Automatic peeling device for quick-frozen fresh corn kernels and use method of automatic peeling device

By designing an automated peeling device, using the cooperation of the turntable, support column and friction mechanism, the problem of low peeling efficiency of quick-frozen fresh corn kernels is solved, and more efficient peeling of corn kernels is achieved.

CN119791301APending Publication Date: 2025-04-11TANGSHAN DINGCHEN FOODS CO LTD
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Patent Information

Application Number
CN202510155929.X
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-02-12
Publication Date
2025-04-11

AI Technical Summary

Technical Problem

In the prior art, the peeling efficiency of quick-frozen fresh corn kernels is low, especially when there are many corn kernels, it is difficult to ensure sufficient friction between the corn kernels and the side wall of the peeler, affecting the peeling efficiency.

Method used

An automated peeling device is designed, including a peeling box, a turntable, a feeding block, a support column and a friction mechanism. Through the rotation of the turntable and the rotation of the support column, combined with the movement of the friction roller and the friction block, efficient peeling of corn kernels is achieved.

Benefits of technology

The peeling efficiency of corn kernels is improved, and sufficient friction between corn kernels and the peeling device is ensured, thereby solving the problem of low peeling efficiency in the prior art.

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Abstract

The invention relates to the technical field of corn kernel peeling, in particular to an automatic peeling device for quick-frozen fresh corn kernels and a using method thereof.The automatic peeling device for the quick-frozen fresh corn kernels comprises a peeling box, a rotating disc, a stirring block, a supporting column and a friction mechanism, a feeding port is formed in the peeling box, and a feeding control valve is arranged in the feeding port; a discharging pipe is arranged on the side wall of the peeling box in a communicating mode, a discharging control valve is arranged in the discharging pipe, arc-shaped friction protruding blocks are evenly distributed on the side wall of the peeling box, the rotating disc is rotationally arranged on the inner bottom wall of the peeling box and makes contact with the side wall of the peeling box, a first motor is fixedly arranged on the peeling box, and the output end of the first motor is fixedly connected with the rotating disc. By means of the technical scheme, the corn kernel peeling device solves the problem that in the related technology, the corn kernel peeling efficiency is low.
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Description

Technical Field

[0001] The invention relates to the technical field of corn kernel peeling, and in particular to an automatic peeling device for quick-frozen fresh corn kernels and a use method thereof. Background Art

[0002] Currently, sticky corn products on the market are mainly fresh or quick-frozen products. Most of the eating methods are to cook the corn cobs before eating, and it takes a long time to cook sticky corn. People also often use corn grits made by crushing peeled dry corn to make porridge, but the dry corn grits porridge always feels grainy after entering the mouth, which is very unpleasant and difficult to swallow. At the same time, corn loses the unique sweet and sticky taste of fresh corn in the drying process, and its nutritional value is not as good as quick-frozen cold fresh corn, which is more obvious for sticky corn. The peeled fresh corn has a smooth taste and is softer and more glutinous after cooking than corn grits porridge. It is very suitable for special groups such as children and the elderly, and has high nutritional value.

[0003] The existing grain peeling technology is very mature, but it can only peel the grains that are mature, dried and have a certain hardness. If you want to make corn grits porridge with fresh corn kernels, you need to peel the fresh tender corn.

[0004] In the prior art, a centrifugal peeling machine is generally used to peel the quick-frozen fresh corn kernels. There is a high-speed rotating rotor inside the equipment. After the corn kernels enter the equipment, they are thrown around under the action of centrifugal force, colliding and rubbing against the inner wall of the equipment or other parts, so that the corn husk falls off.

[0005] However, in the process of the peeling machine peeling corn kernels, when there are many corn kernels to be peeled, it is difficult to ensure sufficient friction between the corn kernels and the side walls of the peeling machine, thereby affecting the peeling efficiency of the corn kernels. Summary of the invention

[0006] The invention provides an automatic peeling device for quick-frozen fresh corn kernels and a use method thereof, which solves the problem of low corn kernel peeling efficiency in the related art.

