Photovoltaic cable repair process and device

Through photovoltaic cable repair technology and equipment, using fixed lifting components, repair components and cleaning components, combined with bentonite and diatomaceous earth, the problem of low efficiency of photovoltaic cable repair is solved, and efficient and stable repair effects and insect protection are achieved.

CN119787210BActive Publication Date: 2025-09-30大唐三门峡电力有限责任公司
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Patent Information

Application Number
CN202510013061.X
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-01-03
Publication Date
2025-09-30
Estimated Expiration
2045-01-03

AI Technical Summary

Technical Problem

Existing photovoltaic cable repair technology has low efficiency and poor repair effect, and requires multiple repairs, which wastes manpower. In addition, existing photovoltaic cable repair devices are difficult to operate.

Method used

A photovoltaic cable repair process is adopted, including cleaning, repair and protection steps. A special repair device is used to quickly repair the photovoltaic cable. Fixed lifting components, repair components, coating components and cleaning components are used in combination with bentonite and diatomaceous earth for repair and protection.

Benefits of technology

It improves the efficiency and stability of photovoltaic cable repair, ensures the repair effect, prevents insect damage, and extends the service life of photovoltaic cables.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a photovoltaic cable repair process, which realizes multi-layer repair of photovoltaic cables through repair tape and repair glue, thereby improving the repair effect of photovoltaic cables, bentonite can absorb moisture near the photovoltaic cables, and diatomaceous earth can prevent insects from approaching the photovoltaic cables and damaging the photovoltaic cables, thereby ensuring the normal use of the repaired photovoltaic cables, and realizes rapid repair of photovoltaic cables through a first screw transmission assembly, a drive assembly, a coating assembly and a repair assembly; realizes fixation and lifting and lowering of the photovoltaic cables through a fixed lifting assembly, while ensuring stability when repairing the photovoltaic cables; realizes repeated cleaning of the surface of the photovoltaic cables through a cleaning assembly, thereby improving the efficiency of workers in repairing the photovoltaic cables.
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Description

Technical Field

[0001] The present invention belongs to the technical field of photovoltaic cable repair, and relates to a photovoltaic cable repair process and device. Background Art

[0002] Photovoltaic cable refers to a cable specially used in photovoltaic systems, usually used to connect photovoltaic modules, inverters and distribution devices. It has the characteristics of high temperature resistance, aging resistance, and UV resistance. Some photovoltaic cables are large in size, which makes it difficult for workers to repair them, affecting the repair efficiency. At the same time, the existing photovoltaic cable repair process has poor repair effect and short protection time, requiring multiple repairs, which wastes manpower. Summary of the Invention

[0003] In response to the above problems, the present invention proposes a photovoltaic cable repair process and device, which effectively solves the problems in the prior art.

[0004] In order to achieve the above-mentioned object, the technical solution adopted by the present invention is as follows: a photovoltaic cable repair process, comprising the following steps;

[0005] S1. Remove the soil on the surface of the photovoltaic cable to expose the damaged part of the photovoltaic cable surface;

[0006] S2. Move the fixed lifting assembly to directly above the photovoltaic cable, and ensure that the center line of the fixed lifting assembly and the axis of the photovoltaic cable are on the same vertical plane;

[0007] S3. The photovoltaic cable repair device operates and clamps the photovoltaic cable, lifting the photovoltaic cable upward until the axis of the photovoltaic cable and the center line of the cleaning assembly are in the same horizontal plane;

[0008] S4. The cleaning component cleans the surface of the photovoltaic cable to make it clean and dust-free;

[0009] S5. Lift the photovoltaic cable by fixing the lifting assembly until the axis of the photovoltaic cable and the repair assembly are on the same horizontal plane;

[0010] S5. Repair the damaged part on the surface of the photovoltaic cable by using the repair tape inside the repair module and applying the repair glue inside the module. The repair method is to wrap a layer of repair tape and then apply a layer of repair glue, and repeat this process three times.

[0011] S6. Fill a layer of bentonite at the original location of the photovoltaic cable;

[0012] S7, lowering the photovoltaic cable by fixing the lifting assembly and placing it on the bentonite;

[0013] S8. Move the fixed lifting assembly so that it is no longer above the photovoltaic cable;

[0014] S9. Fill the outer side of the photovoltaic cable with a layer of bentonite to wrap the damaged part of the photovoltaic cable;

[0015] S10. Fill the soil back onto the photovoltaic cables and compact it.

[0016] Furthermore, diatomaceous earth is added to the bentonite, and the content of the diatomaceous earth in the bentonite is 10%-20%.

