Light wall T-shaped connection implementation method
By setting up an orifice-shaped keel in the middle of the second wall panel of the lightweight wall and connecting it with threaded connection components, the problem of high deformation of the keel waist during T-shaped connection of the lightweight wall is solved, and the structural strength and connection stability are improved, avoiding additional reinforcement and extended construction time.
Patent Information
- Application Number
- CN202510111599.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-23
- Publication Date
- 2025-04-08
- Estimated Expiration
- 2045-01-23
AI Technical Summary
When the existing lightweight wall is connected in T-shaped, the light steel keel is prone to deformation at a high waist, and the existing technology requires additional pulling belts or angle iron for reinforcement, extending construction time and increasing operational risks.
By providing an opening in the middle of the second wall panel to form two second vertical keels in the shape of the orifice, and threaded connection is performed using a first connecting assembly at the connection between the first wall panel and the second wall panel, the contact surface is expanded to enhance structural strength and connection stability.
There is no need to add additional pull belts or angle iron, which avoids the intrusion of additional self-tapping nails, shortens construction time, reduces operation difficulty, and improves structural stability.
Smart Images

Figure CN119777511A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to a method for realizing T-type connection of a lightweight wall, and belongs to the technical field of lightweight wall assembly. Background Art
[0002] Lightweight wall is a building structure technology that aims to build a wall system with low weight and high performance by using lightweight materials and innovative design methods. This technology is widely used in modern buildings and has many advantages, such as easy installation, energy saving, environmental protection and high flexibility. Figure 1 As shown in the figure, the main skeleton structure of a common lightweight wall is mainly formed by connecting horizontally arranged light steel keels and vertically arranged light steel keels. The light steel keels in this type of lightweight wall are arranged in the same manner. When a T-shaped connection is required (such as at the intersection of the walls), the arrangement direction of the two lightweight walls to be connected will be vertical, such as Figure 2 and Figure 3 As shown, Figure 2 This is a structural diagram of a T-type connection for this type of lightweight wall. Figure 3 This is another structural diagram for T-type connection of this type of lightweight wall. If it is connected directly with connecting parts such as self-tapping screws, then Figure 2 In this case, the web of the light steel keel at one end of one lightweight wall needs to be connected to the waist height of the light steel keel at the middle of another lightweight wall. Figure 3 In this case, the web of the light steel keel at one end of one lightweight wall needs to be connected to the waist height of the two light steel keels in the middle of the other lightweight wall. The contact surfaces in both cases are not equal ( Figure 3 The extra waist height of the two light steel keels in the middle is used to provide a support and fixing surface for the subsequent inner sealing work. Figure 2 The subsequent inner sealing work is not considered in this case), which leads to the phenomenon that the waist height of the light steel keel is prone to deformation.
[0003] Therefore, in the prior art, when such lightweight walls need to be T-connected, they are usually connected at the junction of the two side keels using connectors, and then reinforced with tie straps or angle irons. Although this method can ensure the stability of the light steel keels on both sides, it requires additional tie straps or angle irons, which will extend the construction time. In addition, the installation of tie straps and angle irons also requires the insertion of additional self-tapping screws. The insertion of self-tapping screws is very dependent on the construction experience of the operator. Improper operation may damage the structure of the light steel keel and affect its strength. Summary of the invention
[0004] In order to solve the above problems existing in the prior art, the present invention provides a method for realizing T-type connection of a lightweight wall.
[0005] The technical solution of the present invention is as follows: A method for realizing a lightweight wall T-type connection comprises the following steps: Step 1: Determine the number of first wall panels and second wall panels to be connected according to the design drawings; Step 2: Determine the structural composition of the first wall panel and the second wall panel; the first wall panel is composed of a first vertical keel and a first transverse keel arranged at both ends of the first vertical keel, and the second wall panel is composed of a second vertical keel and a second transverse keel arranged at both ends of the second vertical keel, two second vertical keels are arranged in the middle of the second wall panel, and the openings of the two second vertical keels are arranged opposite to each other to form a U-shaped shape; Step 3: Carry out the molding and delivery of the first wall panel and the second wall panel; mark the position of each keel on the corresponding wall panel according to the setting drawing, and then open a first connection hole on the web of the first vertical keel located at the end position of one side of the first wall panel according to the mark, and open a second connection hole on the web of the second vertical keel located at the end position of one side of the second wall panel, the second connection hole can be aligned with the first connection hole, and then install the fixing part of the first connection assembly in the first vertical keel with the first connection hole in the first wall panel and in the second vertical keel with the second connection hole in the second wall panel, and then connect the first vertical keel and the first horizontal keel according to the design drawing to form the first wall panel, and connect the second vertical keel and the second horizontal keel to form the second wall panel; Step 4: Carry out on-site installation of the first wall panel and the second wall panel; transport the manufactured first wall panel and the second wall panel to the site, then hoist the second wall panel to the required position and fix it according to the design drawings, then hoist the first wall panel to the required position, make the web of the first vertical keel with the first connecting hole in the first wall panel abut against the waist height of the two second vertical keels with the second connecting holes in the second wall panel, and align the first connecting hole with the second connecting hole, at the same time, make the two side edges of the first wall panel and the outer walls of the web on the corresponding sides of the two second vertical keels forming a U-shaped shape in the second wall panel all on the same horizontal line, then the T-type connection of the first wall panel and the second wall panel can be completed by passing the connecting part of the first connecting component through the first connecting hole and the second connecting hole.
[0006] Furthermore, the second step also includes the following steps: two reinforcing keels are arranged on both sides of the two second vertical keels located in the middle of the second wall panel, and the webs of the two reinforcing keels are closely arranged with the webs of the second vertical keels on the corresponding sides.
