Crawler belt shaping device

Abstract

The invention relates to a track reshaping device, and relates to the technical field of track shoe reshaping, the track reshaping device comprises an upper die and a lower die, the lower die is provided with a lower reshaping area, the upper die is provided with an upper reshaping area, and both the upper reshaping area and the lower reshaping area are adjustable. The method has the advantages of being low in requirement for operators and high in safety.

Description

Technical Field

[0001] The present application relates to the technical field of track shoe shaping, and in particular to a track shaping device. Background Art

[0002] If the flatness of the track shoe does not meet the requirements, it needs to be corrected. The current correction method is to place a pad under the track shoe and use a press to directly press the track shoe. The degree of pressing depends on the operator's experience. In addition, the flatness needs to be checked manually after each track shoe is pressed. Often, a track shoe needs to be pressed multiple times to meet the flatness requirements. This manual operation method has high requirements for the operator and requires rich experience. Summary of the invention

[0003] In view of the shortcomings of the prior art, one of the purposes of the present application is to provide a track shaping device which has the advantage of low requirements on operators.

[0004] The above-mentioned purpose of the present application is achieved through the following technical solutions:

[0005] A crawler track shaping device comprises an upper die and a lower die, wherein the lower die is provided with a lower shaping area, and the upper die is provided with an upper shaping area, and both the upper shaping area and the lower shaping area are adjustable.

[0006] By adopting the above technical solution, during use, the track shoe is placed between the upper shaping area and the lower shaping area, and then pressure is applied from the upper mold toward the lower mold, so that the purpose of shaping the track shoe can be achieved. Therefore, the experience requirement for the operator is low and the safety is high. The adjustable upper shaping area and the lower shaping area are adjustable, so that it can be suitable for track shoes of different specifications.

[0007] In a preferred example, the present application can be further configured as follows: the lower shaping area includes lower shaping block 1 and lower shaping block 2, and lower shaping block 1 and lower shaping block 2 are detachably connected to the lower mold; the upper shaping area includes upper shaping block 1, and upper shaping block 1 is detachably connected to the upper mold.

[0008] By adopting the above technical solution, the purpose of being applied to track shoes of different specifications can be achieved by disassembling and replacing the lower shaping block 1, the lower shaping block 2 and the upper shaping block 1.

[0009] In a preferred example, the present application can be further configured as follows: a lower adjustment block is also provided on the lower shaping block 2, the lower adjustment block and the lower shaping block 2 are detachably connected, and the upper shaping block 1 is detachably connected to the upper adjustment block.

[0010] By adopting the above technical solution and arranging the lower adjustment block and the upper adjustment block, the track shoe can be further finely adjusted, thereby achieving a better adjustment effect.

[0011] In a preferred example, the present application can be further configured as follows: a power component is also provided on the upper mold, and the power component is used to drive the upper adjustment block to rise and fall.

[0012] By adopting the above technical solution, the upper adjusting block is driven to rise and fall by the power assembly, so that the track shoe can be further adjusted.

[0013] In a preferred example, the present application can be further configured as follows: a pressure detection component is also provided on the lower mold, the pressure detection component includes a support column, a pressure sensor is provided in the support column, and a pressure rod is provided on the upper mold, and the pressure rod is used to apply pressure to the pressure sensor.

[0014] By adopting the above technical solution and setting the pressure sensor, when adjusting different track shoes, suitable pressure can be quickly obtained, thereby facilitating the operation of the operator.

[0015] In a preferred example, the present application can be further configured as follows: the support column is provided with a mounting hole and a clearance groove, the clearance groove and the mounting hole are connected, the line of the pressure sensor passes through the clearance groove, and the mounting hole is also provided with an adjustment part for adjusting the height of the pressure sensor.

[0016] By adopting the above technical solution and setting the adjusting member, when adjusting different track shoes, the height of the pressure sensor can be adjusted by the adjusting member, so as to achieve the purpose of keeping the pressure within the detection range of the pressure sensor.

