Bypass treatment winding and unwinding device for ultra-long conveyor rubber belt and operation method of bypass treatment winding and unwinding device

By adopting a combined winding structure and brake in the conveyor tape winding device, the problem of long downtime during winding and replacement of ultra-long tape is solved, and stable winding and efficient production are achieved.

CN119750279AActive Publication Date: 2025-04-04ANSHAN GUANGJIE MASCH EQUIP MFG CO LTD
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Patent Information

Application Number
CN202510144007.9
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-02-10
Publication Date
2025-04-04
Estimated Expiration
2045-02-10

AI Technical Summary

Technical Problem

The existing conveyor tape winding device is difficult to effectively deal with ultra-long tape, which can easily lead to tape stacking deviation, deformation and damage, and the downtime is long when replacing the tape, which affects production efficiency.

Method used

It adopts a combined winding structure of dynamic and static winding structure, including a winding mechanism and a fixed side gear, which can accommodate tape over 300 meters, and balances the tape speed through the brake to reduce downtime.

Benefits of technology

It realizes stable winding and storage of ultra-long tape, reduces downtime during tape replacement, improves production efficiency, and ensures safe production.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention belongs to the field of matched equipment of belt conveyors, and particularly relates to a bypass treatment winding and unwinding device for an ultra-long conveyor rubber belt and an operation method of the bypass treatment winding and unwinding device, which are characterized in that the bypass treatment winding and unwinding device is fixedly arranged in a building near a belt conveyor; the bypass processing winding and unwinding device is connected with the belt conveyor through a power type roller way, the power type roller way is temporarily erected on an embedded pile on the ground, the bypass processing winding and unwinding device comprises a winding mechanism, a fixed side blocking frame and a base, and the winding mechanism and the fixed side blocking frame are perpendicularly arranged in a crossed mode. The rubber belt winding mechanism has the beneficial effects that the winding mechanism frame can be used for winding and storing rubber belts which are more than 300 meters and even more than 600 meters, and a plurality of conventional rubber belts which are 50-100 meters long can be connected and vulcanized in an off-line state, so that the downtime of a conveyor is shortened, and the production efficiency is improved; the winding device is suitable for upgrading and transforming an existing winding device, the normal production order of the belt conveyor is not affected, and operation is convenient.
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Description

Technical Field

[0001] The invention belongs to the field of belt conveyor supporting equipment, and in particular relates to an over-long conveyor belt bypass processing and retracting device and an operating method thereof. Background Art

[0002] Belt conveyor, also known as rubber belt conveyor, is an economical logistics conveying equipment that is indispensable for rhythmic assembly line. Belt conveyor is mainly composed of two end rollers and a closed conveyor belt tightly sleeved on them. The driving roller is driven by an electric motor through a reducer. The conveyor belt is dragged by the friction between the driving roller and the conveyor belt, which is convenient for programmed control and automatic operation.

[0003] Nylon conveyor belt refers to the middle interlayer canvas is nylon canvas. Nylon conveyor belt has the characteristics of thin belt body, high strength, impact resistance, good troughing, strong interlayer adhesion, excellent flexibility and long service life. It is widely used in mines, coal yards, chemicals, metallurgy, construction, ports and other departments.

[0004] Nylon conveyor belt care and maintenance: 1) During transportation and storage, the conveyor belt should be kept clean and avoid direct sunlight or rain and snow, prevent contact with acids, alkalis, oils, organic solvents and other substances, and be one meter away from heating devices. 2) During storage, the warehouse temperature should be maintained between -18-40°C, and the relative humidity should be maintained between 50-80%. 3) During storage, the product must be placed in a roll and must not be folded. When using a nylon conveyor belt, it is necessary to connect the ends to form a closed tape loop after winding around the rollers at both ends of the conveyor. The bonding methods of nylon conveyor belts mainly include cold vulcanization bonding and hot vulcanization bonding.

[0005] The Chinese invention patent with application number 202323557705.7 discloses a belt conveyor belt winding device, including a belt winding mechanism, the belt winding mechanism includes a fixed frame, the fixed frame includes side brackets arranged on both sides, and belt winding rotors are installed on the side brackets. At least one of the two belt winding rotors is connected to the belt winding motor in a transmission manner. A belt winding bar is detachably connected between the two belt winding rotors. Two belt winding fixing disks are installed on the belt winding bar, at least one of the belt winding fixing disks is detachably connected to the belt winding bar, and can be adjusted and fixed at different positions in the length direction of the belt winding bar.

