Pheretima processing device, processing method and Qilong capsule production method

Abstract

The present invention relates to the field of stirring treatment technology, and specifically to an earthworm treatment device, a treatment method and a method for producing Qilong capsules. The treatment device includes a barrel body, a vertical rotating shaft is installed in the barrel body, and the upper and lower parts of the rotating shaft are respectively provided with limiting parts. The part of the rotating shaft between the two limiting parts is sequentially sleeved with a filter disc and a plurality of blades from bottom to top, and springs are provided between adjacent blades and between the blades and the filter disc. The blades and the filter disc can only translate along the axial direction of the rotating shaft. The inner wall of the barrel body is provided with a vertical embedded groove, and a mounting seat is slidably connected in the embedded groove, a suction nozzle is installed on the mounting seat, and a lifting drive member is installed on the top cover. A first electromagnet is provided on the mounting seat, and at least part of the structure of the filter disc has ferromagnetism / or a second electromagnet that attracts the first electromagnet is provided on the filter disc.

Description

Technical Field

[0001] The invention relates to the technical field of stirring treatment, in particular to an earthworm treatment device and method and a Qilong capsule production method. Background Art

[0002] Pheretima (also known as earthworm) is an important ingredient of Chinese patent medicine. In the production process of Qilong Capsule (with Astragalus and Pheretima as the main raw materials), Pheretima needs to be processed. The specific steps of Pheretima processing are as follows: the first step is to place fresh Pheretima or dehydrated dry Pheretima in 40 degrees warm water for self-dissolution, and then separate some of the undissolved Pheretima residues from the Pheretima solution. The second step is to heat to evaporate excess water to obtain Pheretima concentrate. The third step is to place the Pheretima concentrate in a stirring barrel and stir for about 40-50 minutes (the specific stirring time varies depending on the batch and source of the Pheretima) to obtain a fully foamed Pheretima solution. The fourth step is to transport the foamed Pheretima solution to a continuous belt dryer for drying to obtain plate-shaped Pheretima. The fifth step is to crush the plate-shaped Pheretima into granules.

[0003] The inventors learned that in the above production process, when the undissolved part of the earthworm solution is removed, the solution before the removal of impurities needs to be transferred to a centrifuge, and then the dissolved solution in the centrifuge is transferred to a mixing bucket for foaming. That is, the treatment of earthworms requires at least two mixing buckets and one centrifuge, and the earthworm solution is easily attached to the surface of the container during repeated transfers, causing loss; and there are many processes, which is laborious.

[0004] In addition, in the stirring barrel for realizing the foaming of the earthworm solution, it is necessary to use a stirring blade to stir the earthworm solution. The earthworm solution stirred once in the barrel is generally large, and the earthworm solution contacts the air through the liquid surface above it. At this time, it is easy to have a better degree of stirring and foaming in the upper part of the earthworm solution, while the foaming degree in the middle and lower parts is worse than that in the upper part. In order to make the foaming degree of the lower part of the earthworm meet the requirements, the entire earthworm solution needs to be stirred in the barrel for a longer time, which is not conducive to improving its processing efficiency. Summary of the invention

[0005] The present invention provides an earthworm processing device and an earthworm capsule production line, which can solve at least one of the above-mentioned technical problems.

[0006] In order to solve the above-mentioned technical problems, one or more embodiments of the present invention provide a ground dragon processing device, comprising a barrel body with an open upper end, a top cover detachably installed on the upper end of the barrel body, an air nozzle for supplying air to the inner cavity of the barrel body is provided on the top cover, a vertical rotating shaft is installed in the barrel body, the lower end of the rotating shaft passes through the barrel body and is connected to a driving member, the upper and lower parts of the rotating shaft are respectively provided with limiting parts, the part of the rotating shaft between the two limiting parts is sequentially sleeved with a filter plate and a plurality of blades from bottom to top, springs are respectively arranged between adjacent blades and between the blades and the filter plate, and the springs are sleeved on the outside of the rotating shaft; guide parts are respectively provided between the filter plate and the rotating shaft and between the blades and the rotating shaft, so that the blades and the filter plate can only move horizontally along the axial direction of the rotating shaft.

[0007] The inner wall of the barrel body is provided with a vertical embedded groove, in which a mounting seat is slidably connected, a suction nozzle is installed on the mounting seat, and the side of the suction nozzle facing the center of the barrel body is set to be flush with the inner wall surface of the barrel body, and the suction nozzle is connected with the inlet of the drainage pump through a suction hose; a lifting drive member is installed on the top cover to drive the mounting seat and the suction nozzle to slide vertically along the embedded groove; a first electromagnet is provided on the mounting seat, and at least part of the structure of the filter disc has ferromagnetism / or a second electromagnet that is attracted to the first electromagnet is provided on the filter disc.