[0007] The technical solution of the present invention is as follows: an automatic peeling device for quick-frozen fresh corn kernels, comprising a peeling box, a rotating disk, a material shifting block, a supporting column and a friction mechanism; The peeling box is provided with a feed port, and a feed control valve is built in the feed port. The side wall of the peeling box is connected to a discharge pipe, and a discharge control valve is built in the discharge pipe. The side wall of the peeling box is evenly distributed with arc-shaped friction protrusions. The turntable is rotatably arranged on the inner bottom wall of the peeling box, and the turntable is in contact with the side wall of the peeling box. A first motor is fixedly arranged on the peeling box, and the output end of the first motor is fixedly connected to the turntable. A plurality of the feed-selecting blocks are fixedly arranged on the turntable. The support column is rotatably arranged on the inner top wall of the peeling box, and the friction mechanism is arranged on the support column for frictional peeling of fresh corn kernels.

[0008] Preferably, the friction mechanism comprises: A support shell, two of which are fixedly provided on two opposite side walls of the support column, and a support opening is provided on the side wall of the support shell; A support block, the support block is slidably disposed in the support opening, a moving block is fixedly disposed on a side wall of the support block, and the moving block is slidably connected to a side wall of the support shell; A friction roller is rotatably arranged between the two support blocks on the same side of the support column; A first rotating mechanism, which is arranged on the peeling box and is used to drive the support column to rotate; A reciprocating mechanism, the reciprocating mechanism being arranged on the supporting shell and being used for driving the friction roller to move reciprocally; A second rotating mechanism, wherein the second rotating mechanism is arranged on the supporting block and is used for driving the friction roller to rotate.

[0009] Furthermore, the first rotating mechanism comprises: A first gear ring, wherein the first gear ring is fixedly disposed on the support column; A first gear, the first gear is rotatably disposed on the inner top wall of the peeling box, and the first gear is meshed with the first gear ring; A second motor, wherein the second motor is fixedly arranged on the peeling box, and an output end of the second motor is fixedly connected to the first gear.

[0010] Furthermore, the reciprocating mechanism comprises: A moving opening, wherein the moving opening is provided on the moving block, and a lead screw nut is fixedly arranged in the moving opening; A reciprocating screw, the reciprocating screw being rotatably disposed in the supporting housing, the reciprocating screw penetrating the screw nut through threaded engagement; A moving assembly is arranged in the supporting column and is used for driving the reciprocating screw to rotate.

[0011] Furthermore, the mobile component includes: A first cavity, wherein the first cavity is opened in the support column, a first bevel gear is rotatably arranged on a side wall of the first cavity close to the reciprocating screw, and the first bevel gear is fixedly connected to the reciprocating screw; A second bevel gear, the second bevel gear is rotatably disposed on the inner bottom wall of the first cavity, and the second bevel gear is meshed with the first bevel gear; A fixing rod is fixedly arranged between the second bevel gear and the inner top wall of the peeling box.

[0012] On the basis of the above solution, the second rotating mechanism comprises: A second cavity, wherein the second cavity is opened in the support block, a third bevel gear is rotatably arranged on a side wall of the second cavity close to the friction roller, and a connecting rod is fixedly arranged between the third bevel gear and the friction roller; a fourth bevel gear, the fourth bevel gear being rotatably disposed on the side wall of the second cavity, the fourth bevel gear being meshed with the third bevel gear; A driving mechanism is arranged on the supporting block and is used for driving the fourth bevel gear to rotate.

[0013] On the basis of the above scheme, the driving mechanism comprises: a first drive port, wherein the first drive port is provided on the fourth bevel gear; a second driving opening, the second driving opening being arranged on the supporting block, and the second driving opening being aligned with the first driving opening; A driving prism, wherein the driving prism is disposed in the first driving port and the second driving port, and the driving prism is slidably connected to a side wall of the first driving port; A friction block, wherein the friction block is arranged on one side of the support column, and the driving prism is rotatably connected to the friction block; A driving assembly is disposed in the supporting column and is used to control the driving prism to rotate.

[0014] On the basis of the above scheme, the driving component comprises: A third cavity, the third cavity is opened on one side of the first cavity, a fifth bevel gear is rotatably provided on a side wall of the third cavity close to the driving prism, and the fifth bevel gear is fixedly connected to the driving prism; a sixth bevel gear, the sixth bevel gear being rotatably disposed on the side wall of the third cavity, the sixth bevel gear being meshed with the fifth bevel gear; Wherein, the fixing rod is fixedly connected to the sixth bevel gear.

