Automatic batching device and method for pre-prepared dishes

Abstract

The present invention discloses an automatic batching device for pre-prepared dishes, comprising a bottom plate, a plurality of pulleys are fixedly mounted on the bottom wall of the bottom plate, a weighing device is fixedly mounted on the upper end surface of the bottom plate through a supporting mechanism, a batching barrel is slidably mounted on the upper end surface of the weighing device, and a double-headed screw is rotatably mounted on the upper end surface of the bottom plate through a moving frame; the present invention also proposes an automatic batching method for pre-prepared dishes, comprising the following steps: S1, preparation: placing the batching barrel on the weighing device, returning the weighing device count to zero to remove the gross weight of the batching barrel; S2, adding ingredients: placing various ingredients into the batching barrel in turn, and the weighing device weighs the added ingredients in real time to ensure that the ingredients are added in the required amount. The present invention can clamp and fix the batching barrel by bringing two clamping plates close to each other, thereby preventing the batching barrel from shaking and tipping over during the mixing process.

Description

Technical Field

[0001] The present invention relates to the technical field of pre-prepared food production, and in particular to an automatic batching device and method for pre-prepared food. Background Art

[0002] Pre-prepared meals are convenient dishes that use modern standardized assembly line operations to prepare the ingredients in advance, simplify the production steps, and are hygienically and scientifically packaged, and can be eaten directly by heating or steaming. Pre-prepared meals greatly simplify complex cooking production, save costs for restaurants, improve efficiency, and promote standardized modern production of food and catering companies.

[0003] Pre-prepared dishes require precise ingredient preparation before processing. In order to meet the needs of mass production of pre-prepared dishes, in the prior art, most ingredient preparation methods use manual weighing and preparation, which requires manual weighing of various ingredients and placing them in ingredient barrels, and then moving the ingredient barrels to the mixing equipment. However, the ingredient barrels are filled with ingredients of a certain weight, which consumes a lot of manpower during the transportation process, thereby reducing the ingredient preparation efficiency of the pre-prepared dishes and is not practical enough. Therefore, it is necessary to redesign an automatic ingredient preparation device and method for pre-prepared dishes to address the above problems. Summary of the invention

[0004] The purpose of the present invention is to solve the shortcomings of the prior art and to propose an automatic ingredient distribution device and method for pre-prepared dishes.

[0005] In order to achieve the above object, the present invention adopts the following technical solutions: A device for automatically proportioning pre-prepared dishes comprises a base plate, a plurality of pulleys are fixedly mounted on the bottom wall of the base plate, a weighing device is fixedly mounted on the upper end surface of the base plate through a supporting mechanism, a proportioning barrel is slidably mounted on the upper end surface of the weighing device, a double-headed screw is rotatably mounted on the upper end surface of the base plate through a moving frame, a first motor connected to the double-headed screw is fixedly mounted on the outer wall of the moving frame, two moving sleeves are threadedly mounted on the outer wall of the double-headed screw through a limiting mechanism, the upper end surfaces of the two moving sleeves are fixedly connected to a clamping plate through a connecting mechanism, an electric push rod is fixedly mounted on the upper end surface of the base plate through a connecting mechanism, a connecting plate is fixedly mounted on the telescopic end of the electric push rod, a rotating shaft is rotatably installed on the bottom wall of the connecting plate, a second motor connected to the rotating shaft is fixedly mounted on the upper end surface of the connecting plate, and a plurality of stirring rods are fixedly mounted on the outer wall of the rotating shaft through a mounting mechanism.

[0006] Preferably, the support mechanism comprises a plurality of support rods fixedly mounted on the upper end surface of the base plate, and an end of each of the support rods is fixedly connected to the bottom wall of the weighing device.

[0007] Preferably, the limiting mechanism comprises a limiting rod fixedly installed inside the moving frame, and the limiting rod slides through the two moving sleeves.

[0008] Preferably, the connection mechanism comprises a connection rod fixedly mounted on the upper end surface of the movable sleeve, and the end of the connection rod is fixedly connected to the outer wall of the clamping plate.

[0009] Preferably, the connection mechanism comprises a connection frame fixedly mounted on the upper end surface of the base plate, and the electric push rod is fixedly mounted on the inner wall of the connection frame.

