A numerical control machine tool for end machining of marine steel
By designing a CNC machine tool with integrated plasma cutting, grinding and painting functions, the problem of the ends of marine T-shaped steel need to be transferred to a special grinding equipment for grinding after cutting, achieving an efficient and precise processing process, and improving production efficiency and product quality.
Patent Information
- Application Number
- CN202510042594.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-10
- Publication Date
- 2025-07-01
- Estimated Expiration
- 2045-01-10
AI Technical Summary
In the prior art, the ends of marine T-shaped steel need to be transferred to a special grinding equipment for grinding after plasma cutting, resulting in complex operation, low production efficiency, and easy to rust during storage, affecting structural safety and service life.
A CNC machine tool with integrated plasma cutting, grinding and painting functions is designed. The servo motor drives the common seat to flip, so as to achieve grinding and painting without moving the end of the steel, reducing processing errors and time delays.
It improves production efficiency, reduces the demand for manual intervention, reduces production costs, ensures the surface quality of steel, extends its corrosion resistance, and improves the overall safety and service life of the ship structure.
Smart Images

Figure CN119748116B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of marine steel processing, and particularly to a numerical control machine tool for processing the end of marine steel. Background Art
[0002] Marine T-shaped steel is a kind of steel with a T-shaped cross-section, which is widely used in ship structures, especially the hull skeleton, frame and support components. The structure has good strength and stability. The main purpose of processing the end of marine T-shaped steel is to ensure the accuracy and adaptability of its connection, reduce assembly errors, improve the safety and durability of the structure. The processed end can be better welded or connected to other components. At present, most of the cutting methods for the end of marine T-shaped steel use plasma cutting. Compared with other cutting methods (such as oxygen cutting or mechanical cutting), plasma cutting has a higher cutting speed, a more precise cutting edge, a smaller heat affected zone and less deformation. The heat generated by plasma cutting is concentrated, which can effectively reduce the oxide layer and burrs of the steel, ensure the cutting surface quality and improve the subsequent processing efficiency. In addition, plasma cutting is suitable for thicker materials and produces less pollutants during the cutting process, with better environmental protection.
[0003] Common numerical control machine tools in the prior art generally can only perform plasma pre-cutting or grinding on the end of marine T-shaped steel. After the end of marine T-shaped steel is pre-cut by a plasma cutting machine, it needs to be transferred to a dedicated grinding device for grinding. The transfer process increases the operation complexity and equipment occupancy space, reduces the production efficiency. Secondly, the coordination between multiple devices may lead to machining accuracy errors and time delays, increasing the need for manual intervention and raising the production cost. Moreover, after the end of marine steel is directly stored after grinding, the end of marine steel will rust. The steel surface is easily exposed to moisture and oxygen in the air, resulting in rust. Rust not only affects the appearance of the steel, reduces its corrosion resistance, but may also lead to a decline in mechanical properties, affecting the overall safety and service life of the ship structure. In addition, the rust layer will increase the difficulty of subsequent processing and require additional cleaning work. Summary of the Invention
[0004] The object of the present invention is to solve the problems in the prior art that common numerical control machine tools can generally only pre-cut or polish the ends of marine T-shaped steel. After the ends of marine T-shaped steel are pre-cut by a plasma cutting machine, they need to be transferred to a dedicated polishing device for polishing. This transfer process increases the operational complexity and the occupied space of the equipment, reduces the production efficiency. Secondly, the coordination between multiple devices may lead to machining precision errors and time delays, increasing the need for manual intervention and raising the production cost. Moreover, after the marine steel ends are directly stored after polishing, the marine steel ends will rust. The surface of the steel is easily exposed to moisture and oxygen in the air, resulting in rust. Rust not only affects the appearance of the steel, reduces its corrosion resistance, but may also cause a decline in mechanical properties, affecting the overall safety and service life of the ship structure. In addition, the rust layer will increase the difficulty of subsequent processing and require additional cleaning work. Therefore, a numerical control machine tool for processing the ends of marine steel is proposed.
