High-strength transformer coil paint dipping device
By designing a high-strength transformer coil immersion device including a linear motor, a rotary rod, heating assembly, agitator and pretreatment device, the problems of clamping failure and moisture impact are solved, and stable clamping and high-efficiency immersion are achieved.
Patent Information
- Application Number
- CN202411896049.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-23
- Publication Date
- 2025-04-04
- Estimated Expiration
- 2044-12-23
AI Technical Summary
The existing transformer coil paint immersion device is prone to failure of clamping due to external force when clamping the transformer, and fails to effectively remove moisture in the winding, affecting the adhesion and drying speed of the paint, and thus affecting the quality of the paint.
A high-strength transformer coil paint immersion device is designed to achieve stable clamping of the transformer through the cooperation of a linear motor and a rotating rod, and preheat it through the heating assembly to ensure uniform heating of the paint liquid. The auxiliary device includes a T-shaped rod, a mixing rod and a floating plate for stirring and removing bubbles in the paint liquid. The pretreatment device removes impurities and precipitation through the filter plate and the stirring rod to ensure the quality of the paint liquid.
It effectively prevents clamping failure, improves the preheating efficiency of the transformer coil and the quality of the paint liquid, and ensures the stability and efficiency of the paint immersion process.
Smart Images

Figure CN119764052A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of transformer manufacturing, in particular to a high-strength transformer coil varnish dipping device. Background Art
[0002] A transformer is a device that uses the principle of electromagnetic induction to change AC voltage. Its main components include primary coil, secondary coil and iron core. During the manufacturing process, the transformer coil needs to be varnished to ensure its insulation. Varnishing can not only enhance the insulation performance of the coil, but also improve its heat resistance, moisture resistance and corrosion resistance, thereby extending the service life of the transformer.
[0003] The patent with patent announcement number CN221596193U relates to the field of transformer manufacturing technology. The patent discloses a transformer coil varnishing device, which belongs to the field of transformer coil production technology. It aims at the problems of high labor cost and low production efficiency when varnishing transformer coils. The device comprises a U-shaped plate, which is fixed in the middle of the top wall of the varnishing pool, and a cylinder is fixed in the middle of the outer top wall of the U-shaped plate. A connecting plate is fixed at the output end of the cylinder, and vertical plates are fixed at both ends of the middle of the bottom wall of the connecting plate. A bidirectional screw is rotatably connected in the middle between the two sets of vertical plates, and arc plates are threadedly connected on both sides of the outer periphery of the bidirectional screw, and inner clamps are fixed at the bottom of the side wall away from the arc plate. The patent starts the fan and the heating tube after the varnishing of the coil body is completed. During the operation of the heating tube, the temperature of the inner side of the installation tube is increased, and at the same time, the fan generates airflow inside the installation tube, and the heat flow inside the installation tube is blown to the left and right sides of the coil body, so as to quickly dry the coil body, thereby improving the varnishing efficiency of the transformer coil.
[0004] In the above patent, the coil body is quickly dried to improve the paint dipping efficiency of the transformer coil. However, the current measuring equipment has the following problems: if anti-reversal treatment is not performed after clamping the transformer, external force may accidentally touch the winding, making the clamping ineffective. If preheating is not performed, the moisture in the winding may not be completely removed, which will affect the adhesion and drying speed of the paint, and thus affect the quality of the paint dipping. Summary of the invention
[0005] In view of the deficiencies in the prior art, the present invention provides a high-strength transformer coil varnish dipping device, which solves the problems raised in the above-mentioned background technology.
