A one-piece bionic leather suede manufacturing process for handle or steering wheel surface

Abstract

The present invention discloses a process for manufacturing an integrally formed bionic suede for the surface of a handle or a steering wheel, comprising the following steps: step one, die-casting a skeleton, in which the skeleton of the handle or steering wheel is cast out by die-casting the raw materials; step two, foaming, in which the skeleton in step one is placed in a foaming mold, the surface of the mold cavity is photoetched with a bionic suede texture, and then a foaming material is injected into the mold, the foaming material foams in the mold, and a bionic suede texture layer is formed on the foamed surface of the skeleton after the foaming is completed; step three, assembling, in which the skeleton after foaming is taken out and assembled into a complete handle or steering wheel; the application invention can integrally form a bionic suede texture layer during the foaming process, thereby eliminating the coating process and effectively saving costs.

Description

Technical Field

[0001] The invention belongs to the technical field of handle or steering wheel manufacturing, and in particular relates to a manufacturing process of an integrally formed bionic leather suede for the surface of a handle or a steering wheel. Background Art

[0002] The existing manufacturing process of handles or steering wheels requires four steps. The installation process sequence is skeleton die-casting, foaming, coating and assembly. In the entire manufacturing process, the coating process is the most cumbersome, requiring three steps of positioning, sewing and shaping, which occupies most of the time, manpower and material resources of the process. Summary of the invention

[0003] The present invention overcomes the shortcomings of the prior art and provides a manufacturing process for an integrally formed bionic suede for the surface of a handle or a steering wheel, thereby solving the problem of complicated coating process in the manufacturing process of the handle or the steering wheel.

[0004] To achieve the above object, the technical solution adopted by the present invention is: a process for manufacturing an integrated bionic leather suede for a handle or a steering wheel surface, comprising the following steps:

[0005] Step 1: die-casting the skeleton, using the raw materials to die-cast the handle or steering wheel skeleton;

[0006] Step 2: foaming, placing the skeleton in step 1 in a foaming mold, wherein the surface of the mold cavity is photoetched with a bionic leather texture, and then injecting a foaming material into the mold, wherein the foaming material foams in the mold, and after the foaming is completed, a bionic leather texture layer is formed on the foamed surface of the skeleton;

[0007] Step three: assemble, take out the foamed frame and assemble it into a complete handle or steering wheel.

[0008] Furthermore, in the step 2, the surface of the mold cavity is photolithographically processed to obtain a bionic leather texture by using a femtosecond technique or a picosecond technique of a photolithography machine.

[0009] Furthermore, the bionic leather texture includes a plurality of dense points with different depths and diameters, and the diameter of the dense points is greater than 50 nm.

[0010] Furthermore, the foaming material is made of AB material, TPE or silicone rubber.

[0011] Furthermore, the bionic suede texture processing technology of the mold cavity surface is as follows: step one, using 3D software programming to edit the texture according to the shape; step two, performing the first texture processing on the mold cavity surface through a photolithography machine according to the texture in step one, and the processing depth is 0.004mm; step three, changing the processing depth to 0.002mm, and performing a second photolithography processing on the same area according to the same texture; step four, performing a third photolithography texture processing on the same area again according to the same texture, and the processing depth is 0.002mm.

[0012] Furthermore, the spot diameter of the photolithography machine is 1 um.

[0013] The present invention solves the defects existing in the background technology, and has the following beneficial effects: the present invention is an one-piece bionic suede manufacturing process for the surface of a handle or a steering wheel, through the bionic suede texture on the surface of the foaming mold cavity, and forms a bionic suede texture layer on the surface of the handle or steering wheel in an integrated manner during the foaming process, thereby increasing the feel of the handle or steering wheel, preventing slipping and cold, and replacing various genuine leather or leather outer layers covering the surface of the handle or steering wheel, while omitting the most complicated coating process, making the manufacturing process simpler, environmentally friendly and energy-saving, and reducing the cost of the entire process. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] The present invention is further described below in conjunction with the accompanying drawings and embodiments:

[0015] Figure 1 The present invention is a flow chart of a process for manufacturing an integrally formed bionic suede for a handle or a steering wheel surface.

[0016] Figure 2 It is a schematic diagram of the bionic leather texture described in the present invention. DETAILED DESCRIPTION

[0017] In order to enable those skilled in the art to better understand the solution of the present application, the technical solution in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the present application.

[0018] In response to the demand for handle or steering wheel covering, the designer of the present invention innovatively proposed an integrated bionic leather suede manufacturing process for the handle or steering wheel surface, which can integrally form a bionic leather suede texture layer during the foaming process, eliminating the covering process and effectively saving costs.