[0015] On the basis of the above scheme, a collecting mechanism is also included, which is arranged on the peeling box and is used to collect corn husks. The collecting mechanism includes: A collecting box, wherein the collecting box is fixedly arranged on the peeling box, and a filter plate is fixedly arranged in the collecting box; A collecting pipe, the collecting pipe is arranged between the peeling box and the collecting box, and a screen is installed in the collecting pipe; A fan, wherein the fan is fixedly arranged on the peeling box, the fan input end is connected to the collecting box, and the fan output end is connected to the external environment; Air inlet: a plurality of air inlets are provided on the side wall of the peeling box, and a filter screen is installed in the air inlet.

[0016] A method for using an automatic peeling device for quick-frozen fresh corn kernels, using the automatic peeling device for quick-frozen fresh corn kernels of the above scheme, comprises the following steps: Step 1: adding corn kernels, the operator opens the feed control valve and adds the corn kernels into the peeling box through the feed port, and then the operator closes the feed control valve; Step 2: Centrifugal drive: the operator controls the first motor to work, and the work of the first motor can control the turntable to rotate, so that during the rotation of the turntable, the corn kernels can be pushed to rotate in the peeling box by the material-digging block, and the corn kernels can collide and rub against the friction protrusions on the inner wall of the peeling box under the action of centrifugal force, so that the corn kernels can be peeled; Step 3: The support column rotates. The operator controls the second motor to work. The work of the second motor can drive the first gear to rotate, and then the support column is driven to rotate through the meshing of the first gear and the first gear ring, so that the friction block and the friction roller can be driven to move around the support column through the driving prism, so that friction and collision can occur between the friction block and the corn kernels, thereby further realizing the peeling of the corn kernels; Step 4: The friction roller reciprocates. During the rotation of the support column, the first bevel gear can be driven to move around the second bevel gear, so that the reciprocating screw can be driven to rotate through the meshing of the first bevel gear and the second bevel gear. At the same time, the support block and the friction roller can be driven to reciprocate through the cooperation of the reciprocating screw and the screw nut, so that the friction roller can be driven to rub and collide with the corn kernels at different positions, thereby further realizing the peeling of the corn kernels; Step 5, the rotation of the friction roller can drive the sixth bevel gear to rotate around the fifth bevel gear during the rotation of the support column, and at the same time, the engagement of the fifth bevel gear and the sixth bevel gear can drive the driving prism to rotate, and at the same time, the sliding cooperation between the driving prism and the first driving port can drive the fourth bevel gear to rotate, and then the engagement of the fourth bevel gear and the third bevel gear can drive the third bevel gear and the friction roller to rotate, thereby improving the friction effect between the friction roller and the corn kernels; Step 6: corn husk collection: during the peeling process, the operator controls the fan to work, and the fan can generate negative pressure in the collection box, so that the corn husk can be sucked into the collection box for collection; Step seven, discharging. After peeling is completed, the operator opens the discharging control valve, thereby driving the corn kernels to be discharged from the discharging pipe under the action of centrifugal force.

[0017] The working principle and beneficial effects of the present invention are: 1. In the present invention, through the setting of the first rotating mechanism, the operation of the second motor can drive the first gear to rotate, and then drive the support column to rotate through the meshing of the first gear and the first gear ring, so that the friction block and the friction roller can be driven to move around the support column through the driving prism, so that the peeling efficiency is improved through the collision and friction between the corn kernels and the friction roller and the friction block respectively; 2. In the present invention, by setting the reciprocating mechanism, during the rotation of the support column, the first bevel gear can be driven to move around the second bevel gear, so that the reciprocating screw can be driven to rotate through the meshing of the first bevel gear and the second bevel gear, and at the same time, the support block and the friction roller can be driven to move back and forth through the cooperation of the reciprocating screw and the screw nut, so that the friction roller can be driven to rub and collide with corn kernels at different positions, thereby further improving the peeling efficiency of the corn kernels; 3. In the present invention, through the setting of the second rotating mechanism, during the rotation of the support column, the sixth bevel gear can be driven to rotate around the fifth bevel gear, and the meshing of the fifth bevel gear and the sixth bevel gear can drive the driving prism to rotate, and the sliding cooperation between the driving prism and the first driving port can drive the fourth bevel gear to rotate, and then the meshing of the fourth bevel gear and the third bevel gear can drive the third bevel gear and the friction roller to rotate, so that the friction effect between the friction roller and the corn kernels can be improved, thereby further improving the peeling efficiency of the corn kernels; 4. In the present invention, through the setting of the collecting mechanism, during the peeling process, the operator controls the operation of the fan, and the operation of the fan can generate negative pressure in the collection box, so that the corn husks can be sucked into the collection box for collection, thereby facilitating the separation of corn kernels and corn husks; 5. In the present invention, by setting up the peeling box, turntable, material transfer block, support column and friction mechanism, it is convenient to increase the overall friction area of ​​corn kernels through friction rollers and friction blocks, thereby solving the problem of low corn kernel peeling efficiency in related technologies. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] The present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.

