A manufacturing method, system and terminal of a gear shifter

Abstract

The present invention relates to a manufacturing method, system and terminal of a shifter, and to the technical field of shifters, which includes: obtaining image detection information and manufacturing specifications; selecting an image corresponding to a moiré feature from the image detection information and defining it as a moiré image; determining the moiré position of the moiré image according to the image detection information and the marking position; determining the component specifications according to the image detection information and the reference ratio, and retrieving the moiré shape and size according to the component specifications; determining the reference moiré size according to the moiré position and the manufacturing specifications; determining the size deviation value according to the moiré shape and size and the reference moiré size; determining the moiré depth according to the moiré image and the manufacturing specifications; performing grinding and repairing according to the moiré depth, the size deviation value and the reference moiré size, and controlling the components to be assembled to form a shifter after the grinding and repairing of the components are completed. The present application has the effect of improving the manufacturing efficiency of the shifter.

Description

Technical Field

[0001] The present invention relates to the technical field of gear shifters, and in particular to a manufacturing method, system and terminal of a gear shifter. Background Art

[0002] A gear shifter is a device used to change the transmission ratio in vehicles such as cars and motorcycles. It allows the vehicle to achieve appropriate power output under different speeds and working conditions.

[0003] The shifter is generally made of plastic. During the manufacturing process of the shifter, plastic particles of different sizes need to be melted and injected into the mold corresponding to the shifter. When the melted plastic particles are injected into the mold, the mold is cooled to obtain the components corresponding to the shifter, and the components are assembled to obtain the shifter. After the mold is cooled and opened, the components that have been injected will have moire due to the moisture of the plastic particles. The components with moire are processed through manual observation, and the processed components are assembled to form the shifter.

[0004] When moiré appears on a component, too much time is consumed in manual observation and processing, which reduces the manufacturing efficiency of the shifter and needs to be improved. Summary of the invention

[0005] In order to improve the manufacturing efficiency of a gear shifter, the present invention provides a manufacturing method, system and terminal for a gear shifter.

[0006] In a first aspect, the present invention provides a method for manufacturing a gear shifter, which adopts the following technical solution: A method for manufacturing a gear shifter, comprising: When the preset mold is completed, obtain the image detection information and manufacturing specifications of the parts inside the mold; Select an image corresponding to a preset moiré feature from the image detection information and define it as a moiré image; Determine the moiré position of the moiré image according to the image detection information and the preset marking position; Determine the component specifications according to the image detection information and the preset reference ratio, and retrieve the moiré shape size corresponding to the moiré position according to the component specifications; Determine the reference moiré size based on the moiré position and manufacturing specifications; Determine the size deviation value based on the shape and size of the moire and the reference moire size; Determine the depth of the moiré based on the moiré image and manufacturing specifications; Grinding and repairing are performed according to the moiré depth, the size deviation value and the reference moiré size. After the parts are polished and repaired, the control parts are assembled to form a shifter.

[0007] By adopting the above technical scheme, the image detection information and manufacturing specifications of the components are analyzed to obtain the moiré depth, moiré position and moiré shape and size, and then the size deviation value is obtained through the moiré shape and size and the reference moiré size, and the component is polished and repaired, and the polished and repaired components are controlled to be assembled to form a shifter, so that the moiré on the component can be automatically analyzed and processed, so as to reduce the time consumed by manual observation, thereby improving the manufacturing efficiency of the shifter.

[0008] Optionally, after the control components are assembled to form a shifter, the method further comprises: Get the raw material information of the component; Determine the conveying suction power according to the raw material information, control the preset suction device to operate with the conveying suction power, and control the preset raw material conveying device to convey the raw material; Determine the inspection wind speed of the detection pipeline according to the delivery suction power and the detection position of the preset detection pipeline; Update the inspection wind speed according to the raw material information; Obtain the pipeline inspection wind speed of the inspection pipeline; When the pipeline inspection wind speed is lower than the updated inspection wind speed, the reference wind speed deviation value is determined according to the raw material information; Calculate the difference between the pipeline inspection wind speed and the updated inspection wind speed and use it as the wind speed deviation value; When the wind speed deviation value is less than the reference wind speed deviation value, the estimated specification of the adhesion material is determined according to the wind speed deviation value; The raw material corresponding to the estimated specifications of the adhesive raw material is processed by a preset processing method according to the estimated specifications of the adhesive raw material to re-deliver the raw material.

[0009] By adopting the above technical scheme, the operation of the suction device is controlled by conveying suction power to facilitate the transportation of raw materials and dry the wet raw materials, and the wind speed is compared with the updated inspection wind speed through the pipeline. According to the comparison, the estimated specifications of the adhered raw materials are obtained and processed by the processing method to re-convey the raw materials, so that the wet and mutually adhered raw materials can be processed to separate each raw material and dry it, so as to reduce the probability of the occurrence of cloud patterns, thereby improving the manufacturing efficiency of the shifter.

[0010] Optionally, the method for determining the estimated specification of the adhesion material according to the wind speed deviation value includes: Acquire a detection pipeline image in the detection pipeline; An image corresponding to a preset raw material feature is selected based on the detection pipeline image and defined as raw material image information; Determine the shape of the raw material according to the raw material image information; When the shape of the detected raw material is not stored in the preset raw material database, continuing to determine the estimated specifications of the adhesion raw material; When the shape of the raw material to be tested is stored in the preset raw material database, the specification of the raw material to be tested is determined according to the shape of the raw material to be tested; According to the raw material specifications, the weight value of the raw material is retrieved and defined as the bulk weight value; Determining whether the stacking weight value exceeds a preset reference stacking weight value; If the stacking weight value does not exceed the reference stacking weight value, the raw material image information is updated; Determine and correct the raw material specifications according to the updated raw material image information, and update the stacking weight value according to the corrected raw material specifications; If the stacking weight value exceeds the reference stacking weight value, the reflux conveying power is determined according to the updated stacking weight value, and the preset swirl blowing device is controlled to operate at the reflux conveying power.