[0005] In order to achieve the above object, the present invention adopts the following technical solutions:
[0006] A numerical control machine tool for processing the ends of marine steel, comprising a processing machine case, a control box, and a loading platform. The control box is fixedly arranged at the edge position of the front side of the processing machine case. An accommodation cavity is opened at the top of the processing machine case. The loading platform is fixedly arranged at the side of the accommodation cavity. Horizontal rods are symmetrically and fixedly arranged at the top of the loading platform in the accommodation cavity. An auxiliary rod is fixedly arranged between the two horizontal rods. A vertical cylinder is fixedly arranged at the middle position of the bottom of the auxiliary rod. A pressing seat is fixedly arranged at the output end of the vertical cylinder. A numerical control cutting component for performing plasma cutting on the ends of the steel placed on the top of the loading platform is arranged at the ends of the two horizontal rods. The numerical control cutting component comprises a horizontal motor, a vertical motor, and a plasma cutting machine. A servo motor is fixedly arranged on the side of the processing machine case. A common seat is fixedly arranged at the output end of the servo motor. A horizontal seat is fixedly arranged on the side of the loading platform. The other end of the horizontal seat extends into the side of the common seat. An attracting electromagnet is fixedly arranged at the top of the end of the horizontal seat extending into the common seat. A composite processing component for first polishing and then painting the ends of the steel is arranged on the common seat. The composite processing component comprises a sealed painting component and a steel end face polishing component. The steel end face polishing component comprises a polishing cylinder and a polishing motor. The sealed painting component comprises a sealed box, a sealed cylinder, a T-shaped box, and an extension pipe. The end of the extension pipe is fixedly communicated with the T-shaped box. Spray holes are equidistantly arranged on the side of the T-shaped box.
[0007] Optionally, an insertion slot is opened at the bottom of the accommodation cavity of the processing machine case. A storage box is movably inserted into the insertion slot. A lifting handle is fixedly arranged at the edge position of the top of the storage box.
[0008] Optionally, a blanking groove is provided on the rear side of the loading platform of the processing machine case. A connecting slope is fixedly arranged at the bottom of the blanking groove of the processing machine case. The side of the connecting slope is fixedly connected to the loading platform, and a guiding slope is fixedly arranged at the bottom of the connecting slope.
[0009] Optionally, horizontal U-shaped rods are fixedly arranged on the sides of the two horizontal rods. A horizontal motor is fixedly arranged on the side of the horizontal U-shaped rod. A horizontal screw rod is fixedly arranged at the output end of the horizontal motor. A transverse movement block is screwed onto the outer wall of the horizontal screw rod. The side of the transverse movement block is in contact with the side of the horizontal U-shaped rod. A vertical U-shaped rod is fixedly arranged on the side of the transverse movement block away from the horizontal U-shaped rod. A vertical motor is fixedly arranged at the top of the vertical U-shaped rod. A vertical screw rod is fixedly arranged at the output end of the vertical motor. A plasma cutting machine is screwed onto the outer wall of the vertical screw rod.
[0010] Optionally, a grinding air cylinder is fixedly arranged on the side of the common seat. A grinding motor is fixedly arranged at the output end of the grinding air cylinder. A grinding disc is fixedly arranged at the output end of the grinding motor.
[0011] Optionally, the bottom of the sealing air cylinder is fixedly arranged on the side of the common seat. An extension pipe is fixedly arranged at the output end of the sealing air cylinder. The extension pipe is movably inserted into the side of the sealing box. A docking cylinder is fixedly arranged at the position where the extension pipe is inserted into the sealing box. A docking pipe is fixedly arranged at the top of the docking cylinder. A connecting ring is fixedly arranged on the outer wall of the end of the extension pipe away from the docking cylinder. An auxiliary sealing assembly for sealing the bottom of the sealing box when the sealing box reaches the painting and sealing station is arranged on the top of the sealing box.
[0012] Optionally, the side of the connecting ring is fixedly connected to one end of a connecting spring. The other end of the connecting spring is fixedly connected to the side of the docking cylinder. The extension pipe is movably inserted into the inside of the docking cylinder. A release hole is opened at the top of the extension pipe. The diameter of the release hole is the same as the diameter of the docking pipe. An inverted T-shaped groove is opened on the side of the sealing box away from the sealing air cylinder.