[0007] Furthermore, the first connecting assembly used in the third step and the fourth step includes a first connecting piece, a second connecting piece and a first connecting screw, the first connecting piece and the second connecting piece are the fixing parts, the first connecting screw is the connecting part, and the first connecting piece and the second connecting piece are both arranged in an L-shaped structure; a first through hole with a hole diameter adapted to the first connecting screw is provided on the transverse end and the vertical end of the first connecting piece; a first stretching hole position with a threaded structure inside is provided on the transverse end and the vertical end of the second connecting piece, the threaded structure of each first stretching hole position is adapted to the threaded structure of the first connecting screw, and the first stretching holes on both sides are arranged to extend vertically along the inner side of the corresponding side end portion of the second connecting piece; the first connecting screw can movably pass through the first connecting hole, the second connecting hole, the first through hole and be threadedly connected to the first stretching hole position; When installing the first connecting member and the second connecting member, take the first connecting member corresponding to the number of the first connecting holes, place the first connecting member in the first vertical keel with the first connecting holes, align the first through holes with the first connecting holes one by one, and then temporarily fix the first connecting member; take the second connecting member corresponding to the number of the second connecting holes, place the second connecting member in the two second vertical keels located at the end position of one side of the second wall panel, and align the first stretching hole position with the second connecting holes one by one, and then temporarily fix the second connecting member; when using the first connecting screw, the first connecting screw passes through the first through hole, the first connecting hole, the second connecting hole in sequence and is threaded into the first stretching hole position to connect the first connecting member and the second connecting member together, that is, the T-type connection of the first wall panel and the second wall panel can be completed.
[0008] Furthermore, first bent reinforcement ribs are provided at both side edge positions of the transverse end and the vertical end of the first connecting member, and the first bent reinforcement ribs on both sides are extended along the inner side of the corresponding side ends of the first connecting member, and the ends of the first bent reinforcement ribs on the same side that are close to each other are also arranged in a fitting manner.
[0009] Furthermore, second bent reinforcement ribs are provided at both side edge positions of the transverse end and the vertical end of the second connecting member, and the second bent reinforcement ribs on both sides are extended along the inner side of the corresponding side ends of the second connecting member, and the ends of the second bent reinforcement ribs on the same side that are close to each other are also arranged in a fitting manner.
[0010] Furthermore, the third step also includes the following steps: according to the design drawings, if it is a cross-type connection, a third connecting hole is opened on the waist height of the other side of the two second vertical keels in the middle position of the second wall panel, so that the third connecting holes on the two second vertical keels can be arranged one-to-one with the second connecting holes, and then the fixing part of the second connecting component is installed in the first vertical keel with the first connecting hole in the first wall panel and in the second vertical keel with the second connecting hole and the third connecting hole in the second wall panel, and then the first vertical keel and the first horizontal keel are connected according to the design drawings to form a first wall panel, and the second vertical keel and the second horizontal keel are connected to form a second wall panel.
[0011] Furthermore, the fourth step also includes the following steps: first hoisting the second wall panel to the desired position and fixing it according to the design drawings, and then hoisting the first wall panel to the positions on both sides of the second wall panel, so that the web of the first vertical keel with the first connecting hole in the first wall panel on one side is abutted against the waist height of the two second vertical keels with the second connecting hole in the second wall panel, and the first connecting hole is aligned with the second connecting hole, and the web of the first vertical keel with the first connecting hole in the first wall panel on the other side is abutted against the waist height of the two second vertical keels with the third connecting hole in the second wall panel, and the first connecting hole is aligned with the third connecting hole, and at the same time, the two side edges of the first wall panels on both sides are also required to be on the same horizontal line with the outer walls of the webs on the corresponding sides of the two second vertical keels forming a mouth shape in the second wall panel, and then the cross-shaped connection of the first wall panel and the second wall panel can be completed by passing the connecting part of the second connecting assembly through the first connecting hole and the second connecting hole and the first connecting hole and the third connecting hole.
[0012] Furthermore, the second connecting assembly used in the third step and the fourth step includes a third connecting piece, a fourth connecting piece and a second connecting screw, the third connecting piece and the fourth connecting piece are the fixing parts, the second connecting screw is the connecting part, and the third connecting piece and the fourth connecting piece are both arranged in an L-shaped structure; a second through hole with a hole diameter adapted to the second connecting screw is opened on the transverse end and the vertical end of the third connecting piece, and a second stretching hole position with a threaded structure inside is arranged on the transverse end and the vertical end of the fourth connecting piece, the threaded structure of each second stretching hole position is adapted to the threaded structure of the second connecting screw, and the second stretching holes on both sides are arranged to extend vertically along the inner sides of the corresponding side ends of the fourth connecting piece, and the second connecting screw can movably pass through the first connecting hole, the second connecting hole, the third connecting hole, the second through hole and be threadedly connected to the second stretching hole position; when the third connecting piece and the fourth connecting piece are installed, by taking A third connecting member with the corresponding number of connecting holes is placed in the first vertical keel with the first connecting holes, and the second through holes are aligned one by one with the first connecting holes to temporarily fix the third connecting member. A fourth connecting member with the corresponding number of second connecting holes and third connecting holes is taken, and the fourth connecting member is placed in the two second vertical keels located in the middle of the second wall panel, and the second stretching hole position is aligned one by one with the second connecting hole and the third connecting hole at the corresponding position to temporarily fix the fourth connecting member. When using the second connecting screw, the second connecting screw is threadedly connected to the second stretching hole position after passing through the second through hole, the first connecting hole and the second connecting hole in sequence according to the position, or is threadedly connected to the second stretching hole position after passing through the second through hole, the first connecting hole and the third connecting hole in sequence, so that the third connecting member and the fourth connecting member can be connected together, that is, the cross connection of the first wall panel and the second wall panel can be completed.
[0013] Furthermore, third bent reinforcement ribs are provided at both side edge positions of the transverse end and the vertical end of the third connecting member, and the third bent reinforcement ribs on both sides are extended along the inner side of the corresponding side ends of the third connecting member, and the ends of the third bent reinforcement ribs on the same side that are close to each other are also arranged in a fitting manner.
[0014] Furthermore, fourth bent reinforcement ribs are provided at both side edge positions of the transverse end and the vertical end of the fourth connecting member, and the fourth bent reinforcement ribs on both sides are extended along the inner side of the corresponding side ends of the fourth connecting member, and the ends of the fourth bent reinforcement ribs on the same side that are close to each other are also arranged in a fitting manner.
