An intelligent kelp drying device and an intelligent drying method
By designing the intelligent drying equipment of kelp, the automatic loading and unloading of kelp is achieved by using suspended chains and follow-up clips, the problem of low degree of manual loading automation in the prior art is solved, and efficiency is improved and costs are reduced.
Patent Information
- Application Number
- CN202510263108.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-06
- Publication Date
- 2025-05-27
- Estimated Expiration
- 2045-03-06
AI Technical Summary
The existing kelp drying equipment has problems such as low degree of manual loading automation, time-consuming and labor-intensive, low efficiency and high cost.
Design a kelp intelligent drying equipment, including a drying room, suspension device, follow-up clip opening and closing drive device, automatic loading device and platform, through suspension chains and follow-up clips, automatic loading and unloading of kelp, and improve the degree of automation.
It realizes automatic feeding and unloading of kelp, reduces labor consumption, reduces labor intensity and cost, and improves operating efficiency and equipment movement reliability and stability.
Smart Images

Figure CN119745083B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of kelp processing, and more particularly, to an intelligent kelp drying device and an intelligent drying method. Background Art
[0002] As is well known, kelp is a kind of seafood with high nutritional value. Kelp is a brown alga with a brown thallus, and it consists of a holdfast, a stipe, and a blade. The holdfast is forked and branched to attach to the seabed rock; the stipe is short and thick, cylindrical; the blade is long and narrow, ribbon-shaped.
[0003] At present, there is less naturally growing kelp, and it mainly relies on artificial cultivation. The method of artificial cultivation is to set up multiple rows of cultivation racks composed of several floats in the sea area, and several seedling ropes are tied between every two rows of cultivation racks, and the kelp grows on the seedling ropes. After the kelp matures, fishermen use small boats to fish the kelp out of the sea water, then transport it ashore, and then process it.
[0004] Fresh kelp is usually dried and processed into dried kelp. The drying process can refer to the patent with the authorization announcement number CN216668237U and the patent with the authorization announcement number CN216662198U. The drying process is usually carried out in a drying room. A conveying chain capable of moving the kelp is arranged in the drying room to achieve continuous batch operation; during the operation process, the operator manually picks up the fresh kelp to be processed and hangs it on the hook or sling of the conveying device. The hook or sling is at a certain height from the ground to ensure that the fresh kelp is naturally unfolded in the vertical direction after being hung, that is, the fresh kelp is suspended in mid-air. Since the fresh kelp to be processed is large in volume, heavy in weight, and has a smooth surface, the operation of the worker is very inconvenient, time-consuming and laborious, with a large labor intensity, low efficiency, and high cost. Summary of the Invention
[0005] In order to solve the technical problems of the existing kelp drying device, such as low automation degree of manual feeding, time-consuming and laborious, large labor intensity, low efficiency, and high cost, the present invention provides an intelligent kelp drying device and an intelligent drying method that can achieve automatic feeding, reduce manpower consumption, and improve operation efficiency.
[0006] The present invention provides an intelligent kelp drying device, which includes a drying chamber, a suspension device, a first follow-up type clip opening and closing driving device, an automatic feeding device, and a platform;
[0007] The drying chamber includes a box body, a negative pressure fan, a heating pipe, and an exhaust fan. An air inlet is provided at the front end of the box body, a first window is provided on the left side of the rear part of the box body, and a second window is provided on the right side of the rear part of the box body; the negative pressure fan is connected inside the box body, the negative pressure fan is close to the air inlet, the heating pipe is connected inside the box body, and the heating pipe is located behind the negative pressure fan; the exhaust fan is connected to the top of the rear end of the box body;
[0008] The suspension device includes a support column, a horizontal frame, a track suspension chain, a driving motor, a driving sprocket, a driven sprocket, a roller, a connecting rod, a clip connecting member and a clip. The horizontal frame is fixedly connected to a plurality of support columns, and the track is fixedly connected to the horizontal frame. The track is located below the horizontal frame. The driving sprocket is rotatably connected to the horizontal frame, and the driven sprocket is rotatably connected to the horizontal frame. There are several driven sprockets. The suspension chain is wound around the driving sprocket and several driven sprockets. The driving motor is connected to the horizontal frame, and the driving sprocket is connected to the output shaft of the driving motor; The roller is positioned on the track. The upper end of the connecting rod is connected to the roller, and the lower end of the connecting rod is connected to the suspension chain. One roller corresponds to one connecting rod, and multiple rollers are provided; The top of the clip is connected to the suspension chain through the clip connecting member. There are multiple clips, and the clip connecting member is located below the connecting rod; The horizontal frame is provided with an extension part, and a displacement channel for the first finger cylinder connecting frame is provided at the edge of the extension part; The suspension chain is provided with an extension part;
[0009] The suspension device is arranged in the box body. The extension part of the horizontal frame extends out from the rear part of the box body, and the extension part of the suspension chain passes through the first window and the second window at the rear part of the box body; When the suspension chain operates, the extension part enters from the first window and exits from the second window;
[0010] The first follower type clip opening and closing driving device is connected to the extension part of the horizontal frame;
[0011] The first follower type clip opening and closing driving device includes a first horizontal rodless cylinder, a first vertical cylinder, a first stop cylinder connecting bracket, a first finger cylinder connecting frame, a left finger cylinder, a right finger cylinder, a first stop cylinder, a first stop block and a first connecting column. The first horizontal rodless cylinder is provided with a moving block. The upper end of the first stop cylinder connecting bracket is fixedly connected to the moving block. The first vertical cylinder is fixedly connected to the moving block. The upper end of the first finger cylinder connecting frame is connected to the telescopic rod of the first vertical cylinder. The left finger cylinder is connected to the left side of the lower end of the first finger cylinder connecting frame, and the right finger cylinder is connected to the right side of the lower end of the first finger cylinder connecting frame. The left finger cylinder and the right finger cylinder are arranged oppositely. The left finger cylinder is provided with a first finger and a second finger, and the right finger cylinder is provided with a first finger and a second finger. The first stop cylinder is fixedly connected to the lower end of the first stop cylinder connecting bracket. The first stop block is connected to the telescopic rod of the first stop cylinder. The first stop cylinder is located in front of the left finger cylinder; The first connecting column is fixedly connected to the cylinder body of the first horizontal rodless cylinder;
[0012] The first connecting column of the first follower type clip opening and closing driving device is fixedly connected to the extension part of the horizontal frame. The first finger cylinder connecting frame passes through the displacement channel of the first finger cylinder connecting frame, and the first finger cylinder connecting frame can move in the displacement channel of the first finger cylinder connecting frame; The first follower type clip opening and closing driving device is located above the suspension chain;
[0013] The platform is located at the first follower type clip opening and closing driving device;
[0014] The automatic feeding device includes a vertical column, a horizontal cross beam, a rotating shaft, a rotating support plate, a winch connecting rod, a winch, a steel wire rope, a rotating driving cylinder, a connecting piece, a driving chain, a large sprocket, a small sprocket, an upper bearing seat, a lower bearing seat, a one-way bearing and a clamping jaw. The horizontal cross beam is fixedly connected to the top of the vertical column. The upper bearing seat is connected to the horizontal cross beam. The lower bearing seat is connected to the horizontal cross beam. The rotating shaft is connected to the upper bearing seat and the lower bearing seat. The rotating support plate is fixedly connected to the rotating shaft. The winch connecting rod is fixedly connected to the rotating support plate. The winch is fixedly connected to the winch connecting rod. The winch is provided with a winding wheel. The steel wire rope is wound around the winding wheel. The rotating driving cylinder is connected to the horizontal cross beam. The small sprocket is rotatably connected to the horizontal cross beam. The large sprocket is connected to the top of the rotating shaft through a one-way bearing. The driving chain is connected between the large sprocket and the small sprocket. The telescopic rod of the rotating driving cylinder is fixedly connected to the driving chain through a connecting piece. The clamping jaw is connected to the end of the steel wire rope; There are multiple winches;
[0015] The winch of the automatic feeding device is close to the first follower type clip opening and closing driving device.