[0010] Preferably, the mounting mechanism comprises a mounting sleeve fixedly mounted on the outer wall of the rotating shaft, and each of the stirring rods is fixedly mounted on the outer wall of the mounting sleeve.

[0011] A method for automatically preparing ingredients for a pre-prepared dish comprises the following steps: S1. Preparation: Place the batching barrel on the weighing device, return the weighing device to zero and remove the gross weight of the batching barrel; S2. Add ingredients: put all kinds of ingredients into the ingredient barrel in turn, and the weighing equipment will weigh the added ingredients in real time to ensure that the ingredients are added in the required amount; S3, fixing the batching barrel: start the first motor connected to the double-headed screw on the moving frame, the double-headed screw rotates, and drives the two moving sleeves to move through the cooperation with the limit rod, and the moving sleeve drives the clamping plate to move through the connecting rod, so that the two clamping plates are close to each other to clamp and fix the batching barrel; S4, stirring operation: start the electric push rod, the telescopic end of the electric push rod drives the connecting plate to move downward, the connecting plate drives the stirring rod to descend into the batching barrel through the cooperation of the rotating shaft and the mounting sleeve, then start the second motor, the second motor drives the rotating shaft to rotate, the rotating shaft drives the stirring rod to rotate through the mounting sleeve, and the ingredients are stirred and mixed.

[0012] Beneficial effects of the present invention: 1. By setting up components such as an electric push rod, a rotating shaft, a mounting sleeve and a stirring rod, the electric push rod can extend downward to drive the connecting plate to move, thereby allowing the connecting plate to drive multiple stirring rods to descend into the ingredient barrel through the cooperation of the rotating shaft and the mounting sleeve, and then the second motor can drive the rotating shaft to rotate, and the rotating shaft drives the multiple stirring rods to rotate through the mounting sleeve to stir and mix the ingredients.

[0013] 2. By setting up components such as a double-headed screw, a movable sleeve and a clamping plate, the double-headed screw can drive the two movable sleeves to move by cooperating with the limit rod when rotating. At this time, the two movable sleeves can respectively drive the clamping plates on the same side to move by cooperating with the connecting rod, so that the two clamping plates can be brought close to each other to clamp and fix the batching barrel, thereby preventing the batching barrel from shaking and tipping over during the mixing process. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is a schematic diagram of the structure of an automatic batching device for pre-prepared dishes proposed by the present invention; Figure 2 for Figure 1 Schematic diagram of the vertical section structure; Figure 3 A schematic side view of a vertical section structure of an automatic batching device for pre-prepared dishes proposed by the present invention; Figure 4 for Figure 2 A schematic diagram of the structure enlargement at point A; Figure 5 for Figure 2 Schematic diagram of the enlarged structure at point B in FIG.

[0015] In the figure: 1 bottom plate, 2 pulley, 3 support rod, 4 weighing device, 5 batching barrel, 6 moving frame, 7 double-headed screw, 8 first motor, 9 limit rod, 10 moving sleeve, 11 connecting rod, 12 clamping plate, 13 connecting frame, 14 electric push rod, 15 connecting plate, 16 rotating shaft, 17 second motor, 18 installation sleeve, 19 stirring rod. DETAILED DESCRIPTION

[0016] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0017] Reference Figure 1-5 A pre-prepared dish automatic batching device comprises a bottom plate 1, a plurality of pulleys 2 are fixedly mounted on the bottom wall of the bottom plate 1, each pulley 2 is a universal wheel, which increases the convenience of the bottom plate 1 when moving, a weighing device 4 is fixedly mounted on the upper end surface of the bottom plate 1 through a supporting mechanism, and the supporting mechanism comprises a plurality of supporting rods 3 fixedly mounted on the upper end surface of the bottom plate 1, and each end of the supporting rod 3 is fixedly connected to the bottom wall of the weighing device 4. The support of the plurality of supporting rods 3 can increase the stability of the weighing device 4 when in use, and the upper end surface of the weighing device 4 A batching barrel 5 is slidably installed, and a double-headed screw 7 is rotatably installed on the upper end surface of the bottom plate 1 through a moving frame 6. A first motor 8 connected to the double-headed screw 7 is fixedly installed on the outer wall of the moving frame 6. Two moving sleeves 10 are threadedly installed on the outer wall of the double-headed screw 7 through a limiting mechanism. The limiting mechanism includes a limiting rod 9 fixedly installed inside the moving frame 6, and the limiting rod 9 slides through the two moving sleeves 10. The limiting rod 9 can limit the two moving sleeves 10 so that the two moving sleeves 10 can only move axially along the outer wall of the double-headed screw 7.