[0006] The winding mechanism of the existing conveyor tape winding device is generally used to complete the winding of tapes with a length of less than 150 meters. For the winding operation of super-long tapes (more than 300 meters, or even more than 600 meters), the tape roll is very likely to have stacking deviations in the space exceeding the height of the side plate of the winding mechanism, resulting in deformation and damage of the tape, or even collapse after being wound to a certain height, making it impossible to complete the winding. In addition, due to the large weight of the tape itself, the rotational inertia of the tape will cause the winding and unwinding speed of the tape roll to be out of control during the winding and unwinding process, posing a safety hazard and disrupting the normal production order. The existing super-long conveyor tape requires multiple 150-meter standard length tapes to be connected on site one by one when the tape is replaced, and then vulcanized one by one. The conveyor downtime is very long (generally, it takes about a week to change the tape once), which greatly affects production efficiency. Summary of the invention

[0007] The purpose of the present invention is to provide a bypass processing and retracting device for an extra-long conveyor belt and an operating method thereof, which overcomes the shortcomings of the prior art and adopts a dynamic and static combined reeling structure, which can accommodate the reeling and storage of more than 300 meters or even more than 600 meters of tape, and can complete the connection and vulcanization treatment of multiple conventional 50-100 meter long tapes in an offline state, thereby reducing the downtime of the conveyor belt for replacing the tape; a brake is provided on the main shaft, which can balance the speed of the tape when reeling and releasing, avoid safety hazards caused by stalling, and ensure safe production.

[0008] To achieve the above object, the present invention is implemented through the following technical solutions:

[0009] One of the technical solutions: a bypass processing and releasing device for an extra-long conveyor belt, which is fixedly installed in a building near the belt conveyor, and is connected to the belt conveyor through a powered roller, which is temporarily set up on pre-buried piles on the ground; the bypass processing and releasing device includes a winding mechanism, a fixed side guard and a base, the winding mechanism and the fixed side guard are arranged vertically and crosswise, the two ends of the winding mechanism are connected to the base, the bottom of the fixed side guard is located in the pit, and the base is set on the pit edges on both sides of the pit; the winding mechanism includes a cylinder, a main shaft, a bearing seat, a brake and a reducer, the cylinder End plates are respectively provided at both ends of the body, and the inner sides of the end plates are flush with the inner sides of the fixed side baffles. The end plates and the fixed side baffles jointly realize the limitation of both sides of the tape roll on the cylinder body. The main shaft is connected to the bearing seat, and the bearing seat is connected to the base. One end of the main shaft is connected to the reducer, and a brake is provided on the main shaft between the reducer and the bearing seat on the same side; the fixed side baffle includes a left side plate, a right side plate and a bottom plate, the bottoms of the left side plate and the right side plate are connected to form a U-shaped structure through the bottom plate, and the tops of the left side plate and the right side plate are connected and fixed by connecting rods to form an integral frame; the unfolded length of the tape roll is 300-600 meters, and the thickness is 20-60mm.

[0010] The left plate and the right plate have the same structure, and are both formed by connecting a number of plate units by bolts. The plate unit includes a base plate, a surrounding plate, a rib plate and rollers. A continuous surrounding plate is provided around the back side of the base plate, a rib plate is provided on the back side of the base plate, and a roller array is provided on the base plate. The array unit of the roller array is a combination roller consisting of a long roller and a short roller.

[0011] A deep groove for accommodating the end of the tape is provided on the side wall of the cylinder, a tape pressing plate is provided on the upper edge of the deep groove, a threaded hole is provided on the tape pressing plate, a locking screw is provided on the threaded hole, and the position of the tape pressing plate on the upper edge of the deep groove can be adjusted up and down; the width of the deep groove is 40-70mm, and the depth is 500-600mm.

[0012] At least one of the powered roller tables comprises a base, a frame, a working roller, a support roller and a roller pitch adjusting cylinder. The base is provided with a frame, a support roller is provided on the lower side of the frame, both ends of the support roller are connected to the frame through bearings, a working roller is provided above the support roller, the top end of the roller pitch adjusting cylinder is fixed to the frame, the piston end of the roller pitch adjusting cylinder is connected to a cross beam, the working roller is connected to the cross beam through bearings, and both ends of the cross beam are slidably connected to the frame; one end of the support roller and the working roller are respectively connected to a transmission device via a universal shaft, and the transmission device is a one-input and two-output gear reducer driven by a motor.