[0016] Preferably, the kelp intelligent drying equipment further includes a second follower type clip opening and closing driving device;
[0017] The second follower type clip opening and closing driving device is connected to the extension part of the horizontal frame; The edge of the extension part of the horizontal frame is provided with a displacement channel for the second finger cylinder connecting frame;
[0018] The second follower type clip opening and closing driving device includes a second horizontal rodless cylinder, a second vertical cylinder, a second blocking cylinder connecting bracket, a second finger cylinder connecting frame, a left finger cylinder, a right finger cylinder, a second blocking cylinder, a second blocking block and a second connecting column. The second horizontal rodless cylinder is provided with a moving block. The upper end of the second blocking cylinder connecting bracket is fixedly connected to the moving block of the second horizontal rodless cylinder. The second vertical cylinder is fixedly connected to the moving block. The upper end of the second finger cylinder connecting frame is connected to the telescopic rod of the second vertical cylinder. The left finger cylinder is connected to the left side of the lower end of the second finger cylinder connecting frame. The right finger cylinder is connected to the right side of the lower end of the second finger cylinder connecting frame. The left finger cylinder and the right finger cylinder are arranged oppositely. The left finger cylinder is provided with a first finger and a second finger. The right finger cylinder is provided with a first finger and a second finger. The second blocking cylinder is fixedly connected to the lower end of the second blocking cylinder connecting bracket. The second blocking block is connected to the telescopic rod of the second blocking cylinder. The second blocking cylinder is located in front of the left finger cylinder;
[0019] The second connecting column of the second follower type clip opening and closing driving device is fixedly connected to the extended part of the horizontal frame. The second finger cylinder connecting frame passes through the displacement channel of the second finger cylinder connecting frame. The second follower type clip opening and closing driving device is located above the suspension chain.
[0020] Preferably, the kelp intelligent drying equipment further includes an automatic feeding device. The automatic feeding device includes a belt conveyor, a lifting mechanism, a rotary cylinder, a suction cup connecting plate and a cylinder. The lifting mechanism is connected to the belt conveyor. The rotary cylinder is connected to the lifting mechanism. The cylinder is connected to the rotary cylinder. The suction cup connecting plate is connected to the telescopic rod of the cylinder. The suction cup connecting plate is connected with a plurality of suction cups;
[0021] The automatic feeding device is close to the second follower type clip opening and closing driving device. The suction cup connecting plate is located below the second follower type clip opening and closing driving device.
[0022] Preferably, multiple winches are evenly distributed along the circumferential direction.
[0023] Preferably, the suspension chain is provided with an S-shaped layout part and a return part. The S-shaped layout part and the return part are located inside the box; the return part is straight as a whole, and the return part is provided with a turn towards the S-shaped layout part.
[0024] Preferably, the first follower type clip opening and closing driving device further includes a sensor. The sensor is connected to the extended part of the horizontal frame and is located below the top of the first blocking cylinder connecting bracket.
[0025] Preferably, the second follower type clip opening and closing driving device further includes a sensor. The sensor is connected to the extended part of the horizontal frame and is located below the top of the second blocking cylinder connecting bracket.
[0026] Preferably, the gripper of the automatic feeding device includes a finger cylinder, a first clamping plate and a second clamping plate. The finger cylinder is provided with a first finger and a second finger. The first clamping plate is connected to the first finger, and the second clamping plate is connected to the second finger. The end of the steel wire rope is connected to the cylinder block of the finger cylinder.
[0027] Preferably, the track includes a first square pipe and a second square pipe. The first square pipe is fixedly connected to the horizontal frame, and the second square pipe is fixedly connected to the horizontal frame. There is a gap between the first square pipe and the second square pipe. One connecting rod corresponds to a set of rollers. The set of rollers consists of two rollers connected together by a roller shaft. One of the rollers is positioned on the first square pipe, and the other roller is positioned on the second square pipe. The connecting rod passes through the gap between the first square pipe and the second square pipe, and the upper end of the connecting rod is connected to the roller shaft.
[0028] The beneficial effects of the present invention are as follows: automatic feeding is realized, the degree of automation is improved, the consumption of manpower is reduced, the labor intensity is lowered, the labor cost is reduced, and the operation efficiency is increased. The equipment has higher reliability and stability in movement and a high degree of intelligence. The automatic feeding process is reliable, stable, time-saving and labor-saving, convenient to operate, with low labor intensity and high efficiency. At the feeding station of the suspension chain, only one worker can complete the feeding with simple operation, which is convenient, fast and intelligent.
[0029] Suitable for continuous and large-scale drying operations.
[0030] Automatic discharging is realized, the degree of automation is improved, the consumption of manpower is reduced, the labor intensity is lowered, the labor cost is reduced, and the operation efficiency is increased. At the discharging station of the suspension chain, no manual operation is required, and the discharging operation is completely automatic and intelligent.
[0031] The hot air in the box is recycled, improving the heat utilization rate and being beneficial to energy conservation.
[0032] Before the discharging operation, the very dry kelp is made to become moist and its humidity is increased slightly, so that the very dry kelp becomes a little wetter, which is beneficial to avoiding the breakage of kelp caused in the discharging operation link.
[0033] The present invention can not only be used for drying kelp, but also for drying aquatic products such as squid and fish, or for drying other products that need to be dried.
[0034] The further features of the present invention will be clearly recorded in the following description of the specific embodiments. BRIEF DESCRIPTION OF THE DRAWINGS
[0035] Figure 1 is an axonometric view of the intelligent kelp drying equipment;
[0036] Figure 2 is Figure 1 the front view of the intelligent kelp drying equipment shown;
[0037] Figure 3 is Figure 1 the right view of the intelligent kelp drying equipment shown
[0038] Figure 4 is Figure 1 the top view of the intelligent kelp drying equipment shown
[0039] Figure 5 is Figure 4 the sectional view in the A - A direction in
[0040] Figure 6 is Figure 4 the sectional view in the B - B direction in
[0041] Figure 7 is Figure 1 the axonometric view of another perspective of the intelligent kelp drying equipment shown
[0042] Figure 8 is Figure 1 the partial enlarged view at position M of the automatic feeding device and the first follower - type clip opening and closing driving device in the structure shown
[0043] Figure 9 is Figure 1 the partial enlarged view at position N of the second follower - type clip opening and closing driving device in the structure shown
[0044] Figure 10 is the axonometric view of the suspension device
[0045] Figure 11 is Figure 10 the front view of the suspension device shown
[0046] Figure 12 is Figure 10 the top view of the suspension device shown
[0047] Figure 13 is Figure 10 the bottom view of the suspension device shown
[0048] Figure 14 is Figure 10 the positional relationship diagram of two rollers and two square tubes at the local position P in the suspension device shown
[0049] Figure 15 is Figure 10 the state diagram when the clip moves to the lower part of the first follower - type clip opening and closing driving device driven by the suspension chain at the local position Q in the suspension device shown
[0050] Figure 16 is Figure 15In the structure shown, the first blocking block is located in front of the connecting rod, and the clip is in a state diagram below the follower clip driving device;
[0051] Figure 17 It is a schematic diagram of the positional relationship between the suspension chain and the box body;
[0052] Figure 18 It is a schematic diagram of the position at the front end of the hot air return channel;
[0053] Figure 19 It is an isometric view of the first follower clip opening and closing driving device;
[0054] Figure 20 It is Figure 19 The front view of the first follower clip opening and closing driving device shown;
[0055] Figure 21 It is Figure 19 The left view of the first follower clip opening and closing driving device shown;
[0056] Figure 22 It is Figure 19 The right view of the first follower clip opening and closing driving device shown;
[0057] Figure 23 It is Figure 19 The isometric view of the first follower clip opening and closing driving device from another perspective shown;
[0058] Figure 24 It is a schematic diagram of the state after the telescopic rod of the blocking cylinder in the first follower clip opening and closing driving device retracts, causing the blocking block to move backward;
[0059] Figure 25 It is a schematic diagram of the structure of the automatic feeding device;
[0060] Figure 26 It is a schematic diagram of the hoist installation structure in the automatic feeding device;
[0061] Figure 27 It is a schematic diagram of the structure of the connection between the rotating shaft and the large sprocket in the automatic feeding device;
[0062] Figure 28 It is a schematic diagram of the structure with a screw and a nut seat arranged in the automatic feeding device;
[0063] Figure 29 It is a schematic diagram of the structure of the jaw in the automatic feeding device;
[0064] Figure 30 It is a schematic diagram of the structure of the automatic discharging device;
[0065] Figure 31 It is Figure 30 The side view of the automatic discharging device shown;
[0066] Figure 32 It is a side view of the left finger cylinder and the right finger cylinder of the first follower type clip opening and closing drive device located on both sides of the top of the clip;
[0067] Figure 33 It is Figure 32 A schematic diagram showing that the first finger of the left finger cylinder and the first finger of the right finger cylinder in the shown structure are located on one side of the clip.