[0006] To achieve the above objectives, the present invention is implemented through the following technical solutions: a high-strength transformer coil varnish dipping device, including a base, above which are arranged a immersion device, an auxiliary device, and a pretreatment device; wherein the immersion device includes a liquid storage tank, a linear motor, a disc, a drive motor, a fixed frame, a rotating rod, an inner support plate, a ratchet, a pawl, a receiving rod, a drive button, a pressure plate, a docking port and a heating component, wherein the liquid storage tank is fixedly mounted on the bottom of the base, the fixed end of the linear motor is fixedly mounted on the top of the base, the disc is fixedly mounted on the output end of the linear motor, the fixed end of the drive motor is fixedly mounted on the top of the disc, the fixed frame is fixedly mounted on the output end of the drive motor, the rotating rod is rotatably mounted on the inner wall of the fixed frame, and the rotating rod A bidirectional spiral groove is provided on the circumferential surface, and the inner support plate is threadedly installed on the circumferential surface of the rotating rod. The transformer is placed on the outer wall of the inner support plate. At this time, the bidirectional thread groove is driven to rotate by rotating the rotating rod counterclockwise. The rotation of the bidirectional thread groove causes the inner support plates on both sides to move outward until the transformer is moved to be fixed. The ratchet is fixedly installed on the circumferential surface of the rotating rod, and the pawl is slidably installed on the surface of the fixing frame. The receiving rod is fixedly installed on the bottom of the fixing frame, the driving button is fixedly installed on the bottom of the receiving rod, and the pressure plate is fixedly installed on the bottom of the inner support plate. The docking port is arranged on the circumferential surface of the disc, and the heating component is arranged on the circumferential surface of the liquid storage tank. After the transformer is clamped, the disc is driven to move downward to the preheating range of the heating component through the output end of the linear motor.
[0007] According to the above technical solution, the bottom of the pawl is set as an inclined surface, and a No. 1 spring is arranged between the pawl and the fixed frame. The pawl is reset by the arranged No. 1 spring. When the rotating rod is accidentally touched by external force, the rotating rod will be reversed. At this time, the ratchet will contact the non-inclined surface of the pawl. At this time, the pawl will limit the movement of the ratchet, that is, prevent the rotating rod from reversing.
[0008] According to the above technical solution, the auxiliary device includes a T-shaped rod, a mixing rod and a floating plate. The T-shaped rod is rotatably installed at the bottom of the inner wall of the liquid storage tank, the mixing rod is fixedly installed on the circumferential surface of the T-shaped rod, and a reciprocating spiral groove is provided on the circumferential surface of the T-shaped rod. The floating plate is threadedly installed on the circumferential surface of the T-shaped rod. The rotation of the T-shaped rod drives the mixing rod to rotate, and the rotation of the mixing rod causes the paint liquid to be stirred. The rotation of the T-shaped rod drives the reciprocating spiral groove to rotate at the same time, and the floating plate moves upward through the reciprocating spiral groove.
[0009] According to the above technical solution, the auxiliary device also includes a rotating frame, a telescopic rod, a docking button and a No. 2 spring. The rotating frame is rotatably installed on the surface of the T-shaped rod, the fixed end of the telescopic rod is fixedly installed on the inner wall of the T-shaped rod, the docking button is fixedly installed on the movable end of the telescopic rod, and the No. 2 spring is arranged between the telescopic rod and the T-shaped rod. The telescopic rod is reset by the arranged No. 2 spring. The rotating frame rotates to drive the movable end of the telescopic rod to move upward, and at the same time stretches the No. 2 spring. The fixed end of the telescopic rod moves to drive the docking button to move until it contacts the driving button.
[0010] According to the above technical solution, the auxiliary device also includes a connecting plate, a dual-axis motor and a rotating frame, wherein the connecting plate is fixedly mounted on the circumferential surface of the liquid storage tank, the fixed end of the dual-axis motor is fixedly mounted on the inner wall of the connecting plate, one side of the rotating frame is fixedly mounted on the output end of the dual-axis motor, and the other side of the rotating frame is rotatably mounted on the top of the base, and the rotating frame is driven to rotate through the output end of the dual-axis motor.
[0011] According to the above technical solution, the auxiliary device also includes a rubber button and a rotating shaft. The rubber button is fixedly mounted on the inner wall of the rotating frame. One side of the rotating shaft is transmission-connected to the output end of the dual-axis motor through a No. 1 belt. When the output end of the dual-axis motor rotates, the No. 1 belt is driven to drive the rotating shaft to rotate. The rotation of the rotating frame drives the rubber button to move back and forth left and right.
