A hot plate machine with an automated hot pressing and curing mechanism
By designing a hot plate machine with an automated hot pressing and pressing curing mechanism, the existing hot pressing equipment has solved the problems of single functions, high labor costs, low production efficiency and low processing qualification rate, and automated production and efficient cleaning have been achieved, and labor costs have been reduced.
Patent Information
- Application Number
- CN202411968573.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-30
- Publication Date
- 2025-04-04
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing hot pressing equipment has a single function and requires manual participation, resulting in high labor costs; the equipment needs to adjust the clamping parts before processing, affecting production efficiency; the residual impurities on the fusion surface of the plates affect the processing pass rate.
A hot plate machine with an automated hot press pressing and curing mechanism is designed, including a width adjustment mechanism, a conveying mechanism, a cleaning mechanism, a flip lifting mechanism and a hot press processing mechanism to achieve automated production and efficient cleaning.
It realizes automated hot pressing processing without manual participation, improves production efficiency and processing pass rate, and reduces labor costs.
Smart Images

Figure CN119747830A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of hot pressing equipment, in particular to a hot plate machine with an automated hot pressing and curing mechanism. Background Art
[0002] The hot pressing equipment uses the principle of electric heat melting, controls the temperature change, and is equipped with a complete mechanical device to achieve the purpose of welding. During the welding process, the hot plate machine uses a metal plate with a higher melting point than the plastic material to heat the joint surface of the object to be melted, so that the plastic joint surface melts. When the plastic joint surface is melted, the hot metal plate is removed, and pressure is applied between the upper and lower plastic parts to fuse and solidify the joint surface. The existing hot pressing equipment can basically meet the daily use needs, but there are still certain shortcomings. First, the function of the existing hot pressing equipment is single, and the entire hot pressing and curing process needs to be combined with manual production, which increases the labor cost of hot pressing production. Second, the existing hot pressing equipment needs to make directional adjustments to the clamping parts inside the equipment according to the size of the product before processing, which affects the production efficiency in the continuous processing process. Third, before hot pressing, the residual impurities on the fusion surface of the two plates will affect the qualified rate of hot pressing processing. Therefore, it is necessary to design a hot plate machine with an automated hot pressing and curing mechanism. Summary of the invention
[0003] The object of the present invention is to provide a hot plate machine with an automated hot pressing and curing mechanism to solve the problems raised in the above background technology.
[0004] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a hot plate machine with an automated hot pressing and curing mechanism, comprising a main shell, a width adjustment mechanism, a conveying mechanism, a metal plate, an inlet and outlet, a cleaning mechanism, a flipping and lifting mechanism, a hot pressing treatment mechanism, an observation window and an operating table, wherein first brackets in the width adjustment mechanism are symmetrically arranged on both sides of the interior of the main shell, a first cylinder is arranged on the first bracket, a second cylinder is fixedly connected between the first cylinders, an output end of the second cylinder is fixed on a connecting plate, a third cylinder is symmetrically arranged on the connecting plate, and the output end of the third cylinder is fixedly connected to the third cylinder. Two brackets, the second bracket is provided with a conveying mechanism; the lifting brackets in the flipping and lifting mechanism are symmetrically provided in the main shell body, and the lifting cylinder is provided on the lifting bracket, one side of the lifting cylinder is fixedly connected with a support arm, and a flip motor is embedded and installed in a groove opened at one end of the support arm, and the output end of the flip motor is fixedly connected to the flip table, and the hot pressing cylinder in the hot pressing treatment mechanism is fixedly sleeved in the through hole symmetrically opened on the flip table; the moving cylinder in the cleaning mechanism is fixedly sleeved in the through groove opened on one side of the main shell body, and the output end of the moving cylinder is fixedly connected with a mounting sleeve, and the cleaning motor is symmetrically sleeved in the mounting sleeve.
[0005] As a further technical solution of the present invention, the width adjustment mechanism is composed of a first bracket, a first cylinder, a second cylinder, a connecting plate, a third cylinder and a second bracket, and a reinforcing rib is provided at the connection between the first bracket and the main shell.