[0013] Optionally, the auxiliary sealing assembly includes a pulling magnetic plate, a sealing magnetic plate, and a vertical rod. A top groove is opened at the top of the sealing box. A docking frame is fixedly arranged at the top of the top groove. The pulling magnetic plate is fixedly connected to the top of the docking frame.
[0014] Optionally, a receiving groove is opened at the edge position below the sealing box of the common seat. A transverse movement groove is opened at the middle line position of the receiving groove. The vertical rod is movably inserted into the transverse movement groove. The sealing magnetic plate is fixedly arranged at the top of the vertical rod.
[0015] A processing method for the end of marine steel includes the following steps:
[0016] S1. Pre-cut and pre-grind the end of the marine steel. The end of the marine steel extends into the top of the common seat by an appropriate distance. Use the numerical control plasma cutting component to cut the end of the marine steel on the top of the stage. The servo motor drives the common seat to flip, driving the grinding component to rotate to one end of the end of the marine steel to grind the end of the marine steel.
[0017] S2. Seal and spray paint the end of the marine steel to prevent rust. The servo motor drives the common seat to flip again, driving the seal spray painting component to rotate to one end of the end of the marine steel. The seal spray painting component can wrap one end of the end of the marine steel and spray paint the end of the marine steel.
[0018] Compared with the prior art, the present invention has the following advantages:
[0019] 1. In the present invention, a servo motor is fixedly arranged on the side of the inner cavity of the numerical control machine tool. The output end of the servo motor is fixedly provided with a common seat. Four horizontal planes of the common seat are successively provided with a composite processing component for first grinding and then spray painting the end of the steel. The composite processing component includes a seal spray painting component and a steel end face grinding component. During the plasma cutting process, due to the action of the high-temperature plasma arc, slag, spatter, and oxide layers often appear on the cutting surface, resulting in an uneven cutting surface, and even possible unevenness. Grinding can remove these uneven parts, making the cutting surface smoother and more flat, meeting the accuracy requirements of shipbuilding. The composite processing component can, after the plasma cutting of the end of the marine steel on the numerical control machine tool, successively grind and then spray paint the end of the marine steel on the premise that the whole end of the marine steel does not move, avoiding the cumbersome process of transferring to other equipment in the traditional process. This design enables the end of the steel to complete grinding and spray painting without moving, reducing processing errors and time delays, improving production efficiency. At the same time, the integration of the seal spray painting and grinding functions of the composite processing component not only saves space and cost, but also effectively avoids damage or pollution caused by transfer, improving processing accuracy and product quality.
[0020] 2. One of the core components of the composite grinding component of the present invention is the seal spray painting component. The seal spray painting component can first wrap one end of the marine steel to be spray painted and complete the spray painting and rust prevention of the end of the marine steel in a relatively small sealed space. The sealed space can effectively control the air flow and spray diffusion during the spray painting process, avoid paint waste and environmental pollution, improve the coating uniformity. The sealed environment can reduce the entry of external moisture, impurities or dust in the air into the spray painting area, ensure the coating quality, extend the anti-corrosion effect of the steel. Finally, the seal spray painting can also control the temperature and humidity during spray painting to further enhance the rust prevention effect.
[0021] 3. Inside the common seat of the present invention, a horizontal seat is suspended, and an attracting electromagnet is arranged on the top of the horizontal seat. When the end of the marine steel is being cut by a numerical control machine tool, the attracting electromagnet can assist in processing the end of the marine steel. When the servo motor drives the common seat to rotate and switch its function, the cutting waste will be released and dumped into the storage box at the same time, avoiding the accumulation of waste in the working area and ensuring the cleanliness of the processing environment. This design not only improves the stability and safety during the cutting process but also effectively reduces the workload of manual cleaning and improves the production efficiency.