[0012] According to the above technical solution, the pretreatment device includes a treatment tank, a stirring rod and a valve. The treatment tank is fixedly installed on the top of the base, and the other side of the rotating shaft is rotatably installed on the inner wall of the treatment tank. The stirring rod is fixedly installed on the circumferential surface of the rotating shaft. The treatment tank is connected to the liquid storage tank through a pipeline. The valve is arranged on the circumferential surface of the pipeline, and the stirring rod is driven by the rotation of the rotating shaft to stir the paint.
[0013] According to the above technical scheme, the pretreatment device also includes a hollow block, an insert block rod, a No. 3 spring, a filter plate and an arc rod. The hollow block is fixedly penetrated through the inner and outer walls of the liquid storage tank, the insert block rod is slidably installed on the inner wall of the hollow block, the No. 3 spring is arranged between the hollow block and the insert block rod, and the insert block rod is driven to reset by the arranged No. 3 spring, the filter plate is slidably installed on the inner wall of the processing tank, the arc rod is fixedly installed on the bottom of the filter plate, and a No. 4 spring is arranged between the filter plate and the processing tank, and the filter plate is driven to reset by the arranged No. 4 spring. When the disc continues to descend to the paint immersion range, the outer wall of the docking interface will contact the inclined surface of the insert block rod, causing the insert block rod to move outward and compress the No. 3 spring at the same time. When the docking interface overlaps with the insert block rod, the No. 3 spring is released and drives the insert block rod to be inserted into the docking interface, and the fixation of the disc is completed at this time.
[0014] The present invention provides a high-strength transformer coil varnish dipping device, which has the following beneficial effects: (1) The invention places the transformer on the outer wall of the inner support plate by setting a paint dipping device, and moves the inner support plates on both sides outward by a rotating rod until the transformer is fixed. After the transformer is fixed, if the rotating rod is accidentally touched by external force, the rotating rod will be reversed. The ratchet and pawl prevent the rotating rod from reversing, and prevent the rotating rod from loosening due to vibration or other reasons during use, resulting in loss of clamping effect. After the transformer is clamped, the output end of the linear motor drives the disc to move downward to the heating component area, and preheating is performed by the heating component. The transformer is driven to rotate by the driving motor and the fixing frame, so that various parts of the transformer can be heated evenly, thereby improving the preheating efficiency and avoiding local overheating or overcooling.
[0015] (2) The invention, through the setting of the auxiliary device, after the paint liquid is added to the liquid storage tank and preheating is completed, the pressing plate moves to contact the rotating frame to make the rotating frame rotate, and the rotating frame, the telescopic rod, and the second spring drive the docking button to move until it contacts the driving button. The driving button rotates to drive the docking button to rotate. The docking button rotates in coordination with the telescopic rod and the T-shaped rod to drive the mixing rod to rotate. The rotation of the mixing rod causes the paint liquid to be stirred. The stirring can prevent the solid particles in the paint liquid from settling, maintain the viscosity and fluidity of the paint liquid, so that the paint liquid can better penetrate into the interior of the transformer, thereby improving the effect of immersion. At the same time, the floating plate moves upward so that the paint liquid accumulated at the bottom of the liquid storage tank is drained into the working range of the mixing rod to prevent the paint liquid from settling. During the immersion process, the rubber button is driven to move back and forth left and right by the dual-axis motor, the rotating frame, and the rotating shaft. The rubber button continuously contacts the outer wall of the liquid storage tank to generate vibration, so that the bubbles in the paint liquid are eliminated, thereby improving the efficiency of immersion.
