A punching device for foam box production
By designing a foam box hole punching device that includes clamping, moving control and hole punching mechanism, the problem of single function of the existing equipment is solved, flexible adjustment of different faces of the foam box and intelligent control of hole size are achieved, and the utilization rate and working efficiency of the equipment are improved.
Patent Information
- Application Number
- CN202510177401.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-18
- Publication Date
- 2025-04-04
AI Technical Summary
The existing foam box hole drilling equipment has a single function, and it is impossible to adjust different faces, change in size of holes and flexible position setting of holes at the same time, resulting in low equipment utilization, low working efficiency and serious waste of resources.
A hole punching device for foam box production is designed, including a clamping mechanism, a movement control mechanism and a hole punching mechanism. The clamping mechanism drives the clamping plate and clamping rod to move through the motor and cam, thereby achieving clamping and rotation of the foam box; the movement control mechanism accurately locates the punching position by moving the components longitudinally and transversely; the punching mechanism intelligently controls the size and position of the hole through the disc, auxiliary plate and cutting wire.
It realizes flexible adjustment of different faces of the foam box, intelligent control of hole size and precise positioning of hole locations, improves equipment utilization and work efficiency, and reduces waste of manpower and resources.
Smart Images

Figure CN119748560A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of foam box processing, in particular to a punching device for foam box production. Background Art
[0002] Foam boxes are box-type packaging containers made of foam plastic (porous plastic). Plastic foam is a plastic with many tiny pores inside. Foam boxes are often used in the transportation of fruits and the packaging of items.
[0003] When processing foam boxes, most of the time, the foam boxes need to be punched to ensure that the items placed in the foam boxes have sufficient air permeability. At the same time, holes need to be punched on different sides of the foam boxes, and the size of the holes should be adjusted at any time according to different needs. However, the existing foam box punching equipment has a single function and cannot meet the above requirements at the same time.
[0004] To this end, a punching device for foam box production is needed, which can punch holes on different sides of the foam box, effectively improving the utilization rate of the equipment; the equipment can punch holes of different sizes in the foam box as needed, improving work efficiency while saving manpower; the equipment can punch holes in different positions of the foam box, with high flexibility; the equipment can collect waste generated when punching the foam box, facilitating subsequent reuse and effectively reducing resource waste. Summary of the invention
[0005] In view of the above technical problems, the present invention provides a punching device for foam box production to solve the above problems.
[0006] The technical solution used in the present invention is: a punching device for foam box production, comprising a transport mechanism with a clamping mechanism on its side, a mobile control mechanism capable of locating a punching position, and a punching mechanism for punching holes;
[0007] The transport mechanism comprises: a conveyor belt and a central controller; the conveyor belt is fixedly installed on a predetermined installation area on the ground through a rod; the central controller is fixedly installed on the ground, and the central controller is located on the side of the conveyor belt;
[0008] The clamping mechanism comprises: a first support frame, a screw slider group, a support plate I, an L-shaped support plate, a cross bar and a motor I; the first support frame is fixedly installed on the ground, and a vertical groove is fixedly installed on the first support frame; the screw slider group comprises a frame, a screw, a motor and a slider, the frame is fixedly installed on the upper end surface of the first support frame, the screw is rotatably installed in the frame, the motor is fixedly installed on the frame, and its motor shaft is fixedly connected to one end of the screw, the slider is slidably installed in the frame, and the threaded hole on the slider cooperates with the screw thread; the outer side of the support plate I is slidably installed in the vertical groove on the first support frame, and the outer side of the support plate I is fixedly connected to the side of the slider in the screw slider group; the L-shaped support plate is fixedly installed on the upper end of the support plate I, and a circular hole is provided on the L-shaped support plate; the cross bar is rotatably installed in the circular hole on the L-shaped support plate, and a convex ridge is provided on the cross bar; the motor I is fixedly installed on the inner side of the L-shaped support plate, and its motor shaft is fixedly connected to a gear, and this gear is meshed with the gear on the cross bar;
[0009] The mobile control mechanism comprises: a second support frame, a longitudinal moving part, a transverse moving part, a longitudinal rod, a transverse rod and a rectangular block; the second support frame is fixedly mounted on the ground; the longitudinal moving part is rotatably mounted in the longitudinal round hole on the second support frame; the transverse rod is mounted on the longitudinal moving part; the transverse moving part is rotatably mounted in the transverse round hole on the second support frame, and the longitudinal rod is mounted on the transverse moving part; two round holes are provided on the rectangular block, one round hole on the rectangular block is slidably mounted on the longitudinal rod, and the other round hole on the rectangular block is slidably mounted on the transverse rod;
