Rapid treatment device for waste rubber tools for teaching
By designing a rapid processing device that includes cleaning, cutting, cleaning and separation components, the problem of the existing technology being unable to achieve the cleaning, cutting and separation of rubber waste tools simultaneously, and efficient resource recycling and environmental protection effects are achieved.
Patent Information
- Application Number
- CN202510084456.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-20
- Publication Date
- 2025-04-11
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The prior art cannot synchronize the cleaning, cutting and separation of teaching rubber waste tools, resulting in low processing efficiency and insufficient resource recycling.
A rapid treatment device including cleaning components, cutting components, cleaning components and separation components is designed, and the same power source is used to realize the cleaning, cutting and separation of rubber waste tools.
It realizes efficient cleaning, cutting and metal separation of teaching rubber waste tools, ensuring the efficiency of resource recycling and meeting environmental protection requirements.
Smart Images

Figure CN119795435A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of waste rubber tool treatment, in particular to a device for quickly treating waste rubber tools for teaching. Background Art
[0002] With the continuous development of modern education, teaching activities are becoming increasingly rich and diverse, and various experimental teaching and practical operation courses are widely carried out in schools. For example, in the experimental teaching of chemistry, physics, biology and other subjects, a large number of teaching aids containing rubber products and metal parts are used, such as rubber tubes with metal joints in chemical experiments for conveying liquids, demonstration models with metal parts in physical experiments, and rubber plugs with metal wire reinforced structures in biological experiments. With the increase in the frequency of use and the replacement of teaching equipment, the number of these teaching rubber waste tools is increasing, and they are in urgent need of proper treatment. In the past, for such teaching rubber waste tools containing metal, the common treatment methods are often simple and extensive. Some schools simply collect them and pile them up for disposal, waiting for the sanitation department to deal with them, which not only takes up space, but also cannot achieve resource recycling; others will use manual sorting to try to separate metal and rubber, but the efficiency is extremely low, the labor cost is high, and it is difficult to ensure the accuracy and thoroughness of the separation.
[0003] Chinese patent announcement number CN109931616A discloses a device for quickly processing waste tools for teaching, including a cart, a left bracket, a processing box, a discharge pipe, a valve, a flame nozzle, an electric control valve, an upper bearing seat, a lower bearing seat, a motor I, a support rod, a crushing box, etc.; the cart is provided with a left bracket and a processing box, the processing box is located on the right side of the left bracket, a discharge pipe is provided on the right side of the bottom of the processing box, a valve is provided on the discharge pipe, a flame nozzle is provided on the right side of the top of the processing box, and an electric control valve is provided on the flame nozzle. The invention achieves the effect of clean processing, saving time and effort, and reducing labor intensity;
[0004] However, the above device has a simple structure and cannot simultaneously realize multiple steps such as cleaning, cutting and separating teaching rubber waste tools. The structure is relatively simple. Summary of the invention
[0005] The main purpose of the present invention is to provide a rapid processing device for waste rubber tools for teaching, which can effectively solve the problem that multiple steps such as cleaning, cutting and separation of waste rubber tools for teaching cannot be achieved simultaneously.
[0006] To achieve the above object, the technical solution adopted by the present invention is:
[0007] A device for quickly processing waste rubber tools for teaching comprises an outer shell, the outer shell comprises a cleaning tank, a cleaning assembly is arranged at the upper end of the cleaning tank, a supporting column is fixedly connected to the lower end of the cleaning tank, a connecting column is fixedly connected to the lower end of the cleaning tank, a fixing seat is fixedly connected to the lower end of the connecting column, a supporting leg is fixedly connected to the lower end of the fixing seat, a discharge port is arranged at the lower end of the fixing seat, a cutting assembly is arranged inside the connecting column, a cleaning assembly is arranged at the lower end of the cutting assembly, and a separation assembly is arranged inside the fixing seat.
[0008] Preferably, the cleaning assembly comprises a filter cartridge rotatably connected to the bottom wall of the inner surface of the cleaning tank, the inner surface of the cleaning tank is provided with a high-pressure water gun, and the bottom end of the cleaning tank is provided with an electric valve.
[0009] Preferably, the outer surface of the cleaning tank is fixedly connected to two connecting seats, the outer surface of the motor on the right side is fixedly installed with a motor, the output end of the motor is fixedly connected to a rotating shaft, the end of the rotating shaft away from the motor is rotatably connected to the right end of the connecting seat on the left side, the outer surface of the rotating shaft is fixedly connected to two bevel gears, the two bevel gears are jointly meshed and connected with an annular gear disk, the lower end of the annular gear disk is fixedly connected to two support rods, and the bottom ends of the two support rods are jointly fixedly connected to the upper end of the filter cartridge.
