A welding tool for automobile turbocharger housing
By designing automated turbocharger housing welding tooling, the existing tooling problems are solved, the efficient positioning of the intermediate housing and consistency of welding quality are achieved, and the performance and life of the turbocharger are improved.
Patent Information
- Application Number
- CN202510307865.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-17
- Publication Date
- 2025-08-26
- Estimated Expiration
- 2045-03-17
AI Technical Summary
The welding tooling of existing turbocharger housings is cumbersome and relies on manual operations, resulting in low processing efficiency and unstable welding quality. It is difficult to ensure the relative position accuracy of the intermediate housing, Z-shaped shaft and stopper, affecting the performance and life of the turbocharger.
A welding tool for the automobile turbocharger housing including a equipment frame, a fixing mechanism and a conveying mechanism is designed. Through the combination of cylinders, cylinders, pallets, positioning parts, limiting parts and conveying mechanisms, the automatic positioning, clamping and unloading of the intermediate housing is realized to ensure the stability and consistency of the welding process.
It improves the production efficiency of the intermediate housing, ensures consistency of welding quality and the overall performance of the turbocharger, and extends the service life.
Smart Images

Figure CN119794705B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of turbocharger processing, in particular to a welding tool for an automobile turbocharger housing. Background Art
[0002] The turbocharger increases the engine's intake volume by compressing air, thereby improving combustion efficiency and power output. The turbocharger consists of a turbine housing, an intermediate housing, and a turbine shaft. The intermediate housing is mainly used to support the turbine shaft's high-speed rotation through precision bearings. A Z-shaped shaft runs through the side of the intermediate housing. One end of the Z-shaped shaft that passes through the intermediate housing is connected to an 8-shaped stopper (such as Figure 10 shown).
[0003] The existing tooling used to secure the intermediate housing and retaining plate during the turbocharger housing welding process typically involves manually placing the intermediate housing on a workbench, quickly securing it with a pneumatic clamp, then installing the Z-axis onto the intermediate housing, and then installing the retaining plate onto the Z-axis. A gasket is also placed beneath the retaining plate to ensure its horizontality, and finally, the retaining plate is secured by pressing down with a pressure piece. However, this method is cumbersome and overly reliant on manual operation, resulting in low processing efficiency. Furthermore, manual operation makes it difficult to ensure the consistency of subsequent welding quality. The existing tooling simply secures the intermediate housing and retaining plate with pneumatic clamps and pressure pieces, lacking precise positioning and limiting mechanisms. This makes it difficult to ensure the relative positional accuracy of the intermediate housing, Z-axis, and retaining plate, resulting in unstable welding quality and, in turn, affecting the overall performance and service life of the turbocharger. Summary of the Invention
[0004] In view of the above problems, an embodiment of the present application provides an automobile turbocharger housing welding tool to solve the above-mentioned technical problems.
[0005] In order to achieve the above-mentioned purpose, the embodiment of the present application provides the following technical solution: The embodiment of the present application provides an automobile turbocharger housing welding tool, including an equipment frame; a base plate is fixedly installed on the equipment frame, and a fixing mechanism for positioning and fixing the intermediate housing and a conveying mechanism for moving the welded intermediate housing out for unloading are provided on the base plate.
[0006] The conveying mechanism includes a support plate, and two front-to-back symmetrical support plates are fixedly installed on the upper end of the base plate. A roller is installed between the two support plates to rotate evenly from left to right, and the rollers are connected by a pulley mechanism.
[0007] The described fixing mechanism includes a first cylinder. The first cylinder is fixedly installed at the lower end of the bottom plate. The telescopic section of the first cylinder slidably penetrates through the bottom plate and is fixedly installed with a fixing plate located below the roller shaft. The upper end of the fixing plate is fixedly installed with two symmetrically arranged supporting plates on the left and right and located between the corresponding two roller shafts through a support.
[0008] The described supporting plate is provided with a positioning portion for aligning the intermediate housing. The bottom plate is provided with a fixing portion for fixing the intermediate housing and a limiting portion for limiting and fixing the Z-shaped shaft and the stop piece.