[0013] The brake is a YWZ hydraulic push rod brake; the reducer is a P3SB19 gear reducer.

[0014] The main shaft is a whole shaft or is formed by coaxial arrangement of a left half shaft and a right half shaft.

[0015] The cylinder body comprises a cylinder shell and end flanges, the end flanges are connected to both ends of the cylinder shell, the outer side of the end flanges is connected to the end plate, the inner side of the end plate is connected to a transfer plate, and the transfer plate is flush with the inner side of the end plate.

[0016] Both ends of the long roller and the short roller are connected to the base plate through a rolling support seat; the long roller is a single long roller or is formed by splicing two short rollers.

[0017] Technical solution two: an operating method for a bypass processing and releasing device for an extra-long conveyor belt, wherein the tape is wound on the cylinder of the bypass processing and releasing device by offline operation, and the belt conveyor is operating normally at this time. The length of the tape is set according to the specifications of the belt conveyor, and can be extended by bonding and vulcanizing multiple sections of tape into an extra-long tape for standby use; when the conveyor belt needs to be replaced, the old tape is removed, the driving roller and the supporting roller are cleaned and checked to ensure that they are operating normally, the powered roller is arranged along the bypass processing and releasing device to the belt conveyor on the pre-buried piles on the ground, the tape is sent to the front of the belt conveyor along the powered roller, the tape is wound around the driving roller according to conventional operating methods, the end of the tape is bonded and vulcanized until the strength of the tape joint meets the requirements, the powered roller is removed, and the tape replacement operation is completed.

[0018] The bypass processing retractable device is configured accordingly according to the specifications and quantity of the belt conveyor, so as to realize the off-line lengthening and storage of the tape and respond quickly when the tape needs to be replaced.

[0019] Compared with the prior art, the present invention has the following beneficial effects:

[0020] 1) The dynamic and static combined winding structure of the winding mechanism and the fixed side guard can accommodate the winding and storage of more than 300 meters or even more than 600 meters of tape. The technical solution of the present invention fills the technical gap in this field and is at the leading level in the industry;

[0021] 2) The present invention can complete the lengthening and vulcanization treatment of multiple conventional 50-100 meter standard length tapes in an offline state, and then transport the multiple tapes to the conveyor by a powered roller after bonding, so as to complete the tape replacement, which greatly reduces the downtime of the conveyor when replacing the tape, and the downtime is only 1 / 4 to 1 / 2 of the original (depending on the number of tape connection points);

[0022] 3) The technical solution of the present invention is particularly suitable for upgrading and renovating the existing conveyor belt winding device, does not affect the normal use order of the conveyor, is easy to use, and is conducive to ensuring safe production. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 It is a schematic diagram of the structure of an embodiment of the present invention;

[0024] Figure 2 yes Figure 1 Right view of;

[0025] Figure 3 yes Figure 2 A top view of

[0026] Figure 4 2 is a schematic diagram of the structure of the winding mechanism in an embodiment of the present invention;

[0027] Figure 5 yes Figure 4 AA section view along the middle line;

[0028] Figure 6 2 is a schematic diagram of the structure of a fixed side guard frame in an embodiment of the present invention;

[0029] Figure 7 is a schematic diagram of the structure of a plate unit in an embodiment of the present invention;

[0030] Figure 8 Schematic diagram of the structure of a powered roller conveyor in an embodiment of the present invention;

[0031] In the figure: 1-winding mechanism, 2-fixed side guard, 3-base, 4-cylinder, 5-spindle, 6-bearing seat, 7-brake, 8-reducer, 9-end plate, 10-left plate, 11-right plate, 12-bottom plate, 13-connecting rod, 14-base plate, 15-enclosure plate, 16-rib plate, 17-roller array, 18-long roller, 19-short roller, 20-deep groove, 21-tape pressure plate, 22-cylinder shell, 23-end flange, 24-adapter plate, 25-auxiliary support seat, 26-support rod, 27-rolling support seat, 28-powered roller, 29-base, 30-frame, 31-working roller, 32-support roller, 33-roller spacing adjustment cylinder, 34-crossbeam, 35-transmission device, 36-tape. DETAILED DESCRIPTION

[0032] The technical solution of the present invention will be clearly and completely described below in conjunction with specific embodiments. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0033] In order to more clearly illustrate the specific implementation methods of the present invention or the technical solutions in the prior art, the specific embodiments required to be used in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the specific embodiments described below are some implementation methods of the present invention. For ordinary technicians in this field, other specific embodiments can be obtained based on these specific embodiments without paying creative work.

