Sponge smashing device
By designing a sponge crushing device with an adjustment shaft and a rotating shaft, the cutting circumference of the cutting knife is adjusted by meshing between the gears and the ring teeth, the problem that the existing technology cannot adjust the degree of sponge crushing is solved, and the cutting of different sponge sizes is achieved to meet the diverse sofa filling needs.
Patent Information
- Application Number
- CN202510215634.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-26
- Publication Date
- 2025-04-11
- Estimated Expiration
- 2045-02-26
AI Technical Summary
The existing sponge crushing device cannot adjust the degree of sponge crushing and cannot meet the sponge size requirements of different sofa filling needs.
A sponge crushing device is designed, including an adjustment shaft and a rotation shaft. By meshing the gear with the ring teeth, the cutting circumference of the cutting knife is adjusted, thereby adjusting the degree of crushing of the sponge.
Cutting of different sponge sizes is achieved, meeting different sofa filling needs, and improving the flexibility and applicability of the sponge crushing device.
Smart Images

Figure CN119793635A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of sponge processing, in particular to a sponge breaking device. Background Art
[0002] Sponge has a porous structure, soft and breathable texture. Sponge is often used as a filler for sofas to provide elasticity and soft support for the sofa. During the sofa processing, large pieces of sponge need to be broken into pieces before filling. Currently, there are more and more types of sofas, so the size requirements of the filling sponge are also increasing. Different sofas require sponges of different sizes. In order to achieve different elasticity or personalized design, the same sofa needs to be filled with sponges of different sizes at different positions inside. However, the existing sponge breaking device cannot adjust the degree of sponge breaking. Summary of the invention
[0003] In view of the defects of the above-mentioned prior art, the object of the present invention is to provide a sponge breaking device to solve the problem that the breaking device cannot adjust the breaking degree of the sponge.
[0004] The purpose of the present invention is achieved by the following technical solutions:
[0005] A sponge breaking device, comprising:
[0006] The crushing assembly comprises an adjusting shaft and a rotating shaft, a first mounting seat is fixed at the lower part of the adjusting shaft, a plurality of groups of cutting knife units are equidistantly arranged above the first mounting seat, the cutting knife unit comprises a fixing seat and three cutting knives, the fixing seat is fixed on the adjusting shaft, the inner end of the cutting knife is mounted on the fixing seat through a first rotating shaft, the first rotating shaft is fixed on the cutting knife, the first rotating shaft is rotatable on the fixing seat, a gear is fixed at the bottom of the first rotating shaft, a plurality of groups of ring teeth are fixed on the inner wall of the rotating shaft, the gear is meshed with the ring teeth, the inner ends of the three cutting knives are distributed in an annular manner and equidistantly on the fixing seat, the interior of the rotating shaft is hollow and a second mounting seat is fixed at the bottom thereof, a plurality of groups of third arc holes are provided on the rotating shaft, the adjusting shaft is inserted into the interior of the rotating shaft and the rotating shaft is extended out of the bottom, the outer end of the cutting knife passes through the third arc hole and extends out of the rotating shaft, the first mounting seat is arranged under the second mounting seat and the two are fixed together by a locking member;
[0007] A driving assembly, used for driving the adjusting shaft to rotate;
[0008] A screening component is sleeved outside the crushing component and has a feed inlet on the top for screening materials;
[0009] The outer cylinder is sleeved outside the screening assembly, has a fixed position, and has a second discharge port at the bottom.
[0010] Further, the screening assembly includes a first screening cylinder and a second screening cylinder, the first screening cylinder is provided with a plurality of first screening holes, the top of the first screening cylinder is provided with the feeding port and the bottom is fixed with a lower cover, the crushing assembly is sleeved in the first screening cylinder, and the first screening cylinder rotates together with the rotating shaft; the second screening cylinder is sleeved outside the first screening cylinder, and is provided with a plurality of second screening holes, the aperture of the second screening holes is smaller than the aperture of the first screening holes, the top of the second screening cylinder and the top of the first screening cylinder are fixed together by a first annular cover, and the bottom of the first screening cylinder is provided with a first discharging port, and the first discharging port can be opened or blocked;
[0011] The outer cylinder is sleeved outside the second screening cylinder, its position is fixed, a second annular cover is fixed on the top, and a second discharge port is opened on the bottom.
