A fully automatic composite bushing processing device and a processing method thereof
The fully automated composite bushing processing device, utilizing components such as servo motors, pneumatic grippers, and vision inspection, solves the problems of processing compatibility and efficiency under different material specifications, achieving high compatibility and high-efficiency production.
Patent Information
- Application Number
- CN202510069085.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-16
- Publication Date
- 2025-12-05
- Estimated Expiration
- 2045-01-16
AI Technical Summary
Existing bushing processing equipment has poor compatibility with different material specifications, low processing efficiency, and low product yield.
A fully automatic composite bushing processing device was designed, including an automatic feeding platform, a blanking and inspection component, a pneumatic handling component, an electrical control cabinet body, a gripping and transfer component, a cable tray, a servo feed mechanism, a crimping machine body, and a positioning table. High compatibility and high-efficiency processing are achieved through components such as servo motors, pneumatic grippers, and vision inspection.
It achieves high compatibility and high safety with different material specifications, improves production progress, and enhances processing efficiency and yield.
Smart Images

Figure CN119795293B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of composite bushing processing, in particular to a full-automatic composite bushing processing device and a processing method thereof. BACKGROUND
[0002] The bushing is a supporting part used outside the mechanical part to achieve sealing, wear protection and other functions, which is a ring sleeve that plays a gasket role. In the valve application field, the bushing is inside the valve cover, generally using polytetrafluoroethylene or graphite and other corrosion-resistant materials for sealing, and in the moving parts, because of long-term friction, the wear of the parts is caused, when the gap between the shaft and the hole is worn to a certain extent, the parts must be replaced, therefore, the designer selects a material with low hardness and good wear resistance for the shaft sleeve or bushing when designing, which can reduce the wear of the shaft and the seat.
[0003] When the shaft sleeve or bushing is worn to a certain extent, it is replaced, which can save the cost of replacing the shaft or seat. Generally, the bushing and the seat adopt interference fit, and the shaft adopts clearance fit. Because wear cannot be avoided no matter how, only the life can be prolonged, and the shaft parts are relatively easy to process. The existing bushing processing device is limited to fixed feeding of one material specification when in use, cannot fix different materials when different materials appear, has poor compatibility when discharging, and has low efficiency when processing the bushing, and the yield of the produced bushing is low. Therefore, a full-automatic composite bushing processing device and a processing method thereof are needed to overcome the above defects.
[0004] The present application aims to provide a full-automatic composite bushing processing device and a processing method thereof, which has the advantages of high compatibility, high safety and fast production progress, to solve the problems in the background technology.
[0005] In order to achieve the above object, the present application provides the following technical scheme: An automatic composite bush processing device, comprising an automatic feeding platform, a punching detection assembly, a pneumatic conveying assembly, an electric control cabinet body, a grabbing and transferring assembly, a wire slot bridge, a servo feeding mechanism, a crimping machine body and a positioning table, the electric control cabinet body is arranged on the back of the crimping machine body, the grabbing and transferring assembly is arranged on the left side of the crimping machine body, the punching detection assembly is arranged on the left side of the grabbing and transferring assembly, the pneumatic conveying assembly is arranged on the left side of the punching detection assembly, the servo feeding mechanism is arranged on the back of the punching detection assembly, the automatic feeding platform is arranged on the back of the servo feeding mechanism, the wire slot bridge is arranged on the front of the punching detection assembly, the positioning table is arranged on the bottom of the automatic feeding platform, the automatic feeding platform comprises a fixed seat, a mounting cover plate, an electric telescopic rod, a fixed clamp, a first servo motor, a moving block, a threaded rod, a limiting sliding rail, a mounting frame, a sliding sleeve, a positioning sleeve and a sliding rod, the pneumatic conveying assembly comprises a moving mechanism, a gas claw suction disc mechanism and a mounting rod, the punching detection assembly comprises a blanking die, a feeding port detection module, a discharging traction module and a punching mechanism, the grabbing and transferring assembly comprises a discharging manipulator module, a material taking manipulator module, a belt conveying module and a stacking positioning and lifting module.
[0006] Further, the fixed seat is fixedly installed on the top of the positioning table, the electric telescopic rod is fixedly installed in the inner cavity of the positioning table, the mounting frame is fixedly installed on the top of the electric telescopic rod, and the sliding sleeves are fixedly installed on the two sides of the back of the mounting frame.