[0068] Explanation of the reference signs in the drawings:
[0069] 100. Drying chamber, 101. Box body, 101-1. Air inlet, 101-2. Exhaust fan, 101-3. First window, 101-4. Second window, 102. Negative pressure fan, 103. Heating pipe, 104. Hot air return channel, 104-1. Front end; 200. Suspension device, 201. Support column, 202. Horizontal frame, 202-1. Extension part, 202-1-1. Displacement channel for the first finger cylinder connecting frame, 202-1-2. Displacement channel for the second finger cylinder connecting frame, 203-1. Square pipe one, 203-2. Square pipe two, 204. Suspension chain, 204-1. S-shaped layout part, 204-2. Return part, 204-2-1. Bend, 204-3. Lead-out part, 205. Driving motor, 206. Driving sprocket, 208. Driven sprocket, 209. Roller, 210. Connecting rod, 211. Clip connecting piece, 212. Clip, 213. Square pipe fixing plate, 214. Square pipe fixing plate, 215. Roller shaft; 300. First follower type clip opening and closing driving device, 301. First horizontal rodless cylinder, 301-1. Moving block, 302. First vertical cylinder, 303. First blocking cylinder connecting bracket, 304. First finger cylinder connecting frame, 305. Left finger cylinder, 305-1. First finger, 305-2. Second finger, 306. Right finger cylinder, 306-1. First finger, 306-2. Second finger, 307. First blocking cylinder, 308. First blocking block, 309. First guide plate, 309-1. Inclined plane, 310. Second guide plate, 311. First connecting column, 312. Sensor, 400. Automatic feeding device, 401. Vertical column, 402. Horizontal beam, 403. Rotating shaft, 404. Rotating support plate, 405. Winch connecting rod, 406. Winch, 407. Winding wheel, 408. Steel wire rope, 409. Rotating driving cylinder, 410. Connecting piece, 411. Driving chain, 412. Large sprocket, 413. Small sprocket, 414. Upper bearing seat, 415. Lower bearing seat, 416. One-way bearing, 417. Claw, 417-1. Finger cylinder, 417-2. First clamping plate, 417-3. Second clamping plate, 418. Screw support, 419. Screw, 420. Nut seat, 421. Guide optical axis, 422. Base, 423. Limit sensor one, 424. Limit sensor two, 500. Platform; 600. Second follower type clip opening and closing driving device; 700. Automatic discharging device, 701. Belt conveyor, 701-1. Conveyor belt, 702. Lifting mechanism, 703. Rotary cylinder, 704. Suction cup connecting plate, 705. Suction cup, 706. Cylinder. Detailed implementation mode
[0070] As Figures 1 - 8As shown in the figure, the kelp intelligent drying equipment includes a drying chamber 100, a suspension device 200, a first follower clip opening and closing drive device 300, a second follower clip opening and closing drive device 600, an automatic feeding device 400, a platform 500, and an automatic discharging device 700. The suspension device 200 is installed in the internal space of the drying chamber 100. The first follower clip opening and closing drive device 300 is installed at the feeding position of the suspension device 200. The second follower clip opening and closing drive device 600 is installed at the discharging position of the suspension device 200. The automatic feeding device 400 is close to the first follower clip opening and closing drive device 300. The platform 500 is located at the first follower clip opening and closing drive device. The automatic discharging device 700 is close to the second follower clip opening and closing drive device 600.
[0071] The drying chamber 100 includes a box body 101, a negative pressure fan 102, a heating pipe 103, an exhaust fan 101-2, and a hot air return channel 104. The front end of the box body 101 is provided with an air inlet 101-1. The left side of the rear part of the box body 101 is provided with a first window 101-3. The right side of the rear part of the box body 101 is provided with a second window 101-4. As Figure 5 shown in the figure, the negative pressure fan 102 is installed in the box body 101. The negative pressure fan 102 is close to the air inlet 101-1. The heating pipe 103 is installed in the box body 101. The heating pipe 103 is located behind the negative pressure fan 102. The exhaust fan 101-2 is installed at the top of the rear end of the box body 101. The front end of the hot air return channel 104 is connected to the top of the box body 101. The rear end of the hot air return channel 104 is connected to the top of the box body 101. The rear end of the hot air return channel 104 is located in front of the negative pressure fan 102. Refer to Figure 4 、 Figure 5 、 Figure 18 , the front end 104-1 of the hot air return channel 104 is basically located in the middle of the length direction of the box body 101 and in front of the turning 204-2-1 of the suspension chain 204. When the negative pressure fan 102 works, air enters the box body from the air inlet 101-1. The air entering the box body is heated by the heating pipe 103. In this way, there is flowing hot air in the internal space of the box body 101. The flowing hot air dries the kelp. The humid air below the exhaust fan 101-2 in the box body 101 is extracted out of the box body by the exhaust fan 101-2. The high-temperature and low-humidity air in the middle of the internal space of the box body flows back to the front end of the box body and in front of the negative pressure fan 102 through the hot air return channel 104 and is then recycled.