[0009] As a preferred solution, the described limiting portion includes a bracket. The bracket is fixedly installed at the upper end of the bottom plate and located at the front side of the conveying mechanism. The bracket has an inverted L-shaped structure. Two symmetrically arranged rotating shafts are rotatably installed between the horizontal section of the bracket and the bottom plate. The two rotating shafts are传动连接 by spur gears (the specific transmission connection method needs to be determined according to the actual situation, and the general term "传动连接" is used here). The bottom plate is fixedly installed with a stepping motor whose output shaft is fixedly connected to one of the rotating shafts. Below the horizontal section of the bracket, there are two symmetrically arranged L-shaped plates on the front and back and located on the right side of the rotating shafts for aligning the stop piece. The horizontal section of the L-shaped plate is chamfered. Below the L-shaped plate, there are two symmetrically arranged pusher plates on the front and back for squeezing and fixing the Z-shaped shaft. The front ends of the pusher plate and the L-shaped plate are fixedly connected to the corresponding rotating shafts through support plates. The bracket is provided with a pressing member for pressing down the stop piece, and the support plate is provided with a blocking member for pre-fixing the Z-shaped shaft.
[0010] As a preferred solution, the described positioning portion includes a chute. Two symmetrically arranged chutes are opened at the upper end of the supporting plate, and positioning blocks are slidably installed left and right in the chutes. Opposite surfaces of two front and back facing positioning blocks are fixedly installed with U-shaped plates slidably installed in the corresponding chutes. A first compression spring is fixedly installed between one end of the U-shaped plate away from the corresponding positioning block and the inner wall of the corresponding chute. The supporting plate is provided with a pushing member for driving the positioning block to move.
[0011] As a preferred solution, the described fixing portion includes a second cylinder. The second cylinder is fixedly installed at the upper end of the bottom plate and located between the two support plates. The telescopic section of the second cylinder slidably penetrates through the rear support plate and is fixedly installed with a pushing plate. The rear end of the pushing plate is fixedly installed with a vertical plate. The front end of the vertical plate is fixedly installed with a connecting plate. Two symmetrically arranged rectangular plates are slidably installed left and right on the connecting plate. The connecting plate is provided with a squeezing member that is in contact and cooperation with the intermediate housing and is used to drive the rectangular plate to squeeze the intermediate housing. The rectangular plate is provided with a pressing member for pressing the intermediate housing against the supporting plate tightly.
[0012] As a preferred solution, the extrusion part includes a driving plate, the driving plate is arranged at the rear side of the connecting plate, two symmetrically arranged slide bars are fixedly installed at the front end of the driving plate, the front ends of the slide bars slide through the connecting plate and are jointly fixedly installed with a pressing plate that abuts against the middle shell, a first tension spring corresponding to each slide bar and sleeved on the slide bar is fixedly installed between the driving plate and the connecting plate, and a connecting rod is hinged between the driving plate and the rectangular plate.
[0013] As a preferred solution, the pressing part includes pressing blocks, the opposite ends of the two rectangular plates are both slidably installed with pressing blocks up and down, square plates are arranged on the opposite sides of the two pressing blocks, a plurality of second tension springs are fixed between the square plates and the corresponding rectangular plates, two sliders symmetrically arranged before and after the pressing blocks are fixedly installed on the opposite surfaces of the two square plates, the sliders slide through the corresponding rectangular plates, and an execution component for driving the pressing blocks to move is jointly arranged between the sliders and the pressing blocks.
[0014] As a preferred solution, the pushing part includes a stop block, the stop block is fixedly installed at the upper end of the U-shaped plate, the stop block is a right trapezoidal structure with an inclined surface facing the corresponding positioning block, and a pushing block in抵触配合 with the stop block is arranged at the position corresponding to the U-shaped plate on the support plate, and two symmetrically arranged before and after支柱 that slide through the support plate are fixedly installed at the lower end of the pushing block.
[0015] As a preferred solution, the pressing-down part includes a screw rod, the screw rod is rotatably installed on the horizontal section of the bracket, the lower end of the screw rod penetrates through the bracket and is threadedly connected with a pressing plate, the front end of the pressing plate slides up and down at the rear end of the vertical section of the bracket, and the screw rod is connected with one of the rotating shafts through a belt drive.
[0016] As a preferred solution, the execution component includes inclined grooves, inclined grooves that incline from top to bottom towards the side close to the corresponding rectangular plate are formed at both the front and rear ends of the pressing block, and guide columns slidably matched with the corresponding inclined grooves are fixedly installed on the sliders.
[0017] As a preferred solution, the resisting part includes a connecting plate, the connecting plate is slidably installed up and down at the front end of the front support plate, a second compression spring is fixedly installed between the lower end of the connecting plate and the bottom plate, and a round shaft for supporting the Z-shaped shaft is fixedly installed at the right end of the connecting plate.