[0019] Figure 1 It is a schematic diagram of the structure of the present invention; Figure 2 It is a schematic diagram of the cross-sectional structure of the present invention; Figure 3 It is a schematic diagram of the cross-sectional structure of the present invention from another viewing angle; Figure 4 This is a structural schematic diagram of the support column of the present invention; Figure 5 It is a cross-sectional structural schematic diagram of the reciprocating mechanism of the present invention; Figure 6 For the present invention Figure 5 A schematic diagram of the local enlarged structure at point A in the middle; Figure 7 It is a cross-sectional structural schematic diagram of the second rotating mechanism of the present invention; Figure 8 For the present invention Figure 7 Schematic diagram of the local enlarged structure at point B in the middle.

[0020] In the figure: 1. peeling box; 2. feed port; 3. discharge pipe; 4. turntable; 5. first motor; 6. material shifting block; 7. support column; 8. support shell; 9. support block; 10. friction roller; 11. first gear ring; 12. first gear; 13. second motor; 14. reciprocating screw; 15. first bevel gear; 16. second bevel gear; 17. fixing rod; 18. third bevel gear; 19. fourth bevel gear; 20. driving prism; 21. friction block; 22. fifth bevel gear; 23. sixth bevel gear; 24. collecting box; 25. collecting pipe; 26. fan. DETAILED DESCRIPTION

[0021] The following will be combined with the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0022] Embodiment 1, as Figure 1-Figure 8As shown, this embodiment proposes an automatic peeling device for quick-frozen fresh corn kernels, including a peeling box 1, a turntable 4, a material shifting block 6, a support column 7 and a friction mechanism. A feed port 2 is provided on the peeling box 1, and a feed control valve is built in the feed port 2. A discharge pipe 3 is connected to the side wall of the peeling box 1, and a discharge control valve is built in the discharge pipe 3. The side wall of the peeling box 1 is evenly distributed with arc-shaped friction protrusions. The turntable 4 is rotatably arranged on the inner bottom wall of the peeling box 1, and the turntable 4 contacts the side wall of the peeling box 1. A first motor 5 is fixedly arranged on the peeling box 1, and the output end of the first motor 5 is fixedly connected to the turntable 4. A plurality of material shifting blocks 6 are fixedly arranged on the turntable 4. The support column 7 is rotatably arranged on the inner top wall of the peeling box 1, and the friction mechanism is arranged on the support column 7 for friction peeling of fresh corn kernels.

[0023] Reference Figure 2-Figure 5 The friction mechanism includes a support shell 8, a support block 9, a friction roller 10, a first rotating mechanism, a reciprocating mechanism and a second rotating mechanism. Two support shells 8 are fixedly arranged on the two opposite side walls of the support column 7. The side wall of the support shell 8 is provided with a support opening, and the support block 9 is slidably arranged in the support opening. A moving block is fixedly arranged on the side wall of the support block 9, and the moving block is slidably connected to the side wall of the support shell 8. A friction roller 10 is rotatably arranged between the two support blocks 9 on the same side of the support column 7. The first rotating mechanism is arranged on the peeling box 1, which is used to drive the support column 7 to rotate. The reciprocating mechanism is arranged on the support shell 8, which is used to drive the friction roller 10 to move back and forth. The second rotating mechanism is arranged on the support block 9, which is used to drive the friction roller 10 to rotate.

