Capillary reliability test method and device, electronic equipment and storage medium
By performing three-dimensional simulation analysis of the capillary and static, modal, and fatigue simulation, combined with static and vibration load testing methods, the problem that traditional static tests cannot reflect the performance of the capillary under fatigue loads is solved, achieving more accurate reliability evaluation and shorter test duration.
Patent Information
- Application Number
- CN202411920888.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-25
- Publication Date
- 2025-04-08
AI Technical Summary
The traditional capillary reliability verification method mainly uses static testing methods, which cannot accurately reflect the true performance of the capillary under fatigue load, resulting in underestimating its risks in actual use and being unable to fully ensure the safe and stable operation of semiconductor low-temperature refrigeration equipment.
By creating a three-dimensional simulation model of the capillary, simulation analysis is performed to determine the magnitude and position of the static load, the test load frequency and the load level spectrum. Additional mass is then arranged on the capillary to apply a static load and mounted on the vibrating table, which applies a vibrating load through the vibrating table, and the stress amplitude of the capillary is monitored using a strain gauge to determine its reliability.
It improves the accuracy of capillary reliability tests, can more accurately reflect the performance of capillaries in actual use, thereby more comprehensively ensuring the safe and stable operation of semiconductor low-temperature refrigeration equipment, and shortening the test time.
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Figure CN119779832A_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of semiconductor technology, and in particular to a capillary reliability test method, device, electronic equipment and storage medium. Background Art
[0002] With the continuous development of semiconductor cryogenic refrigeration equipment, the reliability of components in semiconductor cryogenic refrigeration equipment has become one of the key factors affecting the life and accuracy of the equipment. Among them, the capillary, as one of the important components in semiconductor cryogenic refrigeration equipment, faces severe tests of external loads. The traditional method of capillary reliability verification mainly adopts the static test method, which mainly evaluates the performance of the capillary under static load. However, in actual applications, the capillary in the semiconductor cryogenic refrigeration equipment will not only be subjected to static forces, but also to fatigue loads due to factors such as frequent start and stop of the equipment and vibration during operation. Fatigue loads may cause fatigue damage to the capillary, such as the generation and expansion of microcracks, which in turn affects its structural reliability and service life. However, the static test method cannot accurately reflect the true performance of the capillary under fatigue load. Therefore, relying solely on the static test method to verify the reliability of the capillary may underestimate its risks in actual use and fail to fully ensure the safe and stable operation of the semiconductor cryogenic refrigeration equipment. Summary of the invention
[0003] In view of this, the purpose of the present application is to provide a capillary reliability test method, device, electronic equipment and storage medium to improve the accuracy of the capillary reliability test and at the same time shorten the test time.
[0004] In a first aspect, an embodiment of the present application provides a capillary reliability test method, the method comprising: a preparation phase and a test phase;
[0005] The preparation phase includes:
[0006] Creating a three-dimensional simulation model of the capillary to be tested;
[0007] The three-dimensional simulation model is simulated and analyzed to determine the size and position of the static load applied to the capillary during the test phase, the test loading frequency of the capillary, and the load level spectrum; wherein the test loading frequency is the rate at which the vibration load applied to the capillary changes over time during the test phase; the load level spectrum includes the frequency of occurrence of the total load of each level after the total load is divided into different levels according to size; the total load is the sum of the static load and the vibration load received by the capillary during the test phase;
[0008] Determining the mass of the additional mass block configured on the capillary tube during the test phase according to the magnitude of the static load;
[0009] The trial phase includes:
[0010] The additional mass block is arranged on the capillary according to the position of the static load so as to apply the static load to the capillary through the additional mass block, and after the strain gauge is installed on the capillary and the capillary is installed on the vibration table, the test loading frequency and the load level spectrum are input into the vibration table so that the vibration table is operated according to the test loading frequency and the load level spectrum so as to apply the vibration load to the capillary through the operating vibration table;
[0011] During the process of applying a static load to the capillary by the additional mass block and applying a vibration load to the capillary by the running vibration table, monitoring the stress amplitude of the capillary by the strain gauge;
[0012] The reliability of the capillary is determined according to the stress amplitude of the capillary.
[0013] In combination with the first aspect, the embodiment of the present application provides a first possible implementation of the first aspect, wherein the simulation analysis of the three-dimensional simulation model to determine the size and position of the static load applied to the capillary during the test phase, the test loading frequency of the capillary, and the load level spectrum include:
[0014] Performing static simulation analysis on the three-dimensional simulation model to determine the size and position of the static load applied to the capillary during the test phase;
[0015] Performing modal analysis on the three-dimensional simulation model to determine the test loading frequency of the capillary;
[0016] Fatigue simulation analysis is performed on the three-dimensional simulation model to determine a load level spectrum.