[0017] In a preferred example, the present application can be further configured as follows: a buffer is also provided in the mounting hole, and the buffer is used to support the pressure sensor.

[0018] By adopting the above technical solution, the existence of the buffer can greatly reduce the probability of damage to the pressure sensor when the pressure is too high. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the structure of this application.

[0020] Figure 2 It is a schematic diagram of the cross-sectional structure of this application.

[0021] Figure numerals: 1, upper mold; 11, upper shaping block 1; 12, power assembly; 13, upper adjustment block; 2, lower mold; 21, lower shaping block 1; 22, lower shaping block 2; 23, lower adjustment block; 3, pressure detection assembly; 31, support column; 311, give way groove; 312, mounting hole; 32, pressure rod; 33, pressure sensor; 34, buffer; 35, adjustment member. DETAILED DESCRIPTION

[0022] The present application is further described in detail below in conjunction with the accompanying drawings.

[0023] Reference Figure 1 and Figure 2 , is a crawler shaping device disclosed in the present application, comprising an upper mold 1 and a lower mold 2, wherein the lower mold 2 is provided with a lower shaping area, and the upper mold 1 is provided with an upper shaping area, and both the upper shaping area and the lower shaping area are adjustable. The lower shaping area comprises a lower shaping block 1 21 and a lower shaping block 2 22, wherein the lower shaping block 1 21 and the lower shaping block 2 22 are detachably connected to the lower mold 2, and the upper shaping area comprises an upper shaping block 1 11, wherein the upper shaping block 1 11 is detachably connected to the upper mold 1. A lower adjustment block 23 is also provided on the lower shaping block 22, wherein the lower adjustment block 23 is detachably connected to the lower shaping block 2 22, and the upper shaping block 1 11 is detachably connected to the upper adjustment block 13.

[0024] The upper mold 1 is also provided with a power assembly 12, which is used to drive the upper adjustment block 13 to move up and down. In this embodiment, the power assembly 12 is a hydraulic cylinder.

[0025] The lower mold 2 is also provided with a pressure detection assembly 3, which includes a support column 31, a pressure sensor 33 is provided in the support column 31, a mounting hole 312 and a clearance groove 311 are provided in the support column 31, the clearance groove 311 and the mounting hole 312 are connected, the line of the pressure sensor 33 passes through the clearance groove 311, and a buffer 34 and an adjustment member 35 are also provided in the mounting hole 312, the buffer 34 is located between the adjustment member 35 and the pressure sensor 33, and the adjustment member 35 is used to support the buffer 34 and to adjust the height of the pressure sensor 33. A pressure rod 32 is provided on the upper mold 1, and the pressure rod 32 is used to apply pressure to the pressure sensor 33. In this embodiment, the buffer 34 is a spring, such as a nitrogen spring. The adjustment member 35 is a hydraulic device, such as a hydraulic cylinder. In this embodiment, there are two groups of pressure sensors 33, and they are located on both sides of the track shoe. In other embodiments, the adjustment member 35 can be block-shaped and arranged between the buffer 34 and the pressure sensor 33.

[0026] When shaping the track shoe, the following steps are included: a confirmation step, confirming the specifications of the track shoe, and confirming whether there is corresponding pressure and whether the current upper shaping area and the lower shaping area correspond to the track shoe; a replacement step, if the current upper shaping area and the lower shaping area do not correspond to the track shoe, replace the lower shaping block 1 21, the lower shaping block 22 and the upper shaping block so that the upper shaping area and the lower shaping area correspond to the track shoe, and achieve the purpose of adjusting the position of the pressure sensor 33 by replacing the adjusting member 35; a pressure application step, placing the track shoe between the upper shaping area and the lower shaping area, and applying pressure to the lower mold 2 through the upper mold 1 Pressure is applied, and then the value of the pressure sensor 33 is checked to see if it meets the standard. If so, after maintaining the pressure for a period of time, the power component 12 drives the upper adjusting block 13 to descend, and applies pressure to a specific area of ​​the track shoe; an inspection step is performed to check whether the shaped track shoe meets the requirements. If not, it is determined whether the area that does not meet the standards is the area corresponding to the upper adjusting block 13. If so, the pressure application step is repeated, and the downward pressure of the power component 12 is adjusted. If not, the pressure application step is repeated, and the downward pressure of the upper mold 1 is adjusted. If both do not meet the standards, the pressure application step is repeated to adjust the downward pressure of the upper mold 1 and the downward pressure of the power component 12.