[0010] The punching mechanism comprises: a disc I, an auxiliary plate, a round rod I, a circular ring, a horizontal plate, a cutting wire, an auxiliary block, a small lead screw, a side support frame, a round rod II, a ratchet, a U-shaped frame, a round rod III and a gear I; the disc I is fixedly installed at the bottom of the rectangular block through a rod, a circular hole is provided in the middle position of the disc I, and a circular groove is provided on the periphery of the disc I; the circular rod I is rotatably installed in the middle circular hole on the disc I, and a bevel gear is fixedly installed on the circular rod I; a retaining ring is fixedly installed on the auxiliary plate, and this retaining ring is rotatably installed in the circular groove on the periphery of the disc I, the inner end of the auxiliary plate is fixedly connected with the round rod I, a groove is provided on the auxiliary plate, a scale is fixedly installed on the side of the groove of the auxiliary plate, and a small motor is fixedly installed on the auxiliary plate; the circular ring is slidably installed on the square long rod at the lower end of the auxiliary plate, and a rod is fixedly installed on the lower end of the circular ring; the horizontal plate is slidably installed on the lower end surface of the auxiliary plate; the cutting wire is fixedly installed on the inner end of the horizontal plate; the auxiliary block is fixedly installed on the outer end of the horizontal plate, the auxiliary block is slidably installed in the groove on the auxiliary plate, and the auxiliary block is fixedly installed on the A small arrow is provided, which points to the scale on the auxiliary plate, and a threaded hole is provided on the auxiliary block; one end of the small lead screw is rotatably installed in the circular hole on the auxiliary plate, and the other end of the small lead screw is fixedly connected to the shaft of the small motor on the auxiliary plate, and the small lead screw is threadedly matched with the threaded hole on the auxiliary block; the side support frame is fixedly installed on the side of the disc I, and a camera is fixedly installed on the side of the side support frame; the round rod II is rotatably installed in the circular hole on the side support frame, and a bevel gear is fixedly installed on one end of the round rod II, and this bevel gear is meshed with the bevel gear on the round rod I; the ratchet is rotatably installed on the side of the side support frame, and the inner shaft of the ratchet is fixedly connected to the other end of the round rod II; the U-shaped frame is slidably installed on the lower end rod of the side support frame, and a groove is provided on the inner side of the U-shaped frame, and the ring slides in this groove, and a groove is provided on the outer side of the U-shaped frame; the round rod III is rotatably installed in the circular hole on the side support frame, and a cam is fixedly installed on the inner end of the round rod III, and a small rod is provided on the side of the cam, and the small rod slides in the groove on the outer side of the U-shaped frame; the gear I is fixedly installed on the outer end of the round rod III.
[0011] Preferably, a gear is fixedly mounted on the crossbar.
[0012] Preferably, the clamping mechanism further comprises: a clamping plate, a synchronous wheel, a clamping rod, a hollow cylinder, a motor II and a cam I; there are two clamping plates, the inner sides of the two clamping plates are respectively slidably mounted in the horizontal grooves on the support plate I, the inner sides of the clamping plates are fixedly mounted with a card slot, the rear sides of the card slots are fixedly mounted with a vertical plate, and the outer sides of the clamping plates are provided with a circular hole; there are two synchronous wheels, the two synchronous wheels are respectively rotatably mounted in the card slots on the inner sides of the two clamping plates, and the two synchronous wheels are slidably mounted on the cross bar, and the inner grooves of the two synchronous wheels are clamped with the convex ridges on the cross bar; the hollow cylinder There are two core cylinders, the two hollow cylinders are rotatably installed in the circular holes on the outer sides of the two clamping plates, and the two hollow cylinders are connected to the two synchronous wheels through synchronous belts; there are two clamping rods, the two clamping rods are slidably installed in the circular holes in the middle positions of the two hollow cylinders, and the outer ends of the clamping rods are fixedly installed with circular plates; there are two cams I, the axes of the two cams I are rotatably installed in the circular holes at both ends of the support plate I, and the two cams I are in contact with the vertical plates on the two clamping plates respectively, the raised parts of the two cams I are in opposite positions, and the two cams I are connected through a synchronous belt.
[0013] Preferably, a spring is provided on the periphery of the clamp rod, one end of the spring is connected to the circular plate at the outer end of the clamp rod, and the other end of the spring is connected to the hollow cylinder.
[0014] Preferably, a square long rod is fixedly mounted on the lower end of the auxiliary plate, and the square long rod is located directly below the round rod I.
[0015] Preferably, the mobile control mechanism further comprises: a card plate and a collection box; the card plate is fixedly mounted on the second support frame through a rod; the collection box is fixedly mounted on the ground, and the collection box is located directly below the card plate.
[0016] Preferably, the punching mechanism also includes: a support plate II, a disc II, a motor III, a ring frame, an upper rack, and a lower rack; the support plate II is fixedly mounted on the side of the side support frame; the ring frame is slidably mounted on the side of the support plate II; the motor III is fixedly mounted on the side of the side support frame, and its motor shaft is fixedly connected to the disc II, and a small half of the gear teeth are provided on the side of the disc II, and these gear teeth are intermittently meshed with the gear teeth on the upper and lower sides of the ring frame; the upper rack is fixedly mounted on the upper end of the ring frame, and the upper rack is meshed with the outer teeth of the ratchet wheel; the lower rack is fixedly mounted on the lower end of the ring frame, and the lower rack is meshed with the gear I.
[0017] Preferably, a plurality of gear teeth are respectively installed on the upper and lower sides of the ring frame.