[0016] (3) The invention, by setting up a pretreatment device, adds the paint liquid into the treatment tank for pretreatment before the paint liquid enters the liquid storage tank. First, the paint is filtered through a filter plate to remove impurities and particles in the paint to prevent impurities from entering the paint dipping tank and affecting the paint dipping effect. The paint is stirred by a rotating shaft and a stirring rod. The paint may precipitate during storage, so it needs to be stirred before use to ensure that the components of the paint are evenly mixed. When it is necessary to add paint, the paint in the treatment tank is allowed to enter the liquid storage tank by opening the valve. The disk is fixed by the docking port, the plug rod, and the No. 3 spring, that is, the transformer reaches the set paint dipping position, which can prevent the transformer from being displaced during the paint dipping process and ensure that the insulating paint can evenly cover the surface of the coil and fill its gaps and micropores. The filter plate moves up and down to form different flow paths for the paint on the filter plate, thereby increasing the contact opportunity between the paint and the filter plate and improving the filtration efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2This is a schematic diagram of the position structure of the driving button and the pressure plate of the present invention; Figure 3 For the present invention Figure 2 A schematic diagram of the structure enlargement of part A; Figure 4 This is a schematic diagram of the rotating frame and valve position structure of the present invention; Figure 5 For the present invention Figure 4 A schematic diagram of the structure of part B in the middle is enlarged; Figure 6 This is a schematic diagram of the dual-axis motor and the rotating shaft position structure of the present invention; Figure 7 It is a schematic diagram of the position structure of the block rod and the hollow block of the present invention.
[0018] In the figure: 1. base; 2. liquid storage tank; 3. linear motor; 4. disc; 5. drive motor; 6. fixed frame; 7. rotating rod; 8. inner support plate; 9. ratchet; 10. pawl; 11. receiving rod; 12. driving button; 13. pressure plate; 14. docking port; 15. heating component; 20. T-shaped rod; 21. mixing rod; 22. floating plate; 23. rotating frame; 241. telescopic rod; 24. docking button; 25. No. 2 spring; 26. connecting plate; 27. dual-axis motor; 281. rotating frame; 28. rubber button; 29. rotating shaft; 30. processing tank; 31. stirring rod; 32. valve; 33. hollow block; 34. plug-in block rod; 35. No. 3 spring; 36. filter plate; 37. arc rod. DETAILED DESCRIPTION
[0019] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0020] See also Figure 1-Figure 3An embodiment of the present invention is: a high-strength transformer coil varnish dipping device, comprising a base 1, an immersion device is arranged above the base 1, the immersion device comprises a liquid storage tank 2, a linear motor 3, a disc 4, a drive motor 5, a fixed frame 6, a rotating rod 7, an inner support plate 8, a ratchet 9, a pawl 10, a receiving rod 11, a drive button 12, a pressure plate 13, a docking port 14 and a heating component 15, the liquid storage tank 2 is fixedly mounted on the bottom of the base 1, the fixed end of the linear motor 3 is fixedly mounted on the top of the base 1, the disc 4 is fixedly mounted on the output end of the linear motor 3, the fixed end of the drive motor 5 is fixedly mounted on the top of the disc 4, the fixed frame 6 is fixedly mounted on the output end of the drive motor 5, and the rotating rod 7 is rotatably mounted on the inner wall of the fixed frame 6, A bidirectional spiral groove is provided on the circumferential surface of the rotating rod 7, the inner support plate 8 is threadedly installed on the circumferential surface of the rotating rod 7, the ratchet 9 is fixedly installed on the circumferential surface of the rotating rod 7, and the pawl 10 is slidably installed on the surface of the fixing frame 6 to prevent the rotating rod 7 from reversing. It can prevent the rotating rod 7 from loosening due to vibration or other reasons during use, resulting in loss of clamping effect. The receiving rod 11 is fixedly installed at the bottom of the fixing frame 6, the driving button 12 is fixedly installed at the bottom of the receiving rod 11, the pressing plate 13 is fixedly installed at the bottom of the inner support plate 8, the docking port 14 is arranged on the circumferential surface of the disc 4, and the heating component 15 is arranged on the circumferential surface of the liquid storage tank 2, so that various parts of the transformer can be heated evenly, thereby improving the preheating efficiency and avoiding local overheating or overcooling.