[0017] In combination with the first aspect, the embodiment of the present application provides a second possible implementation of the first aspect, wherein determining the mass of the additional mass block configured on the capillary tube during the test phase according to the magnitude of the static load includes:
[0018] The magnitude of the static load is divided by the gravitational acceleration to obtain the mass of the additional mass block configured on the capillary during the test phase.
[0019] In combination with the first aspect, the embodiment of the present application provides a third possible implementation of the first aspect, wherein the step of operating the vibration table according to the test loading frequency and the load level spectrum to apply a vibration load on the capillary tube through the operating vibration table includes:
[0020] According to the load level spectrum, assigning corresponding application frequencies to each level of total load in the load level spectrum;
[0021] The vibration table is operated in the order of the level total load from small to large based on the test loading frequency and the application frequency corresponding to each level total load, so as to apply a vibration load on the capillary through the operation of the vibration table.
[0022] In combination with the first aspect, the embodiment of the present application provides a fourth possible implementation manner of the first aspect, wherein determining the reliability of the capillary according to the stress amplitude of the capillary includes:
[0023] Determining the failure time of the capillary according to the change of the stress amplitude of the capillary; wherein, when the capillary fails, the stress amplitude of the capillary will drop sharply;
[0024] The reliability of the capillary is determined according to the failure time of the capillary; wherein, the earlier the capillary fails, the worse the reliability of the capillary; and the later the capillary fails, the stronger the reliability of the capillary.
[0025] In combination with the first aspect, the embodiment of the present application provides a fifth possible implementation of the first aspect, wherein there are multiple capillaries to be tested, different capillaries have different manufacturing processes and the same structural information; all capillaries correspond to the same three-dimensional simulation model;
[0026] The additional mass block is configured on the capillary according to the position of the static load, so as to apply a static load to each capillary through the additional mass block configured for each capillary, and after a strain gauge is installed on the capillary and the capillary is installed on a vibration table, the test loading frequency and the load level spectrum are input into the vibration table so that the vibration table operates according to the test loading frequency and the load level spectrum, so as to apply a vibration load to the capillary through the operating vibration table, including:
[0027] According to the position of the static load, one of the additional mass blocks is configured on each of the capillaries, so that the static load is applied to each of the capillaries through the respectively configured additional mass blocks, and after a strain gauge is installed on each of the capillaries and each of the capillaries is installed on a vibration table, the test loading frequency and the load level spectrum are input into the vibration table, so that the vibration table is operated according to the test loading frequency and the load level spectrum, so that a vibration load is applied to each of the capillaries through the operating vibration table;
[0028] In the process of applying a static load to the capillary by the additional mass block and applying a vibration load to the capillary by the running vibration table, the stress amplitude of the capillary is monitored by the strain gauge, comprising:
[0029] In the process of applying a static load to the capillary tubes by the additional mass block and applying a vibration load to each of the capillaries by the running vibration table, the stress amplitude of each of the capillaries is monitored by the strain gauge installed on each of the capillaries;
[0030] Determining the reliability of the capillary according to the stress amplitude of the capillary includes:
[0031] The reliability of each capillary is determined according to the stress amplitude of each capillary.
[0032] In combination with the first aspect, the embodiment of the present application provides a sixth possible implementation of the first aspect, wherein the creating a three-dimensional simulation model of the capillary to be tested includes:
[0033] The mathematical model of the capillary to be tested is input into the model simulation software, and the three-dimensional simulation model of the capillary is created by the model simulation software; wherein the mathematical model contains the structural information of the capillary.
[0034] In a second aspect, the embodiments of the present application also provide a capillary reliability test device, including: a preparation stage and a test stage;
[0035] The preparation phase includes:
[0036] A simulation module for creating a three-dimensional simulation model of the capillary to be tested;
[0037] An analysis module is used to perform simulation analysis on the three-dimensional simulation model to determine the size and position of the static load applied to the capillary during the test phase, the test loading frequency of the capillary, and the load level spectrum; wherein the test loading frequency is the rate at which the vibration load applied to the capillary changes over time during the test phase; the load level spectrum includes the frequency of occurrence of the total load of each level after the total load is divided into different levels according to size; the total load is the sum of the static load and the vibration load received by the capillary during the test phase;
[0038] A first determination module, used to determine the mass of the additional mass block configured on the capillary tube during the test phase according to the magnitude of the static load;
[0039] The trial phase includes:
[0040] A vibration module, configured to configure the additional mass block on the capillary according to the position of the static load, so as to apply the static load to the capillary through the additional mass block, and after installing a strain gauge on the capillary and installing the capillary on a vibration table, input the test loading frequency and the load level spectrum into the vibration table, so that the vibration table operates according to the test loading frequency and the load level spectrum, so as to apply a vibration load to the capillary through the operating vibration table;
[0041] A monitoring module, configured to monitor the stress amplitude of the capillary through the strain gauge in the process of applying a static load to the capillary through the additional mass block and applying a vibration load to the capillary through the running vibration table;
[0042] The second determination module is used to determine the reliability of the capillary according to the stress amplitude of the capillary.
