it. According to the operations of steps 1 and 4, combine 4 to 6 sections;

[0016] Step 5: Installation of the ventilation unit. After the overall wind turbine tower is built, the control unit is hoisted into the octagonal hollow structure inside the wind turbine tower. The bottom of the control unit needs to be fixed to the ground. Use the telescopic arm of the control unit to insert the card block of the control unit into the card slot of the ventilation unit baffle. In this way, when the wind turbine tower encounters strong winds, the motor can be remotely controlled to drive the threaded rod to run, driving the outer moving seat to rise through the telescopic arm linkage limit sliding slot inner baffle to open the ventilation unit.

[0017] Preferably, the ventilation units of the overall wind power combination tower are symmetrically distributed.

[0018] Preferably, the supporting tower unit, the connecting lower seat, the ventilation unit, the combined tower unit, the control unit and the connecting upper seat are connected by fixing bolts or welding after being positioned.

[0019] Beneficial effects of the present invention:

[0020] Compared with the traditional wind power tower composed of concrete and part of the steel structure constructed on site, the present invention adopts an assembled design, and the various components of the wind power combined tower can be produced in the factory in advance, which is convenient for transportation to the tower construction site. The workload of on-site installation is greatly reduced, the demand for a large number of laborers is reduced, and the labor cost is saved. By supporting the tower unit, connecting the lower seat, combining the tower unit, and connecting the upper seat, a modular assembly method can be used, the difficulty of on-site installation is simplified, the construction efficiency is improved, and the construction period is shortened. After the supporting tower unit is connected with the combined tower unit, it is also necessary to pour concrete on the sandwich steel pipe. After the concrete is poured and solidified, a more compact and stable whole is formed between the various components of the wind power combined tower. This stability helps to resist the effects of external loads such as wind force and deadweight, and ensure the long-term safe operation of the tower. A control unit is installed in the hollow cavity of the tower. The control unit is used together with the ventilation unit to remotely control the opening and closing of the ventilation unit, which helps the tower to remain stable under extreme weather conditions, reduce structural fatigue and damage caused by excessive wind force, and reduce the wind resistance coefficient of the tower. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 What is shown is a schematic diagram of the three-dimensional structure of the tower device of the present invention;

[0022] Figure 2 What is shown is a schematic diagram of the disassembled structure of the tower device of the present invention;

[0023] Figure 3 What is shown is a partial enlarged structural schematic diagram of the connection of the tower device of the present invention;

[0024] Figure 4 Shown is a schematic diagram of the control unit structure of the tower device of the present invention;

[0025] Figure 5 Shown is a schematic diagram of the connection lower seat structure of the tower device of the present invention;

[0026] Figure 6 What is shown is a schematic diagram of the overall installation of the tower of the tower device of the present invention.

[0027] Explanation of the reference numerals in the accompanying drawings: 1. Support tower unit; 2. Connect lower seat; 3. Ventilation unit; 4. Combined tower unit; 5. Control unit; 6. Octagonal cylindrical hollow structure; 7. Connect upper seat; 8. Snap-in piece A; 9. Snap-in piece B; 10. Pouring trough A; 11. Steel pipe insertion hole; 12. Steel pipe stick; 13. Pouring trough B; 14. Limit sliding groove; 15. Baffle; 16. Avoidance groove A; 17. Avoidance groove B; 18. Motor; 19. Threaded rod; 20. Moving seat; 21. Telescopic arm; 22. Slot; 23. Mounting groove; 24. Sealing strip; 25. Avoidance groove C; 26. Block. DETAILED DESCRIPTION

[0028] The present invention will be further described below in conjunction with the embodiments.