[0021] The bottom of the pawl 10 is set as an inclined surface, and a No. 1 spring is arranged between the pawl 10 and the fixing frame 6. The pawl 10 is reset by the arranged No. 1 spring. After the transformer is fixed, if the external force accidentally touches the rotating rod 7, the rotating rod 7 will be reversed. At this time, the ratchet 9 will contact the non-inclined surface of the pawl 10. At this time, the pawl 10 will limit the movement of the ratchet 9, that is, prevent the rotating rod 7 from reversing.
[0022] When the present embodiment is working, the transformer is placed on the outer wall of the inner support plate 8. At this time, the bidirectional thread groove is driven to rotate by rotating the rotating rod 7 counterclockwise. The rotation of the bidirectional thread groove causes the inner support plates 8 on both sides to move outward until the transformer is moved to be fixed. The movement of the inner support plate 8 drives the pressure plate 13 to move, and the rotation of the rotating rod 7 drives the ratchet 9 to rotate. The rotation of the ratchet 9 will contact the inclined surface of the pawl 10, causing the pawl 10 to move downward and compress the No. 1 spring at the same time. At this time, the pawl 10 will not limit the rotation of the ratchet 9. After the transformer is fixed, if the rotating rod 7 is accidentally touched by external force, the rotating rod 7 will be reversed. At this time, the ratchet 9 will contact the non-inclined surface of the pawl 10. At this time, the pawl 10 will limit the movement of the ratchet 9. The control, that is, preventing the rotating rod 7 from reversing, can prevent the rotating rod 7 from loosening due to vibration or other reasons during use, resulting in the loss of clamping effect. After the transformer is clamped, the output end of the linear motor 3 drives the disc 4 to move downward, and the disc 4 drives the docking port 14 to move while moving. When the disc 4 moves to the preheating range of the heating component 15, the linear motor 3 stops working. At this time, the driving motor 5 drives the fixed frame 6 to rotate. The rotation of the fixed frame 6 drives the receiving rod 11 to rotate. The rotation of the receiving rod 11 drives the driving button 12 to rotate. The rotation of the fixed frame 6 drives the transformer to rotate, so that various parts of the transformer can be heated evenly, thereby improving the preheating efficiency and avoiding local overheating or overcooling.
[0023] See also Figure 1-Figure 7 On the basis of the above embodiment, in another embodiment of the present invention, an auxiliary device and a pretreatment device are arranged above the base 1, and the auxiliary device includes a T-shaped rod 20, a mixing rod 21 and a floating plate 22. The T-shaped rod 20 is rotatably installed at the bottom of the inner wall of the liquid storage tank 2, and the mixing rod 21 is fixedly installed on the circumferential surface of the T-shaped rod 20. The circumferential surface of the T-shaped rod 20 is provided with a reciprocating spiral groove, and the floating plate 22 is threadedly installed on the circumferential surface of the T-shaped rod 20. Stirring can prevent the solid particles in the paint liquid from settling, maintain the viscosity and fluidity of the paint liquid, so that the paint liquid can better penetrate into the interior of the transformer, and improve the effect of immersion. The floating plate 22 moves so that the paint liquid accumulated at the bottom of the liquid storage tank 2 is drained into the working range of the mixing rod 21 to prevent the paint liquid from settling.
[0024] The auxiliary device also includes a rotating frame 23, a telescopic rod 241, a docking button 24 and a No. 2 spring 25. The rotating frame 23 is rotatably mounted on the surface of the T-shaped rod 20, the fixed end of the telescopic rod 241 is fixedly mounted on the inner wall of the T-shaped rod 20, the docking button 24 is fixedly mounted on the movable end of the telescopic rod 241, and the No. 2 spring 25 is arranged between the telescopic rod 241 and the T-shaped rod 20. The telescopic rod 241 is reset by the arranged No. 2 spring 25, so that after the driving button 12 contacts the docking button 24, the driving button 12 rotates to drive the docking button 24 to rotate.