[0007] Further, the limiting sliding rails slide in the interiors of the sliding sleeves, the right sides of the limiting sliding rails are fixedly connected with the left side of the fixed seat, the first servo motor is fixedly installed on the back of the mounting frame, and the fixed clamps are arranged on the two sides of the inner cavity of the mounting frame.
[0008] Further, the moving blocks are fixedly installed on the top of the fixed clamps, the threaded rods rotate in the interiors of the moving blocks, and the output shafts of the first servo motor penetrate into the inner cavity of the mounting frame and are fixedly connected with the left sides of the threaded rods.
[0009] Further, the positioning sleeves are fixedly installed on the two sides of the top of the fixed clamps, and the sliding rods slide in the interiors of the positioning sleeves.
[0010] Further, the two sides of the sliding rods are fixedly connected with the inner cavity of the mounting frame, the mounting cover plate is fixedly installed on the top of the mounting frame, and the servo feeding mechanism is arranged on the front of the automatic feeding platform.
[0011] Further, the bottom of the servo feeding mechanism is fixedly connected with the top of the automatic feeding platform, the gas claw suction disc mechanism is fixedly installed on the right side of the moving mechanism, and the mounting rods are uniformly installed on the left side of the moving mechanism.
[0012] Further, the bottom of the obtained mounting rod is fixedly connected with the top of the positioning table, the blanking die is arranged on the back of the punching mechanism, and the discharging traction module is arranged on the front of the blanking die.
[0013] Further, the feeding port detection module is arranged in the inner cavity of the punching mechanism, the belt conveying module is arranged on the right side of the punching mechanism, the material taking manipulator module is arranged on the top of the belt conveying module, the material stacking positioning and lifting module is arranged on the right side of the belt conveying module, and the material discharging manipulator module is arranged on the back of the material taking manipulator module.
[0014] A processing method of a full-automatic composite bush processing device, comprising the following steps:
[0015] S1, when using, first place the required raw material plate on the top of the mounting cover plate, then rotate the threaded rod under the action of the first servo motor, and at the same time, the moving block drives the fixed clamp to move inward, and the fixed clamp is fixed under the action of the fixed clamp, after fixing, the electric telescopic rod is opened, and under the action of the electric telescopic rod, the mounting frame drives the sleeve and the raw material plate to move upward;
[0016] S2, after moving to the specified position, the plate is grabbed under the action of the air claw suction disc mechanism, and is transferred to the inner cavity of the servo feeding mechanism through the moving mechanism, and then the raw material plate enters the inner cavity of the punching mechanism under the action of the servo feeding mechanism;
[0017] S3, under the action of the feeding port detection module, the plate is detected, and under the action of the discharging traction module, the plate is punched, and finally the plate is discharged through the blanking die, the punched material is conveyed to the specified position through the belt conveying module and is detected, and then the material is grabbed by the material discharging manipulator module;
[0018] S4, transfer to the top of the material stacking positioning and lifting module, and move and position the plate through the material stacking positioning and lifting module, after positioning, further process the plate through the edge rolling machine body, the material discharging manipulator module has XYZ three degrees of freedom, and the end is provided with a servo electric claw for clamping the material sheet, the material taking manipulator module has XYZR four degrees of freedom, the belt sends out the sheet material, and the sheet material position information is obtained through visual detection and is processed by PLC to guide the material taking manipulator to perform material grabbing action; the manipulator can perform space interpolation motion;
[0019] S5, through the setting of the belt conveying conveying module plate blank, the material piece falls on the belt conveying line, and the material piece is sent out by the conveying belt; the belt is a special visual detection belt, which has good light transmission; the visual detection part is provided with a light source below the belt line to provide backlight illumination for visual detection; the material stacking positioning lifting module has Z one degree of freedom, the end is provided with two servo electric claws, which are arranged in an orthogonal manner, the mechanical structure is compact, and the material piece is positioned and compatible with different specifications.