[0008] One or more embodiments of the present invention further provide a method for treating earthworms, using the earthworm treating device described above, comprising the following steps:

[0009] S1, the filter disc is out of contact with the mounting seat, and the filter disc is located at the lower part of the inner cavity of the barrel; add earthworms and clean water into the barrel;

[0010] S2, starting the rotating shaft and the blades, heating the liquid in the barrel to 39 degrees Celsius to 42 degrees Celsius, so that the earthworm is at least partially dissolved in water to form a solution containing the earthworm;

[0011] S3, stop rotating the shaft, fix the mounting seat and the filter disc by magnetic adsorption, and the lifting drive member drives the mounting seat and the filter disc to rise, so that the undissolved earthworm impurities are lifted up with the filter disc to the liquid surface of the separation solution; then clean the impurities on the filter disc to the outside of the barrel;

[0012] S4, the lifting drive member drives the filter plate to reset, and the mounting seat is out of contact with the filter plate;

[0013] S5, heating and concentrating the solution in the barrel;

[0014] S6, using the air nozzle to supply air to the inner cavity of the barrel body, the rotating shaft and the blades rotate to achieve full mixing of the air and the earthworm concentrate and foaming;

[0015] S7, when the ratio of the volume of the earthworm concentrate after foaming to the original volume is greater than the set foaming value, the nozzle completes the discharge of the solution from the liquid surface of the earthworm solution to a depth of x;

[0016] S8, repeat step 7 until the height of the earthworm solution is lower than y, and use a suction nozzle to completely discharge the remaining earthworm solution.

[0017] One or more embodiments of the present invention also provide a method for producing Qilong capsules, comprising the following steps:

[0018] S10, obtaining a foamed earthworm solution using the earthworm processing method of claim 9;

[0019] S20, conveying the foamed earthworm concentrate to a continuous belt dryer for drying to obtain plate-shaped earthworm solids;

[0020] S30, crushing the earthworm solid into particles;

[0021] S40, mixing the granular solid earthworm and the astragalus according to a preset ratio;

[0022] S50, using a capsule production line to process the granules of earthworm and astragalus into capsules. The beneficial effects of one or more of the above technical solutions are:

[0023] In this solution, the portion of the rotating shaft between the two limiting parts is sequentially sleeved with a filter disc and a plurality of blades from bottom to top, and springs are provided between adjacent blades and between the blades and the filter disc. The springs are sleeved on the outside of the rotating shaft, and the blades and the filter disc can only translate along the axial direction of the rotating shaft. A mounting seat is slidably connected in the embedded groove of the barrel body, and a suction nozzle is installed on the mounting seat. The side of the suction nozzle facing the center of the barrel body is flush with the inner wall surface of the barrel body, and the suction nozzle is connected to the inlet of the drainage pump through a suction hose. A lifting drive member is installed on the top cover to drive the mounting seat and the suction nozzle to slide vertically along the embedded groove. A first electromagnet is provided on the mounting seat, and at least part of the structure of the filter disc has ferromagnetism / or a second electromagnet that engages with the first electromagnet is provided on the filter disc.

[0024] In this arrangement, it is first convenient to use the lifting drive to drive the suction nozzle to move vertically, so that the suction nozzle can cooperate with the suction pipeline and the liquid displacement pump to complete the suction of the foaming earthworm solution at different heights from top to bottom. That is, this scheme can gradually suck the earthworm solution that is in the upper layer and foams to meet the requirements to the outside of the barrel, so that the earthworm solution that is relatively in the lower layer can increase the contact area and contact time with the air, and reduce the time required for the lowest layer of earthworm solution to be stirred and foamed to meet the requirements. In the case where this scheme can reduce the time required for the lowest layer of earthworm solution to be foamed to meet the requirements, this arrangement is convenient for the total time required for the earthworm solution to be stirred and foamed in the barrel.