[0018] The upper end surfaces of the two movable sleeves 10 are fixedly connected with the clamping plate 12 through a connecting mechanism. The connecting mechanism includes a connecting rod 11 fixedly installed on the upper end surface of the movable sleeve 10. The end of the connecting rod 11 is fixedly connected to the outer wall of the clamping plate 12. An electric push rod 14 is fixedly installed on the upper end surface of the base plate 1 through a connecting mechanism. The connecting mechanism includes a connecting frame 13 fixedly installed on the upper end surface of the base plate 1. The electric push rod 14 is fixedly installed on the inner wall of the connecting frame 13. A connecting plate 15 is fixedly installed on the telescopic end of the electric push rod 14. A rotating shaft 16 is rotatably installed through the bottom wall of the connecting plate 15. A second motor 17 connected to the rotating shaft 16 is fixedly installed on the upper end surface of the connecting plate 15. A plurality of stirring rods 19 are fixedly installed on the outer wall of the rotating shaft 16 through a mounting mechanism. The mounting mechanism includes a mounting sleeve 18 fixedly installed on the outer wall of the rotating shaft 16, and each stirring rod 19 is fixedly installed on the outer wall of the mounting sleeve 18.

[0019] The present invention also provides a method for automatically preparing ingredients for a pre-prepared dish, comprising the following steps: S1. Preparation: Place the batching barrel 5 on the weighing device 4, and return the weighing device 4 to zero to remove the gross weight of the batching barrel 5; S2. Adding ingredients: Put various ingredients into the ingredient barrel 5 in turn, and the weighing device 4 weighs the added ingredients in real time to ensure that the ingredients are added in the required amount; S3, fixing the batching barrel: start the first motor 8 connected to the double-headed screw 7 on the moving frame 6, the double-headed screw 7 rotates, and drives the two moving sleeves 10 to move through the cooperation with the limit rod 9, and the moving sleeve 10 drives the clamping plate 12 to move through the connecting rod 11, so that the two clamping plates 12 are close to each other to clamp and fix the batching barrel 5; S4, stirring operation: start the electric push rod 14, the telescopic end of the electric push rod 14 drives the connecting plate 15 to move downward, the connecting plate 15 drives the stirring rod 19 to descend into the batching barrel 5 through the cooperation of the rotating shaft 16 and the mounting sleeve 18, and then start the second motor 17, the second motor 17 drives the rotating shaft 16 to rotate, the rotating shaft 16 drives the stirring rod 19 to rotate through the mounting sleeve 18, and the ingredients are stirred and mixed.

[0020] When the present invention is used, the bottom plate 1 can be conveniently moved by a plurality of pulleys 2. When preparing the ingredients, the ingredient barrel 5 can be placed on the upper end surface of the weighing device 4. At this time, the weighing device 4 counts and returns to zero to remove the gross weight. Then, the ingredients can be put into the ingredient barrel 5 in sequence. During this process, the weighing device 4 weighs the added ingredients, thereby ensuring the quantitative addition of the ingredients, thereby avoiding the influence of too much or too little ingredients on the edible taste of the prepared dishes. After the ingredients are added according to the amount, they can be stirred and mixed. Before stirring and mixing the ingredients inside the batching barrel 5, the first motor 8 can drive the double-headed screw 7 to rotate. When rotating, the double-headed screw 7 can drive the two movable sleeves 10 to move by cooperating with the limit rod 9. At this time, the two movable sleeves 10 can respectively drive the clamping plates 12 on the same side to move through the cooperation of the connecting rod 11, so that the two clamping plates 12 can be close to each other to clamp and fix the batching barrel 5. Then the electric push rod 14 can extend downward to drive the connecting plate 15 to move, so that the connecting plate 15 can drive the multiple stirring rods 19 to descend to the inside of the batching barrel 5 through the cooperation of the rotating shaft 16 and the mounting sleeve 18, and then the second motor 17 can drive the rotating shaft 16 to rotate, and the rotating shaft 16 drives the multiple stirring rods 19 to rotate through the mounting sleeve 18 to stir and mix the ingredients. The clamping of the two clamping plates 12 can prevent the batching barrel 5 from shaking and tipping over during the stirring process.