[0017] It also includes a photovoltaic cable repair device, which is used in the photovoltaic cable repair process, including a mounting plate and four supporting legs arranged in a rectangular array on the lower side of the mounting plate, the lower side of the supporting legs is provided with universal wheels, a sliding plate is connected to the mounting plate for sliding back and forth, and a driving assembly is provided on the sliding plate for driving the sliding plate to slide back and forth along the mounting plate, two translation frames are connected to the sliding plate for sliding left and right, and the two translation frames are symmetrically arranged with the center line of the sliding plate as the center, a first screw transmission mechanism is provided on the side of the sliding plate for driving the two translation frames to move relative to or back to each other, and two sets of arc slide rails are symmetrically provided on the opposite sides of the two translation frames. , the two sets of arc-shaped slide rails each include two arc-shaped slide rails located on the front and rear sides of the translation frame, the left and right arc-shaped slide rails can cooperate to form a circular slide rail, and the front and rear arc-shaped slide rails are slidably connected with an arc plate, the two arc-shaped plates can cooperate to form a circular ring plate, the outer sides of the two arc-shaped plates are provided with half gear rings, and the two half gear rings can cooperate to form a complete gear ring, and the two translation frames are provided with gear transmission mechanisms that mesh with the half gear rings, and the inner sides of the two arc-shaped plates are respectively provided with a repair component and a coating component, and the two translation frames are symmetrically provided with left and right groups of cleaning components, and the cleaning components are located below the arc-shaped slide rails;

[0018] Two sets of fixed lifting components for clamping and fixing cables are symmetrically arranged at the front and rear ends of the mounting plate;

[0019] The support legs are provided with support components for support and fixation.

[0020] Furthermore, the driving assembly includes a rotating motor arranged on the side surface of the sliding plate, a rotating gear arranged on the output shaft of the rotating motor, and a rack arranged on the side surface of the mounting plate, and the rotating gear and the rack are meshed with each other.

[0021] Furthermore, the repair component includes a first mounting bracket arranged on the inner side of the arc plate, a first sliding bracket connected to the first mounting bracket for sliding forward and backward, two first mounting blocks symmetrically arranged on the inner side of the first sliding bracket, two rotating blocks symmetrically connected to the opposite sides of the two first mounting blocks, a tape shaft detachably connected to the opposite sides of the two rotating blocks, two first elastic telescopic shafts arranged on the side of the rotating block close to the photovoltaic cable, and a guide roller rotatably connected to the opposite sides of the two first elastic telescopic shafts, the outer side of the guide roller is covered with a sticky layer, the stickiness of the sticky layer is less than the stickiness of the sticky surface of the repair tape, the repair tape is sleeved on the tape shaft, and the non-sticky surface of one end of the repair tape is bonded to the outer side of the sticky layer, the material of the sticky layer is silicone rubber, and a pull block is provided on the front side of the first sliding bracket.

[0022] Furthermore, the coating assembly includes a second mounting bracket arranged on the inner side of the arc plate, a second sliding bracket slidably connected to the first mounting bracket in a front-rear manner, a glue storage box arranged on the inner side of the second sliding bracket, and a coating roller arranged in the glue storage box. The glue storage box is provided with an opening on the side close to the photovoltaic cable, and telescopic cavities are provided at both the front and rear ends of the glue storage box. The telescopic cavities are provided with telescopic holes connected to the interior of the glue storage box. A second elastic telescopic shaft is provided in the telescopic cavity, and a telescopic block is provided at the output end of the second elastic telescopic shaft. The front and rear ends of the coating roller are both rotatably connected to the side of the telescopic block through the telescopic hole. The telescopic block can push the coating roller to move left and right along the telescopic hole under the action of the second elastic telescopic shaft. The telescopic block is in sealing contact with the inner wall of the telescopic cavity close to the side of the coating roller, and a pull block is provided on the front side of the second sliding bracket.

[0023] Furthermore, the cleaning assembly includes a cleaning plate arranged on opposite sides of the translation frame, two groups of cleaning nozzles symmetrically arranged on the front and rear sides of the cleaning plate, and an air pump arranged on the translation frame. Each group of cleaning nozzles includes a plurality of cleaning nozzles arranged in a circular array on the front and rear sides of the cleaning plate. An air duct is opened in the cleaning plate, and the air duct is connected to the cleaning nozzle and the air pump.

[0024] Furthermore, the fixed lifting assembly includes two transmission shells symmetrically arranged on the lower side of the mounting plate, a lifting plate slidably connected to the two transmission shells, two connecting plates slidably connected to the lifting plates, and two clamping plates symmetrically arranged on opposite sides of the connecting plates. The two connecting plates are symmetrically connected to the lifting plates for sliding left and right with the center line of the lifting plate as the center. The lifting plate is provided with a third screw transmission mechanism that drives the two connecting plates to move relative to or away from each other. The inner sides of the two clamping plates can cooperate to form a circle. The transmission shell is provided with a second screw transmission mechanism that drives the lifting plate to move up and down along the transmission shell. The inner sides of the two clamping plates are both provided with rubber pads.