[0011] By adopting the above technical scheme, the raw material image information is analyzed to obtain the shape of the test raw material and the specifications of the test raw material, and then the specifications of the test raw material are analyzed to obtain the stacking weight value. The stacking weight value is compared with the benchmark stacking weight value, and the stacking weight value is updated according to the excess situation, or the reflux conveying power is determined to control the operation of the swirl blowing device, so that the non-wetted raw materials in the detection pipeline can be stacked and then blown out, so as to reduce the energy consumption of the swirl blowing device.

[0012] Optionally, methods for determining estimated specifications of adhesive materials include: Obtain the detected wind speed of the air outlet of the raw material conveying device; Determine the delivery wind speed based on the delivered suction power; Determine the estimated blockage location based on the outlet wind speed and delivery wind speed; Calculate the difference between the wind detection wind speed and the conveying wind speed and use it as the conveying wind speed deviation value; The estimated blocking wind speed is calculated based on the conveying wind speed deviation value and the reference wind speed deviation value; The estimated specifications of the adhered material are determined based on the estimated blockage wind speed.

[0013] By adopting the above technical solution, the outlet wind speed detection and the conveying wind speed are analyzed to obtain the estimated blockage position and the wind speed deviation value, and then the estimated specifications of the adhesion material are obtained by the wind speed deviation value and the estimated blockage wind speed, so that the estimated specifications of the adhesion material can be known more accurately.

[0014] Optional, preset processing methods include: Determine the estimated volume of the adhesive raw material according to the estimated specifications of the adhesive raw material; Determine the swirl blowing power based on the estimated volume of the adhered raw material; Obtain device specifications of a preset swirl blowing device; Update the swirl blowing power according to the device specifications and the pipeline inspection wind speed, and control the preset swirl blowing device to operate with the updated swirl blowing power; Determine the estimated drop position based on the estimated specifications of the adhered raw materials and the conveying suction power; The detection pipeline is processed by a preset heating method according to the estimated drop position and the updated swirl blowing power, and the operation of the preset swirl blowing device is continued to be controlled.

[0015] By adopting the above technical scheme, the swirl blowing power is obtained by estimating the volume of the adhered raw materials, the device specifications and the pipeline inspection wind speed and the operation of the swirl blowing device is controlled. The estimated drop position is obtained by estimating the specifications of the adhered raw materials and the conveying suction power. The detection pipeline is processed by a heating method according to the estimated drop position and the updated swirl blowing power, so that the raw materials adhered to each other in the detection pipeline can be fully blown to improve the efficiency of drying the raw materials.

[0016] Optional, preset heating methods include: According to the shape of the detected raw material, an estimated adhesion shape corresponding to the estimated specification of the adhesion raw material is retrieved; Determine the estimated amount of raw material adhesion according to the estimated shape of adhesion, the estimated specification of the adhesion raw material and the preset detection pipeline diameter; Determine the estimated humidity value based on the estimated shape of adhesion and the estimated amount of raw material adhesion; Determine the estimated weight value of the adhesive raw material according to the estimated specifications of the adhesive raw material; Determine the estimated drop range based on the estimated shape of the adhesion and the estimated weight of the adhesion material; Determine the estimated humidity value of the pipeline based on the estimated drop range and the estimated humidity value; The heating temperature value is determined according to the estimated humidity value of the pipeline, the updated swirl blowing power and the estimated drop range, and the preset heating device is controlled to heat according to the heating temperature value and the estimated drop position.

[0017] By adopting the above technical scheme, the estimated shape of adhesion, the estimated specifications of adhesion raw materials and the diameter of the detection pipeline are analyzed to obtain the estimated drop range and the estimated pipeline humidity value, and the estimated pipeline humidity value, the updated swirl blowing power and the estimated drop range are analyzed to obtain the heating temperature value and control the heating device to operate with the heating temperature value and the estimated drop position, so that the moist position in the detection pipeline can be dried to reduce the probability of non-moistened raw materials falling to the moist position.

[0018] Optionally, the preset processing method also includes: Determine the estimated weight value of the adhesive raw material according to the estimated specifications of the adhesive raw material; Determine the offset position according to the updated swirl blowing power, the estimated weight value of the adhered raw material and the preset pipeline axis; Determine different offset distances according to the offset position and the preset reference vibration position; According to different offset distances, a reference vibration position corresponding to a preset reference offset distance is selected as a marking start position, and the offset distance corresponding to the marking start position is used as the marking offset distance; The vibration power corresponding to the marked start position is determined according to the estimated weight value of the adhered raw material and the mark offset distance, and the preset vibration device is controlled to operate at the marked start position and the vibration power.

[0019] By adopting the above technical scheme, the updated swirl blowing power and the estimated weight value of the adhered raw materials are analyzed to obtain the offset position and offset distance, and then the estimated weight value of the adhered raw materials, the offset distance and the reference offset distance are used to obtain the mark start position and the vibration power and control the operation of the vibration device, so as to further separate the materials that are adhered to each other and improve the efficiency of blowing the raw materials.

[0020] Optionally, the method of controlling a preset vibration device to mark a start position and a vibration power after operation further includes: When performing injection molding in a preset mold, determine the injection temperature value according to the manufacturing specifications; Determine the waste heat temperature value based on the injection temperature value and the preset benchmark recovery power; Obtaining a storage temperature value in a preset waste heat recovery device; Update the stored temperature value according to the residual heat temperature value; Determine the temperature delivery distance according to the offset position and the preset temperature delivery position; The temperature delivery power is determined according to the estimated specifications of the adhesion raw material, the temperature delivery distance, the updated swirl blowing power and the updated storage temperature value, and the temperature delivery power is used for temperature delivery.

[0021] By adopting the above technical solution, the waste heat during injection molding is recovered, and the updated temperature transmission power is used to dry the materials adhering to each other in the detection pipeline, thereby reducing the energy consumption for drying the materials adhering to each other.

[0022] In a second aspect, the present application provides a manufacturing system for a gear shifter, which adopts the following technical solution: A manufacturing system for a gear shifter, comprising: An acquisition module is used to acquire image detection information, manufacturing specifications, raw material information, pipeline inspection wind speed, inspection pipeline image, outlet wind speed, device specifications, and storage temperature value; A memory for storing a program of a method for manufacturing a shifter; The processor is used to load, execute and implement the program stored in the memory.