[0072] As Figures 10 - 16As shown, the suspension device 200 includes a support column 201, a horizontal frame 202, a first square tube 203-1, a second square tube 203-2, a suspension chain 204, a drive motor 205, a driving sprocket 206, a driven sprocket 208, rollers 209, a connecting rod 210, a clip connecting piece 211, clips 212, a square tube fixing plate 213, a square tube fixing plate 214, and a roller shaft 215. The horizontal frame 202 is fixedly connected to a plurality of support columns 201. The first square tube 203-1 and the second square tube 203-2 are located below the horizontal frame 202. The first square tube 203-1 is fixedly welded to the horizontal frame 202 through the square tube fixing plate 213, and the second square tube 203-2 is fixedly welded to the horizontal frame 202 through the square tube fixing plate 214. There is a gap between the first square tube 203-1 and the second square tube 203-2, and the first square tube 203-1 and the second square tube 203-2 form a track. The driving sprocket 206 is rotatably connected to the horizontal frame 202, and the driven sprocket 208 is rotatably connected to the horizontal frame 202. There are several driven sprockets 208. The suspension chain 204 is wound around the driving sprocket 206 and a plurality of driven sprockets 208. The drive motor 205 is installed on the horizontal frame 202, and the driving sprocket 206 is connected to the output shaft of the drive motor 205. Two rollers 209 are connected to the roller shaft 215. One roller 209 is positioned on the first square tube 203-1, and the other roller 209 is positioned on the second square tube 203-2. The connecting rod 210 passes through the gap between the first square tube 203-1 and the second square tube 203-2. The upper end of the connecting rod 210 is connected to the roller shaft 215, and the lower end of the connecting rod 210 is connected to the suspension chain 204. One set of rollers 209 corresponds to one connecting rod 210, and there are multiple sets of rollers 209 connected and cooperating with the two square tubes. When the drive motor 205 operates, it can drive the suspension chain 204 to operate, in accordance with Figure 10 the direction indicated by the arrow in Figure 16 . The top of the clip 212 is connected to the suspension chain 204 through the clip connecting piece 211, and multiple clips 212 are provided; referring to Figure 12 and Figure 13 , the suspension chain 204 is composed of an S-shaped layout part 204-1, a return part 204-2, and a lead-out part 204-3; the return part 204-2 is overall linear and has a bend 204-2-1 in the direction of the S-shaped layout part 204-1.
[0073] As Figure 1 , Figure 2 , Figure 4 , Figure 5As shown, the suspension device 200 is installed inside the box body 101. The extension part 202-1 of the horizontal frame 202 extends out from the rear of the box body 101. The leading-out part 204-3 of the suspension chain 204 passes through the first window 101-3 and the second window 101-4 at the rear of the box body 101. When the suspension chain 204 operates, referring to Figure 17 and Figure 18 , the leading-out part 204-3 enters from the first window 101-3 and exits from the second window 101-4.
[0074] As Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 8 , Figure 9 , the first follower-type clip opening and closing drive device 300 is installed on the extension part 202-1 of the horizontal frame 202, and the second follower-type clip opening and closing drive device 600 is installed on the extension part 202-1.
[0075] As Figures 19 - 23As shown, the first follower-type clip opening and closing drive device 300 includes a first horizontal rodless cylinder 301, a first vertical cylinder 302, a first stop cylinder connecting bracket 303, a first finger cylinder connecting frame 304, a left finger cylinder 305, a right finger cylinder 306, a first stop cylinder 307, a first stop block 308, a first guide plate 309, a second guide plate 310, and a first connecting column 311. The first horizontal rodless cylinder 301 is provided with a moving block 301-1. The upper end of the first stop cylinder connecting bracket 303 is fixedly connected to the moving block 301-1. The cylinder body of the first vertical cylinder 302 is fixedly connected to the moving block 301-1. The upper end of the first finger cylinder connecting frame 304 is connected to the telescopic rod of the first vertical cylinder 302. The left finger cylinder 305 is connected to the left side of the lower end of the first finger cylinder connecting frame 304. The right finger cylinder 306 is connected to the right side of the lower end of the first finger cylinder connecting frame 304. The left finger cylinder 305 and the right finger cylinder 306 are arranged opposite to each other. The left finger cylinder 305 is provided with a first finger 305-1 and a second finger 305-2. The right finger cylinder 306 is provided with a first finger 306-1 and a second finger 306-2. The first stop cylinder 307 is fixedly installed at the lower end of the first stop cylinder connecting bracket 303. The first stop block 308 is connected to the telescopic rod of the first stop cylinder 307. The first stop cylinder 307 is located in front of the left finger cylinder 305. The first guide plate 309 is fixedly connected to the left finger cylinder 305. The first guide plate 309 is provided with a guide groove. The entrance of the guide groove is an inclined surface 309-1. The first guide plate 309 is close to the two fingers of the left finger cylinder 305. The second guide plate 310 is fixedly connected to the right finger cylinder 306. The structure of the second guide plate 310 is the same as that of the first guide plate 309. The second guide plate 310 is provided with a guide groove. The entrance of this guide groove is an inclined surface. The second guide plate 310 is close to the two fingers of the right finger cylinder 306. Figures 19 - 23 The initial state of the first follower-type clip opening and closing drive device 300 shown, the telescopic rod of the first stop cylinder 307 is in the extended state.
[0076] The first connecting column 311 is fixedly connected to the cylinder body of the first horizontal rodless cylinder 301. The first connecting column 311 is used to fixedly install the entire first follower-type clip opening and closing drive device 300 on the extension part 202-1 of the horizontal frame 202 of the suspension device 200. Refer to Figure 4 、 Figure 8 、 Figure 15 、 Figure 16, the first connecting column 311 is fixedly installed on the extension part 202-1 of the horizontal frame 202. The first finger cylinder connecting bracket 304 passes through the displacement channel 202-1-1 of the first finger cylinder connecting bracket, and the first finger cylinder connecting bracket 304 can move in the displacement channel 202-1-1 of the first finger cylinder connecting bracket. The first follower type clip opening and closing driving device 300 is located above the suspension chain 204.
[0077] Reference Figure 15 、 Figure 16 , the first follower type clip opening and closing driving device 300 can be provided with a sensor 312. The sensor 312 is connected to the extension part 202-1 of the horizontal frame 202 and is located below the top of the first blocking cylinder connecting bracket 303. When the first blocking cylinder connecting bracket 303 moves forward, the sensor 312 generates a signal and sends the signal to the controller.
[0078] The structure of the second follower type clip opening and closing driving device 600 is the same as that of the first follower type clip opening and closing driving device 300. The second follower type clip opening and closing driving device 600 includes a second horizontal rodless cylinder, a second vertical cylinder, a second blocking cylinder connecting bracket, a second finger cylinder connecting bracket, a left finger cylinder, a right finger cylinder, a second blocking cylinder, a second blocking block, a third guide plate, a fourth guide plate, and a second connecting column. The second horizontal rodless cylinder is provided with a moving block. The upper end of the second blocking cylinder connecting bracket is fixedly connected to the moving block. The cylinder body of the second vertical cylinder is fixedly connected to the moving block. The upper end of the second finger cylinder connecting bracket is connected to the telescopic rod of the second vertical cylinder. The left finger cylinder is connected to the left side of the lower end of the second finger cylinder connecting bracket. The right finger cylinder is connected to the right side of the lower end of the second finger cylinder connecting bracket. The left finger cylinder and the right finger cylinder are arranged oppositely. The left finger cylinder is provided with a first finger and a second finger. The right finger cylinder is provided with a first finger and a second finger. The second blocking cylinder is fixedly installed at the lower end of the second blocking cylinder connecting bracket. The second blocking block is connected to the telescopic rod of the second blocking cylinder. The second blocking cylinder is located in front of the left finger cylinder. The third guide plate is fixedly connected to the left finger cylinder. The third guide plate is provided with a guide groove. The entrance of the guide groove is a slope. The third guide plate is close to the two fingers of the left finger cylinder. The fourth guide plate is fixedly connected to the right finger cylinder. The structure of the fourth guide plate is the same as that of the third guide plate. The fourth guide plate is provided with a guide groove. The entrance of this guide groove is a slope. The fourth guide plate is close to the two fingers of the right finger cylinder. When the second follower type clip opening and closing driving device 600 is in the initial state, the telescopic rod of the second blocking cylinder is in the extended state.