[0025] Furthermore, electric push rods are symmetrically provided on the left and right sides of the support leg, and the multiple electric push rods are electrically connected to each other so that the multiple electric push rods can be extended and retracted synchronously.

[0026] Compared with the prior art, the present invention has the following beneficial effects:

[0027] The present invention realizes rapid repair of photovoltaic cables through the first screw transmission assembly, the drive assembly, the coating assembly and the repair assembly, thereby improving the efficiency of workers in repairing photovoltaic cables.

[0028] The photovoltaic cables can be fixed and lifted and lowered by fixing the lifting components, which improves the convenience of workers when moving the photovoltaic cables up and down, and ensures the stability when repairing the photovoltaic cables;

[0029] The cleaning component enables repeated cleaning of the surface of the photovoltaic cable, thereby improving the efficiency of workers in cleaning the surface of the photovoltaic cable.

[0030] Bentonite can absorb moisture near photovoltaic cables, and after absorption it can expand to form a colloid to protect the photovoltaic cables. At the same time, diatomaceous earth has an insect-proof effect, which can prevent insects from approaching photovoltaic cables and damaging them, ensuring the normal use of photovoltaic cables after repair. BRIEF DESCRIPTION OF THE DRAWINGS

[0031] Figure 1 It is a schematic diagram of the structure of the present invention;

[0032] Figure 2 It is a front view of the present invention;

[0033] Figure 3 This is a schematic diagram of the repair component and coating component structures of the present invention;

[0034] Figure 4 This is a schematic diagram of the structure of the fixed lifting assembly of the present invention;

[0035] Figure 5 is a side view of a cleaning plate of the present invention;

[0036] Figure 6 For the present invention Figure 1 A partial enlarged view of part A;

[0037] Figure 7 For the present invention Figure 1 A partial enlarged view of part B;

[0038] Figure 8 For the present invention Figure 3 A partial enlarged view of part C;

[0039] Figure 9 For the present invention Figure 3 A partial enlarged view of part D.

[0040] In the figure, 1. mounting plate; 2. support leg; 3. electric push rod; 4. universal wheel; 5. translation frame; 6. photovoltaic cable; 7. repair component; 701. first mounting frame; 702. first sliding frame; 703. first mounting block; 704. tape rotating shaft; 705. guide roller; 706. adhesive layer; 707. first elastic telescopic shaft; 708. rotating block; 709. repair tape; 8. coating component; 801. second mounting frame; 802. second sliding frame; 803. glue storage box; 804. coating roller; 805. second elastic telescopic shaft; 8 06. Telescopic block; 807. Telescopic cavity; 808. Telescopic slot; 809. Sealing cap; 9. Cleaning plate; 901. Air duct; 10. Cleaning nozzle; 11. Air pump; 12. Rotating motor; 13. Rotating gear; 14. Rack; 15. First screw transmission mechanism; 17. Second screw transmission mechanism; 18. Arc slide rail; 19. Arc plate; 20. Half gear ring; 21. Gear transmission mechanism; 22. Transmission housing; 23. Connecting plate; 24. Clamping plate; 25. Lifting plate; 26. Third screw transmission mechanism; 27. Pull block; 28. Sliding plate. DETAILED DESCRIPTION

[0041] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0042] Example

[0043] A photovoltaic cable repair process comprises the following steps:

[0044] S1. Remove the soil on the surface of the photovoltaic cable to expose the damaged part of the photovoltaic cable 6;

[0045] S2. Move the fixed lifting assembly to directly above the photovoltaic cable 6, and ensure that the center line of the fixed lifting assembly and the axis of the photovoltaic cable 6 are on the same vertical plane;

[0046] S3, the photovoltaic cable repair device works and clamps the photovoltaic cable, and lifts the photovoltaic cable 6 upward until the axis of the photovoltaic cable 6 and the center line of the cleaning component are in the same horizontal plane;

[0047] S4, the cleaning component cleans the surface of the photovoltaic cable 6 to make the surface of the photovoltaic cable 6 clean and dust-free;

[0048] S5. Lift the photovoltaic cable 6 by fixing the lifting assembly until the axis of the photovoltaic cable 6 and the repair assembly 7 are on the same horizontal plane;

[0049] S5. Repair the damaged portion of the photovoltaic cable 6 using the repair tape in the repair component 7 and the repair glue in the coating component 8. The repair method is to wrap a layer of repair tape and then apply a layer of repair glue, and repeat this process three times.