[0018] The beneficial effects of the present invention compared with the prior art are:
[0019] 1. The present invention is started by a motor II, which drives two cams I to rotate simultaneously. The two cams I rotate and push the two clamping plates to move inward simultaneously. The two clamping plates push the circular plates at the outer ends of the two clamping rods to clamp the foam box. Due to the action of the outer spring of the clamping rod, the circular plates at the outer ends of the clamping rod can clamp foam boxes of different sizes within the range of the spring force, thereby clamping different foam boxes.
[0020] 2. The present invention is started by a small motor on the auxiliary board, which drives the small lead screw to rotate, the small lead screw drives the auxiliary block to move, the auxiliary block drives the cross plate to move, the cross plate drives the cutting wire to move, the small arrow on the auxiliary block indicates the scale on the auxiliary board, and the distance indicated by the arrow is the radius of the hole that needs to be punched in the foam box, thereby realizing intelligent control of the size of the hole punched in the foam box.
[0021] 3. The present invention is started by motor I, which drives the cross bar to rotate, the cross bar drives two synchronous wheels to rotate, the two synchronous wheels respectively drive two clamping rods to rotate, and the two clamping rods simultaneously drive the foam box clamped by them to rotate, so as to facilitate punching holes on different sides of the foam box and improve equipment utilization. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 It is a schematic structural diagram of the first angle of the integral part of the present invention.
[0023] Figure 2 It is a second angle structural schematic diagram of the integral part of the present invention.
[0024] Figure 3 It is a schematic diagram of the transportation mechanism of the present invention.
[0025] Figure 4 It is a schematic diagram of the clamping mechanism of the present invention.
[0026] Figure 5 It is a partial structural schematic diagram of the clamping mechanism of the present invention.
[0027] Figure 6 It is a schematic diagram of the mobile control mechanism of the present invention.
[0028] Figure 7 It is a schematic diagram of the punching mechanism of the present invention.
[0029] Figure 8 It is a schematic diagram of the first angle structure of the first part of the punching mechanism of the present invention.
[0030] Fig. 9 It is a schematic diagram of the second angle structure of the first part of the punching mechanism of the present invention.
[0031] Fig.10 It is a schematic diagram of the first angle structure of the second part of the punching mechanism of the present invention.
[0032] Fig.11 It is a schematic diagram of the second angle structure of the second part of the punching mechanism of the present invention.
[0033] Figure 1, transport mechanism; 2, clamping mechanism; 3, mobile control mechanism; 4, punching mechanism; 101, conveyor belt; 102, central controller; 201, first support frame; 202, lead screw slider group; 203, support plate I; 204, L-shaped support plate; 205, cross bar; 206, motor I; 207, clamping plate; 208, synchronous wheel; 209, clamping rod; 210, hollow cylinder; 211, motor II; 212, cam I; 301, second support frame; 302, longitudinal moving part; 303, transverse moving part; 304, longitudinal rod ; 305, transverse rod; 306, rectangular block; 307, card plate; 308, collection box; 401, disk I; 402, auxiliary plate; 403, round rod I; 404, ring; 405, transverse plate; 406, cutting wire; 407, auxiliary block; 408, small screw; 409, side support frame; 410, round rod II; 411, ratchet; 412, U-shaped frame; 413, round rod III; 414, gear I; 415, support plate II; 416, disk II; 417, motor III; 418, ring frame; 419, upper rack; 420, lower rack. DETAILED DESCRIPTION
[0034] The technical solution of the present invention is further specifically described below by way of embodiments and in conjunction with the accompanying drawings. In the following description, many specific details are set forth to facilitate a full understanding of the present invention, but the present invention can be implemented in many other ways different from those described herein, and those skilled in the art can make similar improvements without violating the connotation of the present invention, so the present invention is not limited by the specific embodiments disclosed below.
[0035] In the description of the present invention, it should be noted that the directions or positional relationships indicated by the terms "up", "down", "in", "out", "front", "back", etc. are based on the directions or positional relationships shown in the accompanying drawings, or are the directions or positional relationships in which the inventive product is usually placed when in use. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation on the present invention.
[0036] Example:
[0037] This embodiment is used for punching holes in a foam box.