[0043] In a third aspect, an embodiment of the present application further provides an electronic device, comprising: a processor, a memory and a bus, wherein the memory stores machine-readable instructions executable by the processor, and when the electronic device is running, the processor and the memory communicate through the bus, and when the machine-readable instructions are executed by the processor, the steps in any possible implementation of the first aspect above are performed.
[0044] In a fourth aspect, an embodiment of the present application further provides a computer-readable storage medium, on which a computer program is stored, and when the computer program is executed by a processor, the steps in any possible implementation of the first aspect described above are executed.
[0045] A capillary reliability test method provided in an embodiment of the present application applies a static load to the capillary by an additional mass block configured on the capillary during the reliability test of the capillary. By placing the capillary on a vibration table, a vibration load is provided to the capillary during the operation of the vibration table. That is to say, in the present embodiment, in the process of performing a reliability test on the capillary, the effect of the static load is considered, and the effect of the vibration load (i.e., fatigue load) is also considered, which is conducive to improving the accuracy of the capillary reliability test.
[0046] Furthermore, in the present embodiment, during the operation of the vibration table (i.e., the capillary is in the process of vibration), by configuring an additional mass block on the capillary, the amplitude of the static load applied to the capillary can be increased. Since the amplitude of the static load on the capillary is large, only a short test time is required for the capillary to fail (i.e., be damaged). In other words, by configuring an additional mass block on the capillary, the test time can be shortened.
[0047] At the same time, considering that the capillary has actually failed for a period of time before it breaks, in order to more accurately record the time when the capillary fails, a strain gauge is used in this embodiment to monitor the stress amplitude of the capillary. When the capillary is about to fail, its stress amplitude will drop sharply. According to the change of the capillary stress amplitude, the specific time of the capillary failure can be identified, thereby improving the accuracy of the test.
[0048] In order to make the above-mentioned objects, features and advantages of the present application more obvious and easy to understand, preferred embodiments are specifically cited below and described in detail with reference to the attached drawings. BRIEF DESCRIPTION OF THE DRAWINGS
[0049] In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings required for use in the embodiments will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the present application and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other related drawings can be obtained based on these drawings without paying creative work.
[0050] Figure 1 A flow chart of a capillary reliability test method provided in an embodiment of the present application is shown;
[0051] Figure 2 A schematic diagram of the structure of a capillary provided in an embodiment of the present application is shown;
[0052] Figure 3 A schematic diagram of a three-dimensional simulation model of a capillary provided in an embodiment of the present application is shown;
[0053] Figure 4A schematic diagram showing the position of a capillary root provided in an embodiment of the present application is shown;
[0054] Figure 5 A schematic structural diagram of a capillary reliability test device provided in an embodiment of the present application is shown;
[0055] Figure 6 A schematic structural diagram of an electronic device provided in an embodiment of the present application is shown. DETAILED DESCRIPTION
[0056] To make the purpose, technical scheme and advantages of the embodiments of the present application clearer, the technical scheme in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all of the embodiments. The components of the embodiments of the present application usually described and shown in the drawings here can be arranged and designed in various configurations. Therefore, the following detailed description of the embodiments of the present application provided in the drawings is not intended to limit the scope of the application claimed for protection, but merely represents the selected embodiments of the present application. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without making creative work belong to the scope of protection of the present application.
[0057] Considering that the static test method cannot accurately reflect the actual performance of the capillary under fatigue load, relying solely on the static test method to verify the reliability of the capillary may underestimate its risk in actual use and fail to fully ensure the safe and stable operation of semiconductor cryogenic refrigeration equipment. Based on this, the embodiments of the present application provide a capillary reliability test method, device, electronic device and storage medium to improve the accuracy of the capillary reliability test and shorten the test time, which is described below through embodiments.
[0058] To facilitate understanding of this embodiment, a capillary reliability test method disclosed in the embodiment of the present application is first introduced in detail. The capillary is a component in a semiconductor cryogenic refrigeration device. The method includes: a preparation stage and a test stage; Figure 1 As shown, the preparation stage includes the following steps S101-S103:
[0059] S101: creating a three-dimensional simulation model of a capillary to be tested;
[0060] S102: performing simulation analysis on the three-dimensional simulation model to determine the size and position of the static load applied to the capillary during the test phase, the test loading frequency of the capillary, and the load level spectrum; wherein the test loading frequency is the rate at which the vibration load applied to the capillary changes over time during the test phase; the load level spectrum includes the frequency of occurrence of the total load of each level after the total load is divided into different levels according to the size; the total load is the sum of the static load and the vibration load received by the capillary during the test phase;
[0061] S103: determining the mass of an additional mass block to be disposed on the capillary tube during the test phase according to the magnitude of the static load;
[0062] The test phase includes the following steps S104-S106:
[0063] S104: configuring an additional mass block on the capillary according to the position of the static load, so as to apply the static load to the capillary through the additional mass block, and after installing the strain gauge on the capillary and installing the capillary on the vibration table, inputting the test loading frequency and the load level spectrum into the vibration table, so that the vibration table operates according to the test loading frequency and the load level spectrum, so as to apply the vibration load to the capillary through the operating vibration table;
[0064] S105: in a process of applying a static load to the capillary by means of an additional mass block and applying a vibration load to the capillary by means of a running vibration table, monitoring a stress amplitude of the capillary by means of a strain gauge;
[0065] S106: Determine the reliability of the capillary according to the stress amplitude of the capillary.