[0024] Reference Figure 2 The first rotating mechanism includes a first gear ring 11, a first gear 12 and a second motor 13. The first gear ring 11 is fixedly arranged on the support column 7, the first gear 12 is rotatably arranged on the inner top wall of the peeling box 1, the first gear 12 is meshed with the first gear ring 11, the second motor 13 is fixedly arranged on the peeling box 1, and the output end of the second motor 13 is fixedly connected to the first gear 12. The operation of the second motor 13 can drive the first gear 12 to rotate, and then drive the support column 7 to rotate through the meshing of the first gear 12 and the first gear ring 11, so that the friction block 21 and the friction roller 10 can be driven by the driving prism 20 to move around the support column 7, so that the peeling efficiency is improved through the collision and friction between the corn kernels and the friction roller 10 and the friction block 21 respectively.

[0025] Reference Figure 3-Figure 6The reciprocating mechanism includes a moving port, a reciprocating screw 14 and a moving assembly. The moving port is opened on the moving block, and a screw nut is fixedly arranged in the moving port. The reciprocating screw 14 is rotatably arranged in the support shell 8. The reciprocating screw 14 penetrates the screw nut through threaded cooperation. The moving assembly is arranged in the support column 7 for driving the reciprocating screw 14 to rotate. The moving assembly includes a first cavity, a second bevel gear 16 and a fixed rod 17. The first cavity is opened in the support column 7. The side wall of the first cavity close to the reciprocating screw 14 is rotatably arranged with a first bevel gear 15. The first bevel gear 15 is fixedly connected to the reciprocating screw 14. The second bevel gear 16 is rotatably arranged On the inner bottom wall of the first cavity, the second bevel gear 16 is meshed with the first bevel gear 15, and the fixing rod 17 is fixedly arranged between the second bevel gear 16 and the inner top wall of the peeling box 1. During the rotation of the support column 7, the first bevel gear 15 can be driven to move around the second bevel gear 16, so that the reciprocating screw 14 can be driven to rotate through the meshing of the first bevel gear 15 and the second bevel gear 16. At the same time, the support block 9 and the friction roller 10 are driven to move back and forth through the cooperation of the reciprocating screw 14 and the screw nut, so as to drive the friction roller 10 to rub and collide with the corn kernels at different positions, thereby further improving the peeling efficiency of the corn kernels.

[0026] Reference Figure 7 and Figure 8The second rotating mechanism includes a second cavity, a fourth bevel gear 19 and a driving mechanism. The second cavity is opened in the support block 9. The side wall of the second cavity close to the friction roller 10 is rotatably provided with a third bevel gear 18. A connecting rod is fixedly provided between the third bevel gear 18 and the friction roller 10. The fourth bevel gear 19 is rotatably provided on the side wall of the second cavity. The fourth bevel gear 19 is meshed with the third bevel gear 18. The driving mechanism is arranged on the support block 9 for driving the fourth bevel gear 19 to rotate. The driving mechanism includes a first driving port, a second driving port, a driving prism 20, a friction block 21 and a driving assembly. The first driving port is opened on the fourth bevel gear 19, the second driving port is opened on the support block 9, the second driving port is aligned with the first driving port, the driving prism 20 is arranged in the first driving port and the second driving port, the driving prism 20 is slidably connected to the side wall of the first driving port, the friction block 21 is arranged on one side of the support column 7, the driving prism 20 is rotatably connected to the friction block 21, and the driving assembly is arranged in the support column 7 , used to control the driving prism 20 to rotate, the driving assembly includes a third cavity and a sixth bevel gear 23, the third cavity is opened on one side of the first cavity, and the side wall of the third cavity close to the driving prism 20 is rotatably provided with a fifth bevel gear 22, the fifth bevel gear 22 is fixedly connected to the driving prism 20, and the sixth bevel gear 23 is rotatably provided on the side wall of the third cavity, and the sixth bevel gear 23 is meshed with the fifth bevel gear 22, wherein the fixing rod 17 is fixedly connected to the sixth bevel gear 23, during the rotation of the support column 7, the sixth bevel gear 23 can be driven to rotate around the fifth bevel gear 22, and at the same time, the driving prism 20 is driven to rotate through the meshing of the fifth bevel gear 22 and the sixth bevel gear 23, and at the same time, the fourth bevel gear 19 is driven to rotate through the sliding cooperation between the driving prism 20 and the first driving port, and then the third bevel gear 18 and the friction roller 10 are driven to rotate through the meshing of the fourth bevel gear 19 and the third bevel gear 18, thereby improving the friction effect between the friction roller 10 and the corn kernels.