[0022] 4. One of the core components of the composite grinding assembly of the present invention is a sealed painting assembly. The sealed painting assembly has error correction. When an inverted T-shaped groove is provided on the side of the sealed box of the sealed painting assembly, when the processing end of the marine T-shaped steel fails to be correctly inserted into the inverted T-shaped groove and the processing end of the marine T-shaped steel fails to be wrapped by the sealed painting assembly, the sealed painting assembly cannot spray paint, and the sealed box is in a state of being connected to the outside world, thus preventing the painting system from starting in a non-sealed environment. This design not only ensures the high precision and coating quality during the painting process but also effectively protects the environment. Since the painting can only be carried out in a closed sealed space, it avoids the leakage of harmful substances during the painting process, reduces the pollution of the air and the impact on the surrounding environment. This closed environment ensures that the painting operation will not be interfered by external dust, moisture, etc., and further improves the uniformity and durability of the coating.
[0023] 5. In order for the marine T-shaped steel to fit the side of the common seat and for the sealed box to be correctly docked with the processing end of the marine T-shaped steel during processing, the bottom of the sealed box must be set as an open surface. Therefore, an auxiliary sealing assembly composed of a sealed magnetic plate and a pulling magnetic plate is arranged at the bottom of the sealed box during sealed painting. When the sealed box approaches the marine T-shaped steel, the pulling magnetic plate will temporarily close the bottom of the sealed box by magnetic force pulling the sealed magnetic plate. When the pulling magnetic plate is not in use, it retracts onto the common seat to avoid being cut by the laser emitted by the plasma cutting machine. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 is a schematic diagram of the overall structure of the present invention.
[0025] Figure 2 is Figure 1 a schematic diagram of the structure from another perspective.
[0026] Figure 3 is Figure 1 a schematic diagram of the rear view structure.
[0027] Figure 4 is a schematic diagram of the structure of the material guiding slope and its connecting member.
[0028] Figure 5 is a schematic diagram of the structure of the numerical control cutting assembly.
[0029] Figure 6 It is a structural schematic diagram of the composite processing component at the end of the steel and its connecting parts.
[0030] Figure 7 It is a structural schematic diagram of the composite processing component at the end of the steel.
[0031] Figure 8 It is Figure 7 a structural schematic diagram from another perspective of
[0032] Figure 9 It is Figure 8 a semi-exploded structural schematic diagram of
[0033] Figure 10 It is a semi-sectional structural schematic diagram of the sealing and painting component.
[0034] Figure 11 It is a structural schematic diagram of the sealing and painting component removing the sealing box.
[0035] Figure 12 It is Figure 11 a semi-exploded structural schematic diagram of
[0036] In the figure: 1, accommodation cavity; 2, processing machine case; 3, control box; 4, insertion slot; 5, storage box; 6, lifting handle; 7, blanking chute; 8, material guiding slope; 9, connection slope; 10, loading platform; 11, horizontal motor; 12, horizontal U-shaped rod; 13, horizontal screw rod; 14, vertical motor; 141, vertical screw rod; 15, transverse moving block; 16, plasma cutting machine; 17, vertical U-shaped rod; 18, pressing seat; 19, vertical cylinder; 20, auxiliary rod; 21, horizontal rod; 22, horizontal seat; 221, attracting electromagnet; 23, grinding cylinder; 231, grinding motor; 24, servo motor; 241, common seat; 2410, transverse moving groove; 2411, accommodation groove; 242, sealing magnetic plate; 2420, vertical rod; 25, sealing box; 251, inverted T-shaped groove; 252, top groove; 26, docking frame; 27, pulling magnetic plate; 28, docking pipe; 29, T-shaped box; 291, spraying hole; 30, extension pipe; 301, release hole; 31, docking cylinder; 32, connecting spring; 33, connecting ring; 34, sealing cylinder. Specific embodiments
[0037] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments.
[0038] In the description of the present invention, it should be understood that the orientation or positional relationship indicated by the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it should not be construed as a limitation to the present invention.