[0010] Preferably, adjacent surfaces of the two connecting seats 1 are commonly fixedly connected with a connecting rod 1, and the lower end of the connecting rod 1 is fixedly connected with three stirring rods.
[0011] Preferably, the cutting assembly includes a bevel gear transmission group 1 fixedly connected to the outer surface of the rotating shaft 1, the lower end of the bevel gear transmission group 1 is fixedly connected to the rotating shaft 2, the outer surface of the rotating shaft 2 is rotatably connected to the connecting seat 1 on the right side, the upper end surface of the fixed seat is provided with a through hole, the inner surface of the through hole is provided with a filter plate, and the upper end of the filter plate is fixedly connected to the lower end of the connecting column.
[0012] Preferably, the top wall of the inner surface of the fixed seat and the left and right sides of the filter plate are fixedly connected with fixed baffles, the lower ends of the two fixed baffles are commonly fixedly connected with a fixed shell, the outer surface of the rotating shaft two and the interior of the fixed shell are fixedly connected with a transmission assembly, the end of the transmission assembly away from the rotating shaft two is fixedly connected with the rotating shaft three, the bottom end of the rotating shaft three is rotatably connected to the fixed shell, the outer surface of the rotating shaft three is provided with two cutting blades, and the outer surface of the rotating shaft three is rotatably connected to the filter plate.
[0013] Preferably, the cleaning assembly includes a cylindrical gear one fixedly connected to the outer surface of the rotating shaft three, a connecting rod two is fixedly connected to the outer surface of the rotating shaft three and located on the upper side of the cylindrical gear one, the inner surface of the connecting rod two is rotatably connected to the connecting shaft, the lower end of the connecting shaft is fixedly connected to the cylindrical gear two, the upper end of the connecting shaft is fixedly connected to a cleaning brush, and the upper end of the cleaning brush is rotatably connected to the lower end of the filter plate.
[0014] Preferably, the separation component includes a bevel gear transmission group 2 fixedly connected to the lower side of the outer surface of the rotating shaft 2, the left end of the bevel gear transmission group 2 is fixedly connected to an intermittent component, the left side below the intermittent component is fixedly connected to a connecting rod 1, the left end of the connecting rod 1 is rotatably connected to a connecting rod 2, the end of the connecting rod 2 away from the connecting rod 1 is rotatably connected to a connecting rod 3, the end of the connecting rod 3 away from the connecting rod 2 is fixedly connected to a limiting rod 1, both ends of the limiting rod 1 are rotatably connected to a fixed seat, two connecting rods 4 are fixedly connected to the outer surface of the limiting rod 1 and located on the left side of the connecting rod 3, the two ends of the two connecting rods 4 are rotatably connected to two connecting seats 2, and an electromagnetic plate is fixedly installed on the lower ends of the two connecting seats 2.
[0015] Preferably, the outer surfaces of the two connecting seats are provided with sliding grooves, the inner surfaces of the two sliding grooves are movably connected to limiting blocks, the sides of the two limiting blocks that are away from each other are fixedly connected to limiting rods 2, and the ends of the two limiting rods that are away from each other are rotatably connected to the fixed seat.
[0016] Preferably, a fixed block is fixedly connected to the left side of the inner surface of the fixed seat on the left side, a switch 1 is provided at the front end of the fixed block, the switch 1 is electrically connected to the electromagnetic plate, the fixed block is movably connected to the switch 1, a connecting block is fixedly connected to the left side of the upper end of the electromagnetic plate, a telescopic rod is fixedly connected to the lower end of the connecting block, a collecting box is fixedly connected to the inner surface of the fixed seat, a switch 2 is provided on the left side of the upper end of the collecting box, the lower end of the telescopic rod is movably connected to the switch 2, and the switch 2 is electrically connected to the electromagnetic plate.
[0017] Compared with the prior art, the present invention has the following beneficial effects:
[0018] 1. The present invention uses a cleaning component, a cutting component, a cleaning component and a separation component and other structures, and uses the same power source to achieve multiple steps of cleaning, cutting and separating teaching rubber waste tools. The cleaning component can powerfully remove stubborn stains on the surface of the waste tools, deeply clean the junction of metal and rubber, and avoid adhesion between the two, laying a good foundation for subsequent processes. The cutting component and the cleaning component can clean impurities on the filter plate in real time while cutting the rubber waste tools to avoid clogging. Then, the separation component can accurately transfer the metal particles while separating the rubber and metal particles, so that the collected metal can be sent to the corresponding recycling channels for reuse. The overall cleaning, cutting, metal separation and recycling of metal-containing teaching rubber waste tools are efficiently, accurately and stably realized, meeting the high standards of resource management and environmental protection in teaching places.