[0038] like Figure 1-Figure 11 As shown, a punching device for foam box production includes a transport mechanism 1 with a clamping mechanism 2 on its side, a moving control mechanism 3 capable of locating a punching position, and a punching mechanism 4 for punching holes;
[0039] like Figure 3 As shown, the transport mechanism 1 includes: a conveyor belt 101 and a central controller 102; the conveyor belt 101 is fixedly installed on a predetermined installation area on the ground through a rod, and the conveyor belt 101 is used to transport foam boxes; the central controller 102 is fixedly installed on the ground, and the central controller 102 is located on the side of the conveyor belt 101, and the central controller 102 is used for signal transmission and reception of the equipment and issuing of instructions;
[0040] like Figure 4 , Figure 5 As shown, the clamping mechanism 2 includes: a first support frame 201, a screw slider group 202, a support plate I 203, an L-shaped support plate 204, a cross bar 205 and a motor I 206; the first support frame 201 is fixedly installed on the ground, and a vertical groove is fixedly installed on the first support frame 201; the screw slider group 202 includes a frame, a screw, a motor, and a slider, the frame is fixedly installed on the upper end surface of the first support frame 201, the screw is rotatably installed in the frame, the motor is fixedly installed on the frame, and its motor shaft is fixedly connected to one end of the screw, the slider is slidably installed in the frame, and the threaded hole on the slider cooperates with the screw thread; the sliding hole on the outer side of the support plate I 203 The first support frame 201 is rotatably mounted in the vertical groove on the first support frame 201, and the outer side of the support plate I 203 is fixedly connected to the side of the slider in the lead screw slider group 202; the L-shaped support plate 204 is fixedly mounted on the upper end of the support plate I 203, and the L-shaped support plate 204 is provided with a round hole; the cross bar 205 is rotatably mounted in the round hole on the L-shaped support plate 204, and the cross bar 205 is provided with a convex ridge; the motor I 206 is fixedly mounted on the inner side of the L-shaped support plate 204, and its motor shaft is fixedly connected to a gear, and this gear is meshed with the gear on the cross bar 205; specifically, the motor I 206 is started, driving the gear on its shaft to rotate, thereby driving the cross bar 205 to rotate;
[0041] like Figure 6As shown, the mobile control mechanism 3 includes: a second support frame 301, a longitudinal moving part 302, a transverse moving part 303, a longitudinal rod 304, a transverse rod 305 and a rectangular block 306; the second support frame 301 is fixedly installed on the ground; the longitudinal moving part 302 is rotatably installed in the longitudinal circular hole on the second support frame 301; the transverse rod 305 is installed on the longitudinal moving part 302, and the longitudinal moving part 302 can drive the transverse rod 305 to move longitudinally; the transverse moving part 303 is rotatably installed in the transverse circular hole on the second support frame 301, the longitudinal rod 304 is installed on the transverse moving part 303, and the transverse moving part 303 can drive the longitudinal rod 304 to move transversely ; Two circular holes are provided on the rectangular block 306, one circular hole on the rectangular block 306 is slidably mounted on the longitudinal rod 304, and the other circular hole on the rectangular block 306 is slidably mounted on the transverse rod 305, and the longitudinal rod 304 and the transverse rod 305 work together to drive the rectangular block 306 to move to the required position, so as to determine the punching position of the foam box; specifically, when adjusting the position of the foam box punching, the longitudinal moving part 302 drives the transverse rod 305 to move longitudinally, and the transverse moving part 303 drives the longitudinal rod 304 to move transversely, and the longitudinal rod 304 and the transverse rod 305 work together to drive the rectangular block 306 to move to the required position, so as to determine the punching position of the foam box;
[0042] like Figure 7-Figure 9As shown, the punching mechanism 4 includes: a disc Ⅰ401, an auxiliary plate 402, a round rod Ⅰ403, a ring 404, a horizontal plate 405, a cutting wire 406, an auxiliary block 407, a small screw 408, a side support frame 409, a round rod Ⅱ410, a ratchet 411, a U-shaped frame 412, a round rod Ⅲ413 and a gear Ⅰ414; the disc Ⅰ401 is fixedly installed below the rectangular block 306 through a rod, a round hole is provided in the middle position of the disc Ⅰ401, and a ring groove is provided on the periphery of the disc Ⅰ401; the round rod Ⅰ403 is rotatably installed in the middle round hole on the disc Ⅰ401, and a bevel gear is fixedly installed on the round rod Ⅰ403; a snap ring is fixedly installed on the auxiliary plate 402, and this snap ring is rotatably installed In the annular groove on the periphery of the disc Ⅰ401, the inner end of the auxiliary plate 402 is fixedly connected to the round rod Ⅰ403, and a groove is provided on the auxiliary plate 402. A scale is fixedly installed on the side of the groove of the auxiliary plate 402. The scale is used to determine the radius of the punching. A small motor is fixedly installed on the auxiliary plate 402; the circular ring 404 is slidably installed on the square long rod at the lower end of the auxiliary plate 402, and a rod is fixedly installed on the lower end of the circular ring 404. This rod can be inserted into the foam box for taking waste; the horizontal plate 405 is slidably installed on the lower end surface of the auxiliary plate 402; the cutting wire 406 is fixedly installed on the inner end of the horizontal plate 405, and the cutting wire 406 is heated to punch holes in the foam box; the auxiliary block 407 is fixedly installed on the horizontal plate 4 05, the auxiliary block 407 is slidably installed in the groove on the auxiliary plate 402, a small arrow is provided on the auxiliary block 407, the small arrow points to the scale on the auxiliary plate 402, and a threaded hole is provided on the auxiliary block 407; one end of the small lead screw 408 is rotatably installed in the round hole on the auxiliary plate 402, the other end of the small lead screw 408 is fixedly connected to the shaft of the small motor on the auxiliary plate 402, and the small lead screw 408 is threadedly matched with the threaded hole on the auxiliary block 407; the side support frame 409 is fixedly installed on the side of the disk I 401, and a camera is fixedly installed on the side of the side support frame 409. This camera can monitor the position of the scale on the side of the auxiliary plate 402 indicated by the small arrow on the auxiliary block 407, and The information is transmitted to the central controller 102, and the central controller 102 controls the size of the punching hole; the round rod II 410 is rotatably installed in the round hole on the side support frame 409, and a bevel gear is fixedly installed on one end of the round rod II 410, and this bevel gear is meshed with the bevel gear on the round rod I 403; the ratchet 411 is rotatably installed on the side of the side support frame 409, and the inner shaft of the ratchet 411 is fixedly connected to the other end of the round rod II 410, and the outer gear of the ratchet 411 can only drive the inner shaft of the ratchet 411 to rotate clockwise; the U-shaped frame 412 is slidably installed on the lower end rod of the side support frame 409, and a slot is provided on the inner side of the U-shaped frame 412, and the ring 404 slides in this slot, and a slot is provided on the outer side of the U-shaped frame 412;The round rod III 413 is rotatably mounted in the round hole on the side support frame 409. A cam is fixedly mounted on the inner end of the round rod III 413. A small rod is provided on the side of the cam. The small rod slides in the slot on the outer side of the U-shaped frame 412. The gear I 414 is fixedly mounted on the outer end of the round rod III 413.