[0006] As a further technical solution of the present invention, metal plates are respectively provided at the inner top end and the inner bottom end of the main shell, and inlet and outlet ports are opened on both sides of the main shell.
[0007] As a further technical solution of the present invention, an observation window is embedded in a through slot opened at the top of one side of the main shell, and an operating table is arranged at the bottom of one side of the main shell.
[0008] As a further technical solution of the present invention, the flip lifting mechanism is composed of a lifting bracket, a lifting cylinder, a support arm, a flip motor and a flip table, and a reinforcing rib is provided at the connection between the lifting bracket and the main shell.
[0009] As a further technical solution of the present invention, the hot pressing treatment mechanism is composed of a hot pressing cylinder, a mounting frame, an adsorption bracket, a negative pressure pump and a negative pressure suction head. The output end of the hot pressing cylinder is fixedly connected to the mounting frame, and an adsorption bracket is arranged at the bottom of the mounting frame.
[0010] As a further technical solution of the present invention, negative pressure suction heads are evenly arranged at the bottom of the adsorption bracket, a negative pressure pump is arranged at the top of the adsorption bracket, and the output end of the negative pressure pump is cooperatively connected to the negative pressure suction head.
[0011] As a further technical solution of the present invention, the cleaning mechanism is composed of a moving cylinder, a mounting sleeve, a cleaning motor and a cleaning disc, and the output end of the cleaning motor is fixedly connected to the cleaning disc.
[0012] As a further technical solution of the present invention, the conveying mechanism is composed of a conveying motor, a driving wheel, a supporting wheel and a transmission belt, and the driving wheel and the supporting wheel are both rotatably connected to the second bracket.
[0013] As a further technical solution of the present invention, a conveying motor is symmetrically arranged at both ends of one side of the second bracket, the output end of the conveying motor is fixedly connected to the driving wheel, and a transmission belt is matched and wound around the driving wheel and the supporting wheel.
[0014] Compared with the prior art, the beneficial effects of the present invention are as follows: the hot plate machine with an automated hot pressing and curing mechanism supports the conveying mechanism in the main shell by means of a width adjustment mechanism, the height of the conveying mechanism can be adjusted by means of a first cylinder, the spacing between the conveying mechanisms on both sides can be adjusted in cooperation with the second cylinder, and finally the second bracket is driven to approach each other by the third cylinder, so that the transmission wheel belts independently distributed up and down are pressed against the plate, so that the equipment can adapt to the hot pressing of products of different widths and thicknesses, thereby ensuring the production efficiency of the equipment during continuous processing; the plate can be limited while being matched with a conveying motor for automatic loading; the cleaning mechanism is fixed on one side of the inner wall of the main shell by means of a movable cylinder, and before the plate is processed, the mounting sleeve is pushed between the two plates by the movable cylinder, and then the cleaning disc is made to contact the welding surfaces of the two plates in cooperation with the first cylinder, and then the cleaning disc is driven to rotate in cooperation with the cleaning motor, The rotation cleaning of the welding surface is realized to avoid impurity residue and ensure the processing qualification rate of hot pressing curing; after cleaning, the plate is moved to the hot pressing treatment mechanism through the conveying mechanism, and then the lifting cylinder drives the support arm to approach the plate, and the negative pressure provided by the negative pressure pump is used to adsorb the plate on the negative pressure suction head at the bottom of the adsorption bracket, and then the flip motor drives the flip table to rotate, so that the welding surface of the plate faces the metal plate, and then the hot pressing cylinder presses the welding surface of the plate against the heated metal plate. After the welding surface melts, the hot pressing cylinder drives the plate to separate, and then the flip motor drives the flip table to flip, and at the same time the lifting bracket drives the upper and lower plates to approach each other and finally cooperates with the hot pressing cylinder to press the two plates together for hot pressing curing. After curing is completed, the position of the conveying mechanism is adjusted by the width adjustment mechanism to re-fix the welded plate, and finally the conveying mechanism is cooperated to complete the discharge. The whole process does not require manual participation, which reduces the labor cost of hot pressing processing. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a three-dimensional diagram of the overall structure of the present invention;
[0016] Figure 2 It is a three-dimensional diagram of a part of the structure of the present invention;
[0017] Figure 3 for Figure 2 A partial enlarged view of the middle A area;
