High-altitude intelligent spraying robot
By designing a high-altitude intelligent spraying robot, using automated operations and real-time monitoring technology, the problem of traditional high-altitude spraying operations requiring multiple types of cooperation is solved, and more efficient and safer spraying operations are achieved.
Patent Information
- Application Number
- CN202510183886.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-19
- Publication Date
- 2025-04-04
AI Technical Summary
Traditional high-altitude spraying operations require close cooperation of three workers, resulting in high labor costs, limited operating efficiency and operational safety problems.
A high-altitude intelligent spraying robot is designed, including walking components, telescopic arm components, hanging basket components, robotics components, spraying components and control components, and automated operations and real-time monitoring are achieved through radar modules and monitoring modules.
It reduces direct manual participation, reduces the risk of high-altitude operations, ensures the consistency and integrity of spraying operations, and improves the accuracy and efficiency of spraying.
Smart Images
Figure CN119747138A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of spraying components, and in particular to a high-altitude intelligent spraying robot. Background Art
[0002] The traditional spraying process relies on the collaborative operation of three workers, with the specific division of labor as follows: Sprayer operator: This role focuses on operating the spraying machine, ensuring a stable supply of spraying materials and accurate adjustment of spraying parameters, such as spraying speed, paint flow, etc. This is an important basis for achieving high-quality spraying; Spray gun controller: This worker directly controls the spray gun for spraying operations and needs to be proficient in spraying techniques, such as uniform spraying, avoiding missing or overspraying, etc., to ensure the smoothness and consistency of the coating; Aerial work vehicle driver: This worker is responsible for driving the aerial work vehicle to transport the sprayer (usually the spray gun controller) and the spraying components to the high-altitude area that needs to be sprayed. During the operation, the driver needs to move the work vehicle accurately according to the spraying needs to ensure the continuity and efficiency of the spraying work;
[0003] The entire spraying process mentioned above requires close cooperation between three workers: the sprayer operator ensures a stable material supply, the spray gun controller performs precise construction, and the aerial work vehicle driver provides flexible mobile support. Together, the three achieve the continuity and integrity of the aerial spraying operation. However, this method of coordinating multiple types of work at the same time also faces problems such as high labor costs, limited operating efficiency, and operational safety. Summary of the invention
[0004] In view of this, the purpose of the present invention is to overcome the deficiencies in the prior art and provide a high-altitude intelligent spraying robot. The present application provides the following technical solutions:
[0005] A high-altitude intelligent spraying robot, including a walking component, a telescopic arm component, a hanging basket component, a manipulator component, a spraying component and a control component;
[0006] The telescopic arm assembly is arranged on the walking assembly, the hanging basket assembly is arranged at one end of the telescopic arm assembly away from the walking assembly, the manipulator assembly and the control assembly are arranged on the hanging basket assembly, the spraying assembly is arranged on the manipulator assembly, and the control assembly is respectively connected to the walking assembly, the telescopic arm assembly, the manipulator assembly and the manipulator assembly.
[0007] As an alternative or supplement to the above-mentioned high-altitude intelligent spraying robot, a radar module is provided on the walking component, and the radar module is connected to the control component.
[0008] As an alternative or supplement to the above-mentioned high-altitude intelligent spraying robot, the telescopic arm assembly includes a telescopic arm and a hydraulic cylinder. One end of the telescopic arm is hinged to the walking assembly, and the other end of the telescopic arm is provided with the hanging basket assembly. The hydraulic cylinder is provided on the walking assembly, and the output end of the hydraulic cylinder is connected to the bottom of the telescopic arm.
[0009] As an alternative or supplement to the above-mentioned high-altitude intelligent spraying robot, the hanging basket assembly includes a hanging basket body, a mounting base and an operating table, one side of the hanging basket body is connected to the telescopic arm assembly through the mounting base, the operating table is arranged on the hanging basket body, and the control assembly is arranged on the operating table.