[0043] like Figure 5 As shown, a gear is fixedly mounted on the cross bar 205 .
[0044] like Figure 5 As shown, the clamping mechanism 2 also includes: a clamping plate 207, a synchronous wheel 208, a clamping rod 209, a hollow cylinder 210, a motor II 211 and a cam I 212; there are two clamping plates 207, the inner sides of the two clamping plates 207 are respectively slidably mounted in the horizontal grooves on the support plate I 203, the inner side of the clamping plate 207 is fixedly mounted with a card slot, the rear side of the card slot is fixedly mounted with a vertical plate, and the outer side of the clamping plate 207 is provided with a circular hole; there are two synchronous wheels 208, the two synchronous wheels 208 are respectively rotatably mounted in the card slots on the inner sides of the two clamping plates 207, and the two The synchronous wheel 208 is slidably mounted on the cross bar 205, and the inner grooves of the two synchronous wheels 208 are clamped with the convex ridges on the cross bar 205; there are two hollow cylinders 210, which are rotatably mounted in the circular holes on the outer sides of the two clamping plates 207, and the two hollow cylinders 210 are respectively connected to the two synchronous wheels 208 through synchronous belts; there are two clamping rods 209, which are slidably mounted in the circular holes in the middle positions of the two hollow cylinders 210, and a circular plate is fixedly mounted on the outer end of the clamping rod 209, and the circular plate is in contact with the foam box; There are two cams Ⅰ212, and the shafts of the two cams Ⅰ212 are respectively rotatably installed in the round holes at both ends of the support plate Ⅰ203. The two cams Ⅰ212 are respectively in contact with the vertical plates on the two clamping plates 207. The convex parts of the two cams Ⅰ212 are in opposite positions. The two cams Ⅰ212 are connected by a synchronous belt. Specifically, when clamping the foam box, the screw slider group 202 works to drive the support plate Ⅰ203 to move downward, so that the support plate Ⅰ203 is located at the rear side of the foam box. At this time, the foam box is located between the two clamping plates 207, and then the motor Ⅱ211 is started, driving the two cams Ⅰ212 to rotate simultaneously, the two cams Ⅰ212 rotate and push the two clamping plates 207 to move inward at the same time, and the two clamping plates 207 push the circular plates at the outer ends of the two clamping rods 209 to clamp the foam box; when the foam box is rotated, the motor Ⅰ206 is started, driving the cross bar 205 to rotate, the cross bar 205 drives the two synchronous wheels 208 to rotate, the two synchronous wheels 208 respectively drive the two clamping rods 209 to rotate, and the two clamping rods 209 simultaneously drive the foam box clamped by them to rotate, so as to facilitate punching holes on different sides of the foam box.
[0045] like Figure 5 As shown, a spring is provided on the periphery of the clamp rod 209 , one end of the spring is connected to the circular plate at the outer end of the clamp rod 209 , and the other end of the spring is connected to the hollow cylinder 210 .
[0046] like Figure 7-Figure 9 As shown, a square long rod is fixedly installed at the lower end of the auxiliary plate 402, and the square long rod is located directly below the round rod I 403.
[0047] like Figure 6 As shown, the mobile control mechanism 3 also includes: a card plate 307 and a collection box 308; the card plate 307 is fixedly installed on the second support frame 301 through a rod, and the card plate 307 can clamp the waste generated by punching the foam box, so as to facilitate pushing the waste out of the equipment; the collection box 308 is fixedly installed on the ground, and the collection box 308 is located directly below the card plate 307, and the collection box 308 collects the waste.
[0048] like Fig.10 , Fig.11 As shown, the punching mechanism 4 also includes: a support plate II 415, a disc II 416, a motor III 417, a ring frame 418, an upper rack 419, and a lower rack 420; the support plate II 415 is fixedly mounted on the side of the side support frame 409; the ring frame 418 is slidably mounted on the side of the support plate II 415; the motor III 417 is fixedly mounted on the side of the side support frame 409, and its motor shaft is fixedly connected to the disc II 416. A small half of gear teeth are provided on the side of the disc II 416, and these gear teeth are intermittently meshed with the gear teeth on the upper and lower sides of the ring frame 418. When the side of the disc II 416 When the gear teeth of the disc II 416 mesh with the gear teeth at the lower end of the ring frame 418, the disc II 416 drives the ring frame 418 to move to the left, and when the gear teeth on the side of the disc II 416 mesh with the gear teeth at the upper end of the ring frame 418, the disc II 416 drives the ring frame 418 to move to the right; the upper rack 419 is fixedly mounted on the upper end of the ring frame 418, and the upper rack 419 meshes with the outer teeth of the ratchet 411; the lower rack 420 is fixedly mounted on the lower end of the ring frame 418, and the lower rack 420 meshes with the gear I 414, and the lower rack 420 can drive the gear I 414 to rotate 90°.