[0050] S6. Fill a layer of bentonite at the original location of the photovoltaic cable 6;

[0051] S7, moving the photovoltaic cable 6 downward by fixing the lifting assembly and placing it on the bentonite;

[0052] S8, moving the fixed lifting assembly so that it is no longer above the photovoltaic cable 6;

[0053] S9, filling a layer of bentonite on the outer side of the photovoltaic cable 6 to wrap the damaged part of the photovoltaic cable 6;

[0054] S10: Refill the soil above the photovoltaic cable 6 and compact it.

[0055] In this embodiment, diatomaceous earth is added to the bentonite, and the content of diatomaceous earth in the bentonite is 10%-20%.

[0056] In this embodiment, the above process is used to achieve rapid repair of the photovoltaic cable 6. Since the photovoltaic cable 6 reserves a certain length for deformation during laying and the photovoltaic cable 6 has a certain elasticity, the photovoltaic cable 6 is not in a tight state during laying, so that the fixed lifting component can clamp and lift the photovoltaic cable 6 to a certain height. Then the cleaning component cleans the surface of the photovoltaic cable 6 to prevent dust and dirt on the surface of the photovoltaic cable 6 from affecting the repair process of the photovoltaic cable 6. Then the repair component 7 and the coating component 8 cooperate with each other to repair the damaged part of the photovoltaic cable 6. The repair process is that the repair component 7 first sticks a layer of repair tape, and then the coating component 8 applies a layer of waterproof tape. The damaged part of the photovoltaic cable 6 is repaired three times. The cooperation between the repair component 7 and the coating component 8 improves the repair effect of the photovoltaic cable 6. Bentonite can absorb moisture near the photovoltaic cable 6, and after absorption, it can expand to form a rubber to protect the photovoltaic cable 6. At the same time, diatomaceous earth has an insect-proof effect, which can prevent insects from approaching the photovoltaic cable 6 and damaging the photovoltaic cable 6, thereby ensuring the normal use of the repaired photovoltaic cable 6.

[0057] Example

[0058] like Figure 1-9As shown, a photovoltaic cable repair device is used in a photovoltaic cable repair process of embodiment 1, comprising a mounting plate 1 and four support legs 2 mounted on the lower side of the mounting plate 1 in a rectangular array by bolts, a universal wheel 4 is mounted on the lower side of the support leg 2 by bolts, a sliding plate 28 is connected to the mounting plate 1 for sliding back and forth through pulleys and slide rails, a driving assembly is provided on the sliding plate 28 for driving the sliding plate 28 to slide back and forth along the mounting plate 1, two translation frames 5 are connected to the sliding plate 28 for sliding left and right through a slide groove and a slider, the two translation frames 5 are symmetrically arranged with the center line of the sliding plate 28 as the center, and a first lead screw is provided on the upper side of the sliding plate 28 for driving the two translation frames 5 to move relative to or away from each other Transmission mechanism 15, two sets of arc-shaped slide rails 18 are symmetrically provided on the opposite sides of the two translation frames 5 by bolts, and the two sets of arc-shaped slide rails 18 each include two arc-shaped slide rails 18 located on the front and rear sides of the translation frame 5, and the left and right arc-shaped slide rails 18 can cooperate to form a circular slide rail, and an arc-shaped plate 19 is slidably connected in the front and rear arc-shaped slide rails 18, and the two arc-shaped plates 19 can cooperate to form a circular ring plate, and the outer sides of the two arc-shaped plates 19 are both installed with half gear rings 20 by bolts, and the two half gear rings 20 can cooperate to form a complete gear ring, and the two translation frames 5 are both provided with a gear transmission mechanism 21 that meshes with the half gear rings 20, because the gear transmission structure 21 meshes with the half gear rings 20;

[0059] When the photovoltaic cable 6 repair device is not powered on, the two arc-shaped slide rails 18 and the arc-shaped plate 19 are connected to each other, so the arc-shaped plate 19 cannot be separated from the arc-shaped slide rail 18. When the photovoltaic cable 6 repair device is powered on, the gear transmission mechanism 21 and the half-gear ring 20 engage with each other to limit the arc-shaped plate 19, so the arc-shaped plate 19 cannot be separated from the arc-shaped slide rail 18. The inner sides of the two arc-shaped plates 19 are respectively provided with a repair component 7 and a coating component 8. The two translation frames 5 are symmetrically provided with two sets of left and right cleaning components, and the cleaning components are located below the arc-shaped slide rail 18.

[0060] Two sets of fixed lifting components for clamping and fixing the photovoltaic cable 6 are symmetrically arranged at the front and rear ends of the mounting plate 1;

[0061] The supporting leg 2 is provided with a supporting assembly for supporting and fixing the photovoltaic cable repair device.