[0023] In a third aspect, the present application provides a smart terminal, which adopts the following technical solution: An intelligent terminal comprises a memory and a processor. The memory stores a computer program which can be loaded and executed by the processor and which is a method for manufacturing a gear shifter.

[0024] In summary, the present application includes at least one of the following beneficial technical effects: 1. Grind and repair the parts according to the size deviation value and the depth of the moire pattern, and control the assembly of the repaired parts to form a shifter, so that the moire patterns on the parts can be automatically analyzed and processed to reduce the time consumed by manual observation, thereby improving the manufacturing efficiency of the shifter; 2. By controlling the heating device to operate at the heating temperature value and the estimated drop position, the wet position in the detection pipeline can be dried to reduce the probability of non-wet raw materials falling into the wet position; 3. By recovering the waste heat during injection molding and cooperating with the updated temperature transmission power to dry the materials adhering to each other in the detection pipeline, the energy consumption for drying the materials adhering to each other can be reduced. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 is a schematic structural diagram of a shifter according to an embodiment of the present invention; Figure 2 is a method flow chart of a method for manufacturing a shifter according to an embodiment of the present invention; Figure 3 is a flow chart of a method after the control components of an embodiment of the present invention are assembled to form a shifter; Figure 4 is a flow chart of a method for determining estimated specifications of adhesion raw materials according to wind speed deviation values ​​according to an embodiment of the present invention; Figure 5 is a flow chart of a method for determining estimated specifications of adhesion raw materials according to an embodiment of the present invention; Figure 6 This is the method flow of the preset processing method of the embodiment of the present invention Figure 1 ; Figure 7 is a method flow chart of a preset heating method according to an embodiment of the present invention; Figure 8This is the method flow of the preset processing method of the embodiment of the present invention Figure 2 .

[0026] The parts indicated by the numerical symbols in the above drawings are as follows: 1. Shifter body. DETAILED DESCRIPTION

[0027] The present invention is further described in detail below in conjunction with the accompanying drawings and embodiments.

[0028] Reference Figure 1 A shifter adopts a shifter manufacturing method, including a shifter body 1.

[0029] Reference Figure 2 The present application discloses a method for manufacturing a gear shifter, comprising the following steps: Step S100: When the injection molding of the preset mold is completed, image detection information and manufacturing specifications of the components inside the mold are obtained.

[0030] Image detection information refers to the image of the parts inside the mold after injection molding. When the preset mold completes injection molding, the image of the parts inside the mold is captured by the camera as image detection information. The mold is the tool used for injection molding of various parts of the shifter. Manufacturing specifications refer to the corresponding shape, size, color and other specifications of the parts, which are obtained after being input in advance by the operator.

[0031] Step S101: Select an image corresponding to a preset moiré feature from the image detection information and define it as a moiré image.

[0032] The moiré feature is the color and shape corresponding to the moiré on the part set by the technician. The moiré image refers to the image corresponding to the moiré feature on the part. The image corresponding to the preset moiré feature is selected from the image detection information and defined as the moiré image.

[0033] Step S102: determining the moiré position of the moiré image according to the image detection information and the preset marking position.

[0034] The marked position is a reference position set by the technician to identify the corresponding position of other images. The moiré position refers to the position where the moiré appears on the component. The distance between the marked position and the moiré image is identified through image detection information, and the position of the moiré image is calculated from the distance between the marked position and the identified distance as the moiré position.

[0035] Step S103: determining the component specification according to the image detection information and a preset reference ratio, and retrieving the moiré shape size corresponding to the moiré position according to the component specification.

[0036] The reference ratio is the ratio between the size in the image set by the technician and the actual size. The part specification refers to the actual specification of the part after injection molding. The image detection information is used to identify the size, color, shape and other specification parameters of the part in the image, and the actual size is calculated by the reference ratio and the identified size. The actual size, color, shape and other specification parameters are combined to obtain the manufacturing specifications.

[0037] Step S104: determining a reference moiré size according to the moiré position and manufacturing specifications.

[0038] The reference moiré size refers to the reference size of the component corresponding to the moiré position, and the size of the component corresponding to the moiré position is retrieved from the manufacturing specifications as the reference moiré size.

[0039] Step S105: determining a size deviation value according to the shape and size of the moiré and the reference moiré size.

[0040] The size deviation value refers to the deviation value between the moiré shape size and the reference moiré size. The difference between the moiré shape size and the reference moiré size is calculated as the size deviation value.

[0041] Step S106: determining the moiré depth according to the moiré image and manufacturing specifications.

[0042] Moire depth refers to the depth of the moire on the component. The color of the moire is retrieved from the moire image, the color of the component is retrieved from the manufacturing specification, and the color of the moire and the color of the component are input into the preset moire database to match the moire depth. The moire database stores the depth of the moire corresponding to the color of different moires and the color of the component in the case of the same component. The moire database is a manually set database and will not be described in detail here.

[0043] Step S107: performing grinding and repairing according to the moiré depth, the size deviation value and the reference moiré size, and after the components are completed by grinding and repairing, controlling the components to be assembled to form a shifter.

[0044] When the size deviation value is negative, or the moire depth is greater than the size deviation value, the preset grinding device is controlled to grind at the moire depth, and after grinding, the preset repairing device is controlled to repair at the reference moire size. The grinding device refers to a grinder used to grind the moire of a component. The repairing device refers to a 3D printing device used to repair a component.

[0045] When the size deviation value is positive and the moire depth is not greater than the size deviation value, the preset grinding device is controlled to grind with the size deviation value and the reference moire size, thereby directly forming the reference moire size. After the parts are polished and repaired, the preset clamping device is controlled to clamp the parts for assembly to form a shifter. The clamping device refers to a mechanical arm used to clamp the parts for movement.

[0046] Reference Figure 3 , the method after the control components are assembled to form a shifter further comprises: Step S200: Obtaining raw material information of components.

[0047] Raw material information refers to information such as the material, shape, and size of the raw material corresponding to the component formed after injection molding, which is obtained through pre-input by the operator.

[0048] Step S201: Determine the conveying suction power according to the raw material information, control the preset air suction device to operate with the conveying suction power, and control the preset raw material conveying device to convey the raw material.