[0020] In summary, due to the adoption of the above-mentioned technology, the beneficial effects of the present application are:
[0021] The electric control cabinet body is convenient for controlling the live equipment, the edge rolling machine body is used for sheet material edge rolling and flanging forming, the overall hydraulic driving is adopted, when in use, first, the required raw material plate is placed on the top of the mounting cover plate, then under the action of the first servo motor, the threaded rod rotates, the moving block drives the fixed clamp to move inward, and the fixed clamp is fixed, after fixing, the electric telescopic rod is opened, under the action of the electric telescopic rod, the mounting frame drives the sliding sleeve and the raw material plate to move upward, after moving to the specified position, the plate is grabbed under the action of the air claw suction disc mechanism, and is transferred to the inner cavity of the servo feeding mechanism through the moving mechanism, then under the action of the servo feeding mechanism, the raw material plate enters the inner cavity of the blanking mechanism, is detected under the action of the feeding port detection module, and is blanked under the action of the discharging traction module, finally, the material is discharged through the blanking die, the punched material is conveyed to the specified position through the belt conveying conveying module and is detected, then the material is grabbed by the discharging manipulator module, is transferred to the top of the material stacking positioning lifting module, and is moved and positioned through the material stacking positioning lifting module, after positioning, the material is further processed through the edge rolling machine body, and the present application has the advantages of high compatibility, high safety and fast production progress. BRIEF DESCRIPTION OF DRAWINGS
[0022] Figure 1 It is a structural schematic view of the present application;
[0023] Figure 2 It is a structural schematic view of the automatic feeding platform of the present application;
[0024] Figure 3 It is a structural schematic view of the pneumatic carrying assembly of the present application;
[0025] Figure 4 It is a structural schematic view of the blanking detection assembly of the present application;
[0026] Figure 5 It is a structural schematic view of the grabbing and transferring assembly of the present application;
[0027] Figure 6 It is a structural schematic view of the present application from another perspective;
[0028] Figure 7 For the purpose of the present invention Figure 5 A local enlarged view of the place B in the present invention;
[0029] Figure 8 For the purpose of the present invention Figure 4 A local enlarged view of the place B in the present invention.
[0030] In the figure: 1, automatic feeding platform; 11, fixed seat; 12, installation cover plate; 13, electric telescopic rod; 14, fixed clamp; 15, first servo motor; 16, moving block; 17, threaded rod; 18, limit sliding rail; 19, mounting bracket; 191, sliding sleeve; 192, positioning sleeve; 193, sliding rod; 2, blanking detection assembly; 21, blanking die; 22, feeding port detection module; 23, discharge traction module; 24, blanking mechanism; 3, pneumatic carrying assembly; 31, moving mechanism; 32, air claw suction cup mechanism; 33, mounting rod; 4, electric control cabinet body; 5, grabbing and transferring assembly; 51, discharging manipulator module; 52, taking manipulator module; 53, belt conveying module; 54, stacking positioning and lifting module; 6, wire slot bridge; 7, servo feeding mechanism; 8, edge rolling machine body; 9, positioning table. DETAILED DESCRIPTION
[0031] In order to make the purpose, technical scheme and advantages of the embodiments of the present application clearer, the technical scheme in the embodiments of the present application will be described clearly and completely below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are some of the embodiments of the present application, rather than all the embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative labor fall within the scope of protection of the present application. Therefore, the following detailed description of the embodiments of the present application provided in the drawings is not intended to limit the scope of the claimed present application, but only represents selected embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative labor fall within the scope of protection of the present application.