[0062] When in use, the staff will push the photovoltaic cable repair device to move just above the photovoltaic cable 6, start the supporting assembly to support the photovoltaic cable repair device to prevent the photovoltaic cable repair device from moving during use, and then the staff will control the fixed lifting assembly to clamp the front and rear ends of the damaged part of the photovoltaic cable 6, and drive the photovoltaic cable 6 to move upward into the cleaning assembly, and then control the first screw transmission mechanism 15 to drive the left and right translation frames 5 to move relatively until the two cleaning assemblies are close to each other, and then the staff will start the cleaning assembly to clean the surface of the photovoltaic cable 6. At the same time, the driving assembly drives the sliding plate 28 to move back and forth repeatedly, so that the cleaning assembly can repeatedly clean the surface of the photovoltaic cable 6 back and forth, ensuring the cleaning effect of the cleaning assembly on the photovoltaic cable 6. After the cleaning is completed, the staff will control the first screw transmission mechanism 15 to make the two translation frames 5 move away from each other, and then the staff will control the fixed lifting assembly to clamp the front and rear ends of the damaged part of the photovoltaic cable 6, and then The fixed lifting assembly continues to drive the photovoltaic cable 6 to move upward until the axis of the photovoltaic cable 6 is concentric with the axis of the curved plate 19. After that, the staff controls the first screw transmission mechanism 15 to drive the two translation frames 5 to approach each other, and make the two curved slide rails 18 and the two curved plates 19 cooperate and connect with each other. After the connection is completed, the staff starts the gear transmission mechanism 21 to drive the two curved plates 19 to rotate along the curved slide rails 18 and the driving assembly drives the sliding plate 28 to slide back and forth, so that the repair assembly 7 and the coating assembly 8 inside the curved plate 19 repeatedly repair the surface of the photovoltaic cable 6. After the repair is completed, the staff controls the first screw transmission mechanism 15 to drive the two translation frames 5 away from each other, and then the fixed lifting assembly drives the repaired photovoltaic cable 6 to move down to the original position of the photovoltaic cable 6. Finally, the staff releases the support of the support assembly to the photovoltaic cable repair device and pushes the photovoltaic cable repair device to leave.

[0063] In this embodiment, the driving assembly includes a rotating motor 12 installed on the upper side of the sliding plate 28 by bolts, a rotating gear 13 installed on the output shaft of the rotating motor 12, and a rack 14 installed on the upper side of the mounting plate 1 by bolts. The rotating gear 13 and the rack 14 are engaged with each other. When in use, the rotating motor 12 can drive the rotating gear 13 to rotate. Under the action of the mutual engagement of the rotating gear 13 and the rack 14, the driving assembly can drive the sliding plate 28 to move forward and backward along the mounting plate 1, thereby realizing the repair, cleaning and coating of the front and rear positions of the photovoltaic cable 6 by the repair assembly 7, the cleaning assembly and the coating assembly 8.

[0064] In this embodiment, the repair component 7 includes a first mounting frame 701 mounted on the inner side of the arc plate 19 by bolts, a first sliding frame 702 connected to the first mounting frame 701 by sliding forward and backward through a slider and a slide groove, two first mounting blocks 703 symmetrically arranged on the inner side of the first sliding frame 702, two rotating blocks 708 symmetrically connected to the opposite sides of the two first mounting blocks 703 by bearings, a tape shaft 704 detachably connected to the opposite sides of the two rotating blocks 708 by bolts, two first elastic telescopic shafts 707 arranged on the side of the rotating block 708 close to the photovoltaic cable 6, and a first elastic telescopic shaft 707 rotatably connected to the two first elastic The guide roller 705 on the opposite side of the telescopic shaft 707 and the upper side of the two rotating blocks 708 are both provided with a notch for inserting the tape shaft 704, and the two rotating blocks 708 are both installed with a fixing block by bolts to fix the tape shaft 704 in the notch. The outer surface of the guide roller 705 is covered with a sticky layer 706. The sticky layer 706 has a lower stickiness than the sticky surface of the repair tape 709. The repair tape 709 is sleeved on the tape shaft 704, and the non-sticky surface of one end of the repair tape 709 is adhered to the outer side of the sticky layer 706. The material of the sticky layer 706 is silicone rubber. The front side of the first sliding frame 702 is integrally formed with a pull block 27.