[0018] One or more of the above technical solutions in the embodiments of the present invention have at least one of the following technical effects: First, the present invention realizes the automatic transmission of the middle shell through the conveying mechanism, reduces manual intervention, and at the same time realizes seamless connection of processes such as positioning, clamping, and blanking through the cooperation of the fixing mechanism and the conveying mechanism, ensuring the continuity of the production and processing of the middle shell, significantly improving the overall production efficiency of the middle shell, and ensuring the stability and consistency during the welding process through the precise cooperation of the positioning part, the fixing part, and the limiting part, thereby ensuring the overall performance and service life of the turbocharger shell.
[0019] 2. The positioning portion and the clamping member provided in the present invention work together to ensure the precise positioning of the intermediate housing. The limiting portion synchronously constrains the Z-axis and the stopper, eliminating welding deformation errors and avoiding deviations caused by manual operation, thereby ensuring the consistency of welding quality and the overall performance and service life of the turbocharger housing.
[0020] 3. The fixing mechanism provided in the present invention first lifts the intermediate shell off the roller shaft to ensure the stability of the intermediate shell being fixed, and then contacts the welded intermediate shell with the roller shaft again, and then drives the welded intermediate shell to be removed for subsequent processing through the rotation of the roller shaft, thereby reducing manual operation and improving the continuity of the production and processing of the intermediate shell, thereby further improving the overall production efficiency of the intermediate shell.
[0021] Additional aspects and advantages of the present invention will be set forth in part in the description which follows and, in part, will be obvious from the description which follows, or may be learned by practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are merely embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on the provided drawings without paying any creative work.
[0023] Figure 1 This is a schematic diagram of the three-dimensional structure of the present invention when the intermediate shell is fixed.
[0024] Figure 2 for Figure 1 Schematic diagram of the structure after hiding part of the structure.
[0025] Figure 3 It is a structural schematic diagram of the conveying mechanism of the present invention.
[0026] Figure 4 for Figure 3 A magnified view of the structure in Figure 2.
[0027] Figure 5 This is a schematic structural diagram of the pushing member of the present invention after partially hiding the pushing block and the blocking block.
[0028] Figure 6 It is a structural schematic diagram of the fixing mechanism of the present invention.
[0029] Figure 7 It is a structural schematic diagram of the pressing member of the present invention.
[0030] Figure 8 Schematic diagram of the structure of the extrusion part of the present invention.
[0031] Figure 9 For Figure 8 The enlarged view of the structure at position B in the middle
[0032] Figure 10 It is a three-dimensional structural schematic diagram of the middle housing
[0033] Reference numerals: 10, equipment rack; 11, bottom plate; 2, conveying mechanism; 20, support plate; 21, roller shaft; 3, fixing mechanism; 30, first cylinder; 31, fixing plate; 32, support plate; 33, limiting part; 330, bracket; 331, rotating shaft; 332, spur gear; 333, stepping motor; 334, L-shaped plate; 335, pushing plate; 4, pressing part; 40, screw rod; 41, pressing plate; 5, resisting part; 50, connecting plate; 51, second compression spring; 52, round shaft; 34, positioning part; 340, positioning block; 341, U-shaped plate; 342, first compression spring; 6, pushing part; 60, stop block; 61, pushing block; 35, fixing part; 350, second cylinder; 351, pushing plate; 352, vertical plate; 353, connecting plate; 354, rectangular plate; 7, squeezing part; 70, driving plate; 71, sliding rod; 72, resisting plate; 73, first tension spring; 74, connecting rod; 8, pressing part; 80, pressing block; 81, square plate; 82, second tension spring; 83, slider; 84, inclined groove; 85, guide post; 101, Z-shaped shaft; 102, stop piece Detailed implementation manners
[0034] In order to make the above objects, features and advantages of the present invention more obvious and understandable, the following will结合附图对本发明的具体实施方式做详细的说明。在下面的描述中阐述了很多具体细节以便于充分理解本发明。但是本发明能够以很多不同于在此描述的其它方式来实施,本领域技术人员可以在不违背本发明内涵的情况下做类似改进,因此本发明不受下面公开的具体实施例的限制。
[0035] As Figure 1 、 Figure 2 And<000,0091>shown, an automobile turbocharger housing welding tooling includes an equipment rack 10; a bottom plate 11 is fixedly installed on the equipment rack 10, and a fixing mechanism 3 for positioning and fixing the middle housing and a conveying mechanism 2 for removing the welded middle housing for blanking are arranged on the bottom plate 11
[0036] As Figure 2 、 Figure 3 And Figure 5As shown, the conveying mechanism 2 includes a support plate 20, and two front-to-back symmetrical support plates 20 are fixedly installed on the upper end of the base plate 11. A roller 21 is installed between the two support plates 20 to rotate evenly from left to right, and the rollers 21 are connected by a pulley mechanism.