[0049] The conveying suction power refers to the operating power of the suction device corresponding to the transportation of raw materials. The conveying suction power is matched from the preset suction database through the raw material information. The suction database stores the conveying suction power corresponding to different raw material information. The suction database is a database set manually and will not be elaborated here. The raw material conveying device refers to a device that conveys raw materials through pipelines, and the suction device refers to a fan preset on the raw material conveying device and used to facilitate the transportation of raw materials. The raw material conveying device is provided with a conveying pipeline for conveying raw materials, and the conveying pipeline is provided with a detection pipeline, and the detection pipeline is interconnected with the conveying pipeline. The detection pipeline is used to sort out the raw materials that are adhered to each other among the raw materials, and process the adhered raw materials to flow back to the conveying pipeline.

[0050] Step S202: determining the inspection wind speed of the detection pipeline according to the air delivery and suction power and the detection position of the preset detection pipeline.

[0051] The detection position is the position set by the technicians for checking whether there are raw materials adhering to each other. The test wind speed refers to the wind speed flowing into the test pipe when the suction device is running. The distance between the detection position and the preset installation position of the suction device is calculated, and the delivery suction power and the calculated distance are input into the suction database to match the test wind speed. The suction database also stores wind speeds corresponding to different delivery suction powers and suction distances, which will not be described here. The installation position is the position where the suction device is installed set by the technicians.

[0052] Step S203: Update the inspection wind speed according to the raw material information.

[0053] Since the raw material information is transported in the raw material conveying device, there is wind generated by the air suction device that is blocked, so the raw material information is input into the air suction database to match the correction coefficient, and the product of the correction coefficient and the test wind speed is calculated as the new test wind speed. The air suction database also stores the correction coefficients of the test wind speeds corresponding to different raw material information, and the wind speed deviation value corresponding to the wind that blocks the air suction device, which will not be described in detail here.

[0054] Step S204: Obtain the pipeline inspection wind speed of the inspection pipeline.

[0055] The pipeline inspection wind speed refers to the actual wind speed detected in the pipeline. The parameters obtained by detecting the wind speed sensor preset in the inspection pipeline are used as the pipeline inspection wind speed.

[0056] Step S205: When the pipeline inspection wind speed is less than the updated inspection wind speed, a reference wind speed deviation value is determined according to the raw material information.

[0057] The reference wind speed deviation value refers to the maximum deviation value generated when the raw material information is being transported. When the pipeline inspection wind speed is less than the updated inspection wind speed, it means that the raw material conveying device starts to transport the raw material, so the raw material information is input into the suction database to match the reference wind speed deviation value.

[0058] Step S206: Calculate the difference between the pipeline inspection wind speed and the updated inspection wind speed and use it as the wind speed deviation value.

[0059] The wind speed deviation value refers to the deviation between the pipeline inspection wind speed and the updated inspection wind speed. The wind speed deviation value is calculated by calculating the difference between the updated inspection wind speed and the pipeline inspection wind speed.

[0060] Step S207: when the wind speed deviation value is less than the reference wind speed deviation value, determining the estimated specification of the adhesion material according to the wind speed deviation value.

[0061] When the wind speed deviation value is less than the reference wind speed deviation value, it indicates that there is adhered material in the material conveying device that blocks the wind generated by the suction device. Therefore, the wind speed deviation value is analyzed to obtain the estimated specification of the adhered material. For the specific analysis method, refer to steps S400 to S405.

[0062] Step S208: Processing is performed according to the estimated specifications of the adhesive raw material by a preset processing method to re-deliver the raw material corresponding to the estimated specifications of the adhesive raw material.

[0063] The processing method is a method for drying and separating the estimated specifications of the adhered raw materials, and the specific steps refer to steps S500 to S806. The raw materials corresponding to the estimated specifications of the adhered raw materials are processed by the processing method and the corresponding raw materials are re-transmitted to the conveying pipeline.

[0064] Reference Figure 4 , the previous methods for determining the estimated specifications of the adhesion material based on the wind speed deviation value include: Step S300: Acquire the detection pipeline image in the detection pipeline.

[0065] The detection pipeline image refers to the image in the detection pipeline, which is obtained by photographing a camera preset in the detection pipeline for collecting one end of the raw material corresponding to the estimated specifications of the adhered raw material.

[0066] Step S301: An image corresponding to a preset raw material feature is selected based on the detection pipeline image and defined as raw material image information.

[0067] The raw material characteristics are the shape, size, color and other characteristics of the raw materials set by the technicians. The raw material image information refers to the image corresponding to the raw material dropped into the detection pipeline. The image corresponding to the raw material characteristics is selected from the detection pipeline image as the raw material image information.

[0068] Step S302: determining the shape of the raw material according to the raw material image information.

[0069] The shape of the raw material to be detected refers to the shape corresponding to the raw material dropped into the detection pipeline, and the contour shape corresponding to the raw material image information is used as the shape of the raw material to be detected.

[0070] Step S3021: When the shape of the detected material is not stored in the preset material database, continue to determine the estimated specification of the adhesion material.

[0071] The raw material database is a database set by the technicians to store the shapes corresponding to different raw materials. When the raw material database does not store the shape of the detected raw material, it means that the raw materials dropped into the detection pipeline are mutually adhered raw materials, so step S207 is continued.

[0072] Step S3022: When the shape of the detected raw material is stored in the preset raw material database, the specification of the detected raw material is determined according to the shape of the detected raw material.

[0073] The specification of the detection raw material refers to the size specification of the raw material corresponding to the shape of the detection raw material. When the shape of the detection raw material is stored in the raw material database, it means that the raw material dropped into the detection pipeline is a larger and non-humid raw material. Therefore, the shape of the detection raw material is input into the raw material database to match the specification of the detection raw material.

[0074] Step S303: The weight value of the raw material is retrieved according to the detected raw material specifications and defined as the stacking weight value.

[0075] The stacking weight value refers to the weight of the raw materials stacked in the detection pipeline. The weight value of the raw materials is retrieved from the detection raw material specifications and defined as the stacking weight value.

[0076] Step S304: Determine whether the stacking weight value exceeds a preset reference stacking weight value.

[0077] The reference accumulation weight value is the maximum weight value set by the technician to blow away the non-wetted raw materials accumulated in the detection pipeline.

[0078] Step S3041: If the stacking weight value does not exceed the reference stacking weight value, the raw material image information is updated.