[0010] As an alternative or supplement to the above-mentioned high-altitude intelligent spraying robot, a monitoring module is arranged on the hanging basket assembly, and the monitoring module includes a monitoring body, a ranging laser radar is arranged at the bottom of the monitoring body, a 360° laser radar is arranged at the top of the monitoring body, and a monitoring camera is arranged on the side of the monitoring body, and the control component is respectively connected to the ranging laser radar, the 360° laser radar and the monitoring camera.
[0011] As an alternative or supplement to the above-mentioned high-altitude intelligent spraying robot, the bottom of the manipulator assembly is rotatably connected to the top of the hanging basket assembly.
[0012] As an alternative or supplement to the above-mentioned high-altitude intelligent spraying robot, the spraying assembly includes a spray gun, a paint pipe and a sprayer. The spray gun is arranged on the manipulator assembly, the sprayer is installed on the walking assembly, and the spray gun is connected to the sprayer through the paint pipe.
[0013] In summary, due to the adoption of the above technical solution, the beneficial effects of the present invention are:
[0014] The present invention improves the existing spraying components and designs a new high-altitude intelligent spraying robot. The operator only needs to be on the hanging basket component and operate the walking component, the spraying component and the spray gun through real-time adjustment based on the feedback of the monitoring component to complete the spraying operation. The whole process reduces direct manual participation and reduces the risks of high-altitude operations. At the same time, it ensures the consistency and integrity of the spraying operation and improves the accuracy and efficiency of the spraying.
[0015] In order to make the above-mentioned objects, features and advantages of the present application more obvious and understandable, preferred embodiments are given below and described in detail with reference to the attached drawings. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings required for use in the embodiments will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the present invention and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other related drawings can be obtained based on these drawings without paying creative work.
[0017] Figure 1 It is a structural schematic diagram of the present invention.
[0018] Figure 2 It is a schematic diagram of the state structure of the present invention during construction.
[0019] Figure 3 It is a schematic diagram of the state structure of the present invention during construction.
[0020] Figure 4 It is a schematic diagram of the operating interface of the operating table of the present invention.
[0021] Reference numerals: 1-travel assembly; 2-telescopic arm assembly; 3-basket assembly; 4-manipulator assembly; 5-spraying assembly; 6-control assembly; 10-radar module; 20-hydraulic cylinder; 30-mounting base; 31-monitoring module; 50-spray gun; 51-paint pipeline DETAILED DESCRIPTION
[0022] The embodiments of the present application are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present application, and cannot be understood as limiting the present application.
[0023] In this application, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.
[0024] In the present application, unless otherwise clearly specified and limited, a first feature being “above” or “below” a second feature may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Moreover, a first feature being “above”, “above”, and “above” a second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. A first feature being “below”, “below”, and “below” a second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.
[0025] Please refer to Figure 1-4 As shown, the high-altitude intelligent spraying robot provided in this embodiment includes a walking component 1, a telescopic arm component 2, a hanging basket component 3, a manipulator component 4, a spraying component 5 and a control component 6;
[0026] The telescopic arm assembly 2 is arranged on the walking assembly 1, the hanging basket assembly 3 is arranged on the end of the telescopic arm assembly 2 away from the walking assembly 1, the manipulator assembly 4 and the control assembly 6 are arranged on the hanging basket assembly 3, the manipulator assembly 4 is arranged on the spraying assembly 5, and the control assembly 6 is respectively connected to the walking assembly 1, the telescopic arm assembly 2, the manipulator assembly 4 and the manipulator assembly 4.
[0027] The walking assembly 1 is provided with a radar module 10, and the radar module 10 is connected to the control assembly 6; the telescopic arm assembly 2 includes a telescopic arm and a hydraulic cylinder 20, one end of the telescopic arm is hinged to the walking assembly 1, and the other end of the telescopic arm is provided with the hanging basket assembly 3, the hydraulic cylinder 20 is provided on the walking assembly 1, and the output end of the hydraulic cylinder 20 is connected to the bottom of the telescopic arm; the hanging basket assembly 3 includes a hanging basket body, a mounting base 30 and an operating table, one side of the hanging basket body is connected to the telescopic arm assembly 2 through the mounting base 30, the operating table is provided on the hanging basket body, and the control assembly 6 is provided on the operating table;
[0028] The bottom of the manipulator assembly 4 is rotatably connected to the top of the hanging basket assembly 3; the spray assembly 5 includes a spray gun 50, a paint pipe 51 and a sprayer, the spray gun 50 is arranged on the manipulator assembly 4, the sprayer is installed on the walking assembly 1, and the spray gun 50 is connected to the sprayer through the paint pipe 51.