[0029] See also Figure 1-6The present invention provides an embodiment: an assembled hollow sandwich steel tube concrete wind power combined tower device, comprising a supporting tower unit 1, a connecting lower seat 2, a ventilation unit 3, a combined tower unit 4, a control unit 5, an octagonal cylindrical hollow structure 6, and a connecting upper seat 7; the supporting tower units 1 are connected to each other through the combined tower units 4 to form an octagonal cylindrical hollow structure 6; four groups of supporting tower units 1 are arranged on each layer; the lower end of the supporting tower unit 1 is installed on the upper end of the connecting lower seat 2 through fixing bolts; the upper end of the supporting tower unit 1 is installed with a connecting upper seat 7 through fixing bolts; the outer surface of the supporting tower unit 1 is provided with a long strip ventilation unit 3 for reducing the wind resistance of the tower due to strong wind; A control unit 5 for controlling the opening and closing of the ventilation unit 3 is installed on the inner side of the octagonal cylindrical hollow structure 6; both ends of the supporting tower unit 1 are fixedly connected with a clamping piece A8; both ends of the combined tower unit 4 are provided with a clamping piece B9; the clamping piece B9 is limitedly connected with the clamping piece A8; after the clamping piece B9 and the clamping piece A8 are connected, a pouring groove A10 is formed; a steel pipe insertion hole 11 is provided on the inner side of the clamping piece A8; a steel pipe stick 12 is inserted into the inner side of the steel pipe insertion hole 11; after the steel pipe stick 12 and the steel pipe insertion hole 11 are inserted, a pouring groove B13 is formed; a limited sliding groove 14 is fixedly connected near the inner side of the ventilation unit 3; a baffle 15 is slidably connected to the inner side of the limited sliding groove 14.

[0030] See also Figure 3 In this embodiment, a mounting groove 23 is provided at the connection between the clamping member B9 and the clamping member A8; a sealing strip 24 is plugged inside the mounting groove 23.

[0031] See also Figure 4 In this embodiment, a heat dissipation hole is provided at the lower end of the positioning tube of the control unit 5; a motor 18 is installed at the middle end of the inner side of the control unit 5; a threaded rod 19 is installed at the upper end of the output shaft of the motor 18; a moving seat 20 with an internal thread is transmission-connected to the outer side of the threaded rod 19; a telescopic arm 21 is fixedly connected to the outer side of the moving seat 20; the number of telescopic arms 21 is four groups; a clamping block 26 is fixedly connected to the outer side of the telescopic arm 21; a clamping groove 22 is provided at the upper end of the outer surface of the baffle 15; the clamping groove 22 and the clamping block 26 are engaged with each other.

[0032] See also Figure 5 In the present embodiment, both the lower connection seat 2 and the upper connection seat 7 are provided with an avoidance groove A16 for positioning and engaging the supporting tower unit 1; both the lower connection seat 2 and the upper connection seat 7 are provided with an avoidance groove B17 for positioning and engaging the combined tower unit 4; and the inner side of the avoidance groove B17 is fixedly connected with an avoidance groove C25 for positioning and engaging the steel pipe rod 12.

[0033] See also Figure 6 In this embodiment, both the lower connection seat 2 and the upper connection seat 7 are provided with mounting holes with matching opening positions; the mounting hole of the lower connection seat 2 and the adjacent mounting hole of the upper connection seat 7 are connected by fixing bolts.

[0034] The method for using the assembled hollow sandwich steel tube concrete wind power combined tower device is as follows:

[0035] Step 1: Prepare accessories. The wind power combined tower adopts an assembled design. The main components are as follows: supporting tower unit 1, connecting lower seat 2, ventilation unit 3, combined tower unit 4, control unit 5 and connecting upper seat 7. Transport the above components to the tower construction site for on-site preparation and construction;

[0036] Step 2: Install the connectors, fix the wind power combined tower base firmly on the ground, position the connecting lower seat 2 on the wind power combined tower base by fixing bolts, insert the pre-made combined tower barrel unit 4 into the avoidance groove B17 of the connecting lower seat 2, and then pass multiple steel pipe rods 12 through the clamping pieces B9 at both ends of the combined tower barrel unit 4. The bottom end of the steel pipe rod 12 needs to be inserted into the avoidance groove C25 to position it;

[0037] Step 3: Install the main parts, hoist the supporting tower unit 1, align the clamping pieces A8 at both ends of the supporting tower unit 1 with the clamping pieces B9 at both ends of the combined tower unit 4 and insert until the supporting tower unit 1 is clamped into the avoidance groove A16 connected to the lower seat 2, and at the same time, ensure that the steel pipe stick 12 is located inside the steel pipe insertion hole 11 of the clamping piece A8, install the supporting tower units 1 on all four sides in sequence, and finally insert the sealing strip 24 into the installation groove 23 at the connection between the clamping piece B9 and the clamping piece A8 to prevent concrete from overflowing during the later concrete pouring;