[0025] The auxiliary device also includes a connecting plate 26, a dual-axis motor 27 and a rotating frame 281. The connecting plate 26 is fixedly mounted on the circumferential surface of the liquid storage tank 2, and the fixed end of the dual-axis motor 27 is fixedly mounted on the inner wall of the connecting plate 26. One side of the rotating frame 281 is fixedly mounted on the output end of the dual-axis motor 27, and the other side of the rotating frame 281 is rotatably mounted on the top of the base 1, and the rotating frame 281 is driven to rotate through the output end of the dual-axis motor 27.
[0026] The auxiliary device also includes a rubber button 28 and a rotating shaft 29. The rubber button 28 is fixedly mounted on the inner wall of the rotating frame 281. One side of the rotating shaft 29 is transmission-connected to the output end of the dual-axis motor 27 via a No. 1 belt. The rubber button 28 continuously contacts the outer wall of the liquid storage tank 2 to generate vibration, thereby eliminating bubbles in the paint liquid and improving the efficiency of the paint dipping.
[0027] The pretreatment device includes a treatment tank 30, a stirring rod 31 and a valve 32. The treatment tank 30 is fixedly installed on the top of the base 1, and the other side of the rotating shaft 29 is rotatably installed on the inner wall of the treatment tank 30. The stirring rod 31 is fixedly installed on the circumferential surface of the rotating shaft 29. The treatment tank 30 is connected with the liquid storage tank 2 through a pipeline, and the valve 32 is arranged on the circumferential surface of the pipeline. Before the paint liquid enters the liquid storage tank 2, the paint liquid is added to the treatment tank 30 for pretreatment. The stirring rod 31 is driven by the rotation of the rotating shaft 29 to stir the paint. The paint may precipitate during the storage process, so it needs to be stirred before use to ensure that the components of the paint are evenly mixed. When paint needs to be added, the valve 32 is opened to allow the paint in the treatment tank 30 to enter the liquid storage tank 2.
[0028] The pretreatment device also includes a hollow block 33, a plug-in rod 34, a No. 3 spring 35, a filter plate 36 and an arc rod 37. The hollow block 33 is fixedly penetrated through the inner and outer walls of the liquid storage tank 2, the plug-in rod 34 is slidably installed on the inner wall of the hollow block 33, and the No. 3 spring 35 is arranged between the hollow block 33 and the plug-in rod 34. The plug-in rod 34 is reset by the arranged No. 3 spring 35. The top of the plug-in rod 34 is arranged as an inclined surface, which can prevent the transformer from shifting during the varnishing process, ensure that the insulating paint can evenly cover the surface of the coil, fill its gap and The micropore filter plate 36 is slidably mounted on the inner wall of the processing tank 30, and the arc rod 37 is fixedly mounted on the bottom of the filter plate 36. The bottom of the arc rod 37 is set as an inclined surface. A No. 4 spring is arranged between the filter plate 36 and the processing tank 30. The arc setting at the bottom of the arc rod 37 enables the arc rod 37 to move up and down when the stirring rod 31 rotates. The filter plate 36 is reset by the arranged No. 4 spring, and firstly filtered through the filter plate 36 to remove impurities and particles in the paint to prevent impurities from entering the paint dipping tank and affecting the paint dipping effect.