[0034] The components of the embodiments of the present invention generally described and shown in the specific embodiments herein can be arranged and designed in countless different configurations. Therefore, the following detailed description of the embodiments of the present invention provided in the specific embodiments is not intended to limit the scope of the invention claimed, but only represents selected embodiments of the present invention.

[0035] See Figure 1-8, is a schematic structural diagram of an embodiment of a bypass processing and releasing device for an extra-long conveyor belt of the present invention, the bypass processing and releasing device is fixedly arranged in a building near the belt conveyor, the bypass processing and releasing device is connected to the belt conveyor through a powered roller, and the powered roller is temporarily set up on pre-buried piles on the ground; the bypass processing and releasing device includes a winding mechanism 1, a fixed side guard frame 2 and a base 3, the winding mechanism 1 and the fixed side guard frame 2 are arranged vertically and crosswise, the two ends of the winding mechanism 1 are connected to the base 3, the bottom of the fixed side guard frame 2 is located in the pit, and the base 3 is arranged on the pit edges on both sides of the pit.

[0036] The winding mechanism 1 includes a cylinder 4, a main shaft 5, a bearing seat 6, a brake 7 and a reducer 8. End plates 9 are respectively provided at both ends of the cylinder 4. The inner side of the end plate 9 is flush with the inner side of the fixed side frame 2. The end plate 9 and the fixed side frame 2 jointly guide and limit the stacking direction of the tape roll on the cylinder 4. The end plate 9 and the fixed side frame 2 jointly realize the limitation of both sides of the tape roll on the cylinder. The main shaft 5 is connected to the bearing seat 6, and the bearing seat 6 is connected to the base 3. One end of the main shaft 5 is connected to the reducer 8, and a brake 7 is provided on the main shaft 5 between the reducer 8 and the bearing seat 6 on the same side.

[0037] The side wall of the cylinder 4 is provided with a deep groove 20 for accommodating the end of the tape, and the upper edge of the deep groove 20 is provided with a tape pressing plate 21, and the tape pressing plate 21 is provided with a threaded hole, and the threaded hole is provided with a locking screw. The position of the tape pressing plate 21 on the upper edge of the deep groove 20 can be adjusted up and down, and the width of the deep groove is 40-70mm, and the depth is 500-600mm. The cylinder 4 includes a cylinder shell 22 and an end flange 23. The length of the deep groove is the same as that of the cylinder shell 22. The end flange 23 is connected to the two ends of the cylinder shell 22. The outer side of the end flange 23 is connected to the end plate 9, and the inner side of the end plate 9 is connected to the adapter plate 24, and the adapter plate 24 is flush with the inner side of the end plate 9. In the embodiment of the main shaft 5, it is a combination structure of a half shaft and a right half shaft, which is conducive to reducing costs and reducing the weight of the winding mechanism 1.

[0038] The fixed side guard frame 2 includes a left side plate 10, a right side plate 11 and a bottom plate 12. The bottoms of the left side plate 10 and the right side plate 11 are connected to form a U-shaped structure through the bottom plate 12. The tops of the left side plate 10 and the right side plate 11 are connected and fixed by a connecting rod 13 to form an integral frame. The unfolded length of the tape roll is 300-600 meters and the thickness is 20-60 mm. The left side plate 10 and the right side plate 11 have the same structure, and are both formed by a number of plate units connected by bolts. The plate unit includes a base plate 14, a surrounding plate 15, a rib plate 16 and a roller array 17. A continuous surrounding plate 15 is provided on the back side of the base plate 14, and a rib plate 16 is provided on the back side of the base plate 14. The base plate 14 is provided with a roller array 17. The array unit of the roller array is a combination roller composed of a long roller and a short roller. Both ends of the long roller 18 and the short roller 19 are connected to the base plate 14 through a rolling support seat 27. In the embodiment, the long roller 18 is formed by splicing two short rollers 19, which is helpful to reduce the manufacturing cost.