[0019] 2. When the present invention cleans the waste rubber tool through the cleaning assembly, the filter cartridge will continuously rotate with the annular gear disk, and under the interference of the stirring rod, the internal rubber tube and the rubber plug and other waste rubber tools will swing and roll back and forth, so that the water flow of the high-pressure water gun can flush every part of the waste rubber tool in an all-round way, ensuring the cleaning effect of the waste rubber tool, and preventing the metal parts on the waste rubber tool from being more closely adhered to the rubber due to being in a fixed position for a long time, which is conducive to the smooth progress of subsequent cutting and metal separation operations, and ensuring that the metal is more easily separated from the rubber in the subsequent process.
[0020] 3. The present invention cooperates with the cutting component and the cleaning component. After the rubber waste is cut into pieces, the filter plate can ensure that the pieces entering the separation component are of appropriate size, thereby avoiding that the pieces are too large and affect the adsorption effect of the subsequent separation component on the metal. The filter plate can also be cleaned while cutting and filtering, and the impurities such as rubber crumbs and metal particles remaining on the filter plate during the filtration process can be removed in time, thereby avoiding the situation where the filter plate is blocked due to the accumulation of residues and the need to stop the machine for cleaning.
[0021] 4. After the present invention performs preliminary metal adsorption on the waste rubber tools through the connecting rod pair, the intermittent cooperation between the intermittent component and the electromagnetic plate is utilized to enable the metal in the waste rubber tool fragments to be continuously adsorbed on the electromagnetic plate, and at the same time ensure that the electromagnetic plate is accurately flipped, powered on and powered off at the appropriate time, so as to realize the strong suction, precise transfer and accurate drop collection of the metal adsorbed on the surface of the connecting rod one, so as to facilitate the subsequent sending of the collected metal to the corresponding recycling channel for reuse, thereby improving the reliability and effectiveness of the entire device in processing the waste rubber tools containing metal, and ensuring the smooth development of resource recycling. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 It is a schematic diagram of the overall external structure of the present invention;
[0023] Figure 2 It is a schematic diagram of the overall internal structure of the present invention;
[0024] Figure 3 It is a schematic diagram of the structure of the cleaning component of the present invention;
[0025] Figure 4 It is a partial structural schematic diagram of the cleaning component of the present invention;
[0026] Figure 5 It is a structural schematic diagram of the stirring rod of the present invention;
[0027] Figure 6 It is a schematic structural diagram of a part of the cutting assembly of the present invention;
[0028] Figure 7 It is a schematic diagram of the structure of the cleaning component of the present invention;
[0029] Figure 8 It is a structural schematic diagram of the separation component of the present invention;
[0030] Fig. 9 It is a schematic diagram of the structure of another state of the separation component of the present invention;
[0031] Fig.10 For the present invention Fig. 9 A is an enlarged structural diagram;
[0032] Fig.11 It is a schematic structural diagram of the intermittent component of the present invention.
[0033] In the figure: 1, outer shell; 11, cleaning tank; 12, support column; 13, connecting column; 14, fixed seat; 15, support leg; 16, discharge port; 2, cleaning component; 21, filter cartridge; 22, high-pressure water gun; 23, electric valve; 24, connecting seat 1; 25, motor; 26, rotating shaft 1; 27, bevel gear; 28, annular gear plate; 29, support rod; 210, connecting rod 1; 211, stirring rod; 3, cutting component; 31, bevel gear transmission group 1; 32, rotating shaft 2; 33, filter plate; 34, fixed baffle; 35, fixed shell; 36, transmission component; 37, rotating shaft 3; 3 8. Cutting blade; 4. Cleaning assembly; 41. Cylindrical gear one; 42. Connecting rod two; 43. Connecting shaft; 44. Cylindrical gear two; 45. Cleaning brush; 5. Separation assembly; 51. Bevel gear transmission group two; 52. Intermittent assembly; 53. Connecting rod one; 54. Connecting rod two; 541. Connecting rod three; 55. Limit rod one; 56. Connecting rod four; 57. Connecting seat two; 58. Electromagnetic plate; 59. Sliding groove; 510. Limit block; 511. Limit rod two; 512. Fixed block; 513. Switch one; 514. Connecting block; 515. Collection box; 516. Switch two; 517. Telescopic rod. DETAILED DESCRIPTION
[0034] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further explained below in conjunction with specific implementation methods.
[0035] Embodiment 1, as Figure 1 , Figure 2 and Figure 6 As shown, a rapid processing device for waste rubber tools for teaching comprises an outer shell 1, the outer shell 1 comprises a cleaning tank 11, a cleaning assembly 2 is arranged at the upper end of the cleaning tank 11, a supporting column 12 is fixedly connected to the lower end of the cleaning tank 11, a connecting column 13 is fixedly connected to the lower end of the cleaning tank 11, a fixing seat 14 is fixedly connected to the lower end of the connecting column 13, a supporting leg 15 is fixedly connected to the lower end of the fixing seat 14, a discharge port 16 is arranged at the lower end of the fixing seat 14, a cutting assembly 3 is arranged inside the connecting column 13, a cleaning assembly 4 is arranged at the lower end of the cutting assembly 3, and a separation assembly 5 is arranged inside the fixing seat 14.