[0066] In step S101, Figure 2 As shown, a schematic diagram of a capillary is shown. In this embodiment, the capillary to be tested may be one or more. When there are more than one capillary to be tested, the manufacturing processes of different capillaries to be tested are different, but the structural information is the same.
[0067] In a possible implementation, when creating a three-dimensional simulation model of a capillary to be tested, the specific steps are: inputting the mathematical model of the capillary to be tested into model simulation software, and creating a three-dimensional simulation model of the capillary through the model simulation software; wherein the mathematical model contains structural information of the capillary.
[0068] In this embodiment, since the three-dimensional simulation model of the capillary is created based on the structural information of the capillary, and the structural information of different capillaries to be tested is the same, all capillaries correspond to the same three-dimensional simulation model. Figure 3 , which shows a schematic diagram of a three-dimensional simulation model of a capillary.
[0069] In step S102, a static simulation analysis is performed on the three-dimensional simulation model to determine the size and position of the static load applied to the capillary during the test phase, wherein the static load applied to the capillary can be understood as the force applied to the capillary.
[0070] Modal analysis is performed on the three-dimensional simulation model to determine the test loading frequency of the capillary. The test loading frequency is the rate at which the vibration load applied to the capillary changes over time during the test phase. The vibration load is provided by a vibration table, on which the capillary is placed, and the vibration table provides the capillary with a vibration load through vibration.
[0071] Fatigue simulation analysis is performed on the three-dimensional simulation model to determine the load level spectrum. The load level spectrum includes the frequency of occurrence of the total load at each level after the total load is divided into different levels according to size; the total load is the sum of the static load and the vibration load that the capillary tube is subjected to during the test phase.
[0072] In this embodiment, for each level of total load, the frequency of occurrence of the level of total load refers to how many frequencies of vibration loads are required to make the capillary fail (i.e., damaged) if the level of total load is applied to the capillary. Usually, the level of total load is negatively correlated with its corresponding frequency. Specifically, the larger the level of total load (i.e., the larger the force applied to the capillary), the smaller the corresponding frequency (i.e., the less frequency the force needs to be applied to the capillary). In other words, when the level of total load is large enough, only a small frequency is required to make the capillary fail; conversely, the smaller the level of total load (i.e., the smaller the force applied to the capillary), the more corresponding frequencies (i.e., the less frequency the force needs to be applied to the capillary). In other words, when the level of total load is small enough, only a small frequency is required to make the capillary fail.
[0073] Exemplarily, assume that the load level spectrum includes three levels of total loads, namely low-level total load, intermediate total load, and high-level total load. Among them, the frequency of occurrence of the low-level total load is assumed to be 500 times, then the frequency of occurrence of the intermediate total load is usually less than 500 times, for example, 400 times, and the frequency of occurrence of the high-level total load will be less than 400 times, for example, 300 times.
[0074] In step S103 , the magnitude of the static load is divided by the gravitational acceleration to obtain the mass of the additional mass block configured on the capillary during the test phase.
[0075] In step S104, an additional mass block is selected for the capillary from the plurality of mass blocks according to the mass of the additional mass block configured on the capillary during the test phase determined in step S103. The mass of the selected additional mass block is the same as the mass calculated in step S103.
[0076] Then, according to the position of the static load applied to the capillary during the test phase determined in step S102, the selected additional mass block is configured (for example, glued) to the corresponding position of each capillary (that is, the position of the static load determined in step S102), and the strain gauge is installed (for example, glued) to the root of each capillary. It can be seen that a strain gauge and an additional mass block are installed on each capillary. Figure 4 The capillary root position is shown, as Figure 4 As shown, the root of the capillary is located near the weld.
[0077] In this embodiment, after configuring the corresponding additional mass blocks on each capillary according to the position of the static load of each capillary and installing a strain gauge on each capillary, each capillary is installed on a vibration table respectively, that is, a plurality of capillaries with different manufacturing processes are installed on the vibration table at the same time.