[0049] like Fig.10 As shown, a plurality of gear teeth are respectively installed on the upper and lower sides of the ring frame 418.
[0050] Working principle of this embodiment:
[0051] The foam box that needs to be punched is moved to the side of the first support frame 201 through the conveyor belt 101. When the foam box is clamped, the lead screw slider group 202 works to drive the support plate I 203 to move downward so that the support plate I 203 is located at the rear side of the foam box. At this time, the foam box is located between the two clamping plates 207. Then, the motor II 211 is started to drive the two cams I 212 to rotate at the same time. The two cams I 212 rotate and push the two clamping plates 207 to move inward at the same time. The two clamping plates 207 push the circular plates at the outer ends of the two clamping rods 209 to clamp the foam box. Due to the action of the outer spring of the clamping rod 209, the circular plates at the outer ends of the clamping rod 209 can clamp foam boxes of different sizes within the range of the spring force.
[0052] When adjusting the size of the hole punched in the foam box, the camera on the side of the side support frame 409 transmits the information to the central controller 102, and the central controller 102 controls the small motor on the auxiliary plate 402 to start, the small motor on the auxiliary plate 402 starts, drives the small lead screw 408 to rotate, the small lead screw 408 drives the auxiliary block 407 to move, the auxiliary block 407 drives the cross plate 405 to move, the cross plate 405 drives the cutting wire 406 to move, the small arrow on the auxiliary block 407 indicates the scale on the auxiliary plate 402, the distance indicated by the arrow is the radius of the hole that needs to be punched in the foam box, and the size of the hole punched in the foam box is intelligently controlled;
[0053] When the position of the foam box is punched, the longitudinal moving part 302 drives the transverse rod 305 to move longitudinally, and the transverse moving part 303 drives the longitudinal rod 304 to move transversely. The longitudinal rod 304 and the transverse rod 305 work together to drive the rectangular block 306 to move to the required position to determine the position of the foam box.
[0054] Then, the lead screw slider group 202 works again, driving the support plate I 203 to move upward, and the support plate I 203 drives the foam box to move to the punched surface of the foam box and insert it into the cutting wire 406, but does not contact the rod at the lower end of the ring 404; then, the cutting wire 406 is heated, and at the same time, the motor III 417 is started, driving the disc II 416 to rotate, at this time, the gear teeth on the side of the disc II 416 mesh with the gear teeth at the lower end of the ring frame 418, and drive the ring frame 418 to move to the left, and the ring frame 418 drives the lower rack 420 to move to the left, and the lower rack 420 drives the gear I 414 to rotate 90°, and the gear I 414 drives the round rod III 413 to rotate 90°, and the cam on the round rod III 413 drives the U-shaped frame 412 to move downward, and the U-shaped frame 412 drives the ring 404 downward Move, so that the rod at the lower end of the ring 404 is inserted into the foam box. At the same time, the ring frame 418 drives the upper rack 419 to move left, and the upper rack 419 drives the outer gear of the ratchet 411 to rotate clockwise, and the outer gear of the ratchet 411 drives the inner shaft of the ratchet 411 to rotate clockwise, and the inner shaft of the ratchet 411 drives the round rod II 410 to rotate, and the round rod II 410 drives the round rod I 403 to rotate, and the round rod I 403 drives the auxiliary plate 402 and the ring 404 to rotate, and the lower rack 420 drives the cutting wire 406 to rotate, and the cutting wire 406 punches the foam box. After the punching is completed, the lead screw slider group 202 works to drive the support plate I 203 to move downward, and the support plate I 203 drives the foam box to move downward, and the foam box is placed on the conveyor belt 101 and moved out of the equipment;
[0055] At this time, the rod at the lower end of the ring 404 is inserted with the circular waste remaining after the foam box is punched. Then, the longitudinal moving part 302 drives the transverse rod 305 to move longitudinally, and the transverse moving part 303 drives the longitudinal rod 304 to move transversely. The longitudinal rod 304 and the transverse rod 305 work together to drive the rectangular block 306 to move to the clamping plate 307, so that the clamping plate 307 is clamped on the upper end of the waste. Then, the motor III 417 is started again to drive the disc II 416 to rotate. At this time, the disc II 416 rotates until the gear teeth on its side mesh with the gear teeth on the upper end of the ring frame 418. Then, the disc II 416 drives the ring frame 418 to move to the right, and the ring frame 418 drives the upper rack 419 to move to the right. The upper rack 419 only drives the outer gear of the ratchet 411 to rotate counterclockwise, and the inner gear of the ratchet 411 does not rotate. At the same time, the ring frame 418 drives the lower rack 420 to move rightward. When the gear teeth on the lower rack 420 mesh with the gear I 414, the gear I 414 rotates 90°, and the gear I 414 drives the round rod III 413 to rotate 90°. The round rod III 413 drives the U-shaped frame 412 to move upward, and the U-shaped frame 412 drives the gear I 414 to move upward. The rod at the lower end of the gear I 414 moves upward. At this time, the waste on the rod at the lower end of the gear I 414 will be caught by the clamping plate 307 and fall into the collection box 308, and is collected by the collection box 308.