[0029] In the above embodiment, if Figure 1The figure shows a schematic diagram of the three-dimensional structure of the present invention. The high-altitude intelligent spraying robot of the present invention includes a walking component 1 from right to left. The walking component 1 is responsible for the forward and backward movement and steering of the robot. The walking component 1 is controlled by the control component 6. Radar modules 10 are installed around it to monitor obstacles around the robot. When encountering an obstacle blind spot, it is avoided by remote control. The walking component 1 can be a mature wheel walking structure in the prior art. The wheel walking is achieved by driving the hydraulic system with an engine. A telescopic arm component 2 is installed on the walking component 1. The telescopic arm component 2 includes a telescopic arm and a hydraulic cylinder 20. Figure 1 As shown, the right end of the telescopic arm is hinged with the traveling assembly 1, and a hydraulic cylinder 20 is installed below it, that is, on the traveling assembly 1. The telescopic arm is raised and lowered by the extension and retraction of the hydraulic cylinder 20. The telescopic arm is a common hydraulic telescopic arm in the prior art. An oil cylinder is arranged inside the telescopic arm, and the oil cylinder is arranged between the first and second arm sections. When the telescopic arm is extended, the second arm section is driven to extend by the telescopic oil cylinder. A pulley and a steel wire rope group are arranged between the arms. The second arm section drives the third arm section through the steel wire, and the third arm section drives the fourth arm section through the steel wire. When the telescopic arm is retracted, the oil cylinder leads the second arm section to retract, and the second arm section drives the third arm section to retract through the steel wire, and the third arm section drives the fourth arm section to retract. Thereby, the telescopic arm can be extended and retracted synchronously; a hanging basket assembly 3 is installed at the left end of the telescopic arm, and the hanging basket assembly 3 includes a hanging basket body, and the hanging basket body is connected to the left end of the telescopic arm through a mounting base 30. The operating table is installed on the hanging basket body, and the control assembly 6 is set on the operating table. A driving and operating position for personnel is reserved on the hanging basket body, and the operator can complete the control of the robot on the hanging basket, such as Figure 4 As shown in the schematic diagram of the operating interface of the operating table, a manipulator assembly 4 is also installed on the hanging basket body. The manipulator assembly 4 is a mechanical arm in the prior art, and its bottom is rotatably connected to the top of the hanging basket body, and 360° rotation is achieved through a motor. The manipulator assembly 4 itself can achieve multi-angle and multi-range operations, and its end can clamp and install a spray assembly 5. The spray assembly 5 includes a spray gun 50, which is installed at the end of the manipulator assembly 4 and follows the movement of the manipulator assembly 4 to achieve precise spraying. Paint needs to be sprayed out of the spray gun 50, so the spray gun 50 needs to be connected to the sprayer through a paint pipe 51. The paint pipe 51 can be a hose, which can be fixed on the telescopic arm assembly 2 and move with the telescopic arm assembly 2. The sprayer can be installed on the walking assembly 1, and by setting a paint pump, the paint can be pumped from a low place to the spray gun 50 at a high place, so as to accurately spray the designated area.
[0030] During construction, the operator operates the robot on the hanging basket body to drive to the working area. After arriving at the working area, the operator uses the remote control on the operating table to operate the hanging basket body to rotate left and right, lift and lower to the spraying area, rotate the manipulator and the hanging basket body to the working area, start the sprayer and the spray gun 50, and perform the spraying operation. The monitoring module 31 is responsible for monitoring the obstacles around the spraying robot, as well as the distance and relative position between the hanging basket spray gun 50 and the sprayed surface, to ensure the safety and effect of the spraying.