[0039] In the embodiment, at least one powered roller table 28 includes a base 29, a frame 30, a working roller 31, a support roller 32 and a roller pitch adjustment cylinder 33. The base 29 is provided with a frame 30, and a support roller 32 is provided on the lower side of the frame 30. Both ends of the support roller 32 are connected to the frame 30 through bearings, and a working roller 31 is provided above the support roller 32. The top end of the roller pitch adjustment cylinder 33 is fixed on the frame 30, and the piston end of the roller pitch adjustment cylinder 33 is connected to the cross beam 34. The working roller 31 is connected to the cross beam 34 through a bearing, and both ends of the cross beam 34 are slidably connected to the frame 30; one end of the support roller 32 and the working roller 31 are respectively connected to the transmission device 35 through a universal shaft, and the transmission device 35 is a one-input and two-output gear reducer driven by a motor. The transmission device 35 drives the support roller 32 and the working roller 31 to rotate synchronously in the opposite direction, applies a pulling force to the tape 36, and completes the unwinding process. When the winding mechanism 1 is performing the winding operation, the roller spacing adjustment cylinder 33 lifts the working roller, which can reduce or completely eliminate the resistance to the tape.

[0040] In the embodiment, the brake 7 is a YWZ hydraulic push rod brake 7. The YWZ hydraulic push rod brake 7 has the characteristics of high transmission efficiency and rapid response. Its main swing hinges are all provided with self-lubricating bearings, which makes the transmission efficiency high and does not need lubrication in application. At the same time, the action frequency is high, and it can quickly respond to the braking command to achieve frequent braking operations. In addition, the brake 7 adopts mature design and manufacturing technology, can operate stably under various working conditions, and provide reliable braking performance. The braking process is smooth, and no severe impact and vibration will be generated, reducing damage to equipment and structures. The reducer 8 is a P3SB19 gear reducer. The P3SB19 gear reducer adopts involute planetary gear transmission, reasonably utilizes internal and external meshing and power diversion, and has the characteristics of light weight, small size, large transmission ratio range, high efficiency, smooth operation, and low noise. The P3SB19 gear reducer 8 adopts modular design and can be changed and combined according to customer requirements, with strong flexibility.

[0041] In an embodiment of the present invention, in order to ensure the overall strength of the fixed side guard frame 2, after the winding mechanism frame is installed, an auxiliary support seat 25 can be set on the outer side of the left side plate 10 and the right side plate 11, and one end of the support rod 26 uses the auxiliary support seat 25 as a fulcrum, and the other end is connected to the outer side of the left side plate 10 and the right side plate 11.

[0042] The operating method of the bypass processing and releasing device for an extra-long conveyor belt of the present invention is to adopt an off-line operation to wind the tape on the cylinder of the bypass processing and releasing device, at which time the belt conveyor operates normally, and the length of the tape is set according to the specifications of the belt conveyor, and can be extended by bonding and vulcanizing multiple sections of 50-100 meters of tape into an extra-long tape for standby use; when the conveyor belt needs to be replaced, the old tape is removed, the driving roller and the supporting roller are cleaned and checked to be in normal operation, the powered roller is arranged along the bypass processing and releasing device to the belt conveyor, the tape is sent to the front of the belt conveyor along the powered roller, the tape is wound around the driving roller according to the conventional operation method, the end of the tape is bonded and vulcanized until the strength of the tape joint meets the requirements, the powered roller is removed, and the tape replacement operation is completed.

[0043] The bypass processing retractable device is configured according to the specifications and quantity of the belt conveyor to achieve offline lengthening and storage of the belt, and respond quickly when the belt needs to be replaced.

[0044] Therefore, in the embodiment of the present invention, the brake 7 is used to achieve reliable control of the reeling and unreeling speed of the reeling mechanism, which can effectively avoid the problem of out-of-control of the reeling and unreeling speed caused by the change in the weight of the tape roll itself during the reeling process, thereby achieving the purpose of safe production. It is particularly suitable for upgrading and modifying the existing reeling device.

[0045] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A super-long conveyor belt bypass processing and retracting device, characterized in that: The bypass processing retractable device is fixedly installed in a building near the belt conveyor. The bypass processing retractable device is connected to the belt conveyor through a powered roller. The powered roller is temporarily set up on pre-buried piles on the ground. The bypass processing retractable device includes a reeling mechanism, a fixed side baffle and a base. The reeling mechanism and the fixed side baffle are arranged vertically and crosswise. Both ends of the reeling mechanism are connected to the base. The bottom of the fixed side baffle is located in the pit. The base is set on the pit edges on both sides of the pit. The reeling mechanism includes a cylinder, a main shaft, a bearing seat, a brake and a reducer. End plates are provided at both ends of the cylinder. The inner side of the end plate is flush with the inner side of the fixed side baffle frame, and the end plate and the fixed side baffle frame jointly realize the limitation of both sides of the tape roll on the cylinder. The main shaft is connected to the bearing seat, and the bearing seat is connected to the base. One end of the main shaft is connected to the reducer, and a brake is provided on the main shaft between the reducer and the bearing seat on the same side; the fixed side baffle frame includes a left side plate, a right side plate and a bottom plate, the bottom of the left side plate and the right side plate are connected to form a U-shaped structure through the bottom plate, and the top of the left side plate and the right side plate are connected and fixed by a connecting rod to form an integral frame; the unfolded length of the tape roll is 300-600 meters, and the thickness is 20-60mm.