[0039] Referring to Figure 1-12 , a numerical control machine tool for end processing of marine steel, comprising a processing machine case 2, a control box 3, and a loading table 10. A control box 3 is fixedly arranged at the edge position of the front side of the processing machine case 2. A receiving cavity 1 is opened at the top of the processing machine case 2. A loading table 10 is fixedly arranged on the side of the receiving cavity 1. Horizontal rods 21 are symmetrically and fixedly arranged on the top of the loading table 10 in the receiving cavity 1. An auxiliary rod 20 is fixedly arranged between the two horizontal rods 21. A vertical cylinder 19 is fixedly arranged at the middle position of the bottom of the auxiliary rod 20. A pressing seat 18 is fixedly arranged at the output end of the vertical cylinder 19. An empty groove matching the side cross-sectional dimension of the marine T-shaped steel is arranged at the bottom of the pressing seat 18. When the vertical cylinder 19 extends, the marine T-shaped steel will be pressed on the top of the loading table 10 through the pressing seat 18.
[0040] A numerical control cutting assembly for plasma cutting the end of the steel placed on the top of the loading table 10 is arranged at the ends of the two horizontal rods 21. The numerical control cutting assembly includes a horizontal motor 11, a vertical motor 14, and a plasma cutting machine 16. A servo motor 24 is fixedly arranged on the side of the processing machine case 2. When the servo motor 24 is arranged, the single rotation angle thereof is set to 90 degrees. A common seat 241 is fixedly arranged at the output end of the servo motor 24. When the common seat 241 and the loading table 10 are installed, there is a certain gap between the opposite ends of the common seat 241 and the loading table 10. A horizontal seat 22 is fixedly arranged on the side of the loading table 10. The other end of the horizontal seat 22 extends into the side of the common seat 241. An attracting electromagnet 221 is fixedly arranged at the top of the end of the horizontal seat 22 extending into the common seat 241. A composite processing assembly for first grinding and then painting the end of the steel is arranged on the common seat 241.
[0041] The composite processing component includes a sealing and painting component and a steel end face grinding component. The steel end face grinding component includes a grinding cylinder 23 and a grinding motor 231. The sealing and painting component includes a sealing box 25, a sealing cylinder 34, a T-shaped box 29, and an extension pipe 30. The end of the extension pipe 30 is fixedly connected and communicated with the T-shaped box 29. The side of the T-shaped box 29 is equidistantly provided with injection holes 291. An insertion groove 4 is opened at the bottom of the accommodation cavity 1 of the processing machine case 2. A storage box 5 is movably inserted into the insertion groove 4. A lifting handle 6 is fixedly arranged at the top edge position of the storage box 5. A blanking groove 7 is opened at the rear side of the loading platform 10 of the processing machine case 2. A connecting slope 9 is fixedly arranged at the bottom of the blanking groove 7 of the processing machine case 2. The side of the connecting slope 9 is fixedly connected to the loading platform 10. A guiding slope 8 is fixedly arranged at the bottom of the connecting slope 9. The storage box 5 is used for storing cutting waste. The connecting slope 9 and the guiding slope 8 can release the processed marine T-shaped steel.
[0042] Horizontal U-shaped rods 12 are fixedly arranged on the sides of two horizontal rods 21. A horizontal motor 11 is fixedly arranged on the side of the horizontal U-shaped rod 12. The output end of the horizontal motor 11 is fixedly provided with a horizontal screw rod 13. A transverse movement block 15 is screwed onto the outer wall of the horizontal screw rod 13. The side of the transverse movement block 15 is in contact with the side of the horizontal U-shaped rod 12. A vertical U-shaped rod 17 is fixedly arranged on the side of the transverse movement block 15 away from the horizontal U-shaped rod 12. A vertical motor 14 is fixedly arranged at the top of the vertical U-shaped rod 17. The output end of the vertical motor 14 is fixedly provided with a vertical screw rod 141. A plasma cutting machine 16 is screwed onto the outer wall of the vertical screw rod 141. The horizontal motor 11, the vertical motor 14, the horizontal screw rod 13, and the vertical screw rod 141 form a two-dimensional position control system of the plasma cutting machine 16 to control the plasma cutting machine 16 to move along a specified cutting path.