[0038] Step 4: Concrete pouring and reinforcement, pour the prepared concrete into the pouring groove B13 formed between the steel pipe stick 12 and the steel pipe insertion hole 11 and the pouring groove A10 formed after the clamping piece B9 and the clamping piece A8 are connected. This design can increase the connectivity between the supporting tower unit 1 and the combined tower unit 4 after the concrete is solidified, and improve the strength of the entire wind power combined tower. Finally, cover and connect the upper seat 7 to fix it, and combine sections 4 to 6 according to the operations of steps 1 and 4;

[0039] Step 5: After the ventilation unit 3 is installed and the overall wind power combination tower is built, the control unit 5 is hoisted into the octagonal cylindrical hollow structure 6 inside the wind power combination tower. The bottom end of the control unit 5 needs to be fixed to the ground. The telescopic arm 21 of the control unit 5 is used to insert the block 26 of the control unit 5 into the slot 22 of the baffle 15 of the ventilation unit 3. In this way, when the wind power combination tower encounters strong winds, the motor 18 can be remotely controlled to drive the threaded rod 19 to run, thereby driving the outer moving seat 20 to rise through the telescopic arm 21 to link the inner baffle 15 of the limit sliding groove 14, thereby opening the ventilation unit 3.

Claims

1. Assembled hollow sandwich steel tube concrete wind power combined tower device, characterized in that: The invention comprises a supporting tower unit (1), a connecting lower seat (2), a ventilation unit (3), a combined tower unit (4), a control unit (5), an octagonal cylindrical hollow structure (6), and a connecting upper seat (7); the supporting tower units (1) are connected to each other through the combined tower units (4) to form an octagonal cylindrical hollow structure (6); four groups of supporting tower units (1) are arranged on each floor; the lower end of the supporting tower unit (1) is mounted on the upper end of the connecting lower seat (2) through fixing bolts; the upper end of the supporting tower unit (1) is mounted with a connecting upper seat (7) through fixing bolts; the outer surface of the supporting tower unit (1) is provided with a long strip ventilation unit (3) for reducing the wind resistance of the tower due to strong wind; the inner side of the octagonal cylindrical hollow structure (6) is provided with a ventilation unit for controlling ventilation. A control unit (5) for opening and closing a wind unit (3); both ends of the supporting tower unit (1) are fixedly connected with a clamping member A (8); both ends of the combined tower unit (4) are provided with a clamping member B (9); the clamping member B (9) and the clamping member A (8) are limitedly connected; after the clamping member B (9) and the clamping member A (8) are connected, a pouring groove A (10) is formed; a steel pipe insertion hole (11) is provided inside the clamping member A (8); a steel pipe stick (12) is inserted inside the steel pipe insertion hole (11); after the steel pipe stick (12) and the steel pipe insertion hole (11) are inserted, a pouring groove B (13) is formed; a limited sliding groove (14) is fixedly connected near the inside of the ventilation unit (3); a baffle (15) is slidably connected inside the limited sliding groove (14).

2. The assembled hollow sandwich steel tube concrete wind power combined tower device according to claim 1 is characterized by: The lower connection seat (2) and the upper connection seat (7) are both provided with mounting holes with matching opening positions; the mounting hole of the lower connection seat (2) and the adjacent mounting hole of the upper connection seat (7) are connected by fixing bolts.

3. The assembled hollow sandwich steel tube concrete wind power combined tower device according to claim 1 is characterized by: The lower connection seat (2) and the upper connection seat (7) are both provided with an avoidance groove A (16) for positioning and clamping the supporting tower unit (1); the lower connection seat (2) and the upper connection seat (7) are both provided with an avoidance groove B (17) for positioning and clamping the combined tower unit (4); and the inner side of the avoidance groove B (17) is fixedly connected with an avoidance groove C (25) for positioning and clamping the steel pipe rod (12).