[0018] Figure 4 for Figure 2 A partial enlarged view of the middle B area;
[0019] Figure 5 It is a partial structural side view of the present invention;
[0020] In the figure: 1. main shell; 2. width adjustment mechanism; 3. conveying mechanism; 4. metal plate; 5. inlet and outlet; 6. cleaning mechanism; 7. flipping and lifting mechanism; 8. hot pressing treatment mechanism; 9. observation window; 10. operating table; 21. first bracket; 22. first cylinder; 23. second cylinder; 24. connecting plate; 25. third cylinder; 26. second bracket; 31. conveying motor; 32. driving wheel; 33. supporting wheel; 34. driving belt; 61. moving cylinder; 62. mounting sleeve; 63. cleaning motor; 64. cleaning disc; 71. lifting bracket; 72. lifting cylinder; 73. supporting arm; 74. flipping motor; 75. flipping table; 81. hot pressing cylinder; 82. mounting frame; 83. adsorption bracket; 84. negative pressure pump; 85. negative pressure suction head. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0022] Please see attached Figure 1 -Attached Figure 5An embodiment of the present invention is as follows: a hot plate machine with an automated hot pressing and curing mechanism comprises a main housing 1, a width adjustment mechanism 2, a conveying mechanism 3, a metal plate 4, a material inlet and outlet 5, a cleaning mechanism 6, a flipping and lifting mechanism 7, a hot pressing treatment mechanism 8, an observation window 9 and an operating table 10. The first bracket 21 in the width adjustment mechanism 2 is symmetrically arranged on both sides of the interior of the main housing 1, a first cylinder 22 is arranged on the first bracket 21, a second cylinder 23 is fixedly connected between the first cylinders 22, an output end of the second cylinder 23 is fixed on a connecting plate 24, a third cylinder 25 is symmetrically arranged on the connecting plate 24, a second bracket 26 is fixedly connected to the output end of the third cylinder 25, and a second bracket 26 is arranged on the second bracket 26. A conveying mechanism 3 is provided; a lifting bracket 71 of the flip lifting mechanism 7 is symmetrically arranged in the main shell 1, and a lifting cylinder 72 is arranged on the lifting bracket 71, and a support arm 73 is fixedly connected to one side of the lifting cylinder 72, and a flip motor 74 is embedded and installed in a groove opened at one end of the support arm 73, and the output end of the flip motor 74 is fixedly connected to the flip table 75, and the hot pressing cylinder 81 of the hot pressing treatment mechanism 8 is fixedly sleeved in the through hole symmetrically opened on the flip table 75; a moving cylinder 61 of the cleaning mechanism 6 is fixedly sleeved in the through groove opened on one side of the main shell 1, and a mounting sleeve 62 is fixedly connected to the output end of the moving cylinder 61, and a cleaning motor 63 is symmetrically sleeved in the mounting sleeve 62; the width adjustment mechanism 2 consists of a first support The main body 1 is composed of a frame 21, a first cylinder 22, a second cylinder 23, a connecting plate 24, a third cylinder 25 and a second bracket 26, and a reinforcing rib is provided at the connection between the first bracket 21 and the main body 1; a metal plate 4 is provided at the inner top and the inner bottom of the main body 1, and an inlet and outlet 5 is provided on both sides of the main body 1; an observation window 9 is embedded and installed in the through groove opened at the top of one side of the main body 1, and an operating table 10 is provided at the bottom of one side of the main body 1; the flip lifting mechanism 7 is composed of a lifting bracket 71, a lifting cylinder 72, a support arm 73, a flip motor 74 and a flip table 75, and a reinforcing rib is provided at the connection between the lifting bracket 71 and the main body 1; the hot pressing treatment mechanism 8 is composed of a hot pressing cylinder 81, a mounting bracket 82, an adsorption The bracket 83, the negative pressure pump 84 and the negative pressure suction head 85 are composed of the output end of the hot pressure cylinder 81 fixedly connected with the mounting bracket 82, and the bottom of the mounting bracket 82 is provided with an adsorption bracket 83; the bottom of the adsorption bracket 83 is evenly provided with negative pressure suction heads 85, and the top of the adsorption bracket 83 is provided with a negative pressure pump 84, and the output end of the negative pressure pump 84 is matched and connected to the negative pressure suction head 85; the cleaning mechanism 6 is composed of a moving cylinder 61, a mounting sleeve 62, a cleaning motor 63 and a cleaning disc 64, and the output end of the cleaning motor 63 is fixedly connected with the cleaning disc 64; the conveying mechanism 3 is composed of a conveying motor 31, a driving wheel 32, a supporting wheel 33 and a transmission belt 34, and the driving wheel 32 and the supporting wheel 33 are both rotatably connected to the second bracket 26;A conveying motor 31 is symmetrically arranged at both ends of one side of the second bracket 26. The output end of the conveying motor 31 is fixedly connected to the driving wheel 32. The driving wheel 32 and the supporting wheel 33 are matched with a transmission belt 34. The transmission belt 34 is pressed against the edge of the plate as a transmission member of the plate, and the feeding action can be realized through the transmission of the conveying motor 31.