[0012] Furthermore, the crushing assembly is inserted into the first screening cylinder from the center position of the lower cover, the lower cover is fixed to the outer surface of the rotating shaft, and the lower cover is arranged between the cutting knife unit and the second mounting seat.
[0013] Furthermore, the outer wall cross section of the second screening cylinder is circular and the inner wall cross section is elliptical.
[0014] Further, the inner cavity of the first screening cylinder is recorded as a cutting cavity, the space between the first screening cylinder and the second screening cylinder is recorded as a first screening cavity, and the space between the second screening cylinder and the outer cylinder is recorded as a second screening cavity;
[0015] A first material guide cylinder is fixed to the bottom of the first screening cylinder, and the first material guide cylinder is arranged under the lower cover. A second material guide cylinder is fixed to the bottom of the outer cylinder, and the second material guide cylinder includes a first cylinder wall and a second cylinder wall. The first cylinder wall is fixed to the bottom of the outer cylinder, and the first cylinder wall and the second cylinder wall are fixedly connected by a plurality of connecting rods. A second discharge channel is formed between the first cylinder wall and the second cylinder wall, and the second discharge channel is connected to the second discharge port. A first discharge channel is formed between the second cylinder wall and the first material guide cylinder, and the first discharge channel is connected to the first discharge port.
[0016] Furthermore, the sponge breaking device also includes a conical material guide member, which is fixed in position and has upper and lower openings, a bottom opening of the conical material guide member is arranged directly above the feed port, and the bottom of the conical material guide member does not contact the feed port.
[0017] Furthermore, a plurality of guide rods are fixed to the end of the first screening cylinder, and the plurality of guide rods are equidistantly arranged in a ring along the end of the first screening cylinder. A plurality of guide grooves are opened at the end of the second screening cylinder, and the guide rods are inserted into the guide grooves.
[0018] Further, first flanges are fixed at both ends of the first screening cylinder, a first adjusting cylinder is disposed on the outer shell of the first screening cylinder, a first elongated hole is opened on the first adjusting cylinder, an inner wall of the first adjusting cylinder contacts an outer wall of the first screening cylinder, second flanges are fixed at both ends of the first adjusting cylinder, the second flange is disposed on the inner side of the first flange and the two can be fixed by fasteners, when the first flange and the second flange are fixed, the positions of the first screening cylinder and the first adjusting cylinder are fixed, and when the first flange and the second flange are released, the first adjusting cylinder can rotate relative to the first screening cylinder;
[0019] A third flange is fixed at both ends of the second screening cylinder, a second adjusting cylinder is arranged on the outer shell of the second screening cylinder, a second long hole is opened on the second adjusting cylinder, the inner wall of the second adjusting cylinder contacts the outer wall of the second screening cylinder, and a fourth flange is fixed at both ends of the second adjusting cylinder, the fourth flange is arranged on the inner side of the third flange and the two can be fixed by fasteners.
[0020] Furthermore, a plurality of first arc-shaped holes are formed on the first flange, a plurality of first guide blocks are fixed on the second flange, the first guide blocks are inserted into the first arc-shaped holes, and the arc length of the first arc-shaped holes is not greater than the aperture of the first sieve hole;
[0021] The third flange is provided with a plurality of second arc-shaped holes, the fourth flange is fixed with a plurality of second guide blocks, the second guide blocks are inserted into the second arc-shaped holes, and the arc length of the second arc-shaped holes is not greater than the aperture of the second sieve hole.
[0022] Further, the wall of the first adjusting cylinder forms a first hole-blocking strip between adjacent first long holes, and a first elastic brush is fixed on the inner wall of each of the first hole-blocking strips, and the first elastic brushes are equidistantly arranged on one side of the inner wall of the first hole-blocking strip, and the first elastic brushes are arranged along the height direction of the first adjusting cylinder;
[0023] The wall of the second adjusting cylinder forms a second hole-blocking strip between adjacent second long holes, and a second elastic brush is fixed on the inner wall of each of the second hole-blocking strips. The second elastic brushes are equidistantly arranged on one side of the inner wall of the second hole-blocking strip, and the second elastic brushes are arranged along the height direction of the first adjusting cylinder.