[0056] When it is necessary to punch holes on different sides of the foam box, the foam box needs to be rotated. At this time, motor I 206 is started, driving the cross bar 205 to rotate, and the cross bar 205 drives the two synchronous wheels 208 to rotate. The two synchronous wheels 208 respectively drive the two clamping rods 209 to rotate, and the two clamping rods 209 simultaneously drive the foam box clamped therein to rotate, so as to facilitate punching holes on different sides of the foam box.
[0057] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A punching device for foam box production, characterized in that: It comprises a transport mechanism (1) with a clamping mechanism (2) arranged on its side, a movement control mechanism (3) capable of locating a punching position, and a punching mechanism (4) for punching holes; The transport mechanism (1) comprises: a conveyor belt (101) and a central controller (102); the conveyor belt (101) is fixedly installed on a predetermined installation area on the ground through a rod; the central controller (102) is fixedly installed on the ground, and the central controller (102) is located on the side of the conveyor belt (101); The clamping mechanism (2) comprises: a first support frame (201), a lead screw slider group (202), a support plate I (203), an L-shaped support plate (204), a cross bar (205) and a motor I (206); the first support frame (201) is fixedly installed on the ground, and a vertical groove is fixedly installed on the first support frame (201); the lead screw slider group (202) comprises a frame, a lead screw, a motor and a slider, the frame is fixedly installed on the upper end surface of the first support frame (201), the lead screw is rotatably installed in the frame, the motor is fixedly installed on the frame, and its motor shaft is fixedly connected to one end of the lead screw, the slider is slidably installed in the frame, and the threaded hole on the slider is connected to the lead screw. The screw thread is matched; the outer side of the support plate I (203) is slidably mounted in the vertical groove on the first support frame (201), and the outer side of the support plate I (203) is fixedly connected to the side of the slider in the screw slider group (202); the L-shaped support plate (204) is fixedly mounted on the upper end of the support plate I (203), and the L-shaped support plate (204) is provided with a round hole; the cross bar (205) is rotatably mounted in the round hole on the L-shaped support plate (204), and the cross bar (205) is provided with a convex ridge; the motor I (206) is fixedly mounted on the inner side of the L-shaped support plate (204), and its motor shaft is fixedly connected to a gear, and this gear is meshed with the gear on the cross bar (205); The movement control mechanism (3) comprises: a second support frame (301), a longitudinal moving part (302), a transverse moving part (303), a longitudinal rod (304), a transverse rod (305) and a rectangular block (306); the second support frame (301) is fixedly installed on the ground; the longitudinal moving part (302) is rotatably installed in the longitudinal circular hole on the second support frame (301); the transverse rod (305) is installed on the longitudinal moving part (302); the transverse moving part (303) is rotatably installed in the transverse circular hole on the second support frame (301), and the longitudinal rod (304) is installed on the transverse moving part (303); two circular holes are provided on the rectangular block (306), one circular hole on the rectangular block (306) is slidably installed on the longitudinal rod (304), and the other circular hole on the rectangular block (306) is slidably installed on the transverse rod (305); The punching mechanism (4) comprises: a disc I (401), an auxiliary plate (402), a round rod I (403), a circular ring (404), a horizontal plate (405), a cutting wire (406), an auxiliary block (407), a small lead screw (408), a side support frame (409), a round rod II (410), a ratchet (411), a U-shaped frame (412), a round rod III (413) and a gear I (414); the disc I (401) is fixedly installed below the rectangular block (306) through a rod, a circular hole is provided in the middle position of the disc I (401), and a ring groove is provided on the periphery of the disc I (401); the round rod I (403) is rotatably installed in the middle circular hole on the disc I (401), and a A bevel gear; a snap ring is fixedly mounted on the auxiliary plate (402), and the snap ring is rotatably mounted in the annular groove on the outer periphery of the disc I (401); the inner end of the auxiliary plate (402) is fixedly connected to the round rod I (403); a groove is provided on the auxiliary plate (402), and a scale is fixedly mounted on the side of the groove of the auxiliary plate (402); a small motor is fixedly mounted on the auxiliary plate (402); a circular ring (404) is slidably mounted on the square long rod at the lower end of the auxiliary plate (402), and a rod is fixedly mounted on the lower end of the circular ring (404); a horizontal plate (405) is slidably mounted on the lower end surface of the auxiliary plate (402); a cutting wire (406) is fixedly mounted on the inner end of the horizontal plate (405); an auxiliary block (407) is fixedly mounted on the horizontal plate (405) At the outer end, the auxiliary block (407) is slidably mounted in a groove on the auxiliary plate (402), a small arrow is provided on the auxiliary block (407), the small arrow points to the scale on the auxiliary plate (402), and a threaded hole is provided on the auxiliary block (407); one end of the small lead screw (408) is rotatably mounted in the round hole on the auxiliary plate (402), the other end of the small lead screw (408) is fixedly connected to the shaft of the small motor on the auxiliary plate (402), and the