[0025] In addition, in this solution, the lifting drive member can drive the filter plate to lift and lower through the mounting seat and the first electromagnet, thereby facilitating the use of the filter plate to filter the undissolved earthworms in the barrel. That is, this solution does not require the use of an additional filter barrel or centrifuge to remove impurities from the earthworm solution, thereby reducing the time required for the process conversion of the earthworm solution and improving its processing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 It is a structural schematic diagram of the main viewing direction of the overall structure in an embodiment of the present invention;

[0027] Figure 2 It is a schematic diagram of the structure of the overall structure in a side view in an embodiment of the present invention;

[0028] Figure 3 A schematic diagram of the filter disc and the mounting seat being separated in an embodiment of the present invention;

[0029] Figure 4 This is a structural schematic diagram of the installation seat driving the filter disc to be lifted up in an embodiment of the present invention;

[0030] Figure 5 for Figure 4 Schematic diagram of the enlarged structure of part A.

[0031] In the figure, 1, lifting drive member; 101, extension rod; 2, discharge pump; 3, air pump; 301, air nozzle; 4, barrel; 5, lifting drive mechanism; 6, slide; 7, through-beam laser sensor; 8, transparent window; 9, guide rod; 10, base; 11, rotation drive assembly; 12, top cover; 13, mounting seat; 131, first electromagnetic member; 14, suction nozzle; 15, embedded groove; 16, blade; 17, rotating shaft; 171, upper limit portion; 172, lower limit portion; 18, spring; 19, filter disc; 191, second electromagnetic member; 20, hose. DETAILED DESCRIPTION

[0032] In order to clearly illustrate the technical features of the present solution, the present invention is described in detail below through specific implementation methods and in conjunction with the accompanying drawings.

[0033] See also Figure 1-Figure 5One or more embodiments of the present invention provide a ground dragon processing device, including a barrel body 4 with an open upper end, a top cover 12 detachably installed on the upper end of the barrel body 4, an air nozzle 301 for supplying air to the inner cavity of the barrel body 4 is provided on the top cover 12, a vertical rotating shaft 17 is installed in the barrel body 4, the lower end of the rotating shaft 17 passes through the barrel body 4 and is connected to a driving member, the upper and lower parts of the rotating shaft 17 respectively have limiting parts (i.e., the upper limiting part 171 and the lower limiting part 172 shown in the figure), the part of the rotating shaft 17 between the two limiting parts is sequentially sleeved with a filter plate 19 and a plurality of blades 16 from bottom to top, springs 18 are respectively arranged between adjacent blades 16 and between the blades 16 and the filter plate 19, and the spring 18 is sleeved on the outside of the rotating shaft 17; guide parts are respectively arranged between the filter plate 19 and the rotating shaft 17, and between the blades 16 and the rotating shaft 17, so that the blades 16 and the filter plate 19 can only move in a axial direction of the rotating shaft 17.

[0034] The inner wall of the barrel body 4 is provided with a vertical embedded groove 15, in which a mounting seat 13 is slidably connected, a suction nozzle 14 is installed on the mounting seat 13, and the side of the suction nozzle 14 facing the center of the barrel body 4 is set to be flush with the inner wall surface of the barrel body 4, and the suction nozzle 14 is connected to the inlet of the liquid discharge pump 2 through a suction hose 20. A lifting drive member 1 is installed on the top cover 12 to drive the mounting seat 13 and the suction nozzle 14 to slide vertically along the embedded groove 15. A first electromagnet 131 is provided on the mounting seat 13, and at least part of the structure of the filter disc 19 has ferromagnetism / or a second electromagnet 191 that is attracted to the first electromagnet 131 is provided on the filter disc 19.

[0035] Specifically, an air pump 3 is installed on the upper surface of the top cover 12 , and an air outlet of the air pump 3 is connected to an air nozzle 301 on the lower surface of the top cover 12 through a pipeline.

[0036] Specifically, the lifting drive component 1 here can be an electric push rod, the base of the electric push rod is fixed to the upper surface of the top cover 12, the extension rod 101 of the electric push rod vertically passes through the through hole on the top cover 12 and enters the embedded groove 15, and the lower end of the extension rod 101 is fixed to the mounting seat 13.

[0037] In some other structural settings, the lifting drive component 1 can also adopt structures such as a cylinder or a hydraulic cylinder, a linear motor, etc., which can be configured by those skilled in the art.

[0038] Specifically, the lower part of the barrel body 4 in this embodiment is supported by the base 10, and a plurality of legs are installed at the lower part of the base 10, and the legs suspend the base 10 to facilitate the installation of the above-mentioned rotating drive member.

[0039] In this embodiment, the outer contour of the filter plate 19 fits with the inner wall of the barrel body 4 , and the vertical projection of the mounting seat 13 coincides with the vertical projection of the embedded groove 15 .

[0040] In this embodiment, a heating component is embedded in the side wall of the barrel body 4, and the heating component includes a quartz tube and / or a hot water pipeline.