[0036] Therefore, this solution uses the same power source through structures such as the cleaning component 2, the cutting component 3, the cleaning component 4 and the separation component 5 to achieve multiple steps of cleaning, cutting and separating the teaching rubber waste tools. The cleaning component 2 can powerfully remove stubborn stains on the surface of the waste tools, deeply clean the junction between metal and rubber, and avoid adhesion between the two, laying a good foundation for subsequent processes. The cutting component 3 and the cleaning component 4 can clean impurities on the filter plate 33 in real time while cutting the rubber waste tools to avoid blockage. Then, the separation component 5 can accurately transfer the metal particles while separating the rubber and metal particles, making it convenient to send the collected metal to the corresponding recycling channels for reuse. The overall cleaning, cutting, metal separation and recycling of metal-containing teaching rubber waste tools are achieved efficiently, accurately and stably, meeting the high standards of resource management and environmental protection in teaching venues.
[0037] Embodiment 2: This embodiment is based on Embodiment 1 and is for achieving the effect of cleaning waste teaching rubber tools.
[0038] See also Figure 1-6 The cleaning assembly 2 includes a filter cartridge 21 rotatably connected to the bottom wall of the inner surface of the cleaning tank 11 , a high-pressure water gun 22 is provided on the inner surface of the cleaning tank 11 , and an electric valve 23 is provided at the bottom end of the cleaning tank 11 .
[0039] Specifically, the outer surface of the cleaning tank 11 is provided with a water inlet, and the bottom is provided with a water outlet. The high-pressure water gun 22 mentioned above is a prior art, and its working principle is as follows: the high-pressure water gun 22 is mainly composed of a water inlet, a pressurizing device, a nozzle and a control component. The water inlet introduces an external water source, and the pressurizing device compresses the water to increase the pressure. The high-pressure water is sent to the nozzle through a pipeline. The special structure inside the nozzle accelerates the water flow, converts the pressure energy into kinetic energy and sprays it out at a high speed. The control component can operate the switch and adjust the pressure.
[0040] In the cleaning tank 11, after starting, water enters the high-pressure water gun 22 from the water inlet, and becomes a high-speed jet water flow after being pressurized and converted by the nozzle. A circle of high-pressure water guns 22 rushes towards the rubber waste from multiple angles, washing away the stains with strong kinetic energy and weakening the adhesion of the stains to make them easy to separate.
[0041] Furthermore, for rubber tubes with metal joints commonly used in chemical experiments, the high-pressure water gun 22 can wash away stubborn stains and corrosion products on the joints due to long-term contact with chemical reagents, as well as oil stains and dust on the surface of the rubber tube. For rubber parts with embedded metal parts in physical teaching models, the high-pressure water gun 22 can flush to the gaps between metal and rubber to remove the dirt hidden therein, so that the subsequent metal separation process can more accurately identify and separate the metal parts, avoiding incomplete metal adsorption or misjudgment due to stain coverage.
[0042] See also Figure 3-5 The outer surface of the cleaning tank 11 is fixedly connected to two connecting seats 24, the outer surface of the right motor 25 is fixedly installed with the motor 25, the output end of the motor 25 is fixedly connected to a rotating shaft 26, the end of the rotating shaft 26 away from the motor 25 is rotatably connected to the right end of the left connecting seat 24, the outer surface of the rotating shaft 26 is fixedly connected to two bevel gears 27, the two bevel gears 27 are meshedly connected with an annular gear disk 28, the lower end of the annular gear disk 28 is fixedly connected to two support rods 29, and the bottom ends of the two support rods 29 are fixedly connected to the upper end of the filter cartridge 21.
[0043] Furthermore, the surface of the annular toothed disc 28 is half smooth and half toothed, and the two bevel gears 27 mesh with the toothed surfaces of the annular toothed disc 28 alternately, thereby driving the annular toothed disc 28 to reciprocate as a whole, further driving the support rod 29 and the filter cartridge 21 to reciprocate together, so that all parts of the rubber waste are fully impacted by the water flow.
[0044] A connecting rod 210 is fixedly connected to adjacent surfaces of the two connecting seats 24 , and three stirring rods 211 are fixedly connected to the lower end of the connecting rod 210 .