[0021] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. An automatic batching device for prepared dishes, comprising a bottom plate (1), characterized in that: A plurality of pulleys (2) are fixedly mounted on the bottom wall of the bottom plate (1); a weighing device (4) is fixedly mounted on the upper end surface of the bottom plate (1) via a supporting mechanism; a batching barrel (5) is slidably mounted on the upper end surface of the weighing device (4); a double-headed screw (7) is rotatably mounted on the upper end surface of the bottom plate (1) via a moving frame (6); a first motor (8) connected to the double-headed screw (7) is fixedly mounted on the outer wall of the moving frame (6); two moving sleeves (10) are threadedly mounted on the outer wall of the double-headed screw (7) via a limiting mechanism; the two moving sleeves (10) are The upper end surface of the movable sleeve (10) is fixedly connected to a clamping plate (12) via a connection mechanism, the upper end surface of the bottom plate (1) is fixedly mounted with an electric push rod (14) via a connection mechanism, the telescopic end of the electric push rod (14) is fixedly mounted with a connecting plate (15), a rotating shaft (16) is rotatably installed through the bottom wall of the connecting plate (15), a second motor (17) connected to the rotating shaft (16) is fixedly mounted on the upper end surface of the connecting plate (15), and a plurality of stirring rods (19) are fixedly mounted on the outer wall of the rotating shaft (16) via a mounting mechanism.

2. The automatic batching device for pre-prepared dishes according to claim 1, characterized in that: The support mechanism comprises a plurality of support rods (3) fixedly mounted on the upper end surface of the base plate (1), and the end of each support rod (3) is fixedly connected to the bottom wall of the weighing device (4).

3. The automatic batching device for pre-prepared dishes according to claim 2, characterized in that: The limiting mechanism comprises a limiting rod (9) fixedly mounted inside the moving frame (6), and the limiting rod (9) slides through two moving sleeves (10).

4. The automatic batching device for pre-prepared dishes according to claim 3, characterized in that: The connection mechanism comprises a connection rod (11) fixedly mounted on the upper end surface of the moving sleeve (10), and the end of the connection rod (11) is fixedly connected to the outer wall of the clamping plate (12).

5. The automatic batching device for pre-prepared dishes according to claim 4, characterized in that: The connection mechanism comprises a connection frame (13) fixedly mounted on the upper end surface of the base plate (1), and the electric push rod (14) fixedly mounted on the inner wall of the connection frame (13).

6. The automatic batching device for pre-prepared dishes according to claim 5, characterized in that: The mounting mechanism comprises a mounting sleeve (18) fixedly mounted on the outer wall of the rotating shaft (16), and each stirring rod (19) is fixedly mounted on the outer wall of the mounting sleeve (18).

7. A method for automatically preparing ingredients for pre-prepared dishes, characterized in that: The following steps are involved: S1. Preparation: Place the batching barrel (5) on the weighing device (4), and return the weighing device (4) to zero to remove the gross weight of the batching barrel (5); S2. Adding ingredients: Put various ingredients into the ingredient barrel (5) in turn, and the weighing device (4) weighs the added ingredients in real time to ensure that the ingredients are added in the required amount; S3, fixing the batching barrel: starting the first motor (8) connected to the double-headed screw (7) on the moving frame (6), the double-headed screw (7) rotates, and drives the two moving sleeves (10) to move through the cooperation with the limit rod (9), and the moving sleeve (10) drives the clamping plate (12) to move through the connecting rod (11), so that the two clamping plates (12) are close to each other to clamp and fix the batching barrel (5); S4, stirring operation: the electric push rod (14) is started, and the telescopic end of the electric push rod (14) drives the connecting plate (15) to move downward, and the connecting plate (15) drives the stirring rod (19) to descend into the batching barrel (5) through the cooperation of the rotating shaft (16) and the mounting sleeve (18), and then the second motor (17) is started, and the second motor (17) drives the rotating shaft (16) to rotate, and the rotating shaft (16) drives the stirring rod (19) to rotate through the mounting sleeve (18), so as to stir and mix the ingredients.

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