[0024] The beneficial effects of the present invention are:
[0025] 1. When the first mounting seat and the second mounting seat are fixed together, the positions of the adjustment shaft and the rotating shaft are relatively fixed, and the position of the cutter is fixed and will not move; when the first mounting seat and the second mounting seat are released, the adjustment shaft is rotated. Since the gear is meshed with the ring gear, the gear will rotate during the rotation of the adjustment shaft, thereby driving the first rotating shaft to rotate, and the first rotating shaft drives the inner end of the cutter to rotate, the cutting circumference of the outer end of the cutter changes, and the distance between two adjacent cutters on the same cutter unit also changes. The sponge sizes cut out by different cutter positions are not the same. Therefore, the cutting of different sponge sizes can be achieved by changing the cutting circumference of the cutter to meet different sofa filling requirements.
[0026] 2. The rotating shaft can cover the rotating parts such as gears to prevent these parts from directly contacting the material and reduce dust accumulation. Although dust can enter the rotating shaft through the third arc hole, the amount of dust entering the rotating shaft is limited by controlling the height of the third arc hole. In addition, during the cutting process, the rotating parts in the rotating shaft are fixed, so the dust that enters will not affect the normal cutting of the material. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] Figure 1 It is a schematic diagram of the structure of the breaking component in the present invention;
[0028] Figure 2 It is a structural exploded view of the broken components in the present invention;
[0029] Figure 3 is a cross-sectional view of a sponge breaking device of the present invention;
[0030] Figure 4 It is a structural exploded view of the sponge breaking device of the present invention;
[0031] Figure 5 It is a schematic diagram of the structure of the outer cylinder and the screening assembly in the present invention;
[0032] Figure 6 is a top view of the screening assembly of the present invention;
[0033] Figure 7 yes Figure 6 The structural breakdown diagram of
[0034] Figure 8 is a cross-sectional view of the screening assembly of the present invention;
[0035] Fig. 9 It is a schematic diagram of the combined structure of the first screening cylinder and the first regulating cylinder in the present invention;
[0036] Fig.10 It is a structural schematic diagram of the first screening cylinder and the first regulating cylinder in the present invention;
[0037] Fig.11 It is a schematic diagram of the structure of the second screening cylinder and the second regulating cylinder in the present invention;
[0038] In the figure: 10, breaking assembly; 11, adjusting shaft; 12, rotating shaft; 13, first mounting seat; 14, cutting knife unit; 141, fixing seat; 142, cutting knife; 143, first rotating shaft; 144, gear; 15, ring gear; 16, second mounting seat; 17, third arc hole; 20, driving assembly; 30, screening assembly; 31, first screening cylinder; 32, first sieve hole; 33, feeding port; 34, lower cover; 35, second screening cylinder; 36, second sieve hole; 37, first annular cover; 38, first discharging port; 39, cutting cavity; 310, first screening cavity; 311, second screening cavity; 312, first material guide cylinder; 313, second material guide cylinder; 3131, first cylinder wall; 3132, second cylinder wall; 3133, connecting rod; 314, second discharge channel; 315, first discharge channel; 316, guide rod; 317, guide groove; 318, first flange; 319, first adjusting cylinder; 320, first long hole; 321, second flange; 322, third flange; 323, second adjusting cylinder; 324, second long hole; 325, fourth flange; 326, first arc hole; 327, first guide block; 328, threaded hole; 329, second arc hole; 330, second guide block; 331, first hole blocking strip; 332, first elastic brush; 333, second hole blocking strip; 334, second elastic brush; 40, outer cylinder; 41, second annular cover; 42, second discharge port; 50, conical guide piece. DETAILED DESCRIPTION
[0039] In order to make the technical problems, technical solutions and beneficial effects solved by the invention more clearly understood, the invention is further described below in conjunction with the accompanying drawings and embodiments.
[0040] like Figures 1 to 11 As shown, the present invention provides a sponge breaking device, including a breaking component 10, a driving component 20, a screening component 30 and an outer cylinder 40.