[0032] The present application provides a method for preparing a compound as Figures 1-8The illustrated, a full-automatic composite bush processing device, including automatic feeding platform 1, punching detection assembly 2, pneumatic handling assembly 3, electric control cabinet body 4, grabbing transfer assembly 5, wire slot bridge 6, servo feed mechanism 7, crimping machine body 8 and positioning table 9, the electric control cabinet body 4 is arranged at the back of crimping machine body 8, the grabbing transfer assembly 5 is arranged at the left side of crimping machine body 8, the punching detection assembly 2 is arranged at the left side of grabbing transfer assembly 5, the pneumatic handling assembly 3 is arranged at the left side of punching detection assembly 2, the servo feed mechanism 7 is arranged at the back of punching detection assembly 2, the automatic feeding platform 1 is arranged at the back of servo feed mechanism 7, the wire slot bridge 6 is arranged at the front of punching detection assembly 2, the positioning table 9 is arranged at the bottom of automatic feeding platform 1, the automatic feeding platform 1 includes fixed seat 11, installation cover plate 12, electric telescopic rod 13, fixed clamp 14, first servo motor 15, moving block 16, threaded rod 17, limit sliding rail 18, mounting frame 19, sliding sleeve 191, positioning sleeve 192 and sliding rod 193, the pneumatic handling assembly 3 includes moving mechanism 31, air claw suction disc mechanism 32 and mounting rod 33, the punching detection assembly 2 includes blanking die 21, feeding port detection module 22, discharging traction module 23 and punching mechanism 24, the grabbing transfer assembly 5 includes discharging manipulator module 51, taking material manipulator module 52, belt conveying conveying module 53 and stacking positioning lifting module 54;
[0033] More specifically, the plate is moved by setting the pneumatic carrying assembly 3, the cable is protected by setting the wire slot bridge 6, the material sheet is grabbed and moved by setting the grabbing and transferring assembly 5, the live equipment is controlled by setting the electric control cabinet body 4, and the sheet material is coiled and formed by setting the edge rolling machine body 8. The whole is driven by hydraulic pressure. When in use, first, the required raw material plate is placed on the top of the installation cover plate 12, then the threaded rod 17 is rotated under the action of the first servo motor 15, the moving block 16 drives the fixed clamp 14 to move inward, and the fixed clamp 14 is fixed, then the electric telescopic rod 13 is opened, the mounting bracket 19 drives the sliding sleeve 191 and the raw material plate to move upward under the action of the electric telescopic rod 13, the plate is grabbed under the action of the air gripper suction cup mechanism 32 after moving to the specified position, and it is transferred to the inner cavity of the servo feeding mechanism 7 through the moving mechanism 31, then the raw material plate enters the inner cavity of the punching mechanism 24 under the action of the servo feeding mechanism 7, is detected under the action of the feeding port detection module 22, and is punched under the action of the discharging traction module 23. Finally, it is discharged through the discharging die 21, the punched material is conveyed to the specified position through the belt conveying and conveying module 53 and is detected, then the material is grabbed by the discharging mechanical hand module 51, is transferred to the top of the stacking positioning and lifting module 54, and is moved and positioned by the stacking positioning and lifting module 54. After positioning, it is further processed by the edge rolling machine body 8, and has the advantages of high compatibility, high safety and fast production progress.
[0034] In some embodiments, the fixed seat 11 is fixedly installed on the top of the positioning table 9, the electric telescopic rod 13 is fixedly installed in the inner cavity of the positioning table 9, and the mounting bracket 19 is fixedly installed on the top of the electric telescopic rod 13. The sliding sleeve 191 is fixedly installed on the back of the mounting bracket 19 on both sides, and more specifically, the fixed seat 11 is installed on the limiting sliding rail 18, and the electric telescopic rod 13 is used to lift the position of the mounting bracket 19.
[0035] In some embodiments, the limiting sliding rail 18 slides in the inner cavity of the sliding sleeve 191, the right side of the limiting sliding rail 18 is fixedly connected with the left side of the fixed seat 11, the first servo motor 15 is fixedly installed on the back of the mounting bracket 19, and the fixed clamps 14 are arranged on both sides of the inner cavity of the mounting bracket 19. More specifically, the limiting sliding rail 18 is used to limit the sliding sleeve 191 to prevent the sliding sleeve 191 from shaking during movement, the sliding sleeve 191 is used to limit the mounting bracket 19 to prevent the mounting bracket 19 from shaking during movement, and the fixed clamps 14 are used to fix different specifications of raw materials.
[0036] In some embodiments, the moving block 16 is fixedly installed on the top of the fixed clamp 14, the threaded rod 17 is screwed in the inside of the moving block 16, the output shaft of the first servo motor 15 penetrates into the inner cavity of the mounting frame 19 and is fixedly connected with the left side of the threaded rod 17, more specifically, the first servo motor 15 is arranged to drive the threaded rod 17, and the moving block 16 drives the fixed clamp 14 to move inwardly through the threaded rod 17.
[0037] In some embodiments, the positioning sleeve 192 is fixedly installed on the top of the fixed clamp 14, and the sliding rod 193 slides in the inside of the positioning sleeve 192, more specifically, the positioning sleeve 192 is arranged to limit the fixed clamp 14, preventing the fixed clamp 14 from shaking during movement, and the sliding rod 193 is arranged to limit the positioning sleeve 192, preventing the positioning sleeve 192 from shaking during movement.