[0065] When in use, the staff controls the sliding plate 28 to move away from the fixed clamping assembly through the driving assembly, and then the staff pulls out the first sliding frame 702, and then removes the tape shaft 704 and puts the repair tape 709 on the tape shaft 704. After the installation is completed, the tape shaft 704 is reinstalled on the rotating block 708, and one end of the repair tape 709 is adhered to the outer surface of the guide roller 705. Then, the staff pushes the first sliding frame 702 back into the first mounting frame 701. Under the action of the first elastic telescopic shaft 707, when the photovoltaic cable 6 moves to the two When the guide rollers 705 are between the guide rollers 705, the first elastic telescopic shaft 707 drives the guide roller 705 to contact the photovoltaic cable 6. At the same time, the viscosity of the adhesive layer 706 on the surface of the guide roller 705 is less than the viscosity of the repair tape 709. Under the action of the gear transmission mechanism 21, the arc plate 19 can rotate along the arc slide rail 18, thereby driving the repair component 7 to rotate along the outer surface of the photovoltaic cable 6. When the repair component 7 moves along the surface of the photovoltaic cable 6, the repair tape 709 can be adhered to the side of the photovoltaic cable 6 under the action of the guide roller 705, thereby repairing the damaged part of the photovoltaic cable 6.

[0066] In this embodiment, the coating assembly 8 includes a second mounting frame 801 installed on the inner side of the arc plate 19 by bolts, a second sliding frame 802 connected to the first mounting frame 701 for sliding forward and backward, a glue storage box 803 installed on the inner side of the second sliding frame 802 by bolts, and a coating roller 804 arranged in the glue storage box 803. The glue storage box 803 has an opening on the side close to the photovoltaic cable 6, and telescopic cavities 807 are provided at both the front and rear ends of the glue storage box 803. The telescopic cavity 807 has a telescopic hole 808 connected to the inside of the glue storage box 803. There is a second elastic telescopic shaft 805, and a telescopic block 806 is installed at the output end of the second elastic telescopic shaft 805. The front and rear ends of the coating roller 804 pass through the telescopic hole 808 and are rotatably connected to the side of the telescopic block 806 through bearings. The telescopic block 806 can push the coating roller 804 to move left and right along the telescopic hole 808 under the action of the second elastic telescopic shaft 805. The side of the telescopic block 806 close to the coating roller 804 is in sealing contact with the inner wall of the telescopic cavity 807. The upper side of the glue storage box 803 is detachably connected to the sealing cap 809 through a thread, and the front side of the second sliding frame 802 is installed with a pull block 27 by bolts;

[0067] When in use, the staff first pulls out the second sliding frame 802, removes the sealing cap 809 and fills the glue storage box 803 with repair glue, and then the staff pushes the second sliding frame 802 back into the second mounting frame 801. When coating the photovoltaic cable 6, the side of the photovoltaic cable 6 pushes the coating roller 804 to move into the glue storage box 803. At this time, the coating roller 804 is no longer in contact with the opening. The outer surface of the coating roller 804 can pick up the glue in the glue storage box 803 and coat the surface of the photovoltaic cable 6 under the action of the gear transmission mechanism 21. When coating the photovoltaic cable 6 or not, the telescopic block 806 can push the coating roller 804 to seal the opening under the action of the second elastic telescopic shaft 805, thereby closing the inside of the glue storage box 803 and preventing the glue from flowing out and being wasted.

[0068] Preferably, magnets are provided on the inner sides of the first mounting frame 701 and the second mounting frame 801 to prevent the first sliding frame 702 and the second sliding frame 802 from sliding out of the first mounting frame 701 and the second mounting frame 801 when the coating assembly 8 and the repair assembly 7 are moving;

[0069] Preferably, the first mounting frame 701 and the first sliding frame 702 as well as the second mounting frame 801 and the second sliding frame 802 can be connected and fixed by bolts, which further improves the reliability of the connection between the first mounting frame 701 and the first sliding frame 702 as well as the second mounting frame 801 and the second sliding frame 802;

[0070] In this embodiment, the cleaning assembly includes a cleaning plate 9 installed on opposite sides of the translation frame 5 by bolts, two groups of cleaning nozzles 10 symmetrically arranged on the front and rear sides of the cleaning plate 9, and an air pump 11 installed on the translation frame 5 by bolts. Each group of cleaning nozzles 10 includes a plurality of cleaning nozzles 10 in a circular array on the front and rear sides of the cleaning plate 9. An air duct 901 is opened in the cleaning plate 9, and the air duct 901 is connected to the cleaning nozzle 10 and the air pump 11. When in use, the air pump 11 can compress the air and transport it to the air duct 901. The compressed air can be sprayed along the cleaning nozzle 10 to clean the surface of the photovoltaic cable 6, thereby improving the efficiency of the staff in cleaning the surface of the photovoltaic cable 6.