[0015] The present invention has the following beneficial effects: 1. The present invention provides a second wall panel specially used for T-type connection, and provides an opening in the middle of the second wall panel to relatively arrange two second vertical keels in a U-shaped shape. When the second wall panel is T-connected with the first wall panel, the second connection holes on the waist height on the same side of the two vertical keels in the second wall panel are aligned with the first connection holes on the web of the first vertical keel in the first wall panel and then passed through the first connection component, so that the T-type connection of the first wall panel and the second wall panel can be completed. The connection position of the first wall panel and the second wall panel is the web of the first vertical keel and the waist height on the same side of the two second vertical keels. Compared with the prior art, the contact surface during the connection is enlarged, so that the connection position of the first wall panel and the second wall panel has sufficient structural strength and connection stability, so there is no need to add additional tie straps or angle irons for reinforcement, and the insertion of additional self-tapping screws is avoided. In addition, a pre-punching process is adopted, that is, the connection holes on the first wall panel and the second wall panel are punched during factory production and processing, and there is no need to punch holes on the construction site. It has the advantages of stable structure, shortened construction time, and reduced operation difficulty.
[0016] 2. The present invention completes the T-type connection between the first wall panel and the second wall panel by using a first connecting component. The first connecting component adopts a threaded connection method, which has the advantages of easy disassembly and reusability compared to the traditional self-tapping screw connection method.
[0017] 3. The present invention arranges reinforcing keels at both sides of the two second vertical keels located in the middle of the second wall panel. The reinforcing keels cooperate with the arrangement of the second vertical keels on the corresponding sides, so that an I-beam-like structure can be formed in the middle of the second wall. Compared with the keel structure of the C-shaped structure, the I-beam-like structure has better bending strength and shear strength due to the cross-sectional shape of the I-beam. Especially when bearing loads, its bearing capacity is better than that of the C-shaped structure. At the same time, the cross-sectional shape of the I-beam gives it better stability when under pressure, reducing the possibility of lateral instability. In addition, the arrangement of the reinforcing keels can provide sufficient supporting and fixing surfaces for the plates at the fixing positions when the inner side sealing work is subsequently carried out, so as to facilitate the sealing work. Compared with the prior art, it has the advantages of stable structure and convenient construction. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a structural schematic diagram of a lightweight wall in the prior art; Figure 2 A schematic diagram of a structure when a lightweight wall is T-connected in the prior art; Figure 3 Another structural schematic diagram of a T-shaped connection of a lightweight wall in the prior art; Figure 4 This is a schematic diagram of the structure when the first wall panel and the second wall panel are connected in a T-shape in the first embodiment of the present invention; Figure 5 for Figure 4 A partial enlarged view of Figure 6 is a top view of the first connecting member; Figure 7 is a top view of the second connecting member; Figure 8 This is a schematic diagram of the structure when the first wall panel and the second wall panel are cross-connected in the second embodiment of the present invention; Fig. 9 for Figure 8 A partial enlarged view of Fig.10 is a top view of the third connecting member; Fig.11 It is a top view of the fourth connecting member.
[0019] The reference numerals in the figure are as follows: 1. First wall panel; 2. Second wall panel; 3. First vertical keel; 4. First horizontal keel; 5. Second vertical keel; 6. Second horizontal keel; 7. First connecting hole; 8. Second connecting hole; 9. Reinforced keel; 10. First connecting member; 11. Second connecting member; 12. First connecting screw; 13. First through hole; 14. First stretching hole; 15. First bending reinforcement rib; 16. Second bending reinforcement rib; 17. Third connecting hole; 18. Third connecting member; 19. Fourth connecting member; 20. Second connecting screw; 21. Second through hole; 22. Second stretching hole; 23. Third bending reinforcement rib; 24. Fourth bending reinforcement rib; m. Flat washer; n. Spring washer. DETAILED DESCRIPTION
[0020] The present invention will be described in detail below with reference to the accompanying drawings and specific embodiments.
[0021] Example 1: Please refer to Figures 1 to 4 This embodiment provides a method for realizing a lightweight wall T-type connection, comprising the following steps: The first step: determine the number of first wall panels 1 and second wall panels 2 used for T-shaped connection according to the design drawings; that is, determine the positions where T-shaped connection is required according to the actual design drawings, and then produce the corresponding number of first wall panels 1 and second wall panels 2 according to the number of T-shaped connection positions. It should be noted that one first wall panel 1 is matched with one second wall panel 2 and corresponds to one T-shaped connection position.
[0022] Step 2: Determine the structural composition of the first wall panel 1 and the second wall panel 2; the first wall panel 1 is composed of a first vertical keel 3 and a first transverse keel 4 provided at both ends of the first vertical keel 3, and the second wall panel 2 is composed of a second vertical keel 5 and a second transverse keel 6 provided at both ends of the second vertical keel 5. The number of first vertical keels 3, first transverse keels 4, second vertical keels 5 and second transverse keels 6 required for the first wall panel 1 and the second wall panel 2 can be determined according to actual needs and are not limited here. In this embodiment, the first wall panel 1 is composed of three first vertical keels 3 and two first transverse keels 4, and the second wall panel 2 is composed of four second vertical keels 5 and two second transverse keels 6, wherein two second vertical keels 5 are provided in the middle of the second wall panel 2, and the openings of the two second vertical keels 5 are arranged relative to each other to form a mouth shape. At the same time, in order to ensure the connection stability during the subsequent T-type connection, in the present embodiment, the shape, size, length and other parameters of the first vertical keel 3 and the second vertical keel 5 are exactly the same, and the first vertical keel 3 and the second vertical keel 5 are selected as light steel keels with a web length of about twice the waist height.
[0023] Step 3: Carry out the molding and delivery work of the first wall panel 1 and the second wall panel 2; according to the setting drawings, mark the positions of each keel on the corresponding wall panel, and then according to the marks, open the first connection hole 7 on the web of the first vertical keel 3 located at the end position of one side of the first wall panel 1, and open the second connection hole 8 on the web of the second vertical keel 5 located at the end position of one side of the second wall panel 2, and the second connection hole 8 can be aligned with the first connection hole 7. The specific number and distribution of the first connection holes 7 on the first wall panel 1 can be determined according to the length of the first vertical keel 3, and there is no restriction here. The second connection holes 8 on the two second vertical keels 5 can be set in a one-to-one correspondence with the first connection holes 7 on the first vertical keel 3, that is, if the first connection holes 7 are opened on the first wall panel 1 with 4, 6, or 8, then the number of second connection holes 8 on each second vertical keel 5 located in the middle is 2, 3, or 4. Then, the fixing part of the first connecting component is installed in the first vertical keel 3 with the first connecting hole 7 in the first wall panel 1 and in the second vertical keel 5 with the second connecting hole 8 in the second wall panel 2. Then, the first vertical keel 3 and the first transverse keel 4 are connected according to the design drawing to form the first wall panel 1, and the second vertical keel 5 and the second transverse keel 6 are connected to form the second wall panel 2.