[0029] When the present embodiment is working, the paint liquid is stored in the liquid storage tank 2. After preheating, the output end of the linear motor 3 continues to drive the disc 4 to descend, that is, the driving button 12 and the pressure plate 13 are driven to move. The movement of the pressure plate 13 will contact the rotating frame 23 to make the rotating frame 23 rotate. The rotation of the rotating frame 23 drives the movable end of the telescopic rod 241 to move upward, and at the same time stretches the No. 2 spring 25. The fixed end of the telescopic rod 241 moves to drive the docking button 24 to move until it contacts the driving button 12. After the driving button 12 contacts the docking button 24, the driving button 12 rotates to drive the docking button 24 to rotate. The rotation of the docking button 24 drives the movable end of the telescopic rod 241 to rotate. The rotation of the movable end of the telescopic rod 241 drives the T-shaped rod 20 to rotate. The rotation of the T-shaped rod 20 drives the mixing rod 21 to rotate. The rotation of the mixing rod 21 stirs the paint liquid , stirring can prevent the solid particles in the paint liquid from settling, maintain the viscosity and fluidity of the paint liquid, so that the paint liquid can better penetrate into the interior of the transformer, and improve the effect of dipping. The T-shaped rod 20 rotates and drives the reciprocating spiral groove to rotate. The floating plate 22 moves upward through the reciprocating spiral groove. The movement of the floating plate 22 causes the paint liquid accumulated at the bottom of the liquid storage tank 2 to be drained into the working range of the mixing rod 21 to prevent the paint liquid from settling. During the dipping process, the output end of the dual-axis motor 27 drives the rotating frame 281 to rotate. The output end of the dual-axis motor 27 rotates and drives the No. 1 belt to drive the rotating shaft 29 to rotate. The rotation of the rotating frame 281 drives the rubber button 28 to move back and forth left and right. The rubber button 28 continuously contacts the outer wall of the liquid storage tank 2 to generate vibration, so that the bubbles in the paint liquid are eliminated, thereby improving the efficiency of dipping. Before the paint liquid enters the liquid storage tank 2, the paint liquid is added to the processing tank 30 for pretreatment. First, it is filtered through the filter plate 36 to remove impurities and particles in the paint to prevent impurities from entering the paint dipping tank and affecting the paint dipping effect. The paint is stirred by the stirring rod 31 driven by the rotation of the shaft 29. The paint may precipitate during storage, so it needs to be stirred before use to ensure that the components of the paint are evenly mixed. When paint needs to be added, the paint in the processing tank 30 is allowed to enter the liquid storage tank 2 by opening the valve 32. When the disc 4 continues to descend to the paint dipping range, the outer wall of the docking port 14 will contact the inclined surface of the plug rod 34, causing the plug rod 34 to move outward and compress the No. 3 spring 35. When the docking port 1 4 overlaps with the plug rod 34, at this time, the third spring 35 is released and drives the plug rod 34 to be inserted into the docking port 14, and the fixation of the disc 4 is completed at this time, that is, the transformer reaches the set paint dipping position, which can prevent the transformer from being displaced during the paint dipping process, and ensure that the insulating paint can evenly cover the coil surface and fill its gaps and micropores. When the stirring rod 31 rotates, its inclined surface will contact the bottom arc surface of the arc rod 37, so that the arc rod 37 moves upward, and the movement of the arc rod 37 drives the filter plate 36 to move. The movement of the filter plate 36 will stretch the fourth spring, and the filter plate 36 can form different flow paths on the filter plate 36 by moving the filter plate 36 up and down, thereby increasing the contact opportunity between the paint and the filter plate 36, thereby improving the filtration efficiency.
[0030] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A high-strength transformer coil varnish dipping device, comprising a base (1), characterized in that: A soaking device, an auxiliary device, and a pre-treatment device are arranged above the base (1); The immersion device comprises a liquid storage tank (2), a linear motor (3), a disc (4), a drive motor (5), a fixed frame (6), a rotating rod (7), an inner support plate (8), a ratchet (9), a ratchet pawl (10), a receiving rod (11), a drive button (12), a pressure plate (13), a docking port (14) and a heating component (15), wherein the liquid storage tank (2) is fixedly mounted on the bottom of the base (1), the fixed end of the linear motor (3) is fixedly mounted on the top of the base (1), the disc (4) is fixedly mounted on the output end of the linear motor (3), the fixed end of the drive motor (5) is fixedly mounted on the top of the disc (4), and the fixed frame (6) is fixedly mounted on the drive motor (5 ), the rotating rod (7) is rotatably mounted on the inner wall of the fixing frame (6), the circumferential surface of the rotating rod (7) is provided with a bidirectional spiral groove, the inner support plate (8) is threadedly mounted on the circumferential surface of the rotating rod (7), the ratchet (9) is fixedly mounted on the circumferential surface of the rotating rod (7), the pawl (10) is slidably mounted on the surface of the fixing frame (6), the receiving rod (11) is fixedly mounted on the bottom of the fixing frame (6), the driving button (12) is fixedly mounted on the bottom of the receiving rod (11), the pressing plate (13) is fixedly mounted on the bottom of the inner support plate (8), the docking port (14) is arranged on the circumferential surface of the disc (4), and the heating component (15) is arranged on the circumferential surface of the liquid storage tank (2).