small lead screw (408) is threadedly matched with the threaded hole on the auxiliary block (407); the side support frame (409) is fixedly mounted on the side of the disc I (401), and a camera is fixedly mounted on the side of the side support frame (409); the round rod II (410) is rotatably mounted in the round hole on the side support frame (409), and the round rod II (4 A bevel gear is fixedly installed at one end of the side support frame (409), and the bevel gear is meshed with the bevel gear on the round rod I (403); the ratchet (411) is rotatably installed on the side of the side support frame (409), and the inner shaft of the ratchet (411) is fixedly connected to the other end of the round rod II (410); the U-shaped frame (412) is slidably installed on the lower end rod of the side support frame (409), the inner side of the U-shaped frame (412) is provided with a groove, the ring (404) slides in the groove, and the outer side of the U-shaped frame (412) is provided with a groove; the round rod III (413) is rotatably installed in the round hole on the side support frame (409), and a cam is fixedly installed on the inner end of the round rod III (413), and a small rod is provided on the side of the cam, and the small rod slides in the groove on the outer side of the U-shaped frame (412);The gear Ⅰ (414) is fixedly mounted on the outer end of the round rod Ⅲ (413). ; 2. A punching device for foam box production according to claim 1, characterized in that: A gear is fixedly mounted on the crossbar (205).
3. A punching device for foam box production according to claim 1, characterized in that: The clamping mechanism (2) further comprises: a clamping plate (207), a synchronous wheel (208), a clamping rod (209), a hollow cylinder (210), a motor II (211) and a cam I (212); there are two clamping plates (207), the inner sides of the two clamping plates (207) are respectively slidably mounted in the transverse grooves on the support plate I (203), a clamping groove is fixedly mounted on the inner side of the clamping plate (207), a vertical plate is fixedly mounted on the rear side of the clamping groove, and a circular hole is provided on the outer side of the clamping plate (207); there are two synchronous wheels (208), the two synchronous wheels (208) are respectively rotatably mounted in the clamping grooves on the inner sides of the two clamping plates (207), and the two synchronous wheels (208) are slidably mounted on the cross bar (205), and the grooves on the inner sides of the two synchronous wheels (208) are aligned with the convex plates on the cross bar (205). The invention is a rib-clamped assembly; there are two hollow cylinders (210), which are rotatably mounted in the circular holes on the outer sides of the two clamping plates (207), and the two hollow cylinders (210) are respectively connected to the two synchronous wheels (208) through synchronous belts; there are two clamping rods (209), which are respectively slidably mounted in the circular holes in the middle of the two hollow cylinders (210), and the outer ends of the clamping rods (209) are fixedly mounted with circular plates; there are two cams I (212), and the axes of the two cams I (212) are respectively rotatably mounted in the circular holes at both ends of the support plate I (203), and the two cams I (212) are respectively in contact with the vertical plates on the two clamping plates (207), and the convex parts of the two cams I (212) are in opposite positions, and the two cams I (212) are connected through a synchronous belt.
4. A punching device for foam box production according to claim 3, characterized in that: A spring is arranged on the periphery of the clamping rod (209), one end of the spring is connected to the circular plate at the outer end of the clamping rod (209), and the other end of the spring is connected to the hollow cylinder (210).
5. A punching device for foam box production according to claim 1, characterized in that: A rectangular long rod is fixedly mounted on the lower end of the auxiliary plate (402), and the rectangular long rod is located directly below the round rod I (403).
6. A punching device for foam box production according to claim 1, characterized in that: The mobile control mechanism (3) further comprises: a card plate (307) and a collection box (308); the card plate (307) is fixedly mounted on the second support frame (301) via a rod; the collection box (308) is fixedly mounted on the ground, and the collection box (308) is located directly below the card plate (307).
7. A punching device for foam box production according to claim 1, characterized in that: The punching mechanism (4) further comprises: a support plate II (415), a disc II (416), a motor III (417), a ring frame (418), an upper rack (419), and a lower rack (420); the support plate II (415) is fixedly mounted on the side of the side support frame (409); the ring frame (418) is slidably mounted on the side of the support plate II (415); the motor III (417) is fixedly mounted on the side of the side support frame (409), and its motor shaft The ring frame (418) is fixedly connected to the disc II (416), and a small half of gear teeth are provided on the side of the disc II (416), and these gear teeth are intermittently meshed with the gear teeth on the upper and lower sides of the ring frame (418); the upper rack (419) is fixedly installed on the upper end of the ring frame (418), and the upper rack (419) and the outer teeth of the ratchet wheel (411) are meshed with each other; the lower rack (420) is fixedly installed on the lower end of the ring frame (418), and the lower rack (420) and the gear I (414) are meshed with each other.
8. A punching device for foam box production according to claim 7, characterized in that: A plurality of gear teeth are respectively installed on the upper and lower sides of the ring frame (418).