[0079] When the stacking weight value does not exceed the reference stacking weight value, it means that the detection pipeline can continue to be stacked, so step S301 is re-executed to determine the raw material image information of the next raw material.

[0080] Step S305: determining and correcting the raw material specifications according to the updated raw material image information, and updating the stacking weight value according to the corrected raw material specifications.

[0081] Corrected raw material specifications refer to specifications of the raw materials corresponding to the stacked weight values. Steps S302 to S3022 are re-executed using the updated raw material image information to obtain the detected raw material specifications corresponding to the new raw materials as corrected raw material specifications, and the weight value of the raw materials is retrieved from the corrected raw material specifications. The sum of the weight value of the retrieved raw materials and the stacked weight value is calculated as the new stacked weight value.

[0082] Step S3042: If the stacking weight value exceeds the reference stacking weight value, the reflux conveying power is determined according to the updated stacking weight value, and the preset swirl blowing device is controlled to operate at the reflux conveying power.

[0083] The reflux conveying power refers to the power required to blow all the raw materials in the detection pipeline to the pipeline of the raw material conveying device. When the stacking weight value exceeds the reference stacking weight value, it means that the raw materials in the detection pipeline need to be blown out, so the updated stacking weight value is input into the preset blowing database to match the reflux conveying power, and the preset swirl blowing device is controlled to operate with the reflux conveying power. The blowing database stores the reflux conveying power corresponding to different stacking weight values. The blowing database is a manually set database and will not be described here. The swirl blowing device refers to a fan equipped with inclined blades or rotating deflectors.

[0084] Reference Figure 5 , methods for determining the estimated specifications of adhesive materials include: Step S400: obtaining the detected wind speed of the air outlet of the material conveying device.

[0085] The wind speed for wind outlet detection refers to the wind speed at the air outlet of the raw material conveying device. The wind speed parameters at various positions of the air outlet are detected by a thermally selective anemometer preset at the air outlet of the raw material conveying device as the wind speed for wind outlet detection.

[0086] Step S401: Determine the delivery wind speed according to the delivery suction power.

[0087] The conveying wind speed refers to the wind speed corresponding to the raw material conveyed by the suction device. The conveying wind speed is matched from the suction database by the conveying suction power. The suction database stores the conveying wind speeds corresponding to different conveying suction powers. The suction database is a manually set database and will not be described here.

[0088] Step S402: Determine the estimated blockage location according to the outlet wind speed detection and the delivery wind speed.

[0089] The estimated blockage position refers to the estimated position where the materials sticking to each other appear in the conveying pipeline. The wind speed detected by the outlet is selected from different wind speeds as the marked wind speed, and the position corresponding to the marked wind speed is connected to obtain the range of wind speed change. The range is input into the preset blowing database to match the estimated blockage position of the conveying pipeline. The blowing database stores the estimated blockage positions corresponding to the range of different wind speed changes. The blowing database is a manually set database and will not be described in detail here.

[0090] Step S403: Calculate the difference between the wind detection wind speed and the conveying wind speed and use it as the conveying wind speed deviation value.

[0091] The conveying wind speed deviation value refers to the deviation value between the wind detection wind speed and the conveying wind speed. The difference between the wind detection wind speed and the conveying wind speed is calculated, and the difference is used as the conveying wind speed deviation value.

[0092] Step S404: Calculate the estimated blocking wind speed according to the delivery wind speed deviation value and the reference wind speed deviation value.

[0093] The estimated blocking wind speed refers to the wind speed corresponding to the situation where the materials sticking to each other block the wind in the conveying pipeline. The difference between the conveying wind speed deviation value and the reference wind speed deviation value is calculated, and the difference is used as the estimated blocking wind speed.

[0094] Step S405: Determine the estimated specification of the adhered raw material according to the estimated blocking wind speed.

[0095] The estimated specifications of the adhesion materials refer to the estimated shapes, sizes, weights, etc. of the materials that adhere to each other. The estimated specifications of the adhesion materials are matched from the blowing database by the estimated blocking wind speed. The blowing database stores the estimated specifications of the adhesion materials corresponding to different estimated blocking wind speeds. The blowing database is a manually set database and will not be described in detail here.

[0096] Reference Figure 6 , the preset processing methods include: Step S500: determining the estimated volume of the adhesive raw material according to the estimated specification of the adhesive raw material.

[0097] The estimated volume of the adhered raw materials refers to the estimated volume corresponding to the mutually adhered raw materials, which is obtained by retrieving the corresponding dimensions of the mutually adhered raw materials from the estimated specifications of the adhered raw materials, and calculating the corresponding volume of the mutually adhered raw materials through each dimension as the estimated volume of the adhered raw materials.

[0098] Step S501: Determine the swirl blowing power according to the estimated volume of the adhered raw material.

[0099] The swirl blowing power refers to the power of the swirl blowing device used to make the mutually adhered raw materials fully blown. The swirl blowing power is matched from the blowing database according to the estimated volume of the adhered raw materials. The blowing database stores the swirl blowing powers corresponding to different estimated volumes of the adhered raw materials.

[0100] Step S502: Obtain device specifications of a preset swirl blowing device.

[0101] The device specifications refer to the size, model, blowing loss and other parameter specifications corresponding to the swirl blowing device. The model of the device corresponding to the swirl blowing device is queried, and the queried size, model, blowing loss and other parameter specifications are used as the device specifications.

[0102] Step S503: updating the swirl blowing power according to the device specifications and the pipeline inspection wind speed, and controlling the preset swirl blowing device to operate with the updated swirl blowing power.

[0103] The corresponding wind speed is matched from the blowing database through the swirl blowing power, the wind speed of blowing loss is retrieved from the device specifications, and the diffusion wind speed is matched from the suction database through the pipeline inspection wind speed. The suction database stores the diffusion wind speed corresponding to different pipeline inspection wind speeds. The suction database is a manually set database and will not be described in detail here.

[0104] The sum of the matched wind speed and the wind speed of the blowing loss is calculated, and the difference between the sum and the diffused wind speed is calculated and used as the final wind speed. The final wind speed is input into the blowing database to match the corresponding power as the new swirl blowing power, and the swirl blowing device is controlled to operate at the new swirl blowing power.