[0045] Furthermore, the stirring rod 211 always remains in one position. When the filter cartridge 21 drives the internal rubber tube, rubber plug and other teaching rubber waste tools to rotate back and forth, the rubber waste tools will be continuously driven by the stirring rod 211 to shake and roll, so that the water flow of the high-pressure water gun 22 can flush every part of the rubber plug in all directions, including the stains around the metal wire and hidden inside, which can be fully exposed to the water flow.
[0046] Furthermore, a rubber tube with a metal joint commonly used in chemical experiments or a rubber component embedded with a metal part in a physical teaching model is placed in the electric valve 23, and the high-pressure water gun 22 is turned on by an external power supply. An external water source is introduced into the water inlet to rinse the rubber waste in the electric valve 23. During the cleaning process, the motor 25 is started to drive the rotating shaft 1 26 to rotate, so that the two bevel gears 27 intermittently mesh with the annular gear disk 28, thereby driving the annular gear disk 28, the support rod 29 and the filter cartridge 21 to rotate reciprocatingly. During the rotation, the position of the stirring rod 211 remains unchanged, and the rubber waste inside the filter cartridge 21 will be blocked by the stirring rod 211 and thus shake and roll, so that the water flow of the high-pressure water gun 22 can omnidirectionally flush every part of the rubber plug, including the stains around and hidden inside the metal wire, which can be fully exposed to the water flow. After the cleaning is completed, the water can be drained through the water outlet at the bottom of the cleaning tank 11, and then the electric valve 23 is opened to allow the cleaned rubber waste to enter the next step.
[0047] Therefore, when the cleaning assembly 2 is used to clean the waste rubber tool, the filter cartridge 21 will continuously rotate with the annular toothed disc 28, and under the interference of the stirring rod 211, the internal rubber tube and rubber plug and other waste rubber tools will be shaken and rolled back and forth, so that the water flow of the high-pressure water gun 22 can be fully flushed to every part of the waste rubber tool, thereby ensuring the cleaning effect of the waste rubber tool and preventing the metal parts on the waste rubber tool from being more closely adhered to the rubber due to being in a fixed position for a long time, which is conducive to the smooth progress of the subsequent cutting and metal separation operations, and ensures that the metal is more easily separated from the rubber in the subsequent process.
[0048] Embodiment 3: This embodiment is based on Embodiments 1 and 2, and is for achieving the effect of preventing the filter plate 33 from being blocked while cutting the waste teaching rubber tools.
[0049] See also Figure 1 , Figure 2 , Figure 3 , Figure 6 and Figure 7The cutting assembly 3 includes a bevel gear transmission group 1 31 fixedly connected to the outer surface of the rotating shaft 1 26, and the lower end of the bevel gear transmission group 1 31 is fixedly connected to the rotating shaft 2 32, and the outer surface of the rotating shaft 2 32 is rotatably connected to the right connecting seat 1 24, and the upper end surface of the fixed seat 14 is provided with a through hole, and the inner surface of the through hole is provided with a filter plate 33, and the upper end of the filter plate 33 is fixedly connected to the lower end of the connecting column 13.
[0050] See also Figure 6 and Figure 7 The top wall of the inner surface of the fixed seat 14 and the left and right sides of the filter plate 33 are fixedly connected with fixed baffles 34, the lower ends of the two fixed baffles 34 are commonly fixedly connected with a fixed shell 35, the outer surface of the rotating shaft 2 32 and the interior of the fixed shell 35 are fixedly connected with a transmission assembly 36, the end of the transmission assembly 36 away from the rotating shaft 2 32 is fixedly connected with a rotating shaft 37, the bottom end of the rotating shaft 37 is rotatably connected to the fixed shell 35, the outer surface of the rotating shaft 37 is provided with two cutting blades 38, and the outer surface of the rotating shaft 37 is rotatably connected to the filter plate 33.
[0051] Specifically, the bevel gear transmission group 1 31 is composed of two bevel gears meshing with each other, which can change the direction of rotation. The fixed baffle 34 can guide the cut rubber waste to prevent it from being scattered on the fixed shell 35. The upper end of the fixed shell 35 is an inclined surface to avoid the accumulation of the cut rubber waste.
[0052] Furthermore, the transmission assembly 36 mentioned above is composed of two pulleys of different sizes and a belt, and the ratio of the two pulleys is two to one. The ratio of the pulley fixed to the rotating shaft 2 32 is two, and the ratio of the pulley fixed to the rotating shaft 37 is one, so that the rotation speed of the rotating shaft 3 37 is greater than the rotation speed of the rotating shaft 2 32. When the cleaned teaching rubber waste tools fall below the cutting blade 38 driven by the rotating shaft 37, the cutting blade 38 acts as a propeller to gradually and evenly cut the falling rubber waste tools. The size of the rubber fragments after cutting is relatively uniform, and the subsequent metal separation effect will not be affected by the metal wrapped by the overly large fragments, which provides a good material basis for subsequent filtering and metal adsorption processes.