[0037] like Figure 2 、 Figure 3 、 Figure 5 and Figure 6 As shown, the fixing mechanism 3 includes a No. 1 cylinder 30, and the No. 1 cylinder 30 is fixedly installed at the lower end of the base plate 11. After the telescopic section of the No. 1 cylinder 30 slides through the base plate 11, it is fixedly installed with a fixing plate 31 located below the roller shaft 21. The upper end of the fixing plate 31 is fixedly installed with two left-right symmetrical support plates 32 located between the corresponding two roller shafts 21 through a support.
[0038] like Figure 2 and Figure 6 As shown, the support plate 32 is provided with a positioning portion 34 for aligning the intermediate shell, and the bottom plate 11 is provided with a fixing portion 35 for fixing the intermediate shell and a limiting portion 33 for limiting and fixing the Z-axis 101 and the stopper 102.
[0039] During specific work, the intermediate shell is placed at the corresponding position of the roller shaft 21 by manual or robotic arms, and then the Z-shaped shaft 101 and the stop plate 102 are installed on the intermediate shell by manual or robotic arms. Then the No. 1 cylinder 30 pushes the fixed plate 31 to move upward, and the fixed plate 31 pushes the intermediate shell to move upward through the support plate 32, so that the intermediate shell is higher than the roller shaft 21. Then, the intermediate shell is straightened and fixed by the positioning part 34 and the fixing part 35, and then the limiting part 33 straightens and fixes the Z-shaped shaft 101 and the stop plate 102, and then the stop plate 102 is welded to the Z-shaped shaft 101 by an external welding mechanism.
[0040] After welding is completed, the limiting part 33 releases the fixation of the Z-axis 101 and the stop plate 102, and then the positioning part 34 and the fixing part 35 release the fixation of the intermediate shell. Then the No. 1 cylinder 30 pulls the fixing plate 31 downward, and the fixing plate 31 drives the support plate 32 to move downward, and the intermediate shell moves downward synchronously with the support plate 32 until the intermediate shell contacts the roller shaft 21. Then the fixing plate 31 continues to move downward so that the positioning part 34 is lower than the upper surface of the roller shaft 21. Then the external motor drives one of the roller shafts 21 to rotate, and the remaining roller shafts 21 rotate synchronously through the pulley mechanism. The rotation of the roller shaft 21 drives the welded intermediate shell to move to the right for subsequent processing, and then the intermediate shell to be processed is placed again for welding.
[0041] like Figure 2 、 Figure 3 、 Figure 7 and Figure 8As shown, the fixed part 35 includes a No. 2 cylinder 350, and the upper end of the base plate 11 is fixedly installed with the No. 2 cylinder 350 located between the two support plates 20. The telescopic section of the No. 2 cylinder 350 slides through the rear support plate 20 and is fixedly installed with a push plate 351. The rear end of the push plate 351 is fixedly installed with a vertical plate 352, and the front end of the vertical plate 352 is fixedly installed with a connecting plate 353. Two left-right symmetrical rectangular plates 354 are installed on the connecting plate 353 for sliding left and right. The connecting plate 353 is provided with an extrusion part 7 that contacts with the intermediate shell and is used to drive the rectangular plate 354 to extrude the intermediate shell. The rectangular plate 354 is provided with a clamping part 8 for squeezing the intermediate shell and tightly fitting it to the support plate 32.
[0042] like Figure 7 and Figure 8 As shown, the extrusion member 7 includes a drive plate 70, and the drive plate 70 is provided on the rear side of the connecting plate 353. Two left-right symmetrical sliding rods 71 are fixedly installed at the front end of the drive plate 70. After the front end of the sliding rod 71 slides through the connecting plate 353, a supporting plate 72 that contacts the intermediate shell is fixedly installed thereon. A No. 1 tension spring 73 corresponding to the sliding rod 71 and sleeved on the sliding rod 71 is fixedly installed between the drive plate 70 and the connecting plate 353. A connecting rod 74 is hinged between the drive plate 70 and the rectangular plate 354.