[0024] The specific assembly method of the first wall panel 1 and the second wall panel 2 is: place one of the first transverse keels 4 on the placement surface so that its waist height is set vertically upward, and then place three first vertical keels 3 on this first transverse keel 4, the placement points are the two ends and the middle position of this first transverse keel 4, and the first vertical keels 3 placed on the two ends of this first transverse keel 4 are opened and arranged opposite to each other, and then, another first transverse keel 4 is placed on the top of these three first vertical keels 3, and its waist height is set vertically downward, and then the first vertical keels 3 and the first transverse keels 4 are fixed by using self-tapping screws or other fixed connection methods to complete the assembly of the first wall panel 1.
[0025] Place one of the second transverse keels 6 on the placement surface so that its waist height is set vertically upward, and then place four second vertical keels 5 on this second transverse keel 6, and the placement points are the two ends and the middle position of this second transverse keel 6. Two second vertical keels 5 are placed in the middle position of this second transverse keel 6, and the openings of these two second vertical keels 5 are relatively set to form a mouth shape. The second vertical keels 5 placed on the two ends of this second transverse keel 6 are opened and relatively set, and then, place another second transverse keel 6 on the top of the four second vertical keels 5, and set its waist height vertically downward, and then fix the second vertical keels 5 and the second transverse keels 6 by using self-tapping screws or other fixed connection methods to complete the assembly of the second wall panel 2.
[0026] Step 4: Carry out on-site installation of the first wall panel 1 and the second wall panel 2; transport the manufactured first wall panel 1 and the second wall panel 2 to the site, and then hoist the second wall panel 2 to the desired position and fix it according to the design drawings. It can be fixed by driving anchor bolts or by using external support rods 23 for support and fixation. Then, hoist the first wall panel 1 to the desired position, so that the web of the first vertical keel 3 with the first connecting hole 7 in the first wall panel 1 is abutted against the waist height of the two second vertical keels 5 with the second connecting holes 8 in the second wall panel 2, and the first connecting hole 7 is aligned with the corresponding second connecting hole 8. At the same time, it is also necessary to make the two side edges of the first wall panel 1 and the outer walls of the webs on the corresponding sides of the two second vertical keels 5 forming a mouth shape in the second wall panel 2 are on the same horizontal line, and then the first connecting component is passed through the first connecting hole 7 and the second connecting hole 8 to complete the T-type connection of the first wall panel 1 and the second wall panel 2.
[0027] Through the above-mentioned arrangement, by connecting the first vertical keel 3 with the two second vertical keels 5, the contact surface when the first wall panel 1 and the second wall panel 2 are connected can be expanded, so that the connection position of the first wall panel 1 and the second wall panel 2 has sufficient structural strength and connection stability, thereby eliminating the need for additional tie straps or angle irons for reinforcement, avoiding the insertion of additional self-tapping screws, and saving construction time. At the same time, by adopting a pre-punching process, that is, the connection holes on the first wall panel 1 and the second wall panel 2 are all punched during factory production and processing, and there is no need to punch holes on the construction site, which can further save construction time.
[0028] In this embodiment, the first connection assembly used in the third step and the fourth step of the above-mentioned implementation method includes a first connection member 10, a second connection member 11 and a first connection screw 12, wherein the first connection member 10 and the second connection member 11 are the fixing parts, and the first connection screw 12 is the connection part. The first connection member 10 and the second connection member 11 are both arranged in an L-shaped structure; a first through hole 13 with an aperture adapted to the first connection screw 12 is provided on both the lateral end and the vertical end of the first connection member 11; a first stretching hole 14 with a threaded structure inside is provided on both the lateral end and the vertical end of the second connection member 11, and the first stretching hole 14 is processed by a punching and stretching method commonly used in the prior art, and the threaded structure of each first stretching hole 14 is adapted to the threaded structure of the first connection screw 12, and the first stretching holes 14 on both sides are arranged to extend vertically along the inner side of the corresponding side end of the second connection member 11; the first connection screw 12 can movably pass through the first connection hole 7, the second connection hole 8, the first through hole 13 and the threaded connection hole 8. Connect to the first stretching hole 14; when installing the first connector 10 and the second connector 11, take the first connector 10 corresponding to the number of the first connection holes 7, place the first connector 10 in the first vertical keel 3 with the first connection holes 7, and align the through holes 13 with the first connection holes 7 one by one, and then temporarily fix the first connector 10 in the first vertical keel 3; take the second connector 11 corresponding to the number of the second connection holes 8, place the second connector 11 in the two second vertical keels 5 located at the end position of one side of the second wall panel 2, and align the first stretching hole 14 with the second connection holes 8 one by one, and then temporarily fix the second connector 11 in the second vertical keel 5, so as to facilitate the subsequent installation work. The temporary fixing method of the first connector 10 and the second connector 11 can be a common temporary fixing method of snap connection, or other common temporary fixing methods, which are not limited here. When the first connecting screw 12 is used to connect the first wall panel 1 and the second wall panel 2, the first connecting screw 12 passes through the first through hole 13, the first connecting hole 7, the second connecting hole 8 in sequence and is threaded into the first stretching hole 14 to connect the first connecting member 10 and the second connecting member 11 together, thereby completing the T-type connection of the first wall panel 1 and the second wall panel 2.
[0029] During construction, a flat washer m and a spring washer n can be inserted into the first connecting screw 12. The setting of the flat washer m and the spring washer n can prevent the first connecting screw 12 from loosening when playing a connecting role, thereby ensuring the stability of the connection between the first connecting screw 12 and the first wall panel 1 and the second wall panel 2.
[0030] In order to avoid the deformation of the first connecting member 10 as much as possible, in this embodiment, first bending reinforcement ribs 15 are provided at both side edges of the horizontal end and the vertical end of the first connecting member 10. The first bending reinforcement ribs 15 on both sides are extended along the inner side of the corresponding side ends of the first connecting member 10. The ends of the first bending reinforcement ribs 15 on the same side that are close to each other are also arranged in a close fit. The middle part of each first bending reinforcement rib 15 is also arched. The arrangement of the first bending reinforcement ribs 15 can effectively disperse stress and reduce stress concentration, so as to improve the overall strength, rigidity and fatigue resistance of the first connecting member 10. At the same time, the first bending reinforcement ribs 15 with an arched middle part are less likely to crack or deform compared to the straight edge, so as to well avoid the deformation of the first connecting member 10.