4. The assembled hollow sandwich steel tube concrete wind power combined tower device according to claim 1 is characterized by: A heat dissipation hole is provided at the lower end of the positioning cylinder of the control unit (5); a motor (18) is installed at the middle end of the inner side of the control unit (5); a threaded rod (19) is installed at the upper end of the output shaft of the motor (18); a movable seat (20) with an internal thread is transmission-connected to the outer side of the threaded rod (19); a telescopic arm (21) is fixedly connected to the outer side of the movable seat (20); the number of the telescopic arms (21) is four groups; a clamping block (26) is fixedly connected to the outer side of the telescopic arm (21); a clamping groove (22) is provided at the upper end of the outer surface of the baffle (15); and the clamping groove (22) and the clamping block (26) are engaged with each other.

5. The assembled hollow sandwich steel tube concrete wind power combined tower device according to claim 1 is characterized in that: A mounting groove (23) is provided at the connection point between the clamping member B (9) and the clamping member A (8); a sealing strip (24) is plugged inside the mounting groove (23).

6. The method for using the assembled hollow sandwich steel tube concrete wind power combined tower device is characterized in that It comprises an assembled hollow sandwich steel tube concrete wind power combined tower device according to any one of claims 1 to 5, and the steps are as follows: Step 1: Prepare accessories. The wind power combined tower adopts an assembled design, and its main components are as follows: a supporting tower unit (1), a connecting lower seat (2), a ventilation unit (3), a combined tower unit (4), a control unit (5) and a connecting upper seat (7). The above components are transported to the tower construction site for on-site preparation and assembly; Step 2: Install the connecting parts, fix the wind power combined tower base firmly on the ground, position the connecting lower seat (2) on the wind power combined tower base by fixing bolts, insert the pre-made combined tower barrel unit (4) into the avoidance groove B (17) of the connecting lower seat (2), and then pass a plurality of steel pipe rods (12) through the clamping parts B (9) at both ends of the combined tower barrel unit (4). The bottom end of the steel pipe rod (12) needs to be inserted into the avoidance groove C (25) to position it; Step 3: Install the main parts, hoist the supporting tower unit (1), align the clamping parts A (8) at both ends of the supporting tower unit (1) with the clamping parts B (9) at both ends of the combined tower unit (4) and insert them until the supporting tower unit (1) is clamped into the avoidance groove A (16) connected to the lower seat (2), and at the same time, ensure that the steel pipe rod (12) is located inside the steel pipe insertion hole (11) of the clamping part A (8), and install the supporting tower units (1) on all four sides in sequence. Finally, insert the sealing strip (24) into the installation groove (23) at the connection between the clamping part B (9) and the clamping part A (8) to prevent concrete from overflowing during the later concrete pouring; Step 4: Concrete pouring and reinforcement, pouring the prepared concrete into the pouring groove B (13) formed between the steel pipe rod (12) and the steel pipe insertion hole (11) and the pouring groove A (10) formed after the clamping piece B (9) and the clamping piece A (8) are connected. In this way, after the concrete is solidified, the connection between the supporting tower unit (1) and the combined tower unit (4) can be increased, thereby improving the strength of the entire wind power combined tower. Finally, the upper base (7) is covered and fixed, and according to the operations of steps 1 and 4, 4 to 6 sections are assembled; Step 5: Installing the ventilation unit (3). After the entire wind power combination tower is built, the control unit (5) is hoisted into the octagonal cylindrical hollow structure (6) inside the wind power combination tower. The bottom of the control unit (5) needs to be fixed to the ground. The control unit (5) is operated by using a telescopic arm (21) to insert the card block (26) of the control unit (5) into the card slot (22) of the baffle (15) of the ventilation unit (3). In this way, when the wind power combination tower encounters strong winds, the motor (18) can be remotely controlled to drive the threaded rod (19) to operate, thereby driving the outer movable seat (20) to rise through the telescopic arm (21) to link the inner baffle (15) of the limit sliding groove (14), thereby opening the ventilation unit (3).

7. The method for using the assembled hollow sandwich steel tube concrete wind power combined tower device according to claim 6 is characterized by: The ventilation units (3) of the overall wind power combined tower are all symmetrically distributed.

8. The method for using the assembled hollow sandwich steel tube concrete wind power combined tower device according to claim 6 is characterized by: After the supporting tower unit (1), the connecting lower seat (2), the ventilation unit (3), the combined tower unit (4), the control unit (5) and the connecting upper seat (7) are positioned, they need to be connected using either fixing bolts or welding.