[0043] During operation, the No. 1 cylinder 30 pushes the supporting plate 32 upward through the fixing plate 31, and the supporting plate 32 first contacts the bottom of the intermediate shell through the positioning portion 34, and pushes the intermediate shell to move upward and away from the roller shaft 21 through the positioning portion 34, and under the gravity of the intermediate shell, it will also drive the positioning portion 34 to conflict with the outer ring wall of the intermediate shell, but at this time the positioning portion 34 cannot push the intermediate shell to be completely straightened, and then the No. 2 cylinder 350 pulls the vertical plate 352 forward through the push plate 351, and the vertical plate 352 drives the connecting plate 353 to move forward, and the connecting plate 353 drives the supporting plate 7 2 conflicts with the middle shell, and the support plate 72 cannot move further at this time. Then, as the connecting plate 353 continues to move, the tension spring 73 No. 1 is stretched to continue to move toward the middle shell, and the movement of the connecting plate 353 drives the two rectangular plates 354 to approach each other through the connecting rod 74, and the rectangular plates 354 squeeze and fix the middle shell. In the process of the rectangular plates 354 approaching the middle shell, the pressing member 8 will also squeeze the middle shell downward. The middle shell squeezed downward will be in close contact with the supporting plate 32, and at the same time, the positioning portion 34 will further move the middle shell to be straightened and limited.
[0044] The No. 2 cylinder 350 drives the connecting plate 353 away from the middle shell through the push plate 351 and the vertical plate 352. The connecting plate 353 first drives the rectangular plate 354 away from the middle shell through the connecting rod 74 to release the fixation of the middle shell. Then the connecting plate 353 drives the rectangular plate 354 and the abutment plate 72 to move backward away from the middle shell to avoid interfering with the middle shell moving to the right to unload.
[0045] As Figure 2 , Figure 5 and Figure 6 shown, the positioning part 34 includes a chute. Two symmetrically arranged front and rear chutes are provided at the upper end of the pallet 32. Positioning blocks 340 are installed to slide left and right in the chutes. C-shaped plates 341 are fixedly installed on the opposite surfaces of two front and rear oppositely located positioning blocks 340 and are slidably installed in the corresponding chutes. A first compression spring 342 is fixedly installed between one end of the C-shaped plate 341 away from the corresponding positioning block 340 and the inner wall of the corresponding chute. A pushing member 6 for driving the positioning block 340 to move is provided on the pallet 32.
[0046] As Figure 5 , Figure 6 and Figure 8 shown, the pushing member 6 includes a stop block 60. The stop block 60 is fixedly installed at the upper end of the C-shaped plate 341. The stop block 60 has a right trapezoidal structure with an inclined surface facing the corresponding positioning block 340. Pushing blocks 61 that are in contact and cooperate with the stop block 60 are provided at positions on the pallet 32 corresponding to the C-shaped plates 341 one by one. Two symmetrically arranged front and rear support columns that slide through the pallet 32 are fixedly installed at the lower end of the pushing block 61.
[0047] As Figure 3 , Figure 7 , Figure 8 and Figure 9 shown, the pressing member 8 includes a pressing block 80. Pressing blocks 80 are installed to slide up and down at the opposite ends of two rectangular plates 354. Square plates 81 are provided on the opposite sides of the two pressing blocks 80. A plurality of second tension springs 82 are fixed between the square plates 81 and the corresponding rectangular plates 354. Two sliders 83 that are symmetrically arranged before and after with respect to the pressing block 80 are fixedly installed on the opposite surfaces of the two square plates 81. The sliders 83 slide through the corresponding rectangular plates 354. An actuating component for driving the pressing block 80 to move is provided between the sliders 83 and the pressing block 80.
[0048] As Figure 8 and Figure 9 shown, the actuating component includes an inclined slot 84. Inclined slots 84 that slope downward from top to bottom toward the side close to the corresponding rectangular plate 354 are provided at the front and rear ends of the pressing block 80. Guide posts 85 that are slidably engaged with the corresponding inclined slots 84 are fixedly installed on the sliders 83.