[0038] In some embodiments, the sliding rod 193 is fixedly connected with the inner cavity of the mounting frame 19, the mounting cover plate 12 is fixedly installed on the top of the mounting frame 19, and the servo feeding mechanism 7 is arranged on the front face of the automatic feeding platform 1, more specifically, the mounting cover plate 12 is arranged to block the top of the mounting frame 19, indirectly protecting the components in the inner cavity of the mounting frame 19.
[0039] In some embodiments, the bottom of the servo feeding mechanism 7 is fixedly connected with the top of the automatic feeding platform 1, the air claw suction disc mechanism 32 is fixedly installed on the right side of the moving mechanism 31, and the mounting rod 33 is uniformly installed on the left side of the moving mechanism 31, more specifically, the servo feeding mechanism 7 is arranged to have four suction discs at the bottom, which can temporarily fix the plate, the suction disc is released after the plate is grabbed by the air claw, the moving mechanism 31 is arranged to install the mounting rod 33, the moving mechanism 31 is arranged to move the air claw suction disc mechanism 32, and the air claw suction disc mechanism 32 is arranged to grab the composite material.
[0040] In some embodiments, the bottom of the mounting rod 33 is fixedly connected with the top of the positioning table 9, the blanking die 21 is arranged on the back face of the punching mechanism 24, and the discharging traction module 23 is arranged on the front face of the blanking die 21, more specifically, the blanking die 21 is arranged to be universally designed and modularly designed, which can be universally used on other automatic equipment of the company, and the discharging traction module 23 is arranged to cooperate with the punching mechanism 24 to punch and cut the plate material.
[0041] In some embodiments, the feed opening detection module 22 is arranged in the inner cavity of the punching mechanism 24, the belt conveying and transporting module 53 is arranged on the right side of the punching mechanism 24, the material taking manipulator module 52 is arranged on the top of the belt conveying and transporting module 53, the material stacking positioning and lifting module 54 is arranged on the right side of the belt conveying and transporting module 53, and the material placing manipulator module 51 is arranged on the back of the material taking manipulator module 52, and more specifically, the feed opening detection module 22 is arranged to detect the head of the plate, so that the plate can be accurately punched for the first time without causing material shortage and the like, the material placing manipulator module 51 has three degrees of freedom of XYZ, and a servo electric claw is arranged at the tail end to clamp the sheet material, the material taking manipulator module 52 has four degrees of freedom of XYZR, the belt sends the sheet material out, and the position information of the sheet material is obtained through visual detection and is processed by PLC to guide the material taking manipulator to perform the material grabbing action; the manipulator can perform space interpolation motion, after the plate is discharged, the sheet material falls on the belt conveying line, and the belt sends the sheet material out; the belt is a special visual detection belt and has good light transmission; a light source is arranged below the belt line to provide backlight illumination for visual detection, the material stacking positioning and lifting module 54 has one degree of freedom of Z, and two servo electric claws are arranged at the tail end and are arranged in an orthogonal manner, so that the mechanical structure is compact and the sheet material can be positioned and compatible with different specifications.