[0079] As Figure 4 、 Figure 9 、 Figure 12As shown, the second connecting column of the second follower type clip opening and closing driving device 600 is fixedly connected to the extension part 202-1 of the horizontal frame 202, and the second finger cylinder connecting frame passes through the displacement channel 202-1-2 of the second finger cylinder connecting frame. The second follower type clip opening and closing driving device 600 is located above the suspension chain 204. A sensor can be provided for the second follower type clip opening and closing driving device 600, and the setting method of the sensor is the same as that of the sensor 312, and the function is also the same as that of the sensor 312.
[0080] As Figures 25 - 29As shown in the figure, the automatic feeding device 400 includes a vertical column 401, a horizontal crossbeam 402, a rotating shaft 403, a rotating support plate 404, a winch connecting rod 405, a winch 406, a steel wire rope 408, a rotating drive cylinder 409, a connecting piece 410, a drive chain 411, a large sprocket 412, a small sprocket 413, an upper bearing seat 414, a lower bearing seat 415, a one-way bearing 416, and a jaw 417. The horizontal crossbeam 402 is fixedly connected to the top of the vertical column 401. The upper bearing seat 414 is connected to the horizontal crossbeam 402, and the lower bearing seat 415 is connected to the horizontal crossbeam 402. The upper bearing seat 414 is provided with a bearing, and the lower bearing seat 415 is provided with a bearing. The rotating shaft 403 is connected to the bearing in the upper bearing seat 414 and the rotating shaft 403 is connected to the bearing in the lower bearing seat 415. The rotating shaft 403 can rotate under the support of the upper bearing seat 414 and the lower bearing seat 415. The rotating support plate 404 is fixedly connected to the rotating shaft 403. The winch connecting rod 405 is fixedly connected to the rotating support plate 404. The winch 406 is fixedly installed on the winch connecting rod 405. The winch 406 is provided with a winding wheel 407. The steel wire rope 408 is wound around the winding wheel 407. The rotating drive cylinder 409 is connected to the horizontal crossbeam 402. The small sprocket 413 is rotatably connected to the horizontal crossbeam 402. The large sprocket 412 is connected to the top of the rotating shaft 403 through a one-way bearing 416. The drive chain 411 is connected between the large sprocket 412 and the small sprocket 413. The telescopic rod of the rotating drive cylinder 409 is fixedly connected to the drive chain 411 through the connecting piece 410. The jaw 417 is connected to the end of the steel wire rope 408. In the figure, the telescopic rod of the rotating drive cylinder 409 is shown in the extended state. When the telescopic rod of the rotating drive cylinder 409 retracts, the telescopic rod pulls the drive chain 411 backward through the connecting piece 410. At this time, the one-way bearing 416 is in a locked state, and the large sprocket 412 rotates to drive the rotating shaft 403 to rotate. The rotating shaft 403 rotates to drive the rotating support plate 404 and the winch connecting rod 405 to rotate, thereby causing the winch 406 to rotate by a certain angle. Then the telescopic rod of the rotating drive cylinder 409 extends, and the telescopic rod pulls the drive chain 411 forward through the connecting piece 410. At this time, the one-way bearing 416 is in an unlocked state, and the large sprocket 412 rotates while the rotating shaft 403 remains stationary. Therefore, the reciprocating movement of the telescopic rod of the rotating drive cylinder 409 can cause the winch 406 to rotate in one direction on the horizontal plane, that is, when the telescopic rod of the rotating drive cylinder 409 retracts, the winch 406 rotates by a certain angle, and then after a period of time, when the telescopic rod of the rotating drive cylinder 409 retracts again, the winch 406 rotates by a certain angle. Multiple winches 406 are provided. In the figure, 6 winches are shown as an example. The 6 winches are evenly distributed along the circumferential direction. The 6 winches correspond to 6 steel wire ropes, and the 6 steel wire ropes correspond to 6 jaws.
[0081] The gripper 417 is used to grip the fresh kelp to be dried. When the winch 406 operates and the winding wheel 407 rotates to release the steel wire rope 408 downward, the gripper 417 descends close to the ground, and when the winding wheel 407 rotates in reverse, the gripper 417 ascends. To more accurately determine the number of rotations of the winding wheel 407 in the forward or reverse direction, refer to Figure 28 , a screw support 418, a screw 419, a nut seat 420, a guiding optical axis 421, a base 422, a limit sensor 1 423, and a limit sensor 2 424 can be set. The screw 419 is rotatably connected to the screw support 418, the nut seat 420 is connected and cooperated with the screw 419. Two guiding optical axes 421 are connected between the screw supports 418, and the two guiding optical axes 421 pass through the nut seat 420. The nut seat 420 can slide along the guiding optical axis 421. The screw support 418 is fixedly installed on the base 422, and the limit sensor 1 423 and the limit sensor 2 424 are installed on the side of the screw support 418. The base 422 is fixedly installed on the winch connecting rod 405. The central axis of the winding wheel 407 is connected to the end of the screw 419. When the winding wheel 407 rotates, the central axis of the winding wheel 407 drives the screw 419 to rotate, and the nut seat 420 moves. When the nut seat 420 moves to the position of the limit sensor 1 423, the limit sensor 1 423 feeds back a signal to the controller, and the controller stops the winch according to this signal; when the nut seat 420 moves to the position of the limit sensor 2 424, the limit sensor 2 424 feeds back a signal to the controller, and the controller stops the winch according to this signal.
[0082] Refer to Figure 29 , a specific implementation structure of the gripper 417 can be: including a finger cylinder 417-1, a first clamping plate 417-2, and a second clamping plate 417-3. The finger cylinder 417-1 is provided with a finger 1 and a finger 2. The first clamping plate 417-2 is connected to the finger 1, and the second clamping plate 417-3 is connected to the finger 2. The end of the steel wire rope 408 is connected to the cylinder body of the finger cylinder 417-1. As shown in the figure, the finger 1 and the finger 2 are in a closed state. At this time, the first clamping plate 417-2 and the second clamping plate 417-3 are closed. When the finger 1 and the finger 2 open, the first clamping plate 417-2 and the second clamping plate 417-3 open. When the first clamping plate 417-2 and the second clamping plate 417-3 are closed, they clamp the kelp horizontally, and the first clamping plate 417-2 and the second clamping plate 417-3 are located in the horizontal plane.
[0083] It should be noted that the specific structure of the gripper 417 can also be any other mechanism that can clamp the kelp, such as a mechanically opened and closed gripper (neither pneumatic nor electric), such as an electrically driven gripper.
[0084] Refer to Figure 1 、 Figure 2 、 Figure 4 、 Figure 8, the winch of the automatic feeding device 400 is close to the first follow-up type clip opening and closing driving device 300.
[0085] As Figure 30 , Figure 31 , the automatic discharging device 700 includes a belt conveyor 701, a lifting mechanism 702, a rotary cylinder 703, a suction cup connecting plate 704, suction cups 705, and a cylinder 706. The lifting mechanism 702 is fixedly installed on the frame of the belt conveyor 701. The rotary cylinder 703 is connected to the lifting mechanism 702. The lifting mechanism 702 can drive the rotary cylinder 703 to rise or fall. The cylinder 706 is connected to the output end of the rotary cylinder 703. When the rotary cylinder 703 rotates 90°, the cylinder 706 can be flipped 90°. The suction cup connecting plate 704 is connected to the telescopic rod of the cylinder 706. A plurality of suction cups 705 are connected to the suction cup connecting plate 704. The belt conveyor 701 is provided with a conveyor belt 701-1. The lifting mechanism 702 can adopt a ball screw linear module. The rotary cylinder 703 is fixed on the slider of the ball screw linear module. As shown in the figure, the state of the automatic discharging device 700 is that the telescopic rod of the cylinder 706 extends, and the suction cup connecting plate 704 is located in the vertical plane.