[0023] Working principle: When in use, the width adjustment mechanism 2 is used to support the conveying mechanism 3 in the main shell 1, the height of the conveying mechanism 3 can be adjusted by the first cylinder 22, and the spacing between the conveying mechanisms 3 on both sides can be adjusted by cooperating with the second cylinder 23, and finally the second bracket 26 is driven to approach each other by the third cylinder 25, so that the transmission belts 34 independently distributed above and below are pressed on the plate, so that the equipment can adapt to the hot pressing of products of different widths and thicknesses, and ensure the production efficiency of the equipment during continuous processing; while limiting the plate, the conveying motor 31 can be used for automatic loading; the cleaning mechanism 6 is fixed on one side of the inner wall of the main shell 1 by the movable cylinder 61, and before the plate is processed, the mounting sleeve 62 is pushed between the two plates by the movable cylinder 61, and then the cleaning disc 64 is contacted with the welding surface of the two plates in cooperation with the first cylinder 22, and then the cleaning motor 63 is used to drive the rotation of the cleaning disc 64 to realize the rotation cleaning of the welding surface to avoid impurities. After the cleaning is completed, the plate is moved to the hot pressing treatment mechanism 8 through the conveying mechanism 3, and then the lifting cylinder 72 drives the support arm 73 to approach the plate, and the negative pressure provided by the negative pressure pump 84 is used to adsorb the plate on the negative pressure suction head 85 at the bottom of the adsorption bracket 83, and then the flip motor 74 drives the flip table 75 to rotate, so that the fusion surface of the plate faces the metal plate 4, and then the hot pressing cylinder 81 presses the fusion surface of the plate against the heated metal plate 4. After the fusion surface melts, the hot pressing cylinder 81 drives the plate to separate, and then the flip motor 74 drives the flip table 75 to flip, and at the same time, the lifting bracket 71 drives the upper and lower plates to approach each other, and finally cooperates with the hot pressing cylinder 81 to press the two plates together for hot pressing curing. After the curing is completed, the position of the conveying mechanism 3 is adjusted by the width adjustment mechanism 2 to re-fix the fused plate, and finally cooperates with the conveying mechanism 3 to complete the discharge. The whole process does not require manual participation, which reduces the labor cost of hot pressing processing.
[0024] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations falling within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.