[0031] In order to avoid the deformation of the second connecting member 11 as much as possible, in this embodiment, second bending reinforcement ribs 16 are provided at both side edges of the lateral end and the vertical end of the second connecting member 11. The second bending reinforcement ribs 16 on both sides are extended along the inner side of the corresponding side ends of the second connecting member 11, and the adjacent ends of the second bending reinforcement ribs 16 on the same side are also arranged in a close fit, and the middle part of each second bending reinforcement rib 16 is also arched. The arrangement of the second bending reinforcement ribs 16 can effectively disperse stress and reduce stress concentration, so as to improve the overall strength, rigidity and fatigue resistance of the second connecting member 11. At the same time, the second bending reinforcement ribs 16 with an arched middle part are less likely to crack or deform compared to the straight edge, so as to well avoid the deformation of the second connecting member 11.
[0032] In order to further strengthen the structural strength of the connection position between the second wall panel 2 and the first wall panel 1, in this embodiment, the second step may also include the following steps: two reinforcing keels 9 are further arranged on both sides of the two second vertical keels 5 located in the middle of the second wall panel 2, and the parameters such as the shape, size, and length of the reinforcing keels 9 are the same as those of the second vertical keels 5. The webs of the two reinforcing keels 9 are closely arranged with the webs of the second vertical keels 5 on the corresponding side, and the reinforcing keels 9 can be fixedly connected with the second vertical keels 5 on the corresponding side by common fixed connection methods such as bolt connection. Through the above-mentioned settings, the two reinforcing keels 9 cooperate with the two second vertical keels 5, so that two I-beam-like structures can be formed in the middle position of the second wall, that is, one reinforcing keel 9 cooperates with one second vertical keel 5 to form an I-beam-like structure. Compared with the keel structure of the C-shaped structure, the cross-sectional shape of the I-beam-like structure gives it better bending strength and shear strength, especially when bearing loads, its bearing capacity is better than that of the C-shaped structure. At the same time, the cross-sectional shape of the I-beam gives it better stability when under pressure, reducing the possibility of lateral instability. In addition, the setting of the reinforcing keel 9, when the inner side sealing work is carried out later, at the fixing place of the plate, the reinforcing keel 9 can provide sufficient support and fixing surface for the plate to facilitate the sealing work.
[0033] In the actual construction process, there is also a special T-type connection, namely a cross-type connection, which requires that the first wall panels are arranged on both sides of the second wall panel, and then the first wall panels on both sides are connected to the second wall panels. To adapt to this special T-type connection, we propose embodiment 2.
[0034] Example 2: Please refer to 5 and Figure 6 This embodiment provides a method for realizing a lightweight wall T-type connection, comprising the following steps: The first step: determine the number of first wall panels 1 and second wall panels 2 used for special T-type connection, i.e., cross-type connection, according to the design drawings; that is, determine the positions where cross-type connection is required according to the actual design drawings, and then produce the corresponding number of first wall panels 1 and second wall panels 2 according to the number of cross-type connection positions. It should be noted that two first wall panels 1 cooperate with one second wall panel 2 to correspond to one cross-type connection position.
[0035] Step 2: Determine the structural composition of the first wall panel 1 and the second wall panel 2; the first wall panel 1 is composed of a first vertical keel 3 and a first transverse keel 4 provided at both ends of the first vertical keel 3, and the second wall panel 2 is composed of a second vertical keel 5 and a second transverse keel 6 provided at both ends of the second vertical keel 5. The number of first vertical keels 3, first transverse keels 4, second vertical keels 5 and second transverse keels 6 required for the first wall panel 1 and the second wall panel 2 can be determined according to actual needs and are not limited here. In this embodiment, the first wall panel 1 is composed of three first vertical keels 3 and two first transverse keels 4, and the second wall panel 2 is composed of four second vertical keels 5 and two second transverse keels 6, wherein two second vertical keels 5 are provided in the middle of the second wall panel 2, and the openings of the two second vertical keels 5 are arranged relative to each other to form a mouth shape. At the same time, in order to ensure the connection stability during the subsequent T-type connection, in the present embodiment, the shape, size, length and other parameters of the first vertical keel 3 and the second vertical keel 5 are exactly the same, and the first vertical keel 3 and the second vertical keel 5 are selected as light steel keels with a web length of about twice the waist height.
[0036] Step 3: Carry out the molding and delivery work of the first wall panel 1 and the second wall panel 2; mark the position of each keel on the corresponding wall panel according to the setting drawing, and then open a first connecting hole 7 on the web of the first vertical keel 3 located at the end position of one side of the first wall panel 1, and open a second connecting hole 8 on the web of the second vertical keel 5 located at the end position of one side of the second wall panel 2 according to the mark, the second connecting hole 8 can be aligned with the first connecting hole 7, and at the same time, open a third connecting hole 17 on the other side waist height of the two second vertical keels 5 at the middle position of the second wall panel 2, so that the third connecting holes 17 on the two second vertical keels 5 can be set one-to-one with the second connecting holes 8. The specific number and distribution of the first connection holes 7 on the first wall panel 1 can be determined according to the length of the first vertical keel 3, and there is no limitation here. The second connection holes 8 on the two second vertical keels 5 can be arranged in a one-to-one correspondence with the first connection holes 7 on the first vertical keel 3, that is, if there are 4, 6, or 8 first connection holes 7 on the first wall panel 1, the number of second connection holes 8 on each second vertical keel 5 located in the middle is 2, 3, or 4, and the number of third connection holes 17 is 2, 3, or 4. Then, the fixing part of the second connection assembly is installed in the first vertical keel 3 with the first connection holes 7 on the first wall panel 1 and in the second vertical keel 5 with the second connection holes 8 on the second wall panel 2, and then the first vertical keel 3 and the first transverse keel 4 are connected according to the design drawings to form the first wall panel 1, and the second vertical keel 5 and the second transverse keel 6 are connected to form the second wall panel 2.