[0049] During specific operation, when the first cylinder 30 pushes the support plate 32 to move upward through the fixing plate 31, the pushing block 61 will contact the lower end of the middle housing. As the support plate 32 moves upward, the gravity of the middle housing will press the pushing block 61 downward and contact the stop block 60, thereby pushing the stop block 60. The stop block 60 will drive the positioning block 340 to move towards the middle housing through the U-shaped plate 341. At this time, the positioning block 340 cannot fully align and limit the middle housing. Then, as the support plate 32 continues to move upward, the middle housing that has not been fully aligned will be pushed upward and away from the roller shaft 21.
[0050] After that, as the rectangular plate 354 moves towards the middle housing, the slider 83 will contact the middle housing. At this time, the slider 83 is blocked and cannot move. Then, as the rectangular plate 354 moves, the rectangular plate 354 will stretch the second tension spring 82 and move. Through the cooperation of the guide post 85 and the inclined groove 84, the pressing block 80 is driven to move downward. The pressing block 80 will contact and press the middle housing to make it close to the support plate 32, thereby further pushing the pushing block 61 to move downward, so as to drive the positioning block 340 to push the middle housing through the stop block 60 and the U-shaped plate 341 to align and limit the middle housing. At the same time, the rectangular plate 354 contacts the middle housing to complete the alignment and fixation of the middle housing.
[0051] As Figure 2 、 Figure 3 、 Figure 4 and Figure 7 As shown in
[0052] As Figure 2 、 Figure 3 [[ID=二十]] Figure 4 As shown, the lower pressure member 4 includes a screw rod 40, and the screw rod 40 is rotatably installed on the horizontal section of the bracket 330. The lower end of the screw rod 40 passes through the bracket 330 and is threadedly connected to a pressure plate 41. The front end of the pressure plate 41 slides up and down and is installed on the rear end of the vertical section of the bracket 330. The screw rod 40 is connected to one of the rotating shafts 331 through a belt drive.
[0053] like Figure 2 、 Figure 3 and Figure 7 As shown, the resisting member 5 includes a connecting plate 50, and the front end of the front support plate 20 is slidably installed with the connecting plate 50, a No. 2 compression spring 51 is fixedly installed between the lower end of the connecting plate 50 and the base plate 11, and the right end of the connecting plate 50 is fixedly installed with a circular shaft 52 for supporting the Z-shaped shaft 101.
[0054] During specific operation, after the Z-shaped shaft 101 is installed, under the action of the round shaft 52 and the second compression spring 51, the Z-shaped shaft 101 maintains resistance to the middle shell, and then the stepping motor 333 drives the corresponding rotating shaft 331 to rotate, and the rotating rotating shaft 331 drives the other rotating shaft 331 to rotate through the spur gear 332. The rotation of the two rotating shafts 331 drives the corresponding two L-shaped plates 334 to rotate close to each other through the support plate, and drives the corresponding two pushing plates 335 to rotate close to each other, and the two L The mold plate 334 pushes the stopper 102 through the inclined surface so that the horizontal section of the L-shaped plate 334 is located below the stopper 102 to support the stopper 102. At the same time, the pushing plates 335 are close to each other to squeeze and fix the Z-shaped shaft 101. The rotation of the rotating shaft 331 will also drive the screw rod 40 to rotate through the belt, and the screw rod 40 drives the pressure plate 41 to move downward to squeeze the stopper 102 and the L-shaped plate 334 tightly, thereby fixing the stopper 102 and then performing welding processing.
[0055] After welding is completed, the stepper motor 333 drives the rotating shaft 331 to reverse, and the rotating shaft 331 drives the L-shaped plate 334 away from the stop plate 102, and drives the pushing plate 335 away from the Z-shaped shaft 101. At the same time, the belt drives the screw rod 40 to reverse, and the screw rod 40 drives the pressure plate 41 away from the stop plate 102 to release the fixed limit of the Z-shaped shaft 101 and the stop plate 102 to avoid interfering with the rightward movement of the intermediate shell.
[0056] In the description of the present invention, it should be understood that the directions or positional relationships indicated by directional words such as "front, back, up, down, left, right", "horizontal, vertical, perpendicular, horizontal" and "top, bottom" are usually based on the directions or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description. Unless otherwise specified, these directional words do not indicate or imply that the device or element referred to must have a specific direction or be constructed and operated in a specific direction. Therefore, they cannot be understood as limiting the scope of protection of the present invention; the directional words "inside and outside" refer to the inside and outside relative to the outline of each component itself.