[0042] A processing method of a full-automatic composite bushing processing device, comprising the following steps:
[0043] S1, when in use, first place the required raw material plate on the top of the installation cover plate 12, then rotate the threaded rod 17 under the action of the first servo motor 15, simultaneously move the fixed clamp 14 to the inside under the action of the moving block 16, and fix the fixed clamp 14 under the action of the fixed clamp 14, after fixing, open the electric telescopic rod 13, and move the installation frame 19, the sliding sleeve 191 and the raw material plate upwards under the action of the electric telescopic rod 13;
[0044] S2, after moving to the specified position, grab the plate under the action of the air claw suction disc mechanism 32, and transfer it to the inner cavity of the servo feeding mechanism 7 through the moving mechanism 31, then make the raw material plate enter the inner cavity of the punching mechanism 24 under the action of the servo feeding mechanism 7;
[0045] S3, detect the plate under the action of the feed opening detection module 22, punch the plate under the action of the discharge traction module 23, and finally discharge the plate through the discharging die 21, convey the punched material to the specified position through the belt conveying and transporting module 53 and detect the material, then grab the material through the material placing manipulator module 51;
[0046] S4, transfer to the top of the stack positioning lifting module 54, and move it through the stack positioning lifting module 54, after positioning, further processing through the edge machine body 8, by setting the material feeding manipulator module 51 has three degrees of freedom of XYZ, the end with a servo claw, for clamping the sheet, by setting the material taking manipulator module 52 has four degrees of freedom of XYZR, the belt sends out the sheet, after visual inspection, the visual inspection obtains the sheet position information and is processed by PLC, guiding the material taking manipulator to carry out material grabbing action; the manipulator can carry out space interpolation motion;
[0047] S5, after setting the belt conveying module 53, the sheet falls on the belt conveying line, and the belt sends out the sheet; the belt is a special visual inspection belt with good light transmission; the visual inspection part is provided with a light source below the belt line to provide backlight illumination for visual inspection, and the stack positioning lifting module 54 is provided with Z one degree of freedom, the end with two servo claws, arranged orthogonally, the mechanical structure is compact, used for positioning the sheet and compatible with different specifications of the sheet.
[0048] The above is only the preferred specific embodiment of the present application, but the protection scope of the present application is not limited thereto, any skilled person in the art can make equivalent replacement or change according to the technical scheme and the inventive concept of the present application within the technical range disclosed by the present application, which should be covered in the protection scope of the present application.
[0049] It should be noted that in this paper, such as first and second relationship terms are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between the entities or operations. Moreover, the term "include", "contain" or any other variant thereof is intended to cover non-exclusive inclusion, so that the process, method, article or equipment including a series of elements not only includes those elements, but also includes other elements not explicitly listed, or includes elements inherent in such process, method, article or equipment.
Claims
1. A fully automatic composite bushing processing apparatus, characterized by: Including automatic feeding platform (1), punch detection assembly (2), pneumatic handling assembly (3), electric control cabinet body (4), grab transfer assembly (5), wire slot bridge (6), servo feed mechanism (7), crimping machine body (8) and positioning table (9), the electric control cabinet body (4) is arranged on the back of the crimping machine body (8), the grab transfer assembly (5) is arranged on the left side of the crimping machine body (8), the punch detection assembly (2) is arranged on the left side of the grab transfer assembly (5), the pneumatic handling assembly (3) is arranged on the left side of the punch detection assembly (2), the servo feed mechanism (7) is arranged on the back of the punch detection assembly (2), the automatic feeding platform (1) is arranged on the back of the servo feed mechanism (7), the wire slot bridge (6) is arranged on the front of the punch detection assembly (2), the positioning table (9) is arranged on the bottom of the automatic feeding platform (1), the automatic feeding platform (1) includes fixed seat (11), installation cover plate (12), electric telescopic rod (13), fixed clamp (14), first servo motor (15), moving block (16), threaded rod (17), limit sliding rail (18), mounting bracket (19), sliding sleeve (191), positioning sleeve (192) and sliding rod (193), the pneumatic handling assembly (3) includes moving mechanism (31), air claw suction disc mechanism (32) and mounting rod (33), the punch detection assembly (2) includes blanking die (21), feed inlet detection module (22), discharge traction module (23) and punching mechanism (24), the grab transfer assembly (5) includes discharging manipulator module (51), material taking manipulator module (52), belt conveying module (53) and stacking positioning lifting module (54), the fixed seat (11) is fixedly installed on the top of the positioning table (9), the electric telescopic rod (13) is fixedly installed in the inner cavity of the positioning table (9), the mounting bracket (19) is fixedly installed on the top of the electric telescopic rod (13), the sliding sleeve (191) is fixedly installed on the back of the mounting bracket (19) both sides, the limit sliding rail (18) is slid in the sliding sleeve (191), the right side of the limit sliding rail (18) is fixedly connected with the left side of the fixed seat (11), the fixed clamp (14) is arranged on both sides of the inner cavity of the mounting bracket (19), the moving block (16) is fixedly installed on the top of the fixed clamp (14), the first servo motor (15) is fixedly installed on the back of the mounting bracket (19), the threaded rod (17) is rotated in the moving block (16), the positioning sleeve (192) is fixedly installed on both sides of the top of the fixed clamp (14), the sliding rod (193) is slid in the positioning sleeve (192), both sides of the sliding rod (193) are fixedly connected with the inner cavity of the mounting bracket (19), the installation cover plate (12) is fixedly installed on the top of the mounting bracket (19), the bottom of the mounting rod (33) is fixedly connected with the top of the positioning table (9).