[0086] Reference Figure 1 , Figure 3 , Figure 4 , Figure 9 , the automatic discharging device 700 is close to the second follow-up type clip opening and closing driving device 600, and the suction cup connecting plate 704 is located below the second follow-up type clip opening and closing driving device 600.
[0087] The working process of the above-mentioned intelligent kelp drying equipment will be specifically introduced below:
[0088] In the first step, prepare fresh kelp to be dried, place the fresh kelp under the automatic feeding device 400. Operator A stands on the ground, and operator B stands on the platform 500.
[0089] In the second step, the first winch 406 rotates forward to release the steel wire rope. The corresponding jaw 417 descends to operator A. Then, the jaw 417 is opened. Operator A picks up a piece of fresh kelp and places it at the jaw 417. Then, the jaw 417 is closed to clamp the fresh kelp. For example, the first clamping plate 417-2 and the second clamping plate 417-3 can clamp the upper middle part of the fresh kelp in the horizontal direction.
[0090] In the third step, the first winch 406 rotates in reverse to retract the steel wire rope. The corresponding jaw 417 rises. The jaw 417 drives the first piece of fresh kelp to rise to a position close to the first follow-up type clip opening and closing driving device 300.
[0091] Step 4: The telescopic rod of the rotation driving cylinder 409 of the automatic feeding device 400 retracts, causing the first winch 406 to rotate by a certain angle, further enabling the gripper 417 to bring the first fresh kelp closer to the first follow-up type clip opening and closing driving device 300; the telescopic rod of the rotation driving cylinder 409 extends.
[0092] Step 5: The operator B on the platform 500 performs a transfer operation on the first fresh kelp.
[0093] Step S501: In the initial state of the first follow-up type clip opening and closing driving device 300, the first horizontal rodless cylinder 301 is not supplied with compressed air (the moving block 301-1 can move freely), the telescopic rod of the first vertical cylinder 302 is retracted, the two fingers of the left finger cylinder 305 are in the open state, the two fingers of the right finger cylinder 306 are in the open state, the telescopic rod of the first blocking cylinder 307 is extended, the first blocking block 308 is located above the suspension chain 204, and the first blocking block 308 is located below the track composed of the first square tube 203-1 and the second square tube 203-2, as Figure 15 and Figure 16 shown.
[0094] Step S502: As the suspension chain 204 moves forward, the clip is in the closed state initially. When the clip moves below the first follow-up type clip opening and closing driving device 300, the first blocking block 308 blocks in front of the connecting rod 210. The connecting rod 210 touches the first blocking block 308 forward and pushes the first blocking block 308 forward. Then, the first blocking cylinder connecting bracket 303 moves forward (the moving block 301-1 moves forward), and the forward movement sensor 312 of the first blocking cylinder connecting bracket 303 immediately generates a signal and feeds the signal back to the controller; the first blocking cylinder connecting bracket 303, the first vertical cylinder 302, the first finger cylinder connecting frame 304, the left finger cylinder 305, and the right finger cylinder 306 all move forward simultaneously, that is, they move synchronously with the suspension chain 204.
[0095] Step S503: Next, the controller instructs the telescopic rod of the first vertical cylinder 302 to extend, thereby driving the left finger cylinder 305 and the right finger cylinder 306 to descend. The two fingers of the left finger cylinder 305 are located on both sides of the top of the clip, and the two fingers of the right finger cylinder 306 are also located on both sides of the top of the clip, as Figure 32 and Figure 33 shown;
[0096] Step S504, next, the controller commands the left finger cylinder 305 and the right finger cylinder 306 to act simultaneously. The two fingers of the left finger cylinder 305 close, and the two fingers of the right finger cylinder 306 close, thereby clamping the top of the clip, and further opening the closed clip to make the clip in an open state.
[0097] Step S505, next, operator B moves the first fresh kelp to the open jaws.
[0098] Step S506, next, operator B steps on the foot switch, and the foot switch sends a corresponding signal to the controller. The controller commands the two fingers of the left finger cylinder 305 to open and the two fingers of the right finger cylinder 306 to open, thereby closing the open clip, and then the clip clamps the kelp (for example, the clip can clamp the top of the fresh kelp).
[0099] Step S507, next, open the jaws corresponding to the first winch.
[0100] Step S508, next, the telescopic rod of the first blocking cylinder 307 retracts, causing the first blocking block 308 to move backward and withdraw. The first blocking block 308 no longer blocks in front of the connecting rod 210; the telescopic rod of the first vertical cylinder 302 retracts, causing the left finger cylinder 305 and the right finger cylinder 306 to rise to the initial position; while the telescopic rod of the first vertical cylinder 302 retracts, compressed air is supplied to the first horizontal rodless cylinder 301, and the first horizontal rodless cylinder 301 acts to move the moving block 301-1 backward to the initial position. At this time, the first blocking cylinder connecting bracket 303, the first vertical cylinder 302, the first finger cylinder connecting bracket 304, the left finger cylinder 305, and the right finger cylinder 306 all move backward to the initial position.
[0101] Step S509, the telescopic rod of the first blocking cylinder 307 extends, causing the first blocking block 308 to move forward; the first blocking block 308 is ready to block the next connecting rod 210. At this time, the transfer of the first fresh kelp is completed.
[0102] Sixth step, while performing the above fifth step (while operator B on the platform 500 is operating), the second winch rotates forward to release the steel wire rope, and the corresponding jaws descend to operator A. Operator A clamps the second fresh kelp with the jaws, the second winch rotates in reverse to retract the steel wire rope, and the corresponding jaws rise, and the jaws carry the second fresh kelp up to near the first follow-up clip opening and closing drive device 300.
[0103] Step 7: The telescopic rod of the rotation drive cylinder 409 of the automatic feeding device 400 retracts, causing the second winch to rotate by a certain angle, further enabling the gripper to bring the second fresh kelp closer to the first follow-up clip opening and closing drive device 300; the telescopic rod of the rotation drive cylinder 409 extends.
[0104] Step 8: Perform the above-mentioned fifth step, and the operator B on the platform 500 performs a transfer operation on the second fresh kelp.
[0105] While the operator B on the platform 500 is operating on the second fresh kelp, the third winch rotates forward to release the steel wire rope, and the corresponding gripper descends to the operator A. The operator A clamps the third fresh kelp with the gripper, and the third winch rotates in reverse to retract the steel wire rope, and the corresponding gripper brings the third fresh kelp up to a position close to the first follow-up clip opening and closing drive device 300.
[0106] Repeating the above steps can achieve continuous kelp feeding, kelp transfer, and clip clamping of kelp actions, meeting the requirements of automatic and efficient batch operations.
[0107] It can be seen that automatic feeding of kelp is realized, the degree of automation is improved, manpower consumption is reduced, labor intensity is reduced, labor costs are reduced, and operation efficiency is improved. The follow-up clip drive device operates stably and reliably, and the automatic feeding process is also reliable and stable.
[0108] It should be noted that setting the first guide plate 309 and the second guide plate 310 is a preferred technical means. When the left finger cylinder 305 and the right finger cylinder 306 descend and may occasionally fail to align with the top of the clip, the first guide plate 309 and the second guide plate 310 can play a guiding role, enabling the top of the clip to more smoothly enter the space between the two fingers of the left finger cylinder 305 and more smoothly enter the space between the two fingers of the right finger cylinder 306.
[0109] It should be noted that the sensor 312 can be not used, but the operator can judge by observation that the clip has moved below the follow-up clip drive device 300.