[0053] See also Figure 7 The cleaning assembly 4 includes a cylindrical gear 1 41 fixedly connected to the outer surface of the rotating shaft 37, a connecting rod 2 42 is fixedly connected to the outer surface of the rotating shaft 37 and located on the upper side of the cylindrical gear 1 41, a connecting shaft 43 is rotatably connected to the inner surface of the connecting rod 2 42, a cylindrical gear 2 44 is fixedly connected to the lower end of the connecting shaft 43, a cleaning brush 45 is fixedly connected to the upper end of the connecting shaft 43, and the upper end of the cleaning brush 45 is rotatably connected to the lower end of the filter plate 33.
[0054] Furthermore, the cylindrical gear 1 41 rotates together with the rotating shaft 3 37, and the connecting rod 2 42 serves to limit the connecting shaft 43, the cylindrical gear 2 44 and the cleaning brush 45, so that the cylindrical gear 1 41 drives the connecting shaft 43, the cylindrical gear 2 44 and the cleaning brush 45 to rotate as a whole with the rotating shaft 3 37 as the axis. At the same time, due to the meshing of the cylindrical gear 1 41 and the cylindrical gear 2 44, the connecting shaft 43, the cylindrical gear 2 44 and the cleaning brush 45 are driven to rotate with the cylindrical gear 2 44 as the axis, so that the cleaning brush 45 can timely clean the rubber crumbs, fine metal particles and other impurities remaining on the filter plate 33 during the filtration process.
[0055] Furthermore, when the motor 25 rotates, it will drive the bevel gear transmission group 1 31 to rotate, so that the rotating shaft 2 32 rotates clockwise, thereby driving the transmission component 36 to rotate, so that the transmission component 36 drives the rotating shaft 3 37 and the cutting blade 38 to rotate, and the cutting blade 38 can cut the rubber waste, and the cut rubber waste will fall through the filter plate 33. At the same time, when the rotating shaft 37 rotates, it will drive the cylindrical gear 1 41, the connecting rod 2 42 and the cylindrical gear 2 44 and other structures to rotate. During the rotation process, the cylindrical gear 2 44 is meshed with the cylindrical gear 1 41, and the cylindrical gear 2 44 rotates, driving the connecting shaft 43, the cylindrical gear 2 44 and the cleaning brush 45 to rotate with the cylindrical gear 2 44 as the axis, so that the cleaning brush 45 can timely clean the rubber fragments, fine metal particles and other impurities remaining on the filter plate 33 during the filtering process.
[0056] Therefore, in this solution, through the cooperation of the cutting component 3 and the cleaning component 4, after the rubber waste is cut into pieces, the filter plate 33 can ensure that the pieces entering the separation component 5 are of appropriate size, thereby avoiding that the adsorption effect of the subsequent separation component 5 on metals is affected by the pieces being too large, and the filter plate 33 is cleaned while cutting and filtering, and the impurities such as rubber crumbs and metal particles remaining on the filter plate 33 during the filtering process are removed in time, thereby avoiding the situation where the filter plate 33 is blocked due to the accumulation of residues and the need to stop the machine for cleaning.
[0057] Embodiment 4: Based on Embodiments 1, 2 and 3, this embodiment is to achieve the effect of separating and quickly transferring metal particles in waste rubber tools.
[0058] See also Figure 1 , Figure 2 , Figure 6 , Figure 8 , Fig. 9 , Fig.10 and Fig.11The separation component 5 includes a bevel gear transmission group 2 51 fixedly connected to the lower side of the outer surface of the rotating shaft 2 32, the left end of the bevel gear transmission group 2 51 is fixedly connected to the intermittent component 52, the left side below the intermittent component 52 is fixedly connected to a connecting rod 1 53, the left end of the connecting rod 1 53 is rotatably connected to a connecting rod 2 54, the end of the connecting rod 2 54 away from the connecting rod 1 53 is rotatably connected to a connecting rod 3 541, the end of the connecting rod 3 541 away from the connecting rod 2 54 is fixedly connected to a limiting rod 1 55, both ends of the limiting rod 1 55 are rotatably connected to the fixed seat 14, the outer surface of the limiting rod 1 55 and located on the left side of the connecting rod 3 541 are fixedly connected to two connecting rods 4 56, the ends of the two connecting rods 4 56 away from the limiting rod 1 55 are rotatably connected to two connecting seats 2 57, and the lower ends of the two connecting seats 2 57 are jointly fixedly installed with an electromagnetic plate 58.