[0037] The specific assembly method of the first wall panel 1 and the second wall panel 2 is: place one of the first transverse keels 4 on the placement surface so that its waist height is set vertically upward, and then place three first vertical keels 3 on this first transverse keel 4, the placement points are the two ends and the middle position of this first transverse keel 4, and the first vertical keels 3 placed on the two ends of this first transverse keel 4 are opened and arranged opposite to each other, and then, another first transverse keel 4 is placed on the top of these three first vertical keels 3, and its waist height is set vertically downward, and then the first vertical keels 3 and the first transverse keels 4 are fixed by using self-tapping screws or other fixed connection methods to complete the assembly of the first wall panel 1.
[0038] Place one of the second transverse keels 6 on the placement surface so that its waist height is set vertically upward, and then place four second vertical keels 5 on this second transverse keel 6, and the placement points are the two ends and the middle position of this second transverse keel 6. Two second vertical keels 5 are placed in the middle position of this second transverse keel 6, and the openings of these two second vertical keels 5 are relatively set to form a mouth shape. The second vertical keels 5 placed on the two ends of this second transverse keel 6 are opened and relatively set, and then, place another second transverse keel 6 on the top of the four second vertical keels 5, and set its waist height vertically downward, and then fix the second vertical keels 5 and the second transverse keels 6 by using self-tapping screws or other fixed connection methods to complete the assembly of the second wall panel 2.
[0039] Step 4: Carry out on-site installation of the first wall panel 1 and the second wall panel 2; transport the manufactured first wall panel 1 and the second wall panel 2 to the site, and then hoist the second wall panel 2 to the required position and fix it according to the design drawings. It can be fixed by driving anchor bolts, or it can be supported and fixed by using external support rods 23, and then hoist the first wall panel 1 to the positions on both sides of the second wall panel 2, so that the web of the first vertical keel 3 with the first connecting hole 7 in one side of the first wall panel 1 is abutted against the waist height of the two second vertical keels 5 with the second connecting holes 8 in the second wall panel 2, and the first connecting hole 7 is aligned with the second connecting hole 8. Align so that the web of the first vertical keel 3 with the first connecting hole 7 in the first wall panel 1 on the other side abuts against the waist height of the two second vertical keels 5 with the third connecting hole 17 in the second wall panel 2, and align the first connecting hole 7 with the third connecting hole 17. At the same time, the two side edges of the first wall panels 1 on both sides are also required to be on the same horizontal line with the outer walls of the webs on the corresponding sides of the two second vertical keels 5 forming a U-shape in the second wall panel 2. After that, the cross-shaped connection of the first wall panel 1 and the second wall panel 2 can be completed by passing the connecting part of the second connecting component through the first connecting hole 7 and the second connecting hole 8 and the first connecting hole 7 and the third connecting hole 17.
[0040] In this embodiment, the second connecting assembly used in the third step and the fourth step of the above-mentioned implementation method includes a third connecting member 18, a fourth connecting member 19 and a second connecting screw 20, the third connecting member 18 and the fourth connecting member 19 are the fixing parts, the second connecting screw 20 is the connecting part, and the third connecting member 18 and the fourth connecting member 19 are both arranged in an L-shaped structure; the third connecting member 18 is provided with a second through hole 21 whose aperture is adapted to the second connecting screw 20 on both the lateral end and the vertical end, and the fourth connecting member 19 is provided with a second stretching hole position 22 with a threaded structure inside, the threaded structure of each second stretching hole position 22 is adapted to the threaded structure of the second connecting screw 20, the second stretching hole positions 22 on both sides are arranged to extend vertically along the inner side of the corresponding side end of the fourth connecting member 19, and the second connecting screw 20 can movably pass through the first connecting hole 7 , the second connection hole 8, the third connection hole 17, the second through hole 21 and the second stretching hole 22 which are threadedly connected; when installing the third connection member 19 and the fourth connection member 20, by taking the third connection member 18 corresponding to the number of the first connection holes 7, the third connection member 18 is placed in the first vertical keel 3 with the first connection holes 7, and the second through holes 21 are aligned one by one with the first connection holes 7, and the third connection member 19 is temporarily fixed in the first vertical keel 3, by taking the fourth connection member 19 corresponding to the number of the second connection holes 8 and the third connection holes 17, the fourth connection member 19 is placed in the two second vertical keels 5 located in the middle of the second wallboard 2, and the second stretching hole 22 is aligned one by one with the second connection holes 8 and the third connection holes 17 at the corresponding positions, and the fourth connection member 20 is temporarily fixed in the second vertical keel 5, so as to facilitate the subsequent installation work. The temporary fixing method of the first connection member 19 and the second connection member 20 can be a common temporary fixing method of snap connection, or other common temporary fixing methods, which are not limited here. When the second connecting screw 12 is used to connect the first wall panel 1 and the second wall panel 2, the second connecting screw 20 passes through the second through hole 21, the first connecting hole 7 and the second connecting hole 8 in sequence according to its position and then is threadedly connected to the second stretching hole position 22, or passes through the second through hole 21, the first connecting hole 7, the third connecting hole 17 in sequence and then is threadedly connected to the second stretching hole position 22, so that the third connecting member 18 and the fourth connecting member 19 can be connected together, that is, the cross connection of the first wall panel 1 and the second wall panel 2 can be completed.
[0041] During construction, a flat washer m and a spring washer n can be inserted into the second connecting screw 20. The setting of the flat washer m and the spring washer n can prevent the second connecting screw 20 from loosening when playing a connecting role, thereby ensuring the stability of the connection between the second connecting screw 20 and the first wall panel 1 and the second wall panel 2.
[0042] In order to avoid the deformation of the third connecting member 18 as much as possible, in this embodiment, third bending reinforcement ribs 23 are provided at both side edges of the lateral end and the vertical end of the third connecting member 18, and the third bending reinforcement ribs 23 on both sides are extended along the inner side of the corresponding side ends of the third connecting member 18, and the adjacent ends of the third bending reinforcement ribs 23 on the same side are also arranged in a close fit, and the middle part of each third bending reinforcement rib 23 is also arched. The arrangement of the third bending reinforcement ribs 23 can effectively disperse stress and reduce stress concentration, so as to improve the overall strength, rigidity and fatigue resistance of the third connecting member 18. At the same time, the third bending reinforcement ribs 23 with arched middle parts are less likely to crack or deform compared to straight edges, so as to well avoid the deformation of the third connecting member 18.