[0110] The suspension chain 204 is in accordance with Figure 3 、 Figure 10 、 Figure 12 、 Figure 18It operates in the direction indicated by the arrow. The clamp brings the fresh kelp into the box through the first window 101-3 at the rear of the box body 101. The hot air in the box dries the fresh kelp. The fresh kelp moves along the path of the S-shaped layout part 204-1 of the suspension chain 204. When the fresh kelp moves to the return part 204-2 of the suspension chain 204, it has been dried. Then the dried kelp passes through the bend 204-2-1 of the suspension chain 204 and exits from the second window 101-4 at the rear of the box body 101. After the dried kelp exits from the second window 101-4 at the rear of the box body 101, it moves to the second follower clamp opening and closing drive device 600. Automatic blanking processing is carried out at the second follower clamp opening and closing drive device 600. The specific process of automatic blanking is as follows:
[0111] Step S901, in the initial state of the second follower clamp opening and closing drive device 600, the second horizontal rodless cylinder is not supplied with compressed air (the moving block can move freely), the telescopic rod of the second vertical cylinder is in the retracted state, the two fingers of the left finger cylinder are in the open state, the two fingers of the right finger cylinder are in the open state, the telescopic rod of the second blocking cylinder is in the extended state, the second blocking block is located above the suspension chain 204, and the second blocking block is located below the track composed of the first square tube 203-1 and the second square tube 203-2.
[0112] Step S902, as the suspension chain 204 moves forward, the clamp is in the closed state initially (the clamp holds the dried kelp). When the clamp moves below the second follower clamp opening and closing drive device 600, the second blocking block blocks in front of the connecting rod 210. The connecting rod 210 touches the second blocking block forward and pushes the second blocking block forward. Then the second blocking cylinder connecting bracket moves forward. The sensor on the second blocking cylinder connecting bracket that moves forward immediately generates a signal and feeds the signal back to the controller. The second blocking cylinder connecting bracket, the second vertical cylinder, the second finger cylinder connecting bracket, the left finger cylinder and the right finger cylinder all move forward simultaneously, that is, they move synchronously with the suspension chain 204.
[0113] Step S903, next, the controller instructs the telescopic rod of the cylinder 706 in the automatic blanking device 700 to extend. The suction cup connecting plate 704 drives the suction cups 705 to translate to the side of the dried kelp. The vacuum generator is started to activate the suction cups 705. Multiple suction cups 705 suck the side of the dried kelp. At this time, the dried kelp is in the vertical plane. The side of the dried kelp refers to the front or the back. It should be noted that the suction cup connecting plate 704 and the suction cups 705 are preferably located in front of the dried kelp. When the dried kelp moves forward, it gets close to the suction cups 705. In this case, the suction cups suck the front of the dried kelp. If the suction cup connecting plate 704 and the suction cups 705 are located behind the dried kelp, in this case, the suction cups suck the back of the dried kelp.
[0114] While the telescopic rod of the air cylinder 706 in the automatic blanking device 700 extends, the controller commands the telescopic rod of the second vertical-direction air cylinder to extend, thereby driving the left finger air cylinder and the right finger air cylinder to descend. The two fingers of the left finger air cylinder are located on both sides of the top of the clip, and the two fingers of the right finger air cylinder are also located on both sides of the top of the clip.
[0115] Step S904: Next, the controller commands the left finger air cylinder and the right finger air cylinder to act simultaneously. The two fingers of the left finger air cylinder close, and the two fingers of the right finger air cylinder close, thereby clamping the top of the clip, and further opening the clip in the closed state, so that the clip is in an open state.
[0116] Step S905: The telescopic rod of the air cylinder 706 in the automatic blanking device 700 retracts. The suction cup connecting plate 704 drives the dried kelp to move above the conveyor belt 701-1 of the belt conveyor 701. Then, the rotary air cylinder 703 acts to flip the suction cup connecting plate 704 by 90°. The suction cup connecting plate 704 is in the horizontal plane, and the dried kelp is also in the horizontal plane. Then, the lifting mechanism 702 acts to lower the rotary air cylinder 703. The suction cup connecting plate 704 drives the dried kelp to descend to a position close to the conveyor belt 701-1. Then, the suction cup 705 is inflated, and the suction force of the suction cup 705 disappears, and the dried kelp falls onto the conveyor belt 701-1. The conveyor belt 701-1 conveys the dried kelp for collection. Then, the lifting mechanism 702 acts to raise the rotary air cylinder 703. The rotary air cylinder 703 acts to flip the suction cup connecting plate 704 by 90°. The suction cup connecting plate 704 is in the horizontal plane, and the telescopic rod of the air cylinder 706 extends. The suction cup on the suction cup connecting plate 704 is ready to adsorb the next dried kelp.
[0117] Step S906: Next, the controller commands the two fingers of the left finger air cylinder to open and the two fingers of the right finger air cylinder to open, thereby closing the clip in the open state. At this time, the clip is ready to clamp the fresh kelp at the loading station.
[0118] Step S907: Next, the telescopic rod of the second blocking air cylinder retracts, causing the second blocking block to move backward and withdraw. The second blocking block no longer blocks in front of the connecting rod 210. The telescopic rod of the second vertical-direction air cylinder retracts, thereby raising the left finger air cylinder and the right finger air cylinder to the initial position. While the telescopic rod of the second vertical-direction air cylinder retracts, compressed air is supplied to the second horizontal-direction rodless air cylinder. The second horizontal-direction rodless air cylinder acts to move the moving block backward to the initial position. At this time, the second blocking air cylinder connecting bracket, the second vertical-direction air cylinder, the second finger air cylinder connecting bracket, the left finger air cylinder, and the right finger air cylinder all move backward to the initial position.
[0119] Step S908: The telescopic rod of the second blocking cylinder extends, causing the second blocking block to move forward; the second blocking block is ready to block the next connecting rod. At this time, the automatic feeding of dried kelp is completed.
[0120] It can be seen that the automatic feeding of dried kelp is realized, the degree of automation is improved, the labor consumption is reduced, the labor intensity is lowered, the labor cost is reduced, and the feeding operation efficiency is improved.
[0121] It should be noted that the side of the dried kelp is adsorbed by the suction cup 705, and the best adsorption position is the upper-middle part of the dried kelp, because the thickness of the upper-middle part of the dried kelp is relatively thick and it is easier to be adsorbed.
[0122] Inside the box, when the fresh kelp moves to the return part 204-2 of the suspension chain 204, it is already in a very dry state (very dry kelp is prone to breakage and cause damage). Since the air humidity at the bend 204-2-1 is very high, the very dry kelp gets damp and increases in humidity at the bend 204-2-1, making the very dry kelp slightly wetter. This can avoid the breakage and damage of the dried kelp, and also helps the suction cup of the automatic feeding device to adsorb the dried kelp more reliably, improving the reliability of the automatic feeding operation.
[0123] For the automatic feeding device 700, the lifting mechanism 702, the rotary cylinder 703 and the cylinder 706 can be replaced by a robotic arm, and the suction cup connecting plate 704 is fixed at the end of the robotic arm. The robotic arm moves to make the suction cup connecting plate 704 move.
[0124] The above description is only for the preferred embodiments of the present invention and is not intended to limit the present invention. For those skilled in the art, the present invention can have various changes and modifications.