[0019] like Figure 1 and Figure 2As shown, a manufacturing process of an integrated bionic leather suede for a handle or a steering wheel surface in this embodiment includes the following steps:

[0020] Step 1: die-casting the skeleton, using the raw materials to die-cast the handle or steering wheel skeleton;

[0021] Step 2: foaming, placing the skeleton in step 1 in a foaming mold, wherein the surface of the mold cavity is photoetched with a bionic leather texture, and then injecting a foaming material into the mold, wherein the foaming material foams in the mold, and after the foaming is completed, a bionic leather texture layer is formed on the foamed surface of the skeleton;

[0022] Step three: assemble, take out the foamed frame and assemble it into a complete handle or steering wheel.

[0023] In the step 2, the surface of the mold cavity is photolithographically patterned with a bionic leather texture using a femtosecond technique or a picosecond technique of a photolithography machine.

[0024] The bionic leather texture includes a plurality of dense points with different depths and diameters, and the diameter of the dense points is greater than 50 nm.

[0025] The foaming material is AB material, TPE or silicone rubber.

[0026] The bionic leather texture processing technology on the mold cavity surface is as follows: step one, using 3D software programming to edit the texture according to the shape; step two, using a photolithography machine to perform a first texture processing on the mold cavity surface according to the texture in step one, with a processing depth of 0.004mm; step three, changing the processing depth to 0.002mm, and performing a second photolithography processing on the same area according to the same texture; step four, performing a third photolithography texture processing on the same area again according to the same texture, with a processing depth of 0.002mm. By performing three layers of progressive photolithography with the same texture but different depths, the bionic leather texture layer after foaming can be made more delicate.

[0027] The spot diameter of the photolithography machine is 1 um.

[0028] The present invention solves the defects existing in the background technology, and has the following beneficial effects: the present invention is an one-piece bionic suede manufacturing process for the surface of a handle or a steering wheel, through the bionic suede texture on the surface of the foaming mold cavity, and forms a bionic suede texture layer on the surface of the handle or steering wheel in an integrated manner during the foaming process, thereby increasing the feel of the handle or steering wheel, preventing slipping and cold, and replacing various genuine leather or leather outer layers covering the surface of the handle or steering wheel, while omitting the most complicated coating process, making the manufacturing process simpler, environmentally friendly and energy-saving, and reducing the cost of the entire process.

[0029] Obviously, the above embodiments are merely examples for clear explanation and are not intended to limit the implementation methods. For those skilled in the art, other different forms of changes or modifications can be made based on the above description. It is not necessary and impossible to list all the implementation methods here. The obvious changes or modifications derived from these are still within the protection scope of the invention.

Claims

1. A process for producing an integrated bionic leather suede for a handle or steering wheel surface, characterized in that: The following steps are involved: Step 1: die-casting the skeleton, using the raw materials to die-cast the handle or steering wheel skeleton; Step 2: foaming, placing the skeleton in step 1 in a foaming mold, wherein the surface of the mold cavity is photoetched with a bionic leather texture, and then injecting a foaming material into the mold, wherein the foaming material foams in the mold, and after the foaming is completed, a bionic leather texture layer is formed on the foamed surface of the skeleton; Step three: assemble, take out the foamed frame and assemble it into a complete handle or steering wheel.

2. The process for manufacturing the integrated bionic leather suede for the handle or steering wheel surface according to claim 1, characterized in that: In the step 2, the surface of the mold cavity is photolithographically patterned with a bionic leather texture using a femtosecond technique or a picosecond technique of a photolithography machine.

3. The process for manufacturing the integrated bionic leather suede for the handle or steering wheel surface according to claim 1, characterized in that: The bionic leather texture includes a plurality of dense points with different depths and diameters, and the diameter of the dense points is greater than 50 nm.

4. The process for manufacturing the integrated bionic leather suede for the handle or steering wheel surface according to claim 1, characterized in that: The foaming material is AB material, TPE or silicone rubber.

5. The process for manufacturing the integrated bionic leather suede for the handle or steering wheel surface according to claim 2, characterized in that: The bionic leather texture processing technology of the mold cavity surface is as follows: step one, using 3D software programming to edit the texture according to the shape; step two, using a photolithography machine to perform the first texture processing on the mold cavity surface according to the texture in step one, and the processing depth is 0.004mm; step three, changing the processing depth to 0.002mm, and performing a second photolithography processing on the same area according to the same texture; step four, performing a third photolithography texture processing on the same area again according to the same texture, and the processing depth is 0.002mm.

6. The process for manufacturing the integrated bionic leather suede for the handle or steering wheel surface according to claim 5, characterized in that: The spot diameter of the photolithography machine is 1 um.

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