[0059] Specifically, the bevel gear transmission group 2 51 mentioned above is composed of two bevel gears meshing with each other, wherein the bevel gear at the left end is fixedly connected to the intermittent component 52, and the intermittent component 52 is mainly composed of an active dial, a driven groove wheel and a frame. The active dial has a cylindrical pin and is driven by the bevel gear transmission group 2 51 to rotate continuously and at a uniform speed, and six notches are evenly distributed on the driven groove wheel.
[0060] The operating principle is as follows: when the active dial rotates, the cylindrical pin enters the slot of the groove wheel, driving the groove wheel to rotate a certain angle, so that the groove wheel can realize intermittent motion. When the cylindrical pin rotates out of the slot, the groove wheel relies on its own positioning structure, such as the locking arc, to remain stationary, waiting for the next cylindrical pin to enter the slot and then be driven to rotate. This cycle continues, the active dial continues to rotate, and the groove wheel rotates and stops periodically according to the set intermittent pattern, thereby driving the connecting rod 53 as a whole to rotate intermittently.
[0061] Furthermore, the connecting rod 1 53 mentioned above can absorb the metal material in the cut rubber waste to achieve the separation of metal and rubber, wherein the structures such as the connecting rod 1 53, the connecting rod 2 54, the connecting rod 3 541, the limiting rod 1 55 and the connecting rod 4 56 can swing along with the rotation of the active dial in the intermittent component 52, thereby flipping the direction of the electromagnetic plate 58.
[0062] Furthermore, the electromagnetic plate 58 is a device that utilizes the magnetic effect of electric current to work, and is mainly composed of two parts: an iron core and a coil. When current flows through the coil, according to Ampere's law, the current will generate a magnetic field around the coil, and the iron core is usually made of soft magnetic material, such as soft iron, which is easily magnetized. Under the action of the coil magnetic field, the iron core is magnetized, so that the electromagnet as a whole generates a very strong magnetic field, which exhibits the characteristics of attracting magnetic materials such as iron, cobalt, and nickel. In addition, by changing the size and direction of the current in the coil, the strength of the electromagnet's magnetic field and the direction of the magnetic pole can be adjusted.
[0063] The outer surfaces of the two connecting seats 57 are both provided with sliding grooves 59, and the inner surfaces of the two sliding grooves 59 are movably connected to the limiting blocks 510. The sides of the two limiting blocks 510 that are away from each other are fixedly connected to the limiting rods 511, and the ends of the two limiting rods 511 that are away from each other are rotatably connected to the fixed seat 14.
[0064] A fixed block 512 is fixedly connected to the left side of the inner surface of the left fixed seat 14, a switch 1 513 is provided at the front end of the fixed block 512, the switch 1 513 is electrically connected to the electromagnetic plate 58, the fixed block 512 is movably connected to the switch 1 513, a connecting block 514 is fixedly connected to the left side of the upper end of the electromagnetic plate 58, a telescopic rod 517 is fixedly connected to the lower end of the connecting block 514, a collecting box 515 is fixedly connected to the inner surface of the fixed seat 14, a switch 2 516 is provided on the left side of the upper end of the collecting box 515, the lower end of the telescopic rod 517 is movably connected to the switch 2 516, and the switch 2 516 is electrically connected to the electromagnetic plate 58.
[0065] Furthermore, when the second connecting seat 57 and the electromagnetic plate 58 move back and forth and flip, the limiting block 510 will continuously slide in the sliding groove 59 , thereby limiting the connection seat 57 and the electromagnetic plate 58 .
[0066] Furthermore, the working principle of the electrical connection mentioned above is:
[0067] The power supply, relay coil, electromagnet coil, switch 1 513 and switch 2 516 are connected in series in sequence to form a loop. In the initial state, the circuit is in an open state, and the electromagnetic plate 58 does not work without current. When the telescopic rod 517 on one side of the electromagnetic plate 58 touches the switch 1 513, the circuit is instantly connected, and the current starts from the power supply and flows through the relay coil and the electromagnet coil in sequence. When the current passes through the relay coil, the electromagnetic system of the relay works, causing the armature to move, driving the contact system to change, and an auxiliary contact that was originally normally open is closed. This closed auxiliary contact forms a parallel relationship with the switch 1 513, realizing a self-locking function;
[0068] At this time, when current flows through the coil of the electromagnetic plate 58, it generates a magnetic field according to its working principle and starts to work, and can adsorb corresponding metal objects, etc. In the subsequent process of the telescopic rod 517 contacting the switch 1 513, because of the parallel path formed by the self-locking circuit, the current can still stably pass through the relay coil and the electromagnet coil, and the electromagnetic plate 58 can continue to remain in the open state and maintain the magnetic field, and continue to play its adsorption and other functions;
[0069] When the telescopic rod 517 contacts the switch 2 516, the switch 2 516 is associated with the branch where the self-locking auxiliary contact of the relay is located. After the contact closes it, a new circuit is formed to short-circuit the relay coil, causing the relay coil to lose power and the armature to reset. The auxiliary contact that was originally closed to achieve self-locking is disconnected, so that the current can no longer pass through the electromagnet coil, and the electromagnet is closed accordingly.