[0071] In this embodiment, the fixed lifting assembly includes two transmission housings 22 symmetrically mounted on the lower side of the mounting plate 1 by bolts, a lifting plate 25 connected to the two transmission housings 22 by sliders and slide grooves, two connecting plates 23 connected to the lifting plates 25 by sliders and slide grooves, and two clamping plates 24 symmetrically arranged on opposite sides of the connecting plates 23 by bolts. The two connecting plates 23 are symmetrically slidably connected to the lifting plates 25 with the center line of the lifting plates 25 as the center. A third screw transmission mechanism 26 is provided on the lifting plates 25 for driving the two connecting plates 23 to move relative to or away from each other. The inner sides of the two clamping plates 24 can cooperate to form a circle. A second screw transmission mechanism 17 that drives the lifting plates 25 to move up and down along the transmission housing 22 is provided in the transmission housing 22, and rubber pads are provided on the inner sides of the two clamping plates 24.

[0072] During use, the lifting plate 25 moves downward under the action of the second screw mechanism until the axis of the clamping plate 24 is on the same axis as the photovoltaic cable 6. Then, under the action of the third screw transmission mechanism 26, the two clamping plates 24 approach each other and are on the outer side of the photovoltaic cable 6. At this time, the photovoltaic cable 6 is clamped and fixed by the two clamping plates 24. Then, under the action of the second screw mechanism, the two clamping plates 24 can drive the photovoltaic cable 6 to move up and down, which improves the convenience of the staff in moving the photovoltaic cable 6 up and down, and at the same time ensures the stability when repairing the photovoltaic cable 6.

[0073] In this embodiment, electric push rods 3 are symmetrically installed on the left and right sides of the support legs 2 by bolts, and the multiple electric push rods 3 are electrically connected to each other so that the multiple electric push rods 3 can be extended and retracted synchronously. When in use, the output shaft of the electric push rod 3 can extend downward and contact the ground, thereby lifting the photovoltaic cable 6 repair device upward so that the universal wheel 4 is not in contact with the ground. At this time, the photovoltaic cable 6 repair device cannot move, thereby ensuring the reliability of the photovoltaic cable 6 repair device when repairing the photovoltaic cable 6.

[0074] The first screw transmission mechanism 15, the second transmission mechanism, the third transmission mechanism and the gear transmission mechanism 21 are all common transmission mechanisms such as drive motors, screws, gears, etc., which are existing technologies and can achieve synchronous operation through electrical connection. The electrical transmission components such as cables and power supplies in this technical solution adopt existing technologies (omitted in the drawings of the specification), so they will not be described in detail here.

[0075] Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A photovoltaic cable repair process, characterized in that: The method includes the following steps: S1. Remove the soil on the surface of the photovoltaic cable to expose the damaged part of the photovoltaic cable surface; S2. Move the fixed lifting assembly to directly above the photovoltaic cable, and ensure that the center line of the fixed lifting assembly and the axis of the photovoltaic cable are on the same vertical plane; S3. The photovoltaic cable repair device operates and clamps the photovoltaic cable, lifting the photovoltaic cable upward until the axis of the photovoltaic cable and the center line of the cleaning assembly are in the same horizontal plane; S4. The cleaning component cleans the surface of the photovoltaic cable to make it clean and dust-free; S5. Lift the photovoltaic cable by fixing the lifting assembly until the axis of the photovoltaic cable and the repair assembly are on the same horizontal plane; S5. Repair the damaged part on the surface of the photovoltaic cable by using the repair tape inside the repair module and applying the repair glue inside the module. The repair method is to wrap a layer of repair tape and then apply a layer of repair glue, and repeat this process three times. S6. Fill a layer of bentonite at the original location of the photovoltaic cable; S7, lowering the photovoltaic cable by fixing the lifting assembly and placing it on the bentonite; S8. Move the fixed lifting assembly so that it is no longer above the photovoltaic cable; S9. Fill the outer side of the photovoltaic cable with a layer of bentonite to wrap the damaged part of the photovoltaic cable; S10, refill the soil onto the photovoltaic cables and compact it; The photovoltaic cable repair device for photovoltaic cable repair process includes a mounting plate and four supporting legs arranged in a rectangular array on the lower side of the mounting plate, and a universal wheel is provided on the lower side of the supporting leg, which is characterized in that: a sliding plate is connected to the mounting plate for sliding back and forth, and a driving component is provided on the sliding plate for driving the sliding plate to slide back and forth along the mounting plate, and two translation frames are connected to the sliding plate for sliding left and right, and the two translation frames are symmetrically arranged with the center line of the sliding plate as the center, and a first screw transmission mechanism is provided on the side surface of the sliding plate for driving the two translation frames to move relative to or back to each other, and two sets of arc slide rails are symmetrically provided on the opposite sides of the two translation frames. The arc-shaped slide rails each include two arc-shaped slide rails located on the front and rear sides of the translation frame, the left and right arc-shaped slide rails can cooperate to form a circular slide rail, the front and rear arc-shaped slide rails are slidably connected with an arc plate, the two arc-shaped plates can cooperate to form a circular ring plate, the outer sides of the two arc-shaped plates are provided with half-toothed rings, the two half-toothed rings can cooperate to form a complete toothed ring, the two translation frames are provided with a gear transmission mechanism that meshes with the half-toothed rings, the inner sides of the two arc-shaped plates are respectively provided with a repair component and a coating component, the two translation frames are symmetrically provided with left and right groups of cleaning components, and the cleaning components are located below the arc-shaped slide rails; Two sets of fixed lifting components for clamping and fixing cables are symmetrically arranged at the front and rear ends of the mounting plate; The support legs are provided with support components for support and fixation; The repair component includes a first mounting bracket arranged on the inner side of the arc plate, a first sliding bracket connected to the first mounting bracket for sliding forward and backward movement, two first mounting blocks symmetrically arranged on the inner side of the first sliding bracket, two rotating blocks symmetrically rotatably connected to the opposite sides of the two first mounting blocks, a tape shaft detachably connected to the opposite sides of the two rotating blocks, two first elastic telescopic shafts arranged on the side of the rotating block close to the photovoltaic cable, and a guide roller rotatably connected to the opposite sides of the two first elastic telescopic shafts, the outer side of the guide roller is covered with a sticky layer, the stickiness of the sticky layer is less than the stickiness of the sticky surface of the repair tape, the repair tape is sleeved on the tape shaft, and the non-sticky surface of one end of the repair tape is bonded to the outer side of the sticky layer, the material of the sticky layer is silicone rubber, and a pull block is provided on the front side of the first sliding bracket.