2. A high-strength transformer coil varnish dipping device according to claim 1, characterized in that: The bottom of the pawl (10) is arranged as an inclined surface, and a No. 1 spring is arranged between the pawl (10) and the fixing frame (6).
3. A high-strength transformer coil varnish dipping device according to claim 2, characterized in that: The auxiliary device comprises a T-shaped rod (20), a mixing rod (21) and a floating plate (22); the T-shaped rod (20) is rotatably mounted on the bottom of the inner wall of the liquid storage tank (2); the mixing rod (21) is fixedly mounted on the circumferential surface of the T-shaped rod (20); a reciprocating spiral groove is formed on the circumferential surface of the T-shaped rod (20); and the floating plate (22) is threadedly mounted on the circumferential surface of the T-shaped rod (20).
4. A high-strength transformer coil varnish dipping device according to claim 3, characterized in that: The auxiliary device further comprises a rotating frame (23), a telescopic rod (241), a docking button (24) and a second spring (25); the rotating frame (23) is rotatably mounted on the surface of the T-shaped rod (20); the fixed end of the telescopic rod (241) is fixedly mounted on the inner wall of the T-shaped rod (20); the docking button (24) is fixedly mounted on the movable end of the telescopic rod (241); and the second spring (25) is arranged between the telescopic rod (241) and the T-shaped rod (20).
5. The high-strength transformer coil varnish dipping device according to claim 4, characterized in that: The auxiliary device further comprises a connecting plate (26), a dual-axis motor (27) and a rotating frame (281), wherein the connecting plate (26) is fixedly mounted on the circumferential surface of the liquid storage tank (2), a fixed end of the dual-axis motor (27) is fixedly mounted on the inner wall of the connecting plate (26), one side of the rotating frame (281) is fixedly mounted on the output end of the dual-axis motor (27), and the other side of the rotating frame (281) is rotatably mounted on the top of the base (1).
6. A high-strength transformer coil varnish dipping device according to claim 5, characterized in that: The auxiliary device further comprises a rubber button (28) and a rotating shaft (29); the rubber button (28) is fixedly mounted on the inner wall of the rotating frame (281); one side of the rotating shaft (29) is transmission-connected to the output end of the dual-axis motor (27) via a No. 1 belt.
7. A high-strength transformer coil varnish dipping device according to claim 6, characterized in that: The pretreatment device comprises a treatment tank (30), a stirring rod (31) and a valve (32); the treatment tank (30) is fixedly mounted on the top of the base (1); the other side of the rotating shaft (29) is rotatably mounted on the inner wall of the treatment tank (30); the stirring rod (31) is fixedly mounted on the circumferential surface of the rotating shaft (29); the treatment tank (30) is connected to the liquid storage tank (2) via a pipeline; and the valve (32) is arranged on the circumferential surface of the pipeline.
8. The high-strength transformer coil varnish dipping device according to claim 7, characterized in that: The pretreatment device further comprises a hollow block (33), an insert rod (34), a No. 3 spring (35), a filter plate (36) and an arc rod (37); the hollow block (33) is fixedly inserted through the inner and outer walls of the liquid storage tank (2); the insert rod (34) is slidably mounted on the inner wall of the hollow block (33); the No. 3 spring (35) is arranged between the hollow block (33) and the insert rod (34); the top of the insert rod (34) is arranged as an inclined surface; the filter plate (36) is slidably mounted on the inner wall of the treatment tank (30); the arc rod (37) is fixedly mounted on the bottom of the filter plate (36); and a No. 4 spring is arranged between the filter plate (36) and the treatment tank (30).
Citation Information
Patent Citations
Transformer coil paint dipping device
CN221596193U
Miniature transformer coil paint dipping equipment
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