[0070] Furthermore, when the rotating shaft 2 32 rotates clockwise, it drives the bevel gear transmission group 2 51 to rotate, and the bevel gear transmission group 2 51 drives the active dial in the intermittent assembly 52 to rotate counterclockwise. When the active dial rotates, the cylindrical pin enters the notch of the groove wheel, driving the groove wheel to rotate a certain angle, so that the groove wheel rotates intermittently clockwise, thereby driving the connecting rod 1 53 to rotate intermittently. Figure 8 The operating state, at this time, the cylindrical pin in the intermittent component 52 is at the farthest distance from the groove wheel, and the connecting rod 1 53 follows the active dial to rotate downward and backward, driving the connecting rod 2 54 and the connecting rod 3 541 to swing backward, and synchronously driving the limiting rod 1 55 to rotate counterclockwise, thereby driving the connecting rod 4 56 to swing counterclockwise, driving the connecting seat 2 57 to move toward the front side and being driven by the connecting rod 4 56 to flip downward during the movement. At this time, the limiting block 510 and the limiting rod 2 511 can limit the connecting seat 2 57 and the electromagnetic plate 58, so that the two can flip around the limiting rod 2 511 as the axis, and the electromagnetic plate 58 changes from a vertical state close to the connecting rod 1 53 to a vertical state close to the collection box 515. This state is referred to in the attached Fig. 9 With attached Fig.10 , and the electromagnetic plate 58 changes from a vertical state close to the collection box 515 to a vertical state close to the connecting rod 1 53, the connecting rod 1 53, the connecting rod 2 54, the connecting rod 3 541 and the connecting rod 4 56 can be operated in reverse;
[0071] When the electromagnetic plate 58 is in a vertical state and gradually approaches the connecting rod 1 53, the telescopic rod 517 will touch the switch 1 513 to turn on the electromagnetic plate 58, so that the electromagnetic plate 58 absorbs the metal particles adsorbed on the surface of the connecting rod 1 53. Then, when the electromagnetic plate 58 is in a parallel state and gradually approaches the collecting box 515, the telescopic rod 517 will touch the switch 2 516 to turn off the electromagnetic plate 58, so that the metal particles adsorbed on the surface of the electromagnetic plate 58 fall on the collecting box 515 and are discharged.
[0072] Therefore, after the connecting rod 1 53 performs preliminary metal adsorption on the waste teaching rubber tools, the intermittent cooperation between the intermittent component 52 and the electromagnetic plate 58 is utilized to enable the metal in the waste rubber tool fragments to be continuously adsorbed on the electromagnetic plate 58, while ensuring that the electromagnetic plate 58 is accurately flipped, powered on and off at the appropriate time, so as to achieve strong suction, precise transfer and accurate collection of the metal adsorbed on the surface of the connecting rod 1 53, so as to facilitate the subsequent delivery of the collected metal to the corresponding recycling channel for reuse, thereby improving the reliability and effectiveness of the entire device in processing waste teaching rubber tools containing metal, and ensuring the smooth development of resource recycling and utilization.
[0073] It should be particularly noted that the specific installation method, circuit connection method and control method of the motor 25, electromagnetic plate 58, switch 1 513 and switch 2 516 used in the present invention are all conventional designs and will not be elaborated in detail in the present invention.
[0074] The above shows and describes the basic principles and main features of the present invention and the advantages of the present invention. It should be understood by those skilled in the art that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention to be protected. The scope of protection of the present invention is defined by the attached claims and their equivalents.
Claims
1. A device for quickly processing waste rubber tools for teaching, comprising an outer shell (1), characterized in that: The outer shell (1) comprises a cleaning tank (11), the upper end of which is provided with a cleaning assembly (2), the lower end of which is fixedly connected to a supporting column (12), the lower end of which is fixedly connected to a connecting column (13), the lower end of which is fixedly connected to a fixing seat (14), the lower end of which is fixedly connected to a supporting leg (15), the lower end of which is fixedly connected to a fixing seat (14), the lower end of which is fixedly connected to a discharging port (16), the interior of which is provided with a cutting assembly (3), the lower end of which is provided with a cleaning assembly (4), and the interior of which is provided with a separating assembly (5).
2. The device for rapidly processing waste rubber tools for teaching use according to claim 1, characterized in that: The cleaning assembly (2) comprises a filter cartridge (21) rotatably connected to the bottom wall of the inner surface of a cleaning tank (11), the inner surface of the cleaning tank (11) is provided with a high-pressure water gun (22), and the bottom