[0041] refer to Figure 1 and Figure 2The crushing assembly 10 includes an adjusting shaft 11 and a rotating shaft 12. A first mounting seat 13 is fixed at the lower part of the adjusting shaft 11. A plurality of cutting knife units 14 are arranged at equal intervals above the first mounting seat 13. The cutting knife unit 14 includes a fixing seat 141 and three cutting knives 142. The fixing seat 141 is fixed on the adjusting shaft 11. The inner end of the cutting knife 142 is mounted on the fixing seat 141 through a first rotating shaft 143. The first rotating shaft 143 is fixed on the cutting knife 142. The first rotating shaft 143 is rotatable on the fixing seat 141. A gear 144 is fixed at the bottom of the first rotating shaft 143. The inner end of the rotating shaft 12 A plurality of groups of ring teeth 15 are fixedly provided on the wall, and the gear 144 is meshed with the ring teeth 15. The inner ends of the three cutters 142 are equidistantly distributed in a ring shape on the fixed seat 141, that is, the three first rotating shafts 143 are equidistantly distributed in a ring shape on the fixed seat 141. The interior of the rotating shaft 12 is hollow and a second mounting seat 16 is fixed to the bottom thereof. A plurality of groups of third arc holes 17 are provided on the rotating shaft 12. The adjusting shaft 11 is inserted into the interior of the rotating shaft 12 and the rotating shaft 12 is extended out from the bottom. The outer end of the cutter 142 passes through the third arc hole 17 and extends out of the rotating shaft 12. The first mounting seat 13 is provided under the second mounting seat 16 and the two are fixed together by a locking member.
[0042] When the first mounting seat 13 and the second mounting seat 16 are released, the adjusting shaft 11 is rotated. Since the gear 144 is meshed with the ring gear 15, the gear 144 will rotate accordingly during the rotation of the adjusting shaft 11, thereby driving the first rotating shaft 143 to rotate. The first rotating shaft 143 then drives the inner end of the cutter 142 to rotate, and the cutting circumference of the outer end of the cutter 142 changes. The distance between two adjacent cutters 142 on the same cutter unit 14 also changes. The sponge sizes cut by different cutter 142 positions are not the same. Therefore, different sponge sizes can be cut by changing the cutting circumference of the cutter 142 to meet different sofa filling requirements. When the first mounting seat 13 and the second mounting seat 16 are fixed together, the positions of the adjusting shaft 11 and the rotating shaft 12 are relatively fixed, and the position of the cutter 142 is fixed and will not move.
[0043] The rotating shaft 12 can cover the rotating parts such as the gear 144 to prevent these parts from directly contacting the material and reduce dust accumulation. Although dust can enter the rotating shaft 12 through the third arc hole 17, the amount of dust entering the rotating shaft 12 is limited by controlling the height of the third arc hole 17. In addition, during the cutting process, the rotating parts in the rotating shaft 12 are fixed, so the dust entering will not affect the normal cutting of the material. Figure 2 The cutter 142 itself has a certain curvature.
[0044] refer to Figure 3The drive assembly 20 is used to drive the adjustment shaft 11 to rotate; the drive assembly 20 includes a drive motor and a coupling. The coupling connects the adjustment shaft 11 and the drive motor. The drive motor can be fixed on a frame, etc. In order to increase the stability of the adjustment shaft 11 during rotation, the bottom of the adjustment shaft 11 can be installed on the frame through a bearing. The screening assembly 30 is sleeved outside the crushing assembly 10, and a feed port 33 is provided on the top thereof for screening materials. The outer cylinder 40 is sleeved outside the screening assembly 30, and its position is fixed, and a second discharge port 42 is opened at the bottom.
[0045] refer to Figure 3 The screening assembly 30 includes a first screening cylinder 31 and a second screening cylinder 35. The first screening cylinder 31 is provided with a plurality of first sieve holes 32, a feed port 33 is provided at the top thereof and a lower cover 34 is fixed at the bottom. The crushing assembly 10 is sleeved in the first screening cylinder 31, and the first screening cylinder 31 rotates together with the rotating shaft 12; the second screening cylinder 35 is sleeved outside the first screening cylinder 31, and a plurality of second sieve holes 36 are provided thereon, and the aperture of the second sieve holes 36 is smaller than the aperture of the first sieve holes 32. The top of the second screening cylinder 35 is fixed together with the top of the first screening cylinder 31 by a first annular cover 37, and a first discharge port 38 is provided at the bottom thereof, and the first discharge port 38 can be opened or blocked; the outer cylinder 40 is sleeved outside the second screening cylinder 35, its position is fixed and cannot be moved, a second annular cover 41 is fixed at the top, the second annular cover 41 does not contact the second screening cylinder 35, and only plays a covering role, and a second discharge port 42 is provided at the bottom of the outer cylinder 40.