[0057] Furthermore, the terms "first," "second," "number one," and "number two" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of the technical features being referred to. Thus, a feature designated as "first," "second," "number one," or "number two" may explicitly or implicitly include at least one such feature. In the description of the present invention, "plurality" means at least two, such as two, three, etc., unless otherwise specifically defined.
[0058] In the description of the present invention, it should also be noted that, unless otherwise expressly specified or limited, the terms "disposed," "connected," "installed," and "connected" should be understood in a broad sense. For example, they may refer to fixed connections, detachable connections, or integral connections; they may refer to mechanical connections or electrical connections; they may refer to direct connections or indirect connections through an intermediate medium; and they may refer to internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in the present invention based on specific circumstances.
[0059] The embodiments of this specific implementation method are all preferred embodiments of the present invention and are not intended to limit the scope of protection of the present invention. Therefore, any equivalent changes made based on the structure, shape, and principle of the present invention should be included in the scope of protection of the present invention.
Claims
1. A welding tool for an automobile turbocharger housing, comprising a device frame (10); characterized in that: A base plate (11) is fixedly mounted on the equipment frame (10), and a fixing mechanism (3) for positioning and fixing the intermediate shell and a conveying mechanism (2) for removing the welded intermediate shell for unloading are provided on the base plate (11); wherein: The conveying mechanism (2) includes a support plate (20), two front-to-back symmetrical support plates (20) are fixedly mounted on the upper end of the base plate (11), a roller (21) is mounted between the two support plates (20) so as to rotate evenly from left to right, and the rollers (21) are connected to each other through a pulley mechanism; The fixing mechanism (3) includes a No. 1 cylinder (30), the No. 1 cylinder (30) is fixedly installed at the lower end of the base plate (11), the telescopic section of the No. 1 cylinder (30) slides through the base plate (11) and is fixedly installed with a fixing plate (31) located below the roller shaft (21), and the upper end of the fixing plate (31) is fixedly installed with two left-right symmetrical supporting plates (32) located between the corresponding two roller shafts (21) through a support. The supporting plate (32) is provided with a positioning portion (34) for aligning the intermediate shell, and the bottom plate (11) is provided with a fixing portion (35) for fixing the intermediate shell and a limiting portion (33) for limiting and fixing the Z-axis and the stopper. The fixing portion (35) includes a No. 2 cylinder (350), and the upper end of the base plate (11) is fixedly installed with the No. 2 cylinder (350) located between the two support plates (20). The telescopic section of the No. 2 cylinder (350) slides through the rear support plate (20) and is fixedly installed with a push plate (351). The rear end of the push plate (351) is fixedly installed with a vertical plate (352), and the front end of the vertical plate (352) is fixedly installed with a connecting plate (353). Two left-right symmetrical rectangular plates (354) are slidably installed on the connecting plate (353). The connecting plate (353) is provided with an extrusion member (7) that contacts with the intermediate shell and is used to drive the rectangular plate (354) to extrude the intermediate shell. The rectangular plate (354) is provided with a pressing member (8) that is used to squeeze the intermediate shell and tightly fit the support plate (32).
2. The automotive turbocharger housing welding tool according to claim 1, characterized in that: The described limiting part (33) includes a bracket (330). A bracket (330) located on the front side of the conveying mechanism (2) is fixedly installed at the upper end of the bottom plate (11). The bracket (330) has an inverted L-shaped structure. Two symmetrically arranged left and right rotating shafts (331) are rotatably installed between the horizontal section of the bracket (330) and the bottom plate (11). The two rotating shafts (331) are传动连接 (it seems there is a mistake here, perhaps "drivingly connected") by a spur gear (332). A stepping motor (333) with an output shaft fixedly connected to one of the rotating shafts (331) is fixedly installed on the bottom plate (11). Below the horizontal section of the bracket (330), there are two L-shaped plates (334) that are symmetrically arranged front and back and are located on the right side of the rotating shaft (331) for摆正 the stop piece (it seems there is a mistake here, perhaps "aligning the stop piece"). The horizontal section of the L-shaped plate (334) is chamfered. Below the L-shaped plate (334), there is a pushing plate (335) that is symmetrically arranged front and back and is used for挤压固定 (it seems there is a mistake here, perhaps "squeezing and fixing") the Z-shaped shaft. The front ends of the pushing plate (335) and the L-shaped plate (334) are fixedly connected to the corresponding rotating shafts (331) through support plates. A pressing member (4) for pressing down the stop piece is arranged on the bracket (330), and a blocking member (5) for pre-fixing the Z-shaped shaft is arranged on the support plate (20).