Claims
1. An intelligent kelp drying device, characterized in that: include: The drying room comprises a box body, a negative pressure fan, a heating pipe and an exhaust fan, and a first window and a second window are respectively arranged on the left and right sides of the rear of the box body; A suspension device is arranged in a box body, and includes a supporting column and a horizontal frame. The horizontal frame is fixedly connected to a plurality of supporting columns, a track is fixedly connected to the bottom of the horizontal frame, a driving sprocket and a plurality of passive sprockets are rotatably connected to the horizontal frame, a suspension chain is wound around the driving sprocket and the passive sprocket, a driving motor is connected to the horizontal frame, the driving sprocket is connected to the output shaft of the driving motor, a roller is positioned on the track, an upper end of a connecting rod is connected to the roller, a lower end of the connecting rod is connected to the suspension chain, a group of rollers corresponds to a connecting rod, and a plurality of groups of rollers are provided. The top of the clamp is connected to the suspension chain through a clamp connector, and a plurality of clamps are provided. The horizontal frame is provided with an extension portion and extends from the rear of the box body, and the suspension chain is provided with a lead-out portion and passes through a first window and a second window; when the suspension chain is running, the lead-out portion enters from the first window and comes out from the second window; The first follow-up clamp opening and closing drive device is located above the suspension chain, and includes a first horizontal rodless cylinder, the first horizontal rodless cylinder is provided with a moving block, the upper end of the first blocking cylinder connecting bracket is fixedly connected to the moving block, the first vertical cylinder is fixedly connected to the moving block, the upper end of the first finger cylinder connecting frame is connected to the telescopic rod of the first vertical cylinder, the left finger cylinder and the right finger cylinder are respectively connected to the left and right sides of the lower end of the first finger cylinder connecting frame, the left finger cylinder and the right finger cylinder are arranged relatively and are both provided with a first finger and a second finger, and the first blocking cylinder is fixedly connected to the first The lower end of the blocking cylinder connecting bracket, the first blocking block is connected to the telescopic rod of the first blocking cylinder, the first blocking cylinder is located in front of the left finger cylinder, one end of the first connecting column is fixedly connected to the cylinder body of the first horizontal rodless cylinder, and the other end is fixedly connected to the feeding position of the extended part of the horizontal frame, and the edge of the extended part is provided with a first finger cylinder connecting frame displacement channel, the first finger cylinder connecting frame passes through the displacement channel and can move in the displacement channel; when the first blocking block is extended, it can block the connecting rod; the first vertical cylinder, the left finger cylinder, and the right finger cylinder are actuated to open or close the clamp; An automatic feeding device, used for lifting the kelp to a position close to the first follow-up clamp opening and closing driving device; A platform, located at the first follow-up clamp opening and closing driving device; The controller is electrically connected to the first follow-up clamp opening and closing driving device and the automatic feeding device.
2. The kelp intelligent drying equipment according to claim 1 is characterized in that: The automatic feeding device includes a vertical column, a horizontal beam, a rotating shaft, a rotating support plate, a winch connecting rod, a winch, a wire rope, a rotating drive cylinder, a connecting piece, a driving chain, a large sprocket, a small sprocket, an upper bearing seat, a lower bearing seat, a one-way bearing and a clamping claw. The horizontal beam is fixedly connected to the top of the vertical column, the upper bearing seat and the lower bearing seat are both connected to the horizontal beam, the rotating shaft is connected to the upper bearing seat and the lower bearing seat, the rotating support plate is fixedly connected to the rotating shaft, a plurality of winch connecting rods are fixedly connected to the rotating support plate and are evenly distributed along the circumferential direction of the rotating support plate, and the winch is fixedly connected to the winch connecting rod. The winch is provided with a winding wheel on the rod, the wire rope is wound on the winding wheel, the rotating driving cylinder is connected to the horizontal crossbeam, the small sprocket is rotatably connected to the horizontal crossbeam, the large sprocket is connected to the top of the rotating shaft through a one-way bearing, the driving chain is connected between the large sprocket and the small sprocket, the telescopic rod of the rotating driving cylinder is fixedly connected to the driving chain through a connecting piece, the clamp is connected to the end of the wire rope, and multiple winches are provided. The winch is close to the first follow-up clamp opening and closing drive device. The reciprocating motion of the telescopic rod of the rotating driving cylinder can make the winch rotate in one direction on the horizontal plane, and the controller is electrically connected to the automatic feeding device.
3. The intelligent kelp drying equipment according to claim 1 is characterized in that: The suspension chain is provided with an S-shaped layout part and a return part, the S-shaped layout part and the return part are located in the box, the return part is a straight line as a whole, and the return part is provided with a turn toward the S-shaped layout part.
4. The intelligent kelp drying equipment according to claim 1 is characterized in that: The first follow-up clip opening and closing driving device also includes a sensor, which is connected to the extension part of the horizontal frame and is located below the top of the first blocking cylinder connecting bracket.
5. The intelligent kelp drying equipment according to claim 1 is characterized in that: The track includes square tube one and square tube two, which are fixedly connected to the horizontal frame, and there is a gap between square tube one and square tube two. One connecting rod corresponds to a group of rollers, and the group of rollers is two rollers connected together by roller shafts, one of the rollers is positioned on square tube one, and the other roller is positioned on square tube two. The connecting rod passes through the gap between square tube one and square tube two, and the upper end of the connecting rod is connected to the roller shaft.
6. The intelligent kelp drying equipment according to claim 1 is characterized in that: An air inlet is arranged at the front end of the box, a negative pressure fan and a heating pipe are connected inside the box, the negative pressure fan is close to the air inlet, the heating pipe is located behind the negative pressure fan, and the exhaust fan is connected to the top of the rear end of the box.
7. The intelligent kelp drying device according to any one of claims 1 to 6, characterized in that: A second follow-up clamp opening and closing drive device is installed at the unloading position of the extended part of the horizontal frame, including a second horizontal rodless cylinder, the second horizontal rodless cylinder is provided with a moving block, the upper end of the second blocking cylinder connecting bracket is fixedly connected to the moving block, the cylinder body of the second vertical cylinder is fixedly connected to the moving block, the upper end of the second finger cylinder connecting frame is connected to the telescopic rod of the second vertical cylinder, the left finger cylinder and the right finger cylinder are respectively connected to the right side and left side of the lower end of the second finger cylinder connecting frame, the left finger cylinder and the right finger cylinder are arranged relatively and are both provided with a first finger and a second finger, and the second blocking cylinder is fixed Installed at the lower end of the second blocking cylinder connecting bracket, the second blocking block is connected to the telescopic rod of the second blocking cylinder, the second blocking cylinder is located in front of the left finger cylinder, one end of the second connecting column is fixedly connected to the cylinder body of the second horizontal rodless cylinder, and the other end is fixedly connected to the extension part, and the edge of the extension part is provided with a second finger cylinder connecting frame displacement channel, and the second finger cylinder connecting frame passes through the displacement channel; when the second blocking block is extended, it can block the connecting rod; the second vertical cylinder, the left finger cylinder, and the right finger cylinder are actuated to open or close the clamp; the controller is electrically connected to the second follow-up clamp opening and closing drive device.
8. The intelligent kelp drying device according to claim 7, characterized in that: An automatic unloading device is arranged near the second follow-up clamp opening and closing drive device, including a belt conveyor and a lifting mechanism. The lifting mechanism is fixedly installed on the frame of the belt conveyor. The lifting mechanism is connected to the rotating cylinder to drive the rotating cylinder to lift and lower. The cylinder is connected to the output end of the rotating cylinder, the suction cup connecting plate is connected to the telescopic rod of the cylinder, multiple suction cups are connected to the suction cup connecting plate, and the controller is electrically connected to the automatic unloading device.
Citation Information
Patent Citations
No-pollution environment-friendly three-dimensional kelp drying machine
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Kelp horizontal circulation transfer equipment
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