[0046] The first screening drum 31 rotates together with the rotating shaft 12. Since the second screening drum 35 and the first screening drum 31 are fixed together, the second screening drum 35 will also rotate together with the first screening drum 31. The material enters the first screening drum 31 from the feed port 33 and is cut by the crushing assembly 10. Under the rotation of the cutter 142 and the first screening drum 31, the material that meets the first sieve hole 32 passes through the first screening drum 31 and enters between the first screening drum 31 and the second screening drum 35. The first discharge port 38 is blocked for a certain period of time, and the material that meets the second sieve hole 36 passes through the second screening drum 35. Then the first discharge port 38 is opened, and the material is finally discharged from the first discharge port 38 or the second discharge port 42.
[0047] The position of the outer cylinder 40 is fixed, and can be fixed on a frame, etc., and cannot be moved.
[0048] The first screening drum 31 rotates with the rotating shaft 12 , which can be achieved through the following structure: the crushing assembly 10 is inserted into the first screening drum 31 from the center position of the lower cover 34 , the lower cover 34 is fixed to the outer surface of the rotating shaft 12 , and the lower cover 34 is arranged between the cutting knife unit 14 and the second mounting seat 16 .
[0049] refer to Figure 7The outer wall cross section of the second screening drum 35 is circular and the inner wall cross section is elliptical. When the second screening drum 35 rotates, the material will be subjected to different forces from the inner wall of the second screening drum 35, so that the material moves more actively in the second screening drum 35 and it is easier for the material to pass through the second sieve hole 36.
[0050] refer to Figure 3 The inner cavity of the first screening cylinder 31 is recorded as the cutting cavity 39, the space between the first screening cylinder 31 and the second screening cylinder 35 is recorded as the first screening cavity 310, and the space between the second screening cylinder 35 and the outer cylinder 40 is recorded as the second screening cavity 311.
[0051] A first material guide cylinder 312 is fixed to the bottom of the first screening cylinder 31, and the first material guide cylinder 312 is arranged under the lower cover 34. A second material guide cylinder 313 is fixed to the bottom of the outer cylinder 40, and the second material guide cylinder 313 includes a first cylinder wall 3131 and a second cylinder wall 3132. The first cylinder wall 3131 is fixed to the bottom of the outer cylinder 40, and the first cylinder wall 3131 and the second cylinder wall 3132 are fixedly connected by a plurality of connecting rods 3133. A second discharge channel 314 (see arrow A) is formed between the first cylinder wall 3131 and the second cylinder wall 3132, and the second discharge channel 314 is connected to the second discharge port 42. A first discharge channel 315 (see arrow B) is formed between the second cylinder wall 3132 and the first material guide cylinder 312, and the first discharge channel 315 is connected to the first discharge port 38. The first discharge channel 315 and the second discharge channel 314 are both provided with a collection port, and the materials are finally collected separately.
[0052] A plurality of revolving doors may be installed on the second cylinder wall 3132 . The revolving doors are arranged between the second cylinder wall 3132 and the first material guiding cylinder 312 . The revolving doors may rotate downward to block or open the first material outlet 38 .
[0053] When the materials are finally collected, the smaller materials are collected through the second discharge channel 314, and the materials collected at the first discharge channel 315 may be mixed with a small amount of smaller materials, which does not affect the filling of the sofa.
[0054] refer to Figure 3 and Figure 4 The sponge crushing device further comprises a conical material guide 50, which is fixed in position and has upper and lower openings. The bottom opening of the conical material guide 50 is arranged just above the feed inlet 33, and the bottom of the conical material guide 50 does not contact the feed inlet 33. The conical material guide 50 is fixed in position and can be fixed on a frame, etc., and is immovable. The material is fed into the feed inlet 33 by the conical material guide 50.
[0055] refer to Figure 6 and Figure 7A plurality of guide rods 316 are fixed to the end of the first screening drum 31, and the guide rods 316 are perpendicular to the height direction of the first screening drum 31. The plurality of guide rods 316 are arranged equidistantly along the end of the first screening drum 31. A plurality of guide grooves 317 are provided at the end of the second screening drum 35, and the guide rods 316 are inserted into the guide grooves 317. The first screening drum 31 and the second screening drum 35 are further fixed by the guide rods 316 and the guide grooves 317.