2. A photovoltaic cable repair process according to claim 1, characterized in that: Diatomaceous earth is added to the bentonite, and the content of the diatomaceous earth in the bentonite is 10%-20%.

3. A photovoltaic cable repair process according to claim 1, characterized in that: The driving assembly includes a rotating motor arranged on the side surface of the sliding plate, a rotating gear arranged on the output shaft of the rotating motor, and a rack arranged on the side surface of the mounting plate, and the rotating gear and the rack are meshed with each other.

4. A photovoltaic cable repair process according to claim 1, characterized in that: The coating assembly includes a second mounting bracket arranged on the inner side of the arc plate, a second sliding bracket slidably connected to the first mounting bracket in a front and rear direction, a glue storage box arranged on the inner side of the second sliding bracket, and a coating roller arranged in the glue storage box. The glue storage box has an opening on the side close to the photovoltaic cable, and a telescopic cavity is provided at both the front and rear ends of the glue storage box. The telescopic cavity has a telescopic hole connected to the interior of the glue storage box. A second elastic telescopic shaft is provided in the telescopic cavity, and a telescopic block is provided at the output end of the second elastic telescopic shaft. The front and rear ends of the coating roller are both rotatably connected to the side of the telescopic block through the telescopic hole. The telescopic block can push the coating roller to move left and right along the telescopic hole under the action of the second elastic telescopic shaft. The side of the telescopic block close to the coating roller is in sealing contact with the inner wall of the telescopic cavity, and a pull block is provided on the front side of the second sliding bracket.

5. A photovoltaic cable repair process according to claim 1, characterized in that: The cleaning assembly includes a cleaning plate arranged on opposite sides of the translation frame, two groups of cleaning nozzles symmetrically arranged on the front and rear sides of the cleaning plate, and an air pump arranged on the translation frame. Each group of cleaning nozzles includes a plurality of cleaning nozzles arranged in a circular array on the front and rear sides of the cleaning plate. An air duct is opened in the cleaning plate, and the air duct is connected to the cleaning nozzle and the air pump.

6. A photovoltaic cable repair process according to claim 1, characterized in that: The fixed lifting assembly includes two transmission shells symmetrically arranged on the lower side of the mounting plate, a lifting plate slidably connected to the two transmission shells, two connecting plates slidably connected to the lifting plates, and two clamping plates symmetrically arranged on opposite sides of the connecting plates. The two connecting plates are symmetrically connected to the lifting plates for sliding left and right with the center line of the lifting plate as the center. The lifting plate is provided with a third screw transmission mechanism that drives the two connecting plates to move relative to or away from each other. The inner sides of the two clamping plates can cooperate to form a circle. The transmission housing is provided with a second screw transmission mechanism that drives the lifting plate to move up and down along the transmission housing, and the inner sides of the two clamping plates are both provided with rubber pads.

7. A photovoltaic cable repair process according to claim 1, characterized in that: Electric push rods are symmetrically arranged on the left and right sides of the support legs, and the multiple electric push rods are electrically connected to each other so that the multiple electric push rods can be extended and retracted synchronously.

Citation Information

Patent Citations

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