[0043] A grinding cylinder 23 is fixedly arranged on the side of the common seat 241. The output end of the grinding cylinder 23 is fixedly provided with a grinding motor 231. The output end of the grinding motor 231 is fixedly provided with a grinding disc. The bottom of the sealing cylinder 34 is fixedly arranged on the side of the common seat 241. The output end of the sealing cylinder 34 is fixedly provided with an extension pipe 30. The extension pipe 30 is movably inserted into the side of the sealing box 25. A docking cylinder 31 is fixedly arranged at the insertion position of the extension pipe 30 on the sealing box 25. A docking pipe 28 is fixedly arranged at the top of the docking cylinder 31. A connecting ring 33 is fixedly arranged on the outer wall of one end of the extension pipe 30 away from the docking cylinder 31. An auxiliary sealing component for sealing the bottom of the sealing box 25 when the sealing box 25 reaches the painting and sealing station is arranged on the top of the sealing box 25.
[0044] One end of the connecting spring 32 is fixedly connected to the side surface of the connecting ring 33, and the other end of the connecting spring 32 is fixedly connected to the side surface of the docking cylinder 31. The extension pipe 30 is movably inserted into the docking cylinder 31. A release hole 301 is provided at the top of the extension pipe 30, and the diameter of the release hole 301 is the same as that of the docking pipe 28. An inverted T-shaped groove 251 is provided on one side surface of the sealing box 25 away from the sealing cylinder 34. When the inverted T-shaped groove 251 is set, it is proportional to the cross-sectional size of the side surface of the marine T-shaped steel actually processed. The size of the inverted T-shaped groove 251 is slightly larger than the cross-sectional size of the side surface of the marine T-shaped steel actually processed.
[0045] The auxiliary sealing assembly includes a pulling magnetic plate 27, a sealing magnetic plate 242, and a vertical rod 2420. A top groove 252 is provided at the top of the sealing box 25, and a docking frame 26 is fixedly provided at the top of the top groove 252. The pulling magnetic plate 27 is fixedly connected to the top of the docking frame 26. A receiving groove 2411 is provided at the lower edge position of the common seat 241 below the sealing box 25, and a transverse movement groove 2410 is provided at the midline position of the receiving groove 2411. The vertical rod 2420 is movably inserted into the transverse movement groove 2410. The sealing magnetic plate 242 is fixedly provided at the top of the vertical rod 2420. The vertical rod 2420 and the transverse movement groove 2410 limit the horizontal movement limit position of the sealing magnetic plate 242. The top view cross-sectional size of the sealing magnetic plate 242 is the same as that of the receiving groove 2411. The receiving groove 2411 is used to accommodate the sealing magnetic plate 242. When the sealing magnetic plate 242 and the pulling magnetic plate 27 are installed, the opposite magnetic surfaces of the sealing magnetic plate 242 and the pulling magnetic plate 27 are opposite. When the pulling magnetic plate 27 moves horizontally, it will pull the sealing magnetic plate 242 to move horizontally through magnetic force.
[0046] The specific implementation steps and principles of the present invention are as follows:
[0047] When the entire device is in the standby state, the sealing cylinder 34 and the grinding cylinder 23 are both in the retracted state. At this time, the pulling magnetic plate 27 will magnetically collect the sealing magnetic plate 242 inside the receiving groove 2411. The docking pipe 28 is externally connected to a painting device. The worker places the marine T-shaped steel to be processed on the top of the loading platform 10 and starts the vertical cylinder 19. The vertical cylinder 19 will press down the marine T-shaped steel through the pressing seat 18. One end of the marine T-shaped steel extends to the top of the common seat 241, and the end of the marine steel is pre-cut and pre-ground. The end of the marine steel extends an appropriate distance to the top of the common seat 241.
[0048] The attracting electromagnet 221 attracts the end of the marine steel by magnetic force, and the end of the marine steel on the top of the loading platform 10 is cut by the numerical control plasma cutting assembly. The servo motor 24 drives the common seat 241 to flip, driving the grinding assembly to rotate to one end of the end of the marine steel to grind the end of the marine steel. At the same time, when the servo motor 24 is started, the attracting electromagnet 221 is powered off. When the common seat 241 flips, the cutting waste will be shaken into the storage box 5.