[0078] The test loading frequency and load level spectrum are input into the vibration table, and the vibration table vibrates based on the test loading frequency and load level spectrum. The running vibration table can apply a vibration load to each capillary. And because each capillary is equipped with an additional mass block, a static load can be applied to each capillary through the additional mass blocks respectively configured on each capillary. It can be seen that in this embodiment, each capillary on the vibration table is subjected to a static load and a vibration load, and each capillary is subjected to the same vibration load and the same static load.
[0079] In a possible implementation, when executing step S104 to make the vibration table operate according to the test loading frequency and load level spectrum so as to apply a vibration load to the capillary through the operating vibration table, the following steps may be specifically performed:
[0080] S1041: according to the load level spectrum, assigning corresponding application frequencies to each level of total load in the load level spectrum;
[0081] S1042: The vibration table is operated in the order of the total load of the levels from small to large based on the test loading frequency and the application frequency corresponding to each total load of each level, so as to apply a vibration load to the capillary through the running vibration table.
[0082] Exemplarily, it is assumed that the load level spectrum includes three levels of total load and the frequencies corresponding to each level of total load. The three levels of total load are low-level total load, medium-level total load, and high-level total load. The frequency of occurrence of the low-level total load is assumed to be the first frequency, the frequency of occurrence of the medium-level total load is the second frequency, and the frequency of occurrence of the high-level total load is the third frequency.
[0083] At this time, if a low-level total load is applied to the capillary, a vibration load of the first frequency is required to make the capillary fail (i.e., damaged). If a medium-level total load is applied to the capillary, a vibration load of the second frequency is required to make the capillary fail. If a high-level total load is applied to the capillary, a vibration load of the third frequency is required to make the capillary fail.
[0084] Among them, the first frequency is greater than the second frequency, which is greater than the third frequency. The high-level total load is greater than the middle-level total load, which is greater than the low-level total load.
[0085] In step S1041, illustratively, a first application frequency is allocated to the low-level total load, and the first application frequency is less than the first frequency. A second application frequency is allocated to the intermediate total load, and the second application frequency is less than the second frequency. A third application frequency is allocated to the high-level total load, and the third application frequency is less than the third frequency. In this embodiment, the principle of allocating corresponding application frequencies to the low-level total load, the intermediate total load, and the high-level total load is: first apply the low-level total load to the capillary according to the first application frequency, then apply the intermediate total load to the capillary according to the second application frequency, and finally apply the high-level total load to the capillary according to the third application frequency, so as to ensure that the cumulative damage caused to the capillary is stronger than the cumulative damage required for the capillary to fail.
[0086] In step S1042, illustratively, the vibration table is operated in the order of low-level total load, intermediate total load, and high-level total load based on the test loading frequency and the first application frequency, second application frequency, and third application frequency corresponding to the low-level total load, the intermediate total load, and the high-level total load, respectively, so as to apply vibration loads to all capillaries on the vibration table through the running vibration table.
[0087] In step S105 , while the vibration table operates based on the test loading frequency and load level spectrum to apply vibration load and static load on each capillary, the stress amplitude of each capillary is monitored by a strain gauge on each capillary.
[0088] In step S106, the reliability of each capillary is determined based on the stress amplitude of each capillary. Specifically, in this embodiment, it is considered that the specific failure time of the capillary cannot be observed by manual visual inspection. In fact, before the capillary breaks, it has failed for a period of time. In order to more accurately record the time when the capillary fails, in this embodiment, the stress amplitude of the capillary is monitored by a strain gauge. When the capillary is about to fail, its stress amplitude will drop sharply. According to the change of stress amplitude, the specific time of capillary failure can be identified, thereby improving the accuracy of the experimental test. Based on this, in this embodiment, when executing step S106, it can be specifically performed according to the following steps:
[0089] S1061: determining the failure time of the capillary according to the change of the stress amplitude of the capillary; wherein, when the capillary fails, the stress amplitude of the capillary will drop suddenly;
[0090] S1062: Determine the reliability of the capillary according to the failure time of the capillary; wherein, the earlier the capillary fails, the worse the reliability of the capillary; and the later the capillary fails, the stronger the reliability of the capillary.