[0027] Reference Figure 3 , also includes a collecting mechanism, which is arranged on the peeling box 1 and is used to collect corn husks. The collecting mechanism includes a collecting box 24, a collecting pipe 25, a fan 26 and an air inlet. The collecting box 24 is fixedly arranged on the peeling box 1, and a filter plate is fixedly arranged in the collecting box 24. The collecting pipe 25 is connected and arranged between the peeling box 1 and the collecting box 24. A screen is installed in the collecting pipe 25. The fan 26 is fixedly arranged on the peeling box 1, and the input end of the fan 26 is connected with the collecting box 24, and the output end of the fan 26 is connected with the external environment. A plurality of air inlets are opened on the side wall of the peeling box 1, and a filter is installed in the air inlet. The operator controls the operation of the fan 26, and the operation of the fan 26 can generate negative pressure in the collecting box 24, so that the corn husks can be sucked into the collecting box 24 for collection.

[0028] Embodiment 2: Embodiment 2 of the present application is supplemented on the basis of Embodiment 1, and is a method for using an automatic peeling device for quick-frozen fresh corn kernels, comprising the following steps: Step 1: adding corn kernels, the operator opens the feed control valve and adds the corn kernels into the peeling box 1 through the feed port 2, and then the operator closes the feed control valve; Step 2: Centrifugal drive: the operator controls the first motor 5 to work, and the work of the first motor 5 can control the turntable 4 to rotate, so that during the rotation of the turntable 4, the corn kernels can be pushed to rotate in the peeling box 1 through the material-digging block 6, and the corn kernels can collide and rub against the friction protrusions on the inner wall of the peeling box 1 under the action of centrifugal force, so that the corn kernels can be peeled; Step 3: The support column 7 rotates. The operator controls the second motor 13 to work. The work of the second motor 13 can drive the first gear 12 to rotate, and then the support column 7 is driven to rotate through the meshing of the first gear 12 and the first gear ring 11, so that the friction block 21 and the friction roller 10 can be driven by the driving prism 20 to move around the support column 7, so that friction and collision can occur between the friction block 21 and the corn kernels, thereby further realizing the peeling of the corn kernels; Step 4: The reciprocating movement of the friction roller 10 can drive the first bevel gear 15 to move around the second bevel gear 16 during the rotation of the support column 7, so that the reciprocating screw 14 can be driven to rotate through the meshing of the first bevel gear 15 and the second bevel gear 16, and the cooperation of the reciprocating screw 14 and the screw nut can drive the support block 9 and the friction roller 10 to reciprocate, thereby driving the friction roller 10 to rub and collide with the corn kernels at different positions, thereby further realizing the peeling of the corn kernels; Step 5, the rotation of the friction roller 10 can drive the sixth bevel gear 23 to rotate around the fifth bevel gear 22 during the rotation of the support column 7, and at the same time, the engagement of the fifth bevel gear 22 with the sixth bevel gear 23 drives the driving prism 20 to rotate, and at the same time, the sliding cooperation between the driving prism 20 and the first driving port drives the fourth bevel gear 19 to rotate, and then the engagement of the fourth bevel gear 19 with the third bevel gear 18 drives the third bevel gear 18 and the friction roller 10 to rotate, thereby improving the friction effect between the friction roller 10 and the corn kernels; Step 6: corn husk collection: during the peeling process, the operator controls the fan 26 to work, and the fan 26 can generate negative pressure in the collection box 24, so that the corn husk can be sucked into the collection box 24 for collection; Step seven, discharging: after peeling is completed, the operator opens the discharging control valve, thereby driving the corn kernels to be discharged from the discharging pipe 3 under the action of centrifugal force.

[0029] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. An automatic peeling device for quick-frozen fresh corn kernels, characterized in that: include: A peeling box (1), wherein a feed port (2) is provided on the peeling box (1), wherein a feed control valve is built into the feed port (2), and a discharge pipe (3) is connected to a side wall of the peeling box (1), wherein a discharge control valve is built into the discharge pipe (3); Wherein, the side walls of the peeling box (1) are uniformly provided with arc-shaped friction protrusions; A turntable (4), the turntable (4) being rotatably arranged on the inner bottom wall of the peeling box (1), the turntable (4) being in contact with the side wall of the peeling box (1), a first motor (5) being fixedly arranged on the peeling box (1), an output end of the first motor (5) being fixedly connected to the turntable (4); A material shifting block (6), a plurality of the material shifting blocks (6) being fixedly arranged on the rotating disk (4); A support column (7), the support column (7) being rotatably arranged on the inner top wall of the peeling box (1); A friction mechanism, the friction mechanism is arranged on the support column (7) and is used for frictionally peeling fresh corn kernels.