[0049] When the end of marine steel is sealed and painted for rust prevention, there will be two situations. The servo motor 24 drives the common seat 241 to turn again, driving the seal painting assembly to rotate to one end of the marine steel end, and then starting the seal cylinder 34 to drive the seal box 25 to move horizontally.
[0050] When one end of the marine T-shaped steel is correctly inserted into the inverted T-groove 251, the connecting spring 32 will not be compressed, the release hole 301 will be aligned with the docking pipe 28, and the external painting equipment will spray paint on one end of the marine T-shaped steel through the docking pipe 28, the extension pipe 30, and the spray hole 291 of the T-shaped box 29.
[0051] When one end of the marine T-shaped steel cannot be correctly inserted into the inverted T-groove 251, the connecting spring 32 will be compressed, the release hole 301 will be staggered with the docking pipe 28, and the external painting equipment will not spray paint on one end of the marine T-shaped steel through the docking pipe 28, the extension pipe 30, and the spray hole 291 of the T-shaped box 29. It should be added that in either of the above situations, when the seal box 25 approaches the marine T-shaped steel, the pulling magnetic plate 27 will temporarily close the bottom of the seal box 25 by magnetic force pulling the seal magnetic plate 242.
[0052] The above is only a preferred specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention, according to the technical solution and inventive concept of the present invention, making equivalent substitutions or changes should be covered within the protection scope of the present invention.
Claims
1. A CNC machine tool for processing the ends of ship steel materials, comprising a processing machine box (2), a control box (3), and a stage (10), characterized in that: A control box (3) is fixedly arranged at the edge of the front side of the processing machine box (2); a receiving chamber (1) is opened at the top of the processing machine box (2); a loading platform (10) is fixedly arranged on the side of the receiving chamber (1); horizontal rods (21) are symmetrically fixedly arranged on the top of the loading platform (10) in the receiving chamber (1); an auxiliary rod (20) is fixedly arranged between two of the horizontal rods (21); a vertical cylinder (19) is fixedly arranged at the middle position of the bottom of the auxiliary rod (20); a holding seat (18) is fixedly arranged at the output end of the vertical cylinder (19); and a pressure plate (18) is provided at the ends of the two horizontal rods (21) for plasma treatment of the ends of steel placed on the top of the loading platform (10). A CNC cutting assembly for cutting, the CNC cutting assembly comprising a horizontal motor (11), a vertical motor (14), and a plasma cutting machine (16); a servo motor (24) is fixedly arranged on the side of the processing machine box (2); a common seat (241) is fixedly arranged on the output end of the servo motor (24); a horizontal seat (22) is fixedly arranged on the side of the loading platform (10); the other end of the horizontal seat (22) extends into the side of the common seat (241); an attraction electromagnet (221) is fixedly arranged on the top of one end of the horizontal seat (22) extending into the common seat (241); a composite processing assembly for first grinding and then painting the end of the steel is arranged on the common seat (241); The composite processing component comprises a sealed spray paint component and a steel end surface grinding component, wherein the steel end surface grinding component comprises a grinding cylinder (23) and a grinding motor (231), wherein the sealed spray paint component comprises a sealed box (25), a sealed cylinder (34), a T-box (29), and an extension pipe (30), wherein the end of the extension pipe (30) is fixedly connected to the T-box (29), and the side of the T-box (29) is equidistantly provided with spray holes (291), wherein the processing machine box (2) is provided with an insertion groove (4) at the bottom of the accommodating cavity (1), wherein a storage box (5) is movably inserted into the insertion groove (4), and a lifting handle (6) is fixedly provided at the top edge of the storage box (5). The bottom of the sealing cylinder (34) is fixedly arranged on the side of the common seat (241), an extension tube (30) is fixedly arranged on the output end of the sealing cylinder (34), the extension tube (30) is movably inserted into the side of the sealing box (25), the sealing box (25) is fixedly provided with a docking tube (31) at the insertion position of the extension tube (30), the top of the docking tube (31) is fixedly provided with a docking tube (28), the outer wall of the end of the extension tube (30) away from the docking tube (31) is fixedly provided with a connecting ring (33), and the top of the sealing box (25) is provided with an auxiliary sealing component for sealing the bottom of the sealing box (25) when the sealing box (25) reaches the spray painting and sealing station.