[0056] refer to Figures 6 to 11 The first sieve drum 31 is provided with a first flange 318 at both ends, the guide rod 316 is fixed on the first flange 318, the first sieve drum 31 is provided with a first adjustment drum 319 on the outer sleeve, the first adjustment drum 319 is provided with a first long hole 320, the inner wall of the first adjustment drum 319 contacts the outer wall of the first sieve drum 31, and the second flange 321 is fixed at both ends of the first adjustment drum 319, the second flange 321 is provided on the inner side of the first flange 318 and the two can be fixed by fasteners, when the first flange 318 and the second flange When 321 is fixed, the positions of the first screening cylinder 31 and the first adjusting cylinder 319 are fixed. When the first flange 318 and the second flange 321 are released, the first adjusting cylinder 319 is rotatable relative to the first screening cylinder 31. At different rotation positions of the first adjusting cylinder 319, the degree of blockage of the first sieve hole 32 is different, and the effective aperture of the first sieve hole 32 is also different. By adjusting the relative position of the first adjusting cylinder 319 and the first screening cylinder 31, the effective aperture of the first sieve hole 32 is adjusted to meet the requirements of different material sizes.
[0057] The first material guiding cylinder 312 is fixed under the first adjusting cylinder 319 .
[0058] Similarly, by adjusting the relative position of the second adjusting cylinder 323 and the second screening cylinder 35, the effective aperture of the second sieve hole 36 can be adjusted. Specifically, the second screening cylinder 35 is fixed with a third flange 322 at both ends, the guide groove 317 is opened on the third flange 322, the second screening cylinder 35 is outerly provided with a second adjusting cylinder 323, the second adjusting cylinder 323 is provided with a second long hole 324, the inner wall of the second adjusting cylinder 323 contacts the outer wall of the second screening cylinder 35, and the second adjusting cylinder 323 is fixed with a fourth flange 325 at both ends, the fourth flange 325 is arranged on the inner side of the third flange 322 and the two can be fixed by fasteners.
[0059] A plurality of first arc-shaped holes 326 are provided on the first flange 318, and a plurality of first guide blocks 327 are fixed on the second flange 321. The first guide blocks 327 are inserted into the first arc-shaped holes 326, and the arc length of the first arc-shaped holes 326 is not greater than the aperture of the first sieve hole 32. When the positions of the first adjustment cylinder 319 and the first sieving cylinder 31 are determined, a plurality of fasteners, i.e., bolts, are sequentially passed through the first arc-shaped holes 326 and screwed into the threaded holes 328 on one side of the first guide block 327. The nuts of the bolts contact the first flange 318 outside the first arc-shaped holes 326, thereby fixing the first flange 318 and the second flange 321. Specifically, the threaded holes 328 are provided on both sides of the first guide block 327, close to the first guide block 327, and when the bolts are screwed in, the threaded holes 328 are selected according to the requirements.
[0060] When the first adjusting cylinder 319 is rotated, the first guide block 327 on the first adjusting cylinder 319 can slide along and in the first arc hole 326 , and a scale can be marked on the side of the first arc hole 326 to facilitate confirmation of the rotation angle.
[0061] The third flange 322 is provided with a plurality of second arc holes 329, and the fourth flange 325 is fixed with a plurality of second guide blocks 330, which are inserted into the second arc holes 329. The arc length of the second arc holes 329 is not greater than the aperture of the second sieve hole 36. The fixing method of the third flange 322 and the fourth flange 325 is the same as above.
[0062] It should be noted that the above structure is also used for fixing the adjusting shaft 11 and the rotating shaft 12 , and the first mounting seat 13 and the second mounting seat 16 .
[0063] The wall of the first adjusting cylinder 319 forms a first hole blocking strip 331 between adjacent first long holes 320, and a first elastic brush 332 is fixed on the inner wall of each first hole blocking strip 331. The first elastic brush 332 is equidistantly arranged on one side of the inner wall of the first hole blocking strip 331, and the first elastic brush 332 is arranged along the height direction of the first adjusting cylinder 319. The first sieve holes 32 are distributed in multiple rows and columns, and each first hole blocking strip 331 can cover a column of the first sieve holes 32;
[0064] The wall of the second adjusting cylinder 323 forms a second hole-blocking strip 333 between adjacent second long holes 324, and a second elastic brush 334 is fixed to the inner wall of each second hole-blocking strip 333. The second elastic brushes 334 are equidistantly arranged on one side of the inner wall of the second hole-blocking strip 333. The second elastic brushes 334 are arranged along the height direction of the first adjusting cylinder 319, and the second sieve holes 36 are distributed in multiple rows and columns. Each second hole-blocking strip 333 can cover a column of second sieve holes 36.