[0105] Step S504: Determine the estimated drop position according to the estimated specifications of the adhesion material and the conveying suction power.

[0106] The estimated drop position refers to the position where the mutually adhered raw materials fall to the detection pipe. The estimated drop position is matched from the suction database by the estimated specifications of the adhered raw materials and the conveying suction power. The suction database stores the estimated drop positions corresponding to different estimated specifications of the adhered raw materials and the conveying suction power. The suction database is a manually set database and will not be described in detail here.

[0107] Step S505: Process the detection pipeline by a preset heating method according to the estimated drop position and the updated swirl blowing power, and continue to control the operation of the preset swirl blowing device.

[0108] The heating method is a method of heating the mutually adhered raw materials to dry the raw materials, and the specific steps refer to step S600 to step S606. The detection pipeline is processed by the heating method by estimating the drop position and the updated swirl blowing power, and the swirl blowing device is continuously controlled to operate.

[0109] Reference Figure 7 , the preset heating methods include: Step S600: Retrieving an estimated adhesion shape corresponding to an estimated specification of the adhesion material according to the detected material shape.

[0110] The estimated adhesion shape refers to the estimated shape of the material corresponding to the estimated specification of the adhesion material, and the shape corresponding to the estimated specification of the adhesion material is retrieved from the detected material shape as the estimated adhesion shape.

[0111] Step S601: Determine the estimated amount of raw material adhesion according to the estimated adhesion shape, the estimated specifications of the adhesion raw material, and the preset detection pipeline diameter.

[0112] The diameter of the detection pipe is the diameter of the detection pipe set by the technician. The estimated number of raw materials adhered refers to the estimated number of raw materials adhered to each other. The shapes corresponding to different numbers of adhesion are matched from the preset adhesion database through the diameter of the detection pipe, and the shapes corresponding to the estimated adhesion shapes are selected from the shapes corresponding to different numbers of adhesion as the marking shapes, and the total specifications of the adhesion raw materials corresponding to the marked shapes are retrieved from the raw material database, and the shapes corresponding to the estimated specifications of the adhesion raw materials are retrieved from the total specifications, and the average number corresponding to each shape is calculated as the estimated number of raw materials adhered. The adhesion database stores the shapes corresponding to each number of adhesions corresponding to different detection pipe diameters. The adhesion database is a database set by humans and will not be described in detail here.

[0113] Step S602: Determine an estimated humidity value according to the estimated adhesion shape and the estimated adhesion amount of the raw material.

[0114] The estimated humidity value refers to the estimated humidity value corresponding to the mutually adhered raw materials, and the estimated humidity value is matched from the adhesion database by the estimated adhesion shape and the estimated number of raw materials adhered. The adhesion database also stores the estimated humidity values ​​corresponding to different estimated adhesion shapes and estimated numbers of raw materials adhered, which will not be described in detail here.

[0115] Step S603: determining the estimated weight value of the adhesive material according to the estimated specification of the adhesive material.

[0116] The estimated weight value of the adhesive raw material refers to the weight value of the raw material corresponding to the estimated specification of the adhesive raw material, and the estimated weight value of the adhesive raw material is retrieved from the estimated specification of the adhesive raw material.

[0117] Step S604: determining the estimated drop range according to the estimated adhesion shape and the estimated weight of the adhesion material.

[0118] The estimated drop range refers to the estimated range of the mutually adhered raw materials falling to the inner wall of the detection pipe. The estimated drop range is matched from the suction database by the estimated adhesion shape and the estimated weight value of the adhered raw materials. The suction database also stores the estimated drop ranges corresponding to different estimated adhesion shapes and estimated weight values ​​of the adhered raw materials, which will not be described in detail here.

[0119] Step S605: Determine the estimated humidity value of the pipeline according to the estimated drop range and the estimated humidity value.

[0120] The estimated humidity value of the pipeline refers to the humidity value corresponding to the materials adhering to each other on the inner wall of the detection pipeline. It is divided into different shapes through the estimated drop range, and the sum of the areas corresponding to each shape is calculated. The quotient of the estimated volume of the adhering raw materials and the sum is calculated, and then the product of the quotient and the estimated humidity value is calculated to obtain the estimated humidity value of the pipeline.

[0121] Step S606: Determine the heating temperature value according to the estimated humidity value of the pipeline, the updated swirl blowing power and the estimated drop range, and control the preset heating device to heat according to the heating temperature value and the estimated drop position.

[0122] The heating temperature value refers to the humidity value used to heat and dry the estimated humidity value of the detection pipeline. The heating temperature value is matched from the preset temperature database through the estimated humidity value of the pipeline, the updated swirl blowing power and the estimated drop range, and the preset heating device is controlled to heat with the heating temperature value and the estimated drop position. The temperature database stores different heating temperature values ​​corresponding to the estimated humidity values ​​of the pipeline, the updated swirl blowing power and the estimated drop range. The temperature database is a manually set database and will not be elaborated here. The heating device refers to a heating ring used to heat and dry the detection pipeline and is mounted on the detection pipeline.

[0123] Reference Figure 8 , the preset processing methods also include: Step S700: determining an estimated weight value of the adhesive material according to the estimated specification of the adhesive material.

[0124] The same as step S603.

[0125] Step S701: determining the offset position according to the updated swirl blowing power, the estimated weight value of the adhesion material and the preset pipeline axis.

[0126] The pipeline axis is the axis of the detection pipeline set by the technician. The offset position refers to the position where the mutually adhered raw materials are offset by the swirl blowing device. The offset distance is matched from the blowing database through the updated swirl blowing power and the estimated weight value of the adhered raw materials, and the horizontal position corresponding to the offset distance and the pipeline axis is calculated as the offset position.

[0127] Step S702: Determine different offset distances according to the offset position and a preset reference vibration position.

[0128] The reference vibration position is the position where the vibration device is installed on the detection pipeline set by the technician. The vibration device refers to the vibration motor used to generate vibration. The offset distance refers to the distance between the vibration device and the raw materials that adhere to each other. The offset distance is calculated by calculating the straight-line distance between the offset position and each reference vibration position.

[0129] Step S703: According to different offset distances, a reference vibration position corresponding to a preset reference offset distance is selected as a mark start position, and the offset distance corresponding to the mark start position is used as the mark offset distance.