[0043] In order to avoid the deformation of the fourth connecting member 19 as much as possible, in this embodiment, fourth bent reinforcing ribs 24 are provided at both side edges of the transverse end and the vertical end of the fourth connecting member 19. The fourth bent reinforcing ribs 24 on both sides are extended along the inner side of the corresponding side ends of the fourth connecting member 19. The adjacent ends of the fourth bent reinforcing ribs 24 on the same side are also arranged in a close fit. The middle part of each fourth bent reinforcing rib 24 is also arranged in an arched manner. The arrangement of the fourth bent reinforcing rib 24 can effectively disperse stress and reduce stress concentration, so as to improve the overall strength, rigidity and fatigue resistance of the fourth connecting member 19. At the same time, the fourth bent reinforcing rib 24 with an arched middle part is less likely to crack or deform than a straight edge, thereby effectively avoiding the deformation of the fourth connecting member 19.
[0044] For ease of use and processing, in this embodiment, the structure of the third connecting member 16 is substantially the same as the first connecting member 10. The structure of the fourth connecting member 19 is substantially the same as the second connecting member 11, and the structure of the second connecting screw 20 is substantially the same as the first connecting screw 12.
[0045] The above descriptions are merely embodiments of the present invention and are not intended to limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made using the contents of the present invention specification and drawings, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.
Claims
1. A method for realizing T-type connection of a lightweight wall, characterized in that: The following steps are involved: Step A1: determining the number of first wall panels (1) and second wall panels (2) to be connected according to the design drawings; Step A2: determining the structural composition of the first wall panel (1) and the second wall panel (2); the first wall panel (1) is composed of a first vertical keel (3) and a first transverse keel (4) arranged at both ends of the first vertical keel (3); the second wall panel (2) is composed of a second vertical keel (5) and a second transverse keel (6) arranged at both ends of the second vertical keel (5); two second vertical keels (5) are arranged in the middle of the second wall panel (2); the openings of the two second vertical keels (5) are arranged relative to each other to form a U-shaped shape; Step A3: performing the molding and delivery work of the first wall panel (1) and the second wall panel (2); According to the setting drawing, the position of each keel on the corresponding wall panel is marked, and then according to the mark, a first connection hole (7) is opened on the web of the first vertical keel (3) located at the end position of one side of the first wall panel (1), and a second connection hole (8) is opened on the web of the second vertical keel (5) located at the end position of one side of the second wall panel (2), and the second connection hole (8) can be aligned with the first connection hole (7). Then, the fixing part of the first connection component is installed in the first vertical keel (3) with the first connection hole (7) opened in the first wall panel (1) and in the second vertical keel (5) with the second connection hole (8) opened in the second wall panel (2). Then, according to the design drawing, the first vertical keel (3) and the first transverse keel (4) are connected to form the first wall panel (1), and the second vertical keel (5) and the second transverse keel (6) are connected to form the second wall panel (2); Step A4: Perform on-site installation of the first wall panel (1) and the second wall panel (2); transport the manufactured first wall panel (1) and the second wall panel (2) to the site, and then hoist the second wall panel (2) to the desired position and fix it according to the design drawings, and then hoist the first wall panel (1) to the desired position, so that the web of the first vertical keel (3) with the first connection hole (7) in the first wall panel (1) and the two second vertical keels with the second connection holes (8) in the second wall panel (2) are aligned. The waist height of the keel (5) is abutted, and the first connection hole (7) is aligned with the second connection hole (8). At the same time, the two side edges of the first wall panel (1) and the web outer walls of the corresponding sides of the two second vertical keels (5) forming a U-shaped shape in the second wall panel (2) are all on the same horizontal line. Then, the connection part of the first connection component is passed through the first connection hole (7) and the second connection hole (8), so that the T-shaped connection of the first wall panel (1) and the second wall panel (2) can be completed.
2. A method for realizing T-type connection of a lightweight wall according to claim 1, characterized in that: The step A2 also includes the following steps: two reinforcing keels (9) are arranged on both sides of the two second vertical keels (5) located in the middle of the second wall panel (2), and the webs of the two reinforcing keels (9) are closely arranged with the webs of the second vertical keels (5) on the corresponding sides.
3. A method for realizing T-type connection of a lightweight wall according to claim 1, characterized in that: The first connecting assembly used in step A3 and step A4 comprises a first connecting member (10), a second connecting member (11) and a first connecting screw (12); the first connecting member (10) and the second connecting member (11) are the fixing parts, the first connecting screw (12) is the connecting part, and the first connecting member (10) and the second connecting member (11) are both arranged in an L-shaped structure; a first through hole (13) having a hole diameter adapted to the first connecting screw (12) is provided on both the horizontal end and the vertical end of the first connecting member (11); the second connecting member (11) ) are provided with first stretching holes (14) having a threaded structure inside at both the lateral and vertical ends of the second connecting member (11); the threaded structure of each first stretching hole (14) is adapted to the threaded structure of the first connecting screw (12); the first stretching holes (14) on both sides are vertically extended along the inner side of the corresponding side end of the second connecting member (11); the first connecting screw (12) can movably pass through the first connecting hole (7), the second connecting hole (8), the first through hole (13) and be threadedly connected to the first stretching hole (14); when the first connecting member (10) is connected to the first connecting member (11), the first connecting hole (8) and the first through hole (13) are connected to the first stretching hole (14); ) and the second connecting member (11) are installed by taking the first connecting members (10) corresponding to the number of the first connecting holes (7), placing the first connecting members (10) in the first vertical keel (3) provided with the first connecting holes (7), and temporarily fixing the first connecting members (10) after aligning the first through holes (13) with the first connecting holes (7) one by one, and taking the second connecting members (11) corresponding to the number of the second connecting holes (8), placing the second connecting members (11) at two second connecting members located at the end positions of one side of the second wall panel (2). The first connecting member (10) and the second connecting member (11) are temporarily fixed after the first stretching hole (14) and the second connecting hole (8) are aligned one by one; when the first connecting screw (12) is used, the first connecting screw (12) passes through the first through hole (13), the first connecting hole (7), and the second connecting hole (8) in sequence and is threaded into the first stretching hole (14) to connect the first connecting member (10) and the second connecting member (11) together, thereby completing the T-shaped connection of the first wall panel (1) and the second wall panel (2).