2. The automatic peeling device for quick-frozen fresh corn kernels according to claim 1, characterized in that: The friction mechanism comprises: A support shell (8), wherein two support shells (8) are fixedly arranged on two opposite side walls of the support column (7), and a support opening is provided on the side wall of the support shell (8); A support block (9), the support block (9) being slidably disposed in the support opening, a moving block being fixedly disposed on a side wall of the support block (9), the moving block being slidably connected to a side wall of the support shell (8); a friction roller (10), the friction roller (10) being rotatably arranged between the two support blocks (9) located on the same side of the support column (7); A first rotating mechanism, the first rotating mechanism being arranged on the peeling box (1) and being used for driving the supporting column (7) to rotate; a reciprocating mechanism, the reciprocating mechanism being arranged on the supporting shell (8) and being used for driving the friction roller (10) to perform reciprocating movement; A second rotating mechanism, the second rotating mechanism is arranged on the supporting block (9) and is used to drive the friction roller (10) to rotate.

3. The automatic peeling device for quick-frozen fresh corn kernels according to claim 2, characterized in that: The first rotating mechanism comprises: A first toothed ring (11), the first toothed ring (11) being fixedly arranged on the support column (7); a first gear (12), the first gear (12) being rotatably disposed on the inner top wall of the peeling box (1), the first gear (12) being meshed with the first gear ring (11); A second motor (13), the second motor (13) is fixedly arranged on the peeling box (1), and an output end of the second motor (13) is fixedly connected to the first gear (12).

4. The automatic peeling device for quick-frozen fresh corn kernels according to claim 3, characterized in that: The reciprocating mechanism comprises: A moving opening, wherein the moving opening is provided on the moving block, and a lead screw nut is fixedly arranged in the moving opening; A reciprocating screw (14), the reciprocating screw (14) being rotatably disposed in the support housing (8), the reciprocating screw (14) penetrating the screw nut via threaded engagement; A moving assembly, the moving assembly being arranged in the support column (7) and being used for driving the reciprocating screw (14) to rotate.

5. The automatic peeling device for quick-frozen fresh corn kernels according to claim 4, characterized in that: The mobile assembly comprises: A first cavity, the first cavity being opened in the support column (7), a first bevel gear (15) being rotatably arranged on a side wall of the first cavity close to the reciprocating screw (14), the first bevel gear (15) being fixedly connected to the reciprocating screw (14); a second bevel gear (16), the second bevel gear (16) being rotatably disposed on the inner bottom wall of the first cavity, the second bevel gear (16) being meshed with the first bevel gear (15); A fixing rod (17), wherein the fixing rod (17) is fixedly arranged between the second bevel gear (16) and the inner top wall of the peeling box (1).

6. The automatic peeling device for quick-frozen fresh corn kernels according to claim 5, characterized in that: The second rotating mechanism comprises: a second cavity, the second cavity being opened in the support block (9), a third bevel gear (18) being rotatably arranged on a side wall of the second cavity close to the friction roller (10), and a connecting rod being fixedly arranged between the third bevel gear (18) and the friction roller (10); a fourth bevel gear (19), the fourth bevel gear (19) being rotatably disposed on a side wall of the second cavity, the fourth bevel gear (19) being meshed with the third bevel gear (18); A driving mechanism, the driving mechanism is arranged on the supporting block (9) and is used to drive the fourth bevel gear (19) to rotate.

7. The automatic peeling device for quick-frozen fresh corn kernels according to claim 6, characterized in that: The driving mechanism comprises: A first drive port, the first drive port being disposed on the fourth bevel gear (19); a second drive opening, the second drive opening being disposed on the support block (9), the second drive opening being aligned with the first drive opening; A driving prism (20), the driving prism (20) being arranged in the first driving opening and the second driving opening, the driving prism (20) being slidably connected to a side wall of the first driving opening; A friction block (21), the friction block (21) being arranged on one side of the support column (7), and the driving prism (20) being rotatably connected to the friction block (21); A driving assembly, the driving assembly being arranged in the supporting column (7) and being used for controlling the driving prism (20) to rotate.