[0091] Based on the same technical concept, the present application also provides a capillary reliability test device, such as Figure 5 As shown, it includes: preparation stage and trial stage;
[0092] The preparation phase includes:
[0093] A simulation module 501 is used to create a three-dimensional simulation model of a capillary to be tested;
[0094] The analysis module 502 is used to perform simulation analysis on the three-dimensional simulation model to determine the size and position of the static load applied to the capillary during the test phase, the test loading frequency of the capillary, and the load level spectrum; wherein the test loading frequency is the rate at which the vibration load applied to the capillary changes over time during the test phase; the load level spectrum includes the frequency of occurrence of the total load of each level after the total load is divided into different levels according to size; the total load is the sum of the static load and the vibration load received by the capillary during the test phase;
[0095] A first determination module 503 is used to determine the mass of the additional mass block configured on the capillary tube during the test phase according to the magnitude of the static load;
[0096] The trial phase includes:
[0097] A vibration module 504 is used to configure the additional mass block on the capillary according to the position of the static load, so as to apply the static load to the capillary through the additional mass block, and after installing a strain gauge on the capillary and installing the capillary on a vibration table, input the test loading frequency and the load level spectrum into the vibration table, so that the vibration table operates according to the test loading frequency and the load level spectrum, so as to apply the vibration load to the capillary through the operating vibration table;
[0098] A monitoring module 505, configured to monitor the stress amplitude of the capillary through the strain gauge in the process of applying a static load to the capillary through the additional mass block and applying a vibration load to the capillary through the running vibration table;
[0099] The second determination module 506 is configured to determine the reliability of the capillary according to the stress amplitude of the capillary.
[0100] Optionally, when the analysis module 502 is used to perform simulation analysis on the three-dimensional simulation model to determine the size and position of the static load applied to the capillary tube during the test phase, the test loading frequency of the capillary tube, and the load level spectrum, it is specifically used to:
[0101] Performing static simulation analysis on the three-dimensional simulation model to determine the size and position of the static load applied to the capillary during the test phase;
[0102] Performing modal analysis on the three-dimensional simulation model to determine the test loading frequency of the capillary;
[0103] Fatigue simulation analysis is performed on the three-dimensional simulation model to determine a load level spectrum.
[0104] Optionally, when the first determining module 503 is used to determine the mass of the additional mass block configured on the capillary tube in the test phase according to the magnitude of the static load, it is specifically used to:
[0105] The magnitude of the static load is divided by the gravitational acceleration to obtain the mass of the additional mass block configured on the capillary during the test phase.
[0106] Optionally, when the vibration module 504 is used to make the vibration table operate according to the test loading frequency and the load level spectrum so as to apply a vibration load on the capillary through the operating vibration table, it is specifically used to:
[0107] According to the load level spectrum, assigning corresponding application frequencies to each level of total load in the load level spectrum;
[0108] The vibration table is operated in the order of the level total load from small to large based on the test loading frequency and the application frequency corresponding to each level total load, so as to apply a vibration load on the capillary through the operation of the vibration table.
[0109] Optionally, when the second determining module 506 is used to determine the reliability of the capillary according to the stress amplitude of the capillary, it is specifically used to:
[0110] Determining the failure time of the capillary according to the change of the stress amplitude of the capillary; wherein, when the capillary fails, the stress amplitude of the capillary will drop sharply;
[0111] The reliability of the capillary is determined according to the failure time of the capillary; wherein, the earlier the capillary fails, the worse the reliability of the capillary; and the later the capillary fails, the stronger the reliability of the capillary.
[0112] Optionally, there are multiple capillaries to be tested, and different capillaries have different manufacturing processes but the same structural information; all capillaries correspond to the same three-dimensional simulation model;
[0113] The vibration module 504 is used to configure the additional mass block on the capillary according to the position of the static load, so as to apply a static load to each capillary through the additional mass block configured for each capillary, and after installing a strain gauge on the capillary and installing the capillary on the vibration table, input the test loading frequency and the load level spectrum into the vibration table so that the vibration table operates according to the test loading frequency and the load level spectrum, so as to apply a vibration load to the capillary through the operating vibration table, specifically for:
[0114] According to the position of the static load, one of the additional mass blocks is configured on each of the capillaries, so that the static load is applied to each of the capillaries through the respectively configured additional mass blocks, and after a strain gauge is installed on each of the capillaries and each of the capillaries is installed on a vibration table, the test loading frequency and the load level spectrum are input into the vibration table, so that the vibration table is operated according to the test loading frequency and the load level spectrum, so that a vibration load is applied to each of the capillaries through the operating vibration table;
[0115] The monitoring module 505 is used to monitor the stress amplitude of the capillary through the strain gauge in the process of applying a static load to the capillary through the additional mass block and applying a vibration load to the capillary through the running vibration table, specifically for:
[0116] In the process of applying a static load to the capillary tubes by the additional mass block and applying a vibration load to each of the capillaries by the running vibration table, monitoring the stress amplitude of each of the capillaries by the strain gauge on each of the capillaries;
[0117] When used to determine the reliability of the capillary according to the stress amplitude of the capillary, the second determination module 506 is specifically used to:
[0118] The reliability of each capillary is determined according to the stress amplitude of each capillary.
[0119] Figure 6A structural diagram of an electronic device provided for an embodiment of the present application includes: a processor 601, a memory 602 and a bus 603, wherein the memory 602 stores machine-readable instructions executable by the processor 601. When the electronic device runs the above-mentioned information processing method, the processor 601 communicates with the memory 602 through the bus 603, and the processor 601 executes the machine-readable instructions to perform the method steps described in Example 1.