[0031] There are two main operating modes during spraying operation: Figure 2 As shown, the worker operates the robot basket body to lift and lower, and the walking component 1 to move forward and backward to the spraying area, and then operates the manipulator component 4 to spray. This type of operation is used for local spraying or complex curved surface spraying; the second type, such as Figure 3 As shown, after the worker moves the robot to the spraying area, the robot performs spraying operations according to the set path. This type of operation is mainly used for large-area spraying operations. The third type is that after the worker moves the robot to the spraying area, the robot patrols along the set path. During the patrol, the sprayed surface is inspected through the camera, the polished area of the sprayed surface is identified, and the polished area is locally sprayed.
[0032] In an alternative scheme of the above embodiment, a monitoring module 31 is provided on the hanging basket assembly 3, and the monitoring module 31 includes a monitoring body, a ranging laser radar is provided at the bottom of the monitoring body, a 360° laser radar is provided at the top of the monitoring body, and a monitoring camera is provided on the side of the monitoring body, and the control assembly 6 is respectively connected to the ranging laser radar, the 360° laser radar and the monitoring camera.
[0033] In this alternative solution, the monitoring module 31 is installed on the hanging basket assembly 3, and the monitoring module 31 is responsible for monitoring the obstacles around the spraying robot, as well as the distance and relative position between the hanging basket body, the spray gun 50 and the sprayed surface, to ensure the safety and effect of spraying.
[0034] Although the embodiments of the present application have been shown and described above, it can be understood that the above embodiments are exemplary and cannot be understood as limitations on the present application. Ordinary technicians in this field can change, modify, replace and modify the above embodiments within the scope of the present application.
Claims
1. High-altitude intelligent spraying robot, characterized by: Including walking assembly, telescopic arm assembly, hanging basket assembly, manipulator assembly, spraying assembly and control assembly; The telescopic arm assembly is arranged on the walking assembly, the hanging basket assembly is arranged at one end of the telescopic arm assembly away from the walking assembly, the manipulator assembly and the control assembly are arranged on the hanging basket assembly, the spraying assembly is arranged on the manipulator assembly, and the control assembly is respectively connected to the walking assembly, the telescopic arm assembly, the manipulator assembly and the manipulator assembly.
2. The high-altitude intelligent spraying robot according to claim 1 is characterized in that: The walking component is provided with a radar module, and the radar module is connected to the control component.
3. The high-altitude intelligent spraying robot according to claim 1 is characterized in that: The telescopic arm assembly includes a telescopic arm and a hydraulic cylinder. One end of the telescopic arm is hinged to the traveling assembly, the other end of the telescopic arm is provided with the hanging basket assembly, the hydraulic cylinder is provided on the traveling assembly, and the output end of the hydraulic cylinder is connected to the bottom of the telescopic arm.
4. The high-altitude intelligent spraying robot according to claim 1 is characterized in that: The hanging basket assembly includes a hanging basket body, a mounting base and an operating table. One side of the hanging basket body is connected to the telescopic arm assembly through the mounting base. The operating table is arranged on the hanging basket body. The control assembly is arranged on the operating table.
5. The high-altitude intelligent spraying robot according to claim 1 is characterized in that: A monitoring module is arranged on the hanging basket assembly, and the monitoring module includes a monitoring body, a ranging laser radar is arranged at the bottom of the monitoring body, a 360° laser radar is arranged at the top of the monitoring body, and a monitoring camera is arranged on the side of the monitoring body, and the control assembly is respectively connected to the ranging laser radar, the 360° laser radar and the monitoring camera.
6. The high-altitude intelligent spraying robot according to claim 1, characterized in that: The bottom of the manipulator assembly is rotatably connected to the top of the hanging basket assembly.
7. The high-altitude intelligent spraying robot according to claim 1 is characterized in that: The spraying assembly comprises a spray gun, a paint pipeline and a sprayer. The spray gun is arranged on the manipulator assembly, the sprayer is installed on the walking assembly, and the spray gun is connected to the sprayer through the paint pipeline.