Claims
1. A hot plate machine with an automated hot pressing and curing mechanism, comprising a main housing (1), a width adjustment mechanism (2), a conveying mechanism (3), a metal plate (4), a material inlet and outlet (5), a cleaning mechanism (6), a flipping and lifting mechanism (7), a hot pressing treatment mechanism (8), an observation window (9) and an operating table (10), characterized in that: The first bracket (21) of the width adjustment mechanism (2) is symmetrically arranged on both sides of the interior of the main housing (1); a first cylinder (22) is arranged on the first bracket (21); a second cylinder (23) is fixedly connected between the first cylinder (22); an output end of the second cylinder (23) is fixed on a connecting plate (24); a third cylinder (25) is symmetrically arranged on the connecting plate (24); an output end of the third cylinder (25) is fixedly connected to a second bracket (26); a conveying mechanism (3) is arranged on the second bracket (26); a lifting bracket (71) of the turning lifting mechanism (7) is symmetrically arranged in the main housing (1); A lifting cylinder (72) is provided, one side of the lifting cylinder (72) is fixedly connected to a support arm (73), a turning motor (74) is embedded and installed in a groove provided at one end of the support arm (73), the output end of the turning motor (74) is fixedly connected to a turning table (75), a hot pressing cylinder (81) in a hot pressing treatment mechanism (8) is fixedly sleeved in a through hole symmetrically provided on the turning table (75); a moving cylinder (61) in a cleaning mechanism (6) is fixedly sleeved in a through groove provided on one side of the main housing (1), the output end of the moving cylinder (61) is fixedly connected to a mounting sleeve (62), and a cleaning motor (63) is symmetrically sleeved in the mounting sleeve (62).
2. A hot plate machine with an automated hot pressing and curing mechanism according to claim 1, characterized in that: The width adjustment mechanism (2) is composed of a first bracket (21), a first cylinder (22), a second cylinder (23), a connecting plate (24), a third cylinder (25) and a second bracket (26); a reinforcing rib is provided at the connection between the first bracket (21) and the main housing (1).
3. The hot plate machine with an automated hot pressing and curing mechanism according to claim 1, characterized in that: Metal plates (4) are respectively provided at the inner top and the inner bottom of the main shell (1), and inlet and outlet ports (5) are provided on both sides of the main shell (1).
4. The hot plate machine with an automated hot pressing and curing mechanism according to claim 3, characterized in that: An observation window (9) is embedded and installed in a through groove opened at the top of one side of the main housing (1), and an operating table (10) is arranged at the bottom of one side of the main housing (1).
5. The hot plate machine with an automated hot pressing and curing mechanism according to claim 1, characterized in that: The overturning and lifting mechanism (7) is composed of a lifting bracket (71), a lifting cylinder (72), a support arm (73), a turning motor (74) and a turning platform (75), and a reinforcing rib is provided at the connection between the lifting bracket (71) and the main housing (1).
6. The hot plate machine with an automated hot pressing and curing mechanism according to claim 1, characterized in that: The hot-pressing treatment mechanism (8) is composed of a hot-pressing cylinder (81), a mounting frame (82), an adsorption bracket (83), a negative pressure pump (84) and a negative pressure suction head (85); the output end of the hot-pressing cylinder (81) is fixedly connected to the mounting frame (82); and the bottom of the mounting frame (82) is provided with an adsorption bracket (83).
7. The hot plate machine with an automated hot pressing and curing mechanism according to claim 6, characterized in that: Negative pressure suction heads (85) are evenly arranged at the bottom of the adsorption bracket (83), a negative pressure pump (84) is arranged at the top of the adsorption bracket (83), and the output end of the negative pressure pump (84) is connected to the negative pressure suction head (85).
8. The hot plate machine with an automated hot pressing and curing mechanism according to claim 1, characterized in that: The cleaning mechanism (6) is composed of a moving cylinder (61), a mounting sleeve (62), a cleaning motor (63) and a cleaning disc (64); the output end of the cleaning motor (63) is fixedly connected to the cleaning disc (64).
9. The hot plate machine with an automated hot pressing and curing mechanism according to claim 1, characterized in that: The conveying mechanism (3) is composed of a conveying motor (31), a driving wheel (32), a supporting wheel (33) and a transmission belt (34); the driving wheel (32) and the supporting wheel (33) are both rotatably connected to the second bracket (26).
10. The hot plate machine with an automated hot pressing and curing mechanism according to claim 9, characterized in that: A conveying motor (31) is symmetrically arranged at both ends of one side of the second bracket (26); the output end of the conveying motor (31) is fixedly connected to a driving wheel (32); and a transmission belt (34) is wound around the driving wheel (32) and the supporting wheel (33).