[0120] The embodiment of the present application further provides a computer-readable storage medium, on which a computer program is stored. When the computer program is executed by a processor, the method steps described in the first embodiment are executed.
[0121] Those skilled in the art can clearly understand that, for the convenience and brevity of description, the specific working processes of the above-described devices, electronic devices, and computer-readable storage media can refer to the corresponding processes in the aforementioned method embodiments and will not be repeated here.
[0122] In the several embodiments provided in the present application, it should be understood that the disclosed methods, devices, electronic devices and computer-readable storage media can be implemented in other ways. The device embodiments described above are merely schematic. For example, the division of the modules is only a logical function division. There may be other division methods in actual implementation. For example, multiple modules or components can be combined or integrated into another system, or some features can be ignored or not executed. Another point is that the mutual coupling or direct coupling or communication connection shown or discussed can be through some communication interfaces, and the indirect coupling or communication connection of devices or modules can be electrical, mechanical or other forms.
[0123] The indirect coupling or communication connection between devices or units can be electrical, mechanical or other forms.
[0124] The units described as separate components may or may not be physically separated, and the components shown as units may or may not be physical units, that is, they may be located in one place or distributed on multiple network units. Some or all of the units may be selected according to actual needs to achieve the purpose of the solution of this embodiment.
[0125] In addition, each functional unit in each embodiment of the present application may be integrated into one processing unit, or each unit may exist physically separately, or two or more units may be integrated into one unit.
[0126] If the functions are implemented in the form of software functional units and sold or used as independent products, they can be stored in a non-volatile computer-readable storage medium that is executable by a processor. Based on this understanding, the technical solution of the present application can essentially be embodied in the form of a software product, or in other words, the part that contributes to the prior art or the part of the technical solution. The computer software product is stored in a storage medium, including several instructions for a computer device (which can be a personal computer, a server, or a network device, etc.) to perform all or part of the steps of the method described in each embodiment of the present application. The aforementioned storage medium includes: various media that can store program codes, such as a USB flash drive, a mobile hard disk, a read-only memory (ROM), a random access memory (RAM), a magnetic disk or an optical disk.
[0127] Finally, it should be noted that the above-described embodiments are only specific implementation methods of the present application, which are used to illustrate the technical solutions of the present application, rather than to limit them. The protection scope of the present application is not limited thereto. Although the present application is described in detail with reference to the above-described embodiments, ordinary technicians in the field should understand that any technician familiar with the technical field can still modify the technical solutions recorded in the above-described embodiments within the technical scope disclosed in the present application, or can easily think of changes, or make equivalent replacements for some of the technical features therein; and these modifications, changes or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present application, and should be included in the protection scope of the present application. Therefore, the protection scope of the present application shall be based on the protection scope of the claims.
Claims
1. A capillary reliability test method, characterized in that: The method comprises: a preparation stage and a test stage; The preparation phase includes: Creating a three-dimensional simulation model of the capillary to be tested; The three-dimensional simulation model is simulated and analyzed to determine the size and position of the static load applied to the capillary during the test phase, the test loading frequency of the capillary, and the load level spectrum; wherein the test loading frequency is the rate at which the vibration load applied to the capillary changes over time during the test phase; the load level spectrum includes the frequency of occurrence of the total load of each level after the total load is divided into different levels according to size; the total load is the sum of the static load and the vibration load received by the capillary during the test phase; Determining the mass of the additional mass block configured on the capillary tube during the test phase according to the magnitude of the static load; The trial phase includes: The additional mass block is arranged on the capillary according to the position of the static load so as to apply the static load to the capillary through the additional mass block, and after the strain gauge is installed on the capillary and the capillary is installed on the vibration table, the test loading frequency and the load level spectrum are input into the vibration table so that the vibration table is operated according to the test loading frequency and the load level spectrum so as to apply the vibration load to the capillary through the operating vibration table; During the process of applying a static load to the capillary by the additional mass block and applying a vibration load to the capillary by the running vibration table, monitoring the stress amplitude of the capillary by the strain gauge; The reliability of the capillary is determined according to the stress amplitude of the capillary.
2. The method according to claim 1, characterized in that: The simulation analysis of the three-dimensional simulation model to determine the size and position of the static load applied to the capillary during the test phase, the test loading frequency of the capillary, and the load level spectrum includes: Performing static simulation analysis on the three-dimensional simulation model to determine the size and position of the static load applied to the capillary during the test phase; Performing modal analysis on the three-dimensional simulation model to determine the test loading frequency of the capillary; Fatigue simulation analysis is performed on the three-dimensional simulation model to determine a load level spectrum.
3. The method according to claim 1, characterized in that: Determining the mass of the additional mass block configured on the capillary tube in the test phase according to the magnitude of the static load includes: The magnitude of the static load is divided by the gravitational acceleration to obtain the mass of the additional mass block configured on the capillary during the test phase.