2. The fully automatic composite bushing machining apparatus according to claim 1, characterized by: The output shaft of the first servo motor (15) penetrates into the inner cavity of the mounting frame (19) and is fixedly connected with the left side of the threaded rod (17).
3. The fully automatic composite bushing machining apparatus according to claim 2, characterized by: The servo feeding mechanism (7) is arranged on the front surface of the automatic feeding platform (1).
4. The fully automatic composite bushing machining apparatus according to claim 3, characterized by: The bottom of the servo feeding mechanism (7) is fixedly connected with the top of the automatic feeding platform (1), the air claw suction disc mechanism (32) is fixedly arranged on the right side of the moving mechanism (31), and the mounting rods (33) are uniformly arranged on the left side of the moving mechanism (31).
5. The fully automatic composite bushing machining apparatus according to claim 4, characterized by: The blanking die (21) is arranged on the back surface of the punching mechanism (24), and the discharging traction module (23) is arranged on the front surface of the blanking die (21).
6. The fully automatic composite bushing machining apparatus according to claim 5, characterized by: The feeding port detection module (22) is arranged in the inner cavity of the punching mechanism (24), the belt conveying module (53) is arranged on the right side of the punching mechanism (24), the material taking manipulator module (52) is arranged on the top of the belt conveying module (53), the material stacking positioning and lifting module (54) is arranged on the right side of the belt conveying module (53), and the material discharging manipulator module (51) is arranged on the back surface of the material taking manipulator module (52).
7. The processing method of the full-automatic composite bushing processing device according to claims 1-6, characterized in that, The method comprises the following steps: S1, when in use, first place the required raw material plate on the top of the mounting cover plate (12), then under the action of the first servo motor (15), the threaded rod (17) is rotated, at the same time, the moving block (16) drives the fixed clamp (14) to move inward, and the fixed clamp (14) is fixed under the action of the fixed clamp (14), after being fixed, the electric telescopic rod (13) is opened, under the action of the electric telescopic rod (13), the mounting frame (19) drives the sliding sleeve (191) and the raw material plate to move upward; S2, after moving to the specified position, the plate is grabbed under the action of the air claw suction disc mechanism (32) and is transferred to the inner cavity of the servo feeding mechanism (7) through the moving mechanism (31), then under the action of the servo feeding mechanism (7), the raw material plate enters the inner cavity of the punching mechanism (24); S3, under the action of the feeding port detection module (22), the plate is detected, under the action of the discharging traction module (23), the plate is punched, and finally the plate is discharged through the blanking die (21), the punched material is conveyed to the specified position through the belt conveying module (53) and is detected, then the material is grabbed by the material discharging manipulator module (51); S4, the material is transferred to the top of the material stacking positioning and lifting module (54) and is moved and positioned through the material stacking positioning and lifting module (54), after being positioned, the material is further processed through the edge rolling machine body (8), the material discharging manipulator module (51) has three degrees of freedom, the end is provided with a servo electric claw, and is used for clamping the material sheet, the material taking manipulator module (52) has four degrees of freedom, the belt sends out the sheet material, the sheet material position information is obtained through visual detection and is processed by PLC, and the material taking manipulator is guided to perform the material grabbing action; the manipulator can perform space interpolation movement. S5, after the plate material is blanked by setting the belt conveying and conveying module (53), the material piece falls on the belt conveying line, and the material piece is sent out by the conveying belt; the belt is a special visual detection belt and has good light transmission; a visual detection part is provided below the belt line, a light source is installed below the belt line, backlight illumination is provided for visual detection, and the material stacking and positioning lifting module (54) has Z one degree of freedom, two servo claws are arranged at the tail end, the two servo claws are arranged in an orthogonal manner, the mechanical structure is compact, and the material piece is positioned and compatible with different specifications.
Citation Information
Patent Citations
Metal lining press-fitting equipment
CN115519336A
Automatic semi-cutting device for flexible circuit board
CN115802625A