2. A CNC machine tool for processing ship steel ends according to claim 1, characterized in that: The processing machine box (2) is provided with a material drop groove (7) on the rear side of the loading platform (10), and a connecting slope (9) is fixedly provided at the bottom of the material drop groove (7) of the processing machine box (2). The side of the connecting slope (9) is fixedly connected to the loading platform (10), and a material guide slope (8) is fixedly provided at the bottom of the connecting slope (9).
3. The CNC machine tool for processing the end of ship steel according to claim 1, characterized in that: A horizontal U rod (12) is fixedly arranged on the side of the two horizontal rods (21), a horizontal motor (11) is fixedly arranged on the side of the horizontal U rod (12), a horizontal screw rod (13) is fixedly arranged on the output end of the horizontal motor (11), a transverse block (15) is screwed into the outer wall of the horizontal screw rod (13), the side of the transverse block (15) is in contact with the side of the horizontal U rod (12), a vertical U rod (17) is fixedly arranged on the side of the transverse block (15) away from the horizontal U rod (12), a vertical motor (14) is fixedly arranged on the top of the vertical U rod (17), a vertical screw rod (141) is fixedly arranged on the output end of the vertical motor (14), and a plasma cutter (16) is screwed into the outer wall of the vertical screw rod (141).
4. A CNC machine tool for processing ship steel ends according to claim 1, characterized in that: A grinding cylinder (23) is fixedly arranged on the side of the common seat (241), a grinding motor (231) is fixedly arranged on the output end of the grinding cylinder (23), and a grinding disc is fixedly arranged on the output end of the grinding motor (231).
5. A CNC machine tool for processing ship steel ends according to claim 4, characterized in that: The side surface of the connecting ring (33) is fixedly connected to one end of the connecting spring (32), and the other end of the connecting spring (32) is fixedly connected to the side surface of the docking tube (31). The extension tube (30) is movably inserted into the interior of the docking tube (31). A release hole (301) is provided at the top of the extension tube (30). The diameter of the release hole (301) is the same as that of the docking tube (28). An inverted T-groove (251) is provided on a side surface of the sealing box (25) away from the sealing cylinder (34).
6. A CNC machine tool for processing ship steel ends according to claim 5, characterized in that: The auxiliary sealing assembly comprises a pulling magnetic plate (27), a sealing magnetic plate (242), and a vertical rod (2420); a top groove (252) is provided on the top of the sealing box (25); a docking frame (26) is fixedly provided on the top of the top groove (252); and a pulling magnetic plate (27) is fixedly connected to the top of the docking frame (26).
7. A CNC machine tool for processing ship steel ends according to claim 6, characterized in that: The common seat (241) is provided with a receiving groove (2411) at the lower edge of the sealing box (25), and a transverse displacement groove (2410) is provided at the midline of the receiving groove (2411). A vertical rod (2420) is movably inserted into the transverse displacement groove (2410), and a sealing magnetic plate (242) is fixedly provided on the top of the vertical rod (2420).
8. A method for processing the end of a ship steel material, used for a CNC machine tool for processing the end of a ship steel material as claimed in any one of claims 1 to 7, characterized in that: The following steps are involved: S1, pre-cutting and pre-grinding the end of the marine steel, the end of the marine steel extends into the top of the common seat (241) to an appropriate distance, and the end of the marine steel on the top of the stage (10) is cut by a CNC plasma cutting assembly, and the servo motor (24) drives the common seat (241) to flip, drives the grinding assembly to rotate to one end of the marine steel end, and grinds the end of the marine steel; S2, the end of the marine steel is sealed and sprayed with paint for rust prevention, the servo motor (24) drives the common seat (241) to flip again, drives the sealing spray painting assembly to rotate to one end of the marine steel end, the sealing spray painting assembly can wrap one end of the marine steel end, and spray paint the marine steel end.
Citation Information
Patent Citations
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