4. The method according to claim 1, characterized in that: The step of operating the vibration table according to the test loading frequency and the load level spectrum so as to apply a vibration load on the capillary tube through the operating vibration table comprises: According to the load level spectrum, assigning corresponding application frequencies to each level of total load in the load level spectrum; The vibration table is operated in the order of the level total load from small to large based on the test loading frequency and the application frequency corresponding to each level total load, so as to apply a vibration load on the capillary through the operation of the vibration table.
5. The method according to claim 1, characterized in that: Determining the reliability of the capillary according to the stress amplitude of the capillary includes: Determining the failure time of the capillary according to the change of the stress amplitude of the capillary; wherein, when the capillary fails, the stress amplitude of the capillary will drop sharply; The reliability of the capillary is determined according to the failure time of the capillary; wherein, the earlier the capillary fails, the worse the reliability of the capillary; and the later the capillary fails, the stronger the reliability of the capillary.
6. The method according to claim 1, characterized in that: There are multiple capillaries to be tested, and the manufacturing processes of different capillaries are different but the structural information is the same; all the capillaries correspond to the same three-dimensional simulation model; The additional mass block is configured on the capillary according to the position of the static load, so as to apply a static load to each capillary through the additional mass block configured for each capillary, and after a strain gauge is installed on the capillary and the capillary is installed on a vibration table, the test loading frequency and the load level spectrum are input into the vibration table so that the vibration table operates according to the test loading frequency and the load level spectrum, so as to apply a vibration load to the capillary through the operating vibration table, including: According to the position of the static load, one of the additional mass blocks is configured on each of the capillaries, so that the static load is applied to each of the capillaries through the respectively configured additional mass blocks, and after a strain gauge is installed on each of the capillaries and each of the capillaries is installed on a vibration table, the test loading frequency and the load level spectrum are input into the vibration table, so that the vibration table is operated according to the test loading frequency and the load level spectrum, so that a vibration load is applied to each of the capillaries through the operating vibration table; In the process of applying a static load to the capillary by the additional mass block and applying a vibration load to the capillary by the running vibration table, the stress amplitude of the capillary is monitored by the strain gauge, comprising: In the process of applying a static load to the capillary tubes by the additional mass block and applying a vibration load to each of the capillaries by the running vibration table, the stress amplitude of each of the capillaries is monitored by the strain gauge installed on each of the capillaries; Determining the reliability of the capillary according to the stress amplitude of the capillary includes: The reliability of each capillary is determined according to the stress amplitude of each capillary.
7. The method according to claim 1, characterized in that: The step of creating a three-dimensional simulation model of a capillary to be tested comprises: The mathematical model of the capillary to be tested is input into the model simulation software, and the three-dimensional simulation model of the capillary is created by the model simulation software; wherein the mathematical model contains the structural information of the capillary.
8. A capillary reliability test device, characterized in that: include: Preparatory and experimental phases; The preparation phase includes: A simulation module for creating a three-dimensional simulation model of the capillary to be tested; An analysis module is used to perform simulation analysis on the three-dimensional simulation model to determine the size and position of the static load applied to the capillary during the test phase, the test loading frequency of the capillary, and the load level spectrum; wherein the test loading frequency is the rate at which the vibration load applied to the capillary changes over time during the test phase; the load level spectrum includes the frequency of occurrence of the total load of each level after the total load is divided into different levels according to size; the total load is the sum of the static load and the vibration load received by the capillary during the test phase; A first determination module, used to determine the mass of the additional mass block configured on the capillary tube during the test phase according to the magnitude of the static load; The trial phase includes: A vibration module, configured to configure the additional mass block on the capillary according to the position of the static load, so as to apply a static load to the capillary through the additional mass block, and after installing a strain gauge on the capillary and installing the capillary on a vibration table, input the test loading frequency and the load level spectrum into the vibration table, so that the vibration table operates according to the test loading frequency and the load level spectrum, so as to apply a vibration load and a static load to the capillary through the operating vibration table; A monitoring module, configured to monitor the stress amplitude of the capillary through the strain gauge in the process of applying a static load to the capillary through the additional mass block and applying a vibration load to the capillary through the running vibration table; The second determination module is used to determine the reliability of the capillary according to the stress amplitude of the capillary.
9. An electronic device, characterized in that: include: A processor, a memory and a bus, wherein the memory stores machine-readable instructions executable by the processor, and when the electronic device is running, the processor and the memory communicate via the bus, and when the machine-readable instructions are executed by the processor, the steps of the method as described in any one of claims 1 to 7 are performed.
10. A computer-readable storage medium, characterized in that: The computer-readable storage medium stores a computer program, and when the computer program is executed by a processor, the steps of the method according to any one of claims 1 to 7 are executed.
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