8. The automatic peeling device for quick-frozen fresh corn kernels according to claim 7, characterized in that: The drive assembly comprises: a third cavity, the third cavity being opened on one side of the first cavity, a fifth bevel gear (22) being rotatably arranged on a side wall of the third cavity close to the driving prism (20), the fifth bevel gear (22) being fixedly connected to the driving prism (20); a sixth bevel gear (23), the sixth bevel gear (23) being rotatably disposed on the side wall of the third cavity, the sixth bevel gear (23) being meshed with the fifth bevel gear (22); Wherein, the fixing rod (17) is fixedly connected to the sixth bevel gear (23).

9. The automatic peeling device for quick-frozen fresh corn kernels according to claim 8, characterized in that: It also includes a collecting mechanism, which is arranged on the peeling box (1) and is used to collect corn husks. The collecting mechanism includes: A collecting box (24), the collecting box (24) being fixedly arranged on the peeling box (1), and a filter plate being fixedly arranged inside the collecting box (24); a collecting pipe (25), the collecting pipe (25) being arranged in communication between the peeling box (1) and the collecting box (24), and a screen being installed in the collecting pipe (25); A fan (26), wherein the fan (26) is fixedly arranged on the peeling box (1), an input end of the fan (26) is connected to the collecting box (24), and an output end of the fan (26) is connected to the external environment; Air inlet: a plurality of air inlets are provided on the side wall of the peeling box (1), and a filter screen is installed in the air inlet.

10. A method for using an automatic peeling device for quick-frozen fresh corn kernels, using the automatic peeling device for quick-frozen fresh corn kernels according to claim 9, characterized in that: The following steps are involved: S1, adding corn kernels, the operator opens the feed control valve and adds the corn kernels into the peeling box (1) through the feed inlet (2), and then the operator closes the feed control valve; S2, centrifugal drive, the operator controls the first motor (5) to work, the work of the first motor (5) can control the rotation of the turntable (4), so that during the rotation of the turntable (4), the corn kernels can be pushed to rotate in the peeling box (1) through the material shifting block (6), and the corn kernels can collide and rub against the friction protrusions on the inner wall of the peeling box (1) under the action of centrifugal force, so that the corn kernels can be peeled; S3, the support column (7) rotates, and the operator controls the second motor (13) to work. The operation of the second motor (13) can drive the first gear (12) to rotate, and then drive the support column (7) to rotate through the meshing of the first gear (12) and the first gear ring (11), so that the friction block (21) and the friction roller (10) can be driven by the driving prism (20) to move around the support column (7), so that friction and collision can occur between the friction block (21) and the corn kernels, thereby further achieving the dehusking of the corn kernels; S4, the reciprocating movement of the friction roller (10), during the rotation of the support column (7), can drive the first bevel gear (15) to move around the second bevel gear (16), so that the meshing of the first bevel gear (15) and the second bevel gear (16) can drive the reciprocating screw (14) to rotate, and at the same time, the cooperation of the reciprocating screw (14) and the screw nut can drive the support block (9) and the friction roller (10) to move back and forth, thereby driving the friction roller (10) to rub and collide with corn kernels at different positions, thereby further realizing the peeling of the corn kernels; S5, the rotation of the friction roller (10), during the rotation of the support column (7), can drive the sixth bevel gear (23) to rotate around the fifth bevel gear (22), and at the same time drive the driving prism (20) to rotate through the meshing of the fifth bevel gear (22) and the sixth bevel gear (23), and at the same time drive the fourth bevel gear (19) to rotate through the sliding cooperation between the driving prism (20) and the first driving port, and then drive the third bevel gear (18) and the friction roller (10) to rotate through the meshing of the fourth bevel gear (19) and the third bevel gear (18), thereby improving the friction effect between the friction roller (10) and the corn kernels; S6, collecting corn husks. During the peeling process, the operator controls the fan (26) to operate. The operation of the fan (26) can generate negative pressure in the collection box (24), so that the corn husks can be sucked into the collection box (24) for collection; S7, discharging. After the peeling is completed, the operator opens the discharging control valve, thereby driving the corn kernels to be discharged from the discharging pipe (3) under the action of centrifugal force.

Citation Information

Patent Citations

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