4. A method for realizing T-type connection of a lightweight wall according to claim 3, characterized in that: First bent reinforcing ribs (15) are provided at both side edge positions of the transverse end and the vertical end of the first connecting member (10), and the first bent reinforcing ribs (15) on both sides are extended along the inner sides of the corresponding side ends of the first connecting member (10), and the adjacent ends of the first bent reinforcing ribs (15) on the same side are also arranged in a close fit.
5. A method for realizing T-type connection of a lightweight wall according to claim 2, characterized in that:. Second bent reinforcing ribs (16) are provided at both side edge positions of the transverse end and the vertical end of the second connecting member (11); the second bent reinforcing ribs (16) on both sides are extended along the inner sides of the corresponding side ends of the second connecting member (11); and the adjacent ends of the second bent reinforcing ribs (16) on the same side are also arranged in a close fit.
6. A method for realizing T-type connection of a lightweight wall according to claim 3, characterized in that: The step A3 also includes the following steps: according to the design drawings, if a cross-shaped connection is used, a third connection hole (17) is opened on the other side waist height of the two second vertical keels (5) at the middle position of the second wall panel (2), so that the third connection holes (17) on the two second vertical keels (5) can be arranged one-to-one with the second connection holes (8), and then the fixing part of the second connection component is installed in the first vertical keel (3) with the first connection hole (7) opened in the first wall panel (1) and in the second vertical keel (5) with the second connection hole (8) and the third connection hole (17) opened in the second wall panel (2), and then the first vertical keel (3) and the first transverse keel (4) are connected according to the design drawings to form the first wall panel (1), and the second vertical keel (5) and the second transverse keel (6) are connected to form the second wall panel (2).
7. A method for realizing T-type connection of a lightweight wall according to claim 6, characterized in that: The step A4 also includes the following steps: firstly hoisting the second wall panel (2) to the desired position and fixing it according to the design drawing, then hoisting the first wall panel (1) to the positions on both sides of the second wall panel (2), so that the web of the first vertical keel (3) with the first connection hole (7) in the first wall panel (1) on one side abuts against the waist height of two second vertical keels (5) with the second connection hole (8) in the second wall panel (2), and aligning the first connection hole (7) with the second connection hole (8), and aligning the web of the first vertical keel (3) with the first connection hole (7) in the first wall panel (1) on the other side with the second wall panel The waist heights of the two second vertical keels (5) with the third connecting hole (17) in (2) are abutted against each other, and the first connecting hole (7) is aligned with the third connecting hole (17). At the same time, the two side edges of the first wall panels (1) on both sides are also aligned with the outer walls of the webs on the corresponding sides of the two second vertical keels (5) forming a square shape in the second wall panel (2). After that, the cross-shaped connection of the first wall panel (1) and the second wall panel (2) can be completed by passing the connecting portion of the second connecting assembly through the first connecting hole (7) and the second connecting hole (8) and the first connecting hole (7) and the third connecting hole (17).
8. A method for realizing T-type connection of a lightweight wall according to claim 7, characterized in that: The second connecting assembly used in step A3 and step A4 comprises a third connecting member (18), a fourth connecting member (19) and a second connecting screw (20), wherein the third connecting member (18) and the fourth connecting member (19) are the fixing parts, and the second connecting screw (20) is the connecting part. The third connecting member (18) and the fourth connecting member (19) are both arranged in an L-shaped structure; a second through hole (21) having a hole diameter corresponding to that of the second connecting screw (20) is provided on both the lateral end and the vertical end of the third connecting member (18), and a threaded structure is provided on both the lateral end and the vertical end of the fourth connecting member (19). The second stretching holes (22) are provided at the second stretching holes (22), the thread structure of each second stretching hole (22) is adapted to the thread structure of the second connecting screw (20), the second stretching holes (22) on both sides are arranged to extend vertically along the inner side of the corresponding side end of the fourth connecting member (19), and the second connecting screw (20) can movably pass through the first connecting hole (7), the second connecting hole (8), the third connecting hole (17), the second through hole (21) and be threadedly connected to the second stretching hole (22); when the third connecting member (19) and the fourth connecting member (20) are installed, by taking the corresponding number of the first connecting holes (7), The third connecting member (18) is placed in the first vertical keel (3) having the first connecting hole (7), and the second through holes (21) are aligned one by one with the first connecting holes (7), and the third connecting member (19) is temporarily fixed, and fourth connecting members (19) corresponding to the number of the second connecting holes (8) and the third connecting holes (17) are taken, and the fourth connecting members (19) are placed in the two second vertical keels (5) located in the middle of the second wall panel (2), and the second stretching hole positions (22) are aligned one by one with the second connecting holes (8) and the third connecting holes (17) at the corresponding positions. After alignment, the fourth connecting member (20) is temporarily fixed; when the second connecting screw (12) is used, the second connecting screw (20) is passed through the second through hole (21), the first connecting hole (7) and the second connecting hole (8) in sequence according to the position and then is threadedly connected to the second stretching hole position (22), or is passed through the second through hole (21), the first connecting hole (7) and the third connecting hole (17) in sequence and then is threadedly connected to the second stretching hole position (22), so that the third connecting member (18) and the fourth connecting member (19) can be connected together, that is, the cross-shaped connection of the first wall panel (1) and the second wall panel (2) can be completed.
9. A method for realizing T-type connection of a lightweight wall according to claim 8, characterized in that: Third bent reinforcing ribs (23) are provided at both side edge positions of the transverse end and the vertical end of the third connecting member (18); the third bent reinforcing ribs (23) on both sides are extended along the inner sides of the corresponding side ends of the third connecting member (18); and the adjacent ends of the third bent reinforcing ribs (23) on the same side are also arranged in a close fit.
10. A method for realizing T-type connection of a lightweight wall according to claim 8, characterized in that: Fourth bent reinforcing ribs (24) are provided at both side edge positions of the transverse end and the vertical end of the fourth connecting member (19), and the fourth bent reinforcing ribs (24) on both sides are extended along the inner sides of the corresponding side ends of the fourth connecting member (19), and the adjacent ends of the fourth bent reinforcing ribs (24) on the same side are also arranged in a close fit.
Citation Information
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