[0041] In this embodiment, the side wall of the barrel body 4 is provided with two opposite transparent windows 8, and two groups of opposing laser sensors 7 are arranged on the barrel body 4, and the transmitter and receiver of the opposing laser sensor 7 are respectively installed on the two transparent windows 8; the outer wall of the barrel body 4 is installed with a lifting drive mechanism 5, and the transmitter and receiver are respectively driven by the lifting drive mechanism 5 to adjust their own heights.

[0042] Specifically, two guide rods 9 are installed at each transparent window 8, and the guide rods 9 are arranged vertically. A slide table 6 is slidably installed on the guide rods 9, and a transmitter or a receiver of a beam-type laser sensor 7 is installed on the slide table 6.

[0043] Specifically, the lifting drive mechanism 5 here adopts a structure such as an electric push rod or a linear motor, and can also adopt a combination of a motor and a gear rack, which can be set by those skilled in the art.

[0044] In this embodiment, the lifting drive member 1 and the lifting drive mechanism 5 are electric push rods.

[0045] In this embodiment, the upper surface of the filter disc 19 is a conical surface, and the filter disc 19 has filter holes penetrating the filter disc 19 in the vertical direction.

[0046] In this embodiment, the topmost blade 16 among the plurality of blades 16 is a top blade 16 , and at least a part of the structure of the top blade 16 is ferromagnetic and / or a third electromagnet is installed on the outer peripheral edge of the top blade 16 .

[0047] In this embodiment, the filter disc 19 is a split structure, and the filter disc 19 includes two semi-circular discs spliced ​​together.

[0048] One or more embodiments of the present invention further provide a method for treating earthworms, using the earthworm treating device described above, comprising the following steps:

[0049] S1, the filter disc 19 is out of contact with the mounting seat 13, and the filter disc 19 is located at the lower part of the inner cavity of the barrel body 4; add earthworms and clean water into the barrel body 4;

[0050] S2, start the rotating shaft 17 and the blade 16, and heat the liquid in the barrel 4 to 39 degrees Celsius to 42 degrees Celsius, so that the earthworm is at least partially dissolved in water to form a solution containing the earthworm;

[0051] S3, stop rotating shaft 17, fix mounting seat 13 and filter plate 19 by magnetic adsorption, lift drive 1 drives mounting seat 13 and filter plate 19 to rise, so that undissolved earthworm impurities are lifted up with filter plate 19 to the liquid surface of separation solution; then clean impurities on filter plate 19 to the outside of barrel body 4;

[0052] S4, the lifting drive member 1 drives the filter plate 19 to reset, and the mounting seat 13 is out of contact with the filter plate 19;

[0053] S5, heating and concentrating the solution in the barrel 4;

[0054] S6, using the air nozzle 301 to supply air to the inner cavity of the barrel 4, the rotating shaft 17 and the blades 16 rotate to achieve full mixing of the air and the earthworm concentrate and foaming;

[0055] S7, when the ratio of the volume of the earthworm concentrate after foaming to the original volume is greater than the set foaming value, the suction nozzle 14 completes the discharge of the solution from the surface of the earthworm solution to a depth of x;

[0056] S8, repeat step 7 until the height of the earthworm solution is lower than y, and use the suction nozzle 14 to completely discharge the remaining earthworm solution.

[0057] One or more embodiments of the present invention further provide a method for producing Qilong Capsules, characterized in that it comprises the following steps:

[0058] S10, obtaining a foamed earthworm solution using the earthworm processing method described above;

[0059] S20, conveying the foamed earthworm concentrate to a continuous belt dryer for drying to obtain plate-shaped earthworm solids;

[0060] S30, crushing the earthworm solid into particles;

[0061] S40, mixing the granular solid earthworm and the astragalus according to a preset ratio;

[0062] S50, using a capsule production line to process the granules of earthworm and astragalus into capsules.

[0063] The above specific implementation manner cannot be used as a limitation on the protection scope of the present invention. For those skilled in the art, any substitution, improvement or change made to the implementation manner of the present invention falls within the protection scope of the present invention.

[0064] The matters not described in detail in the present invention are all known technologies to those skilled in the art.