[0130] The reference offset distance is the maximum distance value for the vibration device to transmit vibration set by the technician. The marking start position refers to the position of the vibration device corresponding to the vibration device used to generate vibration to separate the materials adhering to each other. The reference vibration position corresponding to the reference offset distance is selected from different offset distances as the marking start position. The marking offset distance refers to the offset distance between the marking start position and the materials adhering to each other. The offset distance corresponding to the marking start position is used as the marking offset distance.

[0131] Step S704: determining the vibration power corresponding to the marked start position according to the estimated weight value of the adhesive material and the mark offset distance, and controlling the preset vibration device to operate at the marked start position and vibration power.

[0132] The vibration power refers to the power of the vibration device corresponding to the start position of the mark. The vibration power is matched from the preset vibration database through the estimated weight value of the adhesive material and the offset distance of the mark, and the vibration device is controlled to operate at the start position of the mark and the vibration power. The vibration database stores the vibration powers corresponding to different estimated weight values ​​of the adhesive material and the offset distance of the mark. The vibration database is a manually set database and will not be described in detail here.

[0133] The method after controlling the preset vibration device to mark the start position and the vibration power operation also includes: Step S800: When performing injection molding in a preset mold, determine the injection molding temperature value according to manufacturing specifications.

[0134] The injection temperature value refers to the temperature value when the raw material is melted and injection molding is performed. When the mold is performing injection molding, the injection temperature value is retrieved from the manufacturing specifications.

[0135] Step S801: determining the waste heat temperature value according to the injection temperature value and the preset reference recovery power.

[0136] The benchmark recovery power is the power corresponding to the temperature set by the technicians for recovery during injection molding. The waste heat temperature value refers to the temperature value that the recovery device can recover from the mold. The waste heat temperature value is matched from the temperature database through the injection molding temperature value and the benchmark recovery power. The temperature database also stores the waste heat temperature values ​​corresponding to different injection molding temperature values ​​and benchmark recovery power, which will not be described here.

[0137] Step S802: Obtain the storage temperature value in the preset waste heat recovery device.

[0138] The waste heat recovery device is a device installed on the detection pipeline and used to recover the temperature from the mold during injection molding. The waste heat recovery device includes a pipeline, a fan for conveying temperature, and a tank for storing temperature. The storage temperature value refers to the temperature value stored in the waste heat recovery device, and the parameter detected by the temperature sensor preset in the tank of the waste heat recovery device is used as the storage temperature value.

[0139] Step S803: updating the stored temperature value according to the residual heat temperature value.

[0140] The sum of the storage temperature value and the residual heat temperature value is calculated, and the sum is used as the new storage temperature value.

[0141] Step S804: determining the temperature delivery distance according to the offset position and the preset temperature delivery position.

[0142] The temperature delivery position is the position set by the technician for temperature delivery. The temperature delivery distance refers to the distance used to deliver the temperature in the waste heat recovery device to the mutually adhered raw materials. The temperature delivery distance is calculated by calculating the distance between the offset position and the temperature delivery position in the detection pipeline.

[0143] Step S805: determining the temperature delivery power according to the estimated specification of the adhesion raw material, the temperature delivery distance, the updated swirl blowing power and the updated stored temperature value, and performing temperature delivery with the temperature delivery power.

[0144] The temperature delivery power refers to the power used to control the waste heat recovery device to deliver temperature. The temperature delivery power is matched from the temperature database by the estimated specifications of the adhesive raw material, the temperature delivery distance, the updated swirl blowing power, and the updated stored temperature value. The temperature database also stores the matching temperature delivery powers corresponding to different estimated specifications of the adhesive raw material, the temperature delivery distance, the swirl blowing power, and the stored temperature value, which will not be described in detail here.

[0145] Based on the same inventive concept, an embodiment of the present invention provides a manufacturing system for a gear shifter, comprising: The acquisition module is used to obtain image detection information, manufacturing specifications, raw material information, pipeline inspection wind speed, inspection pipeline image, outlet wind speed, device specifications and storage temperature value.

[0146] A memory is used to store a program of a method for manufacturing a gear shifter.

[0147] The processor is used to load, execute and implement the program stored in the memory.

[0148] Based on the same inventive concept, an embodiment of the present invention provides an intelligent terminal, including a memory and a processor, wherein the memory stores a computer program that can be loaded by the processor and execute a method for manufacturing a gear shifter.

[0149] Those skilled in the art can clearly understand that for the convenience and simplicity of description, only the division of the above-mentioned functional modules is used as an example. In actual applications, the above-mentioned functions can be assigned to different functional modules as needed, that is, the internal structure of the device is divided into different functional modules to complete all or part of the functions described above. The specific working process of the system, device and unit described above can refer to the corresponding process in the aforementioned method embodiment, and will not be repeated here.

[0150] The above is only a preferred embodiment of the present invention, and the protection scope of the present invention is not limited to the above embodiments. All technical solutions under the concept of the present invention belong to the protection scope of the present invention. It should be pointed out that for ordinary technicians in this technical field, some improvements and modifications without departing from the principle of the present invention should also be regarded as the protection scope of the present invention.

Claims

1. A method for manufacturing a shifter, characterized in that: include: When the preset mold is completed, obtain the image detection information and manufacturing specifications of the parts inside the mold; Select an image corresponding to a preset moiré feature from the image detection information and define it as a moiré image; Determine the moiré position of the moiré image according to the image detection information and the preset marking position; Determine the component specifications according to the image detection information and the preset reference ratio, and retrieve the moiré shape size corresponding to the moiré position according to the component specifications; Determine the reference moiré size based on the moiré position and manufacturing specifications; Determine the size deviation value based on the shape and size of the moire and the reference moire size; Determine the depth of the moiré based on the moiré image and manufacturing specifications; Grinding and repairing are performed according to the moiré depth, the size deviation value and the reference moiré size. After the parts are polished and repaired, the control parts are assembled to form a shifter.