3. The automotive turbocharger housing welding tool according to claim 1, characterized in that: The described positioning part (34) includes a chute. Two symmetrically arranged front and back chutes are opened at the upper end of the support plate (32). Positioning blocks (340) are slidably installed left and right in the chutes. On the opposite surfaces of the two front and back facing positioning blocks (340), C-shaped plates (341) that are slidably installed in the corresponding chutes are fixedly installed. A first compression spring (342) is fixedly installed between the end of the C-shaped plate (341) far from the corresponding positioning block (340) and the inner wall of the corresponding chute. A pushing member (6) for driving the positioning block (340) to move is arranged on the support plate (32).
4. The automotive turbocharger housing welding tool according to claim 1, characterized in that: The described squeezing part (7) includes a driving plate (70). A driving plate (70) is arranged at the rear side of the connecting plate (353). Two symmetrically arranged left and right sliding rods (71) are fixedly installed at the front end of the driving plate (70). The front ends of the sliding rods (71) slidably penetrate through the connecting plate (353) and are jointly fixedly installed with a pressing plate (72) that抵触 the middle housing (it seems there is a mistake here, perhaps "contacts the middle housing"). A first tension spring (73) corresponding to the sliding rod (71) and sleeved on the sliding rod (71) is fixedly installed between the driving plate (70) and the connecting plate (353). A connecting rod (74) is hinged between the driving plate (70) and the rectangular plate (354).
5. The automobile turbocharger housing welding tool according to claim 1, characterized in that: The described pressing part (8) includes a pressing block (80). Pressing blocks (80) are slidably installed up and down at the opposite ends of the two rectangular plates (354). Square plates (81) are arranged on the opposite sides of the two pressing blocks (80). A plurality of second tension springs (82) are fixed between the square plate (81) and the corresponding rectangular plate (354). On the opposite surfaces of the two square plates (81), two sliders (83) that are symmetrically arranged front and back with respect to the pressing block (80) are fixedly installed. The sliders (83) slidably penetrate through the corresponding rectangular plates (354). An actuating component for driving the pressing block (80) to move is jointly arranged between the slider (83) and the pressing block (80). It should be noted that there seem to be some inaccuracies or unclear expressions in the original Chinese text, which may affect the accuracy of the translation. It is recommended to check and correct the original text for a more precise translation.
6. The automobile turbocharger housing welding tool according to claim 3, characterized in that: The pushing member (6) includes a stopper (60). The stopper (60) is fixedly installed at the upper end of the U-shaped plate (341). The stopper (60) has a right trapezoidal structure with an inclined surface facing the corresponding positioning block (340). At a position corresponding to the U-shaped plate (341) on the support plate (32), there is a pushing block (61) that抵触配合 with the stopper (60). Two struts that are symmetric front and back and slide through the support plate (32) are fixedly installed at the lower end of the pushing block (61).
7. The automobile turbocharger housing welding tool according to claim 2, characterized in that: The pressing member (4) includes a screw rod (40). The screw rod (40) is rotatably installed on the horizontal section of the bracket (330). The lower end of the screw rod (40) penetrates through the bracket (330) and is threadedly connected to a pressing plate (41). The front end of the pressing plate (41) is slidably installed up and down at the rear end of the vertical section of the bracket (330). The screw rod (40) is connected to one of the rotating shafts (331) through a belt drive.
8. The automobile turbocharger housing welding tool according to claim 5, characterized in that: The execution component includes an inclined groove (84). The inclined groove (84) that slopes from top to bottom and towards the corresponding rectangular plate (354) is provided at both the front and rear ends of the pressing block (80). A guide post (85) that is fixedly installed on the slider (83) and slidably配合 with the corresponding inclined groove (84) is provided.
9. The automobile turbocharger housing welding tool according to claim 2, characterized in that: The resisting member (5) includes a connecting plate (50). The connecting plate (50) is slidably installed up and down at the front end of the front side support plate (20). A second compression spring (51) is fixedly installed between the lower end of the connecting plate (50) and the bottom plate (11). A round shaft (52) for supporting the Z-shaped shaft is fixedly installed at the right end of the connecting plate (50).
Citation Information
Patent Citations
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