Claims

1. A device for treating earthworms, characterized in that: It comprises a barrel body with an open upper end, a top cover is installed on the upper end of the barrel body, an air nozzle for supplying air to the barrel body is provided on the top cover, a vertical rotating shaft is installed in the barrel body, the lower end of the rotating shaft passes through the barrel body and is connected to a driving member, the upper and lower parts of the rotating shaft are respectively provided with limiting parts, a filter disc and a plurality of blades are sequentially sleeved on the part of the rotating shaft between the two limiting parts from bottom to top, springs are respectively provided between adjacent blades and between the blades and the filter disc, and the springs are sleeved on the outside of the rotating shaft; guide parts are respectively provided between the filter disc and the rotating shaft and between the blades and the rotating shaft, so that the blades and the filter disc can only move in translation along the axial direction of the rotating shaft; The inner wall of the barrel body is provided with a vertical embedded groove, and a mounting seat is slidably connected in the embedded groove. A suction nozzle is installed on the mounting seat, and the side of the suction nozzle facing the center of the barrel body is arranged to be flush with the inner wall surface of the barrel body, and the suction nozzle is connected with the inlet of the drainage pump through a suction hose; a lifting drive member is installed on the top cover to drive the mounting seat and the suction nozzle to slide vertically along the embedded groove; a first electromagnet is provided on the mounting seat, and at least part of the structure of the filter disc has ferromagnetism / or a second electromagnet that engages with the first electromagnet is provided on the filter disc.

2. The earthworm treatment device according to claim 1, characterized in that: The outer contour of the filter disc is fitted with the inner wall of the barrel body, and the vertical projection of the mounting seat coincides with the vertical projection of the embedded groove.

3. The earthworm treatment device according to claim 1, characterized in that: A heating component is embedded in the side wall of the barrel body, and the heating component includes a quartz tube and / or a hot water pipeline.

4. The earthworm treatment device according to claim 1, characterized in that: The side wall of the barrel body is provided with two opposite transparent windows, and two groups of opposing laser sensors are arranged on the barrel body, and the transmitter and receiver of the opposing laser sensors are respectively installed on the two transparent windows; the outer wall of the barrel body is installed with a lifting drive mechanism, and the transmitter and receiver are respectively driven by the lifting drive mechanism to adjust their own heights.

5. The earthworm treatment device according to claim 4, characterized in that: The lifting drive member and the lifting drive mechanism adopt electric push rods.

6. The earthworm treatment device according to claim 1, characterized in that: The upper surface of the filter disc is a conical surface, and the filter disc has filter holes penetrating the filter disc vertically.

7. The earthworm treatment device according to claim 1, characterized in that: The uppermost one of the plurality of blades is a top blade, and at least a part of the structure of the top blade is ferromagnetic and / or a third electromagnet is installed on the outer peripheral edge of the top blade.

8. The earthworm treatment device according to claim 1, characterized in that: The filter disc is a split structure, and the filter disc comprises two semicircular discs spliced ​​to each other.

9. A method for treating earthworms, using the earthworm treating device according to any one of claims 1 to 8, characterized in that: The following steps are involved: S1, the filter disc is out of contact with the mounting seat, and the filter disc is located at the lower part of the inner cavity of the barrel; add earthworms and clean water into the barrel; S2, starting the rotating shaft and the blades, heating the liquid in the barrel to 39 degrees Celsius to 42 degrees Celsius, so that the earthworm is at least partially dissolved in water to form a solution containing the earthworm; S3, stop rotating the shaft, fix the mounting seat and the filter disc by magnetic adsorption, and the lifting drive member drives the mounting seat and the filter disc to rise, so that the undissolved earthworm impurities are lifted up with the filter disc to the liquid surface of the separation solution; then clean the impurities on the filter disc to the outside of the barrel; S4, the lifting drive member drives the filter plate to reset, and the mounting seat is out of contact with the filter plate; S5, heating and concentrating the solution in the barrel; S6, using the air nozzle to supply air to the inner cavity of the barrel body, the rotating shaft and the blades rotate to achieve full mixing of the air and the earthworm concentrate and foaming; S7, when the ratio of the volume of the earthworm concentrate after foaming to the original volume is greater than the set foaming value, the nozzle completes the discharge of the solution from the liquid surface of the earthworm solution to a depth of x; S8, repeat step 7 until the height of the earthworm solution is lower than y, and use a suction nozzle to completely discharge the remaining earthworm solution.

10. A method for producing Qilong capsules, characterized in that: The following steps are involved: S10, obtaining a foamed earthworm solution using the earthworm processing method described in claim 9; S20, conveying the foamed earthworm concentrate to a continuous belt dryer for drying to obtain plate-shaped earthworm solids; S30, crushing the earthworm solid into particles; S40, mixing the granular solid earthworm and the astragalus according to a preset ratio; S50, using a capsule production line to process the granules of earthworm and astragalus into capsules.

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