[0065] The elastic brush is arranged on one side of the inner wall of the hole-blocking strip, and does not affect the shielding of the sieve hole by the inner wall of the hole-blocking strip. When the sieve hole needs to be cleaned, the adjusting cylinder is rotated to turn the elastic brush into the sieve hole to push out the blockage in the sieve hole. After cleaning, the adjusting cylinder is rotated in the opposite direction to press the elastic brush between the inner wall of the adjusting cylinder and the outer wall of the screening cylinder.
[0066] The present invention realizes cutting of sponges of different sizes by providing a crushing component 10; and realizes screening of sponges of different sizes by providing a screening component 30.
[0067] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention shall fall within the protection scope of the present invention.
Claims
1. A sponge breaking device, characterized in that: include: The crushing assembly (10) comprises an adjusting shaft (11) and a rotating shaft (12), wherein a first mounting seat (13) is fixed at the lower part of the adjusting shaft (11), and a plurality of groups of cutting knife units (14) are arranged at equal intervals above the first mounting seat (13) on the adjusting shaft (11), wherein the cutting knife units (14) comprise a fixing seat (141) and three cutting knives (142), wherein the fixing seat (141) is fixed on the adjusting shaft (11), and the inner ends of the cutting knives (142) are mounted on the fixing seat (141) via a first rotating shaft (143), wherein the first rotating shaft (143) is fixed on the cutting knives (142), and the first rotating shaft (143) is rotatable on the fixing seat (141), and a cutting knife unit (144) is fixed at the bottom of the first rotating shaft (143). gear (144), a plurality of groups of ring teeth (15) are fixedly provided on the inner wall of the rotating shaft (12), the gear (144) meshing with the ring teeth (15), the inner ends of the three cutters (142) are equidistantly distributed in a ring shape on the fixing seat (141), the interior of the rotating shaft (12) is hollow and a second mounting seat (16) is fixed at the bottom thereof, a plurality of groups of third arc holes (17) are provided on the rotating shaft (12), the adjusting shaft (11) is inserted into the rotating shaft (12) and extends out of the rotating shaft (12) at the bottom, the outer ends of the cutters (142) pass through the third arc holes (17) and extend out of the rotating shaft (12), the first mounting seat (13) is provided under the second mounting seat (16) and the two are fixed together by a locking member; A driving assembly (20), used for driving the adjusting shaft (11) to rotate; A screening component (30) is sleeved outside the crushing component (10), and a feed inlet (33) is provided on the top thereof for screening materials; The outer cylinder (40) is sleeved outside the screening assembly (30), its position is fixed, and a second discharge port (42) is formed at the bottom.
2. A sponge breaking device according to claim 1, characterized in that: The screening assembly (30) comprises a first screening cylinder (31) and a second screening cylinder (35), wherein the first screening cylinder (31) is provided with a plurality of first screening holes (32), the top of the first screening cylinder is provided with the feeding port (33) and the bottom is fixed with a lower cover (34), the crushing assembly (10) is sleeved in the first screening cylinder (31), and the first screening cylinder (31) rotates together with the rotating shaft (12); the second screening cylinder (35) is sleeved outside the first screening cylinder (31), and is provided with a plurality of second screening holes (36), the aperture of the second screening holes (36) is smaller than the aperture of the first screening holes (32), the top of the second screening cylinder (35) and the top of the first screening cylinder (31) are fixed together by a first annular cover (37), and the bottom of the second screening cylinder (35) is provided with a first discharging port (38), and the first discharging port (38) can be opened or blocked; The outer cylinder (40) is sleeved outside the second screening cylinder (35) and is fixed in position. A second annular cover (41) is fixed on the top and a second discharge port (42) is opened on the bottom.
3. A sponge breaking device according to claim 2, characterized in that: The crushing assembly (10) is inserted into the first screening cylinder (31) from the center position of the lower cover (34); the lower cover (34) is fixed to the outer surface of the rotating shaft (12); and the lower cover (34) is arranged between the cutting blade unit (14) and the second mounting seat (16).
4. A sponge breaking device according to claim 2, characterized in that: The outer wall cross section of the second screening cylinder (35) is circular and the inner wall cross section is elliptical.