2. The super-long conveyor belt bypass processing and retracting device according to claim 1 is characterized in that: The left plate and the right plate have the same structure, and are both formed by connecting a number of plate units by bolts. The plate unit includes a base plate, a surrounding plate, a rib plate and rollers. A continuous surrounding plate is provided around the back side of the base plate, a rib plate is provided on the back side of the base plate, and a roller array is provided on the base plate. The array unit of the roller array is a combination roller consisting of a long roller and a short roller.

3. The super-long conveyor belt bypass processing and releasing device according to claim 1 is characterized in that: A deep groove for accommodating the end of the tape is provided on the side wall of the cylinder, a tape pressing plate is provided on the upper edge of the deep groove, a threaded hole is provided on the tape pressing plate, a locking screw is provided on the threaded hole, and the position of the tape pressing plate on the upper edge of the deep groove can be adjusted up and down; the width of the deep groove is 40-70mm, and the depth is 500-600mm.

4. The bypass processing and releasing device for an extra-long conveyor belt according to claim 1 is characterized in that: At least one of the powered roller tables comprises a base, a frame, a working roller, a support roller and a roller pitch adjusting cylinder. The base is provided with a frame, a support roller is provided on the lower side of the frame, both ends of the support roller are connected to the frame through bearings, a working roller is provided above the support roller, the top end of the roller pitch adjusting cylinder is fixed to the frame, the piston end of the roller pitch adjusting cylinder is connected to a cross beam, the working roller is connected to the cross beam through bearings, and both ends of the cross beam are slidably connected to the frame; one end of the support roller and the working roller are respectively connected to a transmission device via a universal shaft, and the transmission device is a one-input and two-output gear reducer driven by a motor.

5. The device for bypassing and releasing the belt of an extra-long conveyor according to claim 1 is characterized in that: The brake is a YWZ hydraulic push rod brake; the reducer is a P3SB19 gear reducer.

6. The device for bypassing and releasing the belt of an extra-long conveyor according to claim 1, characterized in that: The main shaft is a whole shaft or is formed by coaxial arrangement of a left half shaft and a right half shaft.

7. The device for bypassing and releasing the belt of an extra-long conveyor according to claim 1 is characterized in that: The cylinder body comprises a cylinder shell and end flanges, the end flanges are connected to both ends of the cylinder shell, the outer side of the end flanges is connected to the end plate, the inner side of the end plate is connected to a transfer plate, and the transfer plate is flush with the inner side of the end plate.

8. The device for bypassing and releasing the belt of an extra-long conveyor according to claim 2, characterized in that: Both ends of the long roller and the short roller are connected to the base plate through a rolling support seat; the long roller is a single long roller or is formed by splicing two short rollers.

9. The method for operating the bypass processing and releasing device for an overlong conveyor belt according to any one of claims 1 to 8, characterized in that: The tape is wound on the cylinder of the bypass processing and taking-up device by offline operation. At this time, the belt conveyor operates normally. The length of the tape is set according to the specifications of the belt conveyor. It can be extended by bonding and vulcanizing multiple sections of tape into an extra-long tape for spare use. When the conveyor tape needs to be replaced, the old tape is removed, the driving roller and the supporting roller are cleaned and checked to ensure that they are operating normally. The powered roller is arranged on the pre-buried piles on the ground between the bypass processing and taking-up device and the belt conveyor. The tape is sent to the front of the belt conveyor along the powered roller. The tape is wound around the driving roller according to the conventional operation method. The end of the tape is bonded and vulcanized until the strength of the tape joint meets the requirements. The powered roller is removed and the tape replacement operation is completed.

10. The method for operating the bypass processing and releasing device for an overlong conveyor belt according to claim 9, characterized in that: The bypass processing retractable device is configured accordingly according to the specifications and quantity of the belt conveyor, so as to realize the off-line lengthening and storage of the tape and respond quickly when the tape needs to be replaced.

Citation Information

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