[0027] In the pressure application step, if the pressure of the pressure sensor 33 reaches the warning value, the position of the upper mold 1 is collected, and if the position of the upper mold 1 does not reach the preset position, the position of the pressure rod 32 is adjusted or replaced. If the pressure values ​​of the two pressure sensors 33 are inconsistent, the position of the pressure rod 32 is detected, and if the position of the pressure rod 32 meets the standard, the pressure sensor 33 is replaced, and if the position of the pressure rod 32 does not meet the standard, the position of the pressure rod 32 is adjusted.

[0028] In the pressure application step, if the pressure of the pressure sensor 33 reaches the warning value, the position of the upper mold 1 is collected, and if the position of the upper mold 1 reaches the preset position, a prompt is given, and the regulating member 35 is controlled to release pressure, so that the pressure sensor 33 is always at the warning value. In this way, the operator can be informed that the pressure has reached the warning value while reducing the probability of damage to the pressure sensor 33.

[0029] The implementation principle of this embodiment is: during the process of calibrating the track shoe, the experience requirement for the operator is relatively low, and by replacing the corresponding modules of the lower shaping area and the upper shaping area, it can be suitable for track shoes of different specifications.

[0030] The embodiments of this specific implementation method are all preferred embodiments of the present application, and are not intended to limit the protection scope of the present application. Therefore, all equivalent changes made based on the structure, shape, and principle of the present application should be included in the protection scope of the present application.

Claims

1. A track shaping device, characterized in that: The invention comprises an upper die (1) and a lower die (2), wherein the lower die (2) is provided with a lower shaping area, and the upper die (1) is provided with an upper shaping area, and both the upper shaping area and the lower shaping area are adjustable.

2. A track shaping device according to claim 1, characterized in that: The lower shaping area comprises a lower shaping block 1 (21) and a lower shaping block 2 (22), and the lower shaping block 1 (21) and the lower shaping block 2 (22) are detachably connected to the lower mold (2), and the upper shaping area comprises an upper shaping block 1 (11), and the upper shaping block 1 (11) and the upper mold (1) are detachably connected.

3. A crawler track shaping device according to claim 2, characterized in that: The lower shaping block 2 (22) is also provided with a lower adjusting block (23), the lower adjusting block (23) and the lower shaping block 2 (22) are detachably connected, and the upper shaping block 1 (11) is detachably connected with the upper adjusting block (13).

4. A crawler track shaping device according to claim 3, characterized in that: The upper mold (1) is also provided with a power assembly (12), and the power assembly (12) is used to drive the upper adjustment block (13) to rise and fall.

5. A crawler track shaping device according to claim 4, characterized in that: The lower mold (2) is also provided with a pressure detection assembly (3), the pressure detection assembly (3) comprises a support column (31), a pressure sensor (33) is arranged inside the support column (31), and the upper mold (1) is provided with a pressure rod (32), the pressure rod (32) is used to apply pressure to the pressure sensor (33).

6. A track shaping device according to claim 5, characterized in that: The support column (31) is provided with a mounting hole (312) and a clearance groove (311), the clearance groove (311) and the mounting hole (312) are connected, the circuit of the pressure sensor (33) passes through the clearance groove (311), and the mounting hole (312) is also provided with an adjustment member (35) for adjusting the height of the pressure sensor (33).

7. A track shaping device according to claim 6, characterized in that: A buffer component (34) is also provided in the mounting hole (312), and the buffer component (34) is used to support the pressure sensor (33).

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