5. A sponge breaking device according to claim 2, characterized in that: The inner cavity of the first screening cylinder (31) is recorded as a cutting cavity (39), the space between the first screening cylinder (31) and the second screening cylinder (35) is recorded as a first screening cavity (310), and the space between the second screening cylinder (35) and the outer cylinder (40) is recorded as a second screening cavity (311); A first material guide cylinder (312) is fixed to the bottom of the first screening cylinder (31), and the first material guide cylinder (312) is arranged under the lower cover (34). A second material guide cylinder (313) is fixed to the bottom of the outer cylinder (40), and the second material guide cylinder (313) comprises a first cylinder wall (3131) and a second cylinder wall (3132). The first cylinder wall (3131) is fixed to the bottom of the outer cylinder (40), and the first cylinder wall (3131) and the second cylinder wall (3132) are fixedly connected via a plurality of connecting rods (3133). A second material discharge channel (314) is formed between the first cylinder wall (3131) and the second cylinder wall (3132), and the second material discharge channel (314) is connected to the second material discharge port (42). A first material discharge channel (315) is formed between the second cylinder wall (3132) and the first material guide cylinder (312), and the first material discharge channel (315) is connected to the first material discharge port (38).
6. A sponge breaking device according to claim 1, characterized in that: The sponge breaking device further comprises a conical material guide member (50), the conical material guide member (50) being fixed in position and opening at the top and bottom, the bottom opening of the conical material guide member (50) being arranged directly above the material feed port (33), and the bottom of the conical material guide member (50) not contacting the material feed port (33).
7. A sponge breaking device according to claim 2, characterized in that: A plurality of guide rods (316) are fixed to the end of the first screening cylinder (31), and the plurality of guide rods (316) are arranged in an annular manner and equidistantly along the end of the first screening cylinder (31). A plurality of guide grooves (317) are formed at the end of the second screening cylinder (35), and the guide rods (316) are inserted into the guide grooves (317).
8. A sponge breaking device according to claim 2, characterized in that: First flanges (318) are fixed at both ends of the first screening cylinder (31); a first adjusting cylinder (319) is provided on the outer shell of the first screening cylinder (31); a first long hole (320) is provided on the first adjusting cylinder (319); an inner wall of the first adjusting cylinder (319) contacts an outer wall of the first screening cylinder (31); second flanges (321) are fixed at both ends of the first adjusting cylinder (319); the second flange (321) is provided on the inner side of the first flange (318) and the two can be fixed by fasteners; when the first flange (318) and the second flange (321) are fixed, the positions of the first screening cylinder (31) and the first adjusting cylinder (319) are fixed; when the first flange (318) and the second flange (321) are released from being fixed, the first adjusting cylinder (319) can rotate relative to the first screening cylinder (31); A third flange (322) is fixed at both ends of the second screening cylinder (35); a second adjusting cylinder (323) is provided on the outer shell of the second screening cylinder (35); a second long hole (324) is provided on the second adjusting cylinder (323); an inner wall of the second adjusting cylinder (323) contacts an outer wall of the second screening cylinder (35); and fourth flanges (325) are fixed at both ends of the second adjusting cylinder (323); the fourth flange (325) is provided on the inner side of the third flange (322) and the two can be fixed by fasteners.
9. A sponge breaking device according to claim 8, characterized in that: A plurality of first arc-shaped holes (326) are formed on the first flange (318), a plurality of first guide blocks (327) are fixed on the second flange (321), the first guide blocks (327) are inserted into the first arc-shaped holes (326), and the arc length of the first arc-shaped holes (326) is not greater than the aperture of the first sieve hole (32); The third flange (322) is provided with a plurality of second arc-shaped holes (329), the fourth flange (325) is fixed with a plurality of second guide blocks (330), the second guide blocks (330) are inserted into the second arc-shaped holes (329), and the arc length of the second arc-shaped holes (329) is not greater than the aperture of the second sieve hole (36).
10. A sponge breaking device according to claim 8, characterized in that: The wall of the first adjusting cylinder (319) forms a first hole-blocking strip (331) between adjacent first long holes (320), and a first elastic brush (332) is fixed on the inner wall of each of the first hole-blocking strips (331). The first elastic brushes (332) are equidistantly arranged on one side of the inner wall of the first hole-blocking strip (331), and the first elastic brushes (332) are arranged along the height direction of the first adjusting cylinder (319); The wall of the second adjusting cylinder (323) forms second hole-blocking strips (333) between adjacent second long holes (324); a second elastic brush (334) is fixed on the inner wall of each of the second hole-blocking strips (333); the second elastic brushes (334) are equidistantly arranged on one side of the inner wall of the second hole-blocking strip (333); and the second elastic brushes (334) are arranged along the height direction of the first adjusting cylinder (319).
Citation Information
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