2. The method for manufacturing a shifter according to claim 1, characterized in that: The method after the control components are assembled to form the shifter further includes: Get the raw material information of the component; Determine the conveying suction power according to the raw material information, control the preset suction device to operate with the conveying suction power, and control the preset raw material conveying device to convey the raw material; Determine the inspection wind speed of the detection pipeline according to the delivery suction power and the detection position of the preset detection pipeline; Update the inspection wind speed according to the raw material information; Obtain the pipeline inspection wind speed of the inspection pipeline; When the pipeline inspection wind speed is lower than the updated inspection wind speed, the reference wind speed deviation value is determined according to the raw material information; Calculate the difference between the pipeline inspection wind speed and the updated inspection wind speed and use it as the wind speed deviation value; When the wind speed deviation value is less than the reference wind speed deviation value, the estimated specification of the adhesion material is determined according to the wind speed deviation value; The raw material corresponding to the estimated specifications of the adhesive raw material is processed by a preset processing method according to the estimated specifications of the adhesive raw material to re-deliver the raw material.

3. The method for manufacturing a shifter according to claim 2, characterized in that: Previous methods for determining the estimated specifications of adhered materials based on wind speed deviation values ​​include: Acquire a detection pipeline image in the detection pipeline; An image corresponding to a preset raw material feature is selected based on the detection pipeline image and defined as raw material image information; Determine the shape of the raw material according to the raw material image information; When the shape of the detected raw material is not stored in the preset raw material database, continuing to determine the estimated specifications of the adhesion raw material; When the shape of the raw material to be tested is stored in the preset raw material database, the specification of the raw material to be tested is determined according to the shape of the raw material to be tested; According to the raw material specifications, the weight value of the raw material is retrieved and defined as the bulk weight value; Determining whether the stacking weight value exceeds a preset reference stacking weight value; If the stacking weight value does not exceed the reference stacking weight value, the raw material image information is updated; Determine and correct the raw material specifications according to the updated raw material image information, and update the stacking weight value according to the corrected raw material specifications; If the stacking weight value exceeds the reference stacking weight value, the reflux conveying power is determined according to the updated stacking weight value, and the preset swirl blowing device is controlled to operate at the reflux conveying power.

4. The method for manufacturing a shifter according to claim 2, characterized in that: Methods for determining estimated specifications for adhesive materials include: Obtain the detected wind speed of the air outlet of the raw material conveying device; Determine the delivery wind speed based on the delivered suction power; Determine the estimated blockage location based on the outlet wind speed and delivery wind speed; Calculate the difference between the wind detection wind speed and the conveying wind speed and use it as the conveying wind speed deviation value; The estimated blocking wind speed is calculated based on the conveying wind speed deviation value and the reference wind speed deviation value; The estimated specifications of the adhered material are determined based on the estimated blockage wind speed.

5. The method for manufacturing a shifter according to claim 2, characterized in that: The preset processing methods include: Determine the estimated volume of the adhesive raw material according to the estimated specifications of the adhesive raw material; Determine the swirl blowing power based on the estimated volume of the adhered raw material; Obtain device specifications of a preset swirl blowing device; Update the swirl blowing power according to the device specifications and the pipeline inspection wind speed, and control the preset swirl blowing device to operate with the updated swirl blowing power; Determine the estimated drop position based on the estimated specifications of the adhered raw materials and the conveying suction power; The detection pipeline is processed by a preset heating method according to the estimated drop position and the updated swirl blowing power, and the operation of the preset swirl blowing device is continued to be controlled.

6. The method for manufacturing a shifter according to claim 5, characterized in that: The preset heating methods include: According to the shape of the detected raw material, an estimated adhesion shape corresponding to the estimated specification of the adhesion raw material is retrieved; Determine the estimated amount of raw material adhesion according to the estimated shape of adhesion, the estimated specification of the adhesion raw material and the preset detection pipeline diameter; Determine the estimated humidity value based on the estimated shape of adhesion and the estimated amount of raw material adhesion; Determine the estimated weight value of the adhesive raw material according to the estimated specifications of the adhesive raw material; Determine the estimated drop range based on the estimated shape of the adhesion and the estimated weight of the adhesion material; Determine the estimated humidity value of the pipeline based on the estimated drop range and the estimated humidity value; The heating temperature value is determined according to the estimated humidity value of the pipeline, the updated swirl blowing power and the estimated drop range, and the preset heating device is controlled to heat according to the heating temperature value and the estimated drop position.

7. The method for manufacturing a shifter according to claim 5, characterized in that: The preset processing methods also include: Determine the estimated weight value of the adhesive raw material according to the estimated specifications of the adhesive raw material; Determine the offset position according to the updated swirl blowing power, the estimated weight value of the adhered raw material and the preset pipeline axis; Determine different offset distances according to the offset position and the preset reference vibration position; According to different offset distances, a reference vibration position corresponding to a preset reference offset distance is selected as a marking start position, and the offset distance corresponding to the marking start position is used as the marking offset distance; The vibration power corresponding to the marked start position is determined according to the estimated weight value of the adhered raw material and the mark offset distance, and the preset vibration device is controlled to operate at the marked start position and the vibration power.

8. The method for manufacturing a shifter according to claim 7, characterized in that: The method after controlling the preset vibration device to mark the start position and the vibration power operation also includes: When performing injection molding in a preset mold, determine the injection temperature value according to the manufacturing specifications; Determine the waste heat temperature value based on the injection temperature value and the preset benchmark recovery power; Obtaining a storage temperature value in a preset waste heat recovery device; Update the stored temperature value according to the residual heat temperature value; Determine the temperature delivery distance according to the offset position and the preset temperature delivery position; The temperature delivery power is determined according to the estimated specifications of the adhesion raw material, the temperature delivery distance, the updated swirl blowing power and the updated storage temperature value, and the temperature delivery power is used for temperature delivery.

9. A manufacturing system for a gear shifter, characterized in that: include: An acquisition module is used to acquire image detection information, manufacturing specifications, raw material information, pipeline inspection wind speed, inspection pipeline image, outlet wind speed, device specifications, and storage temperature value; A memory for storing a program of a method for manufacturing a shifter according to any one of claims 1 to 8; The processor is used to load, execute and implement the program stored in the memory.

10. An intelligent terminal, characterized in that: The invention comprises a memory and a processor, wherein the memory stores a computer program which can be loaded by the processor and executes a method for manufacturing a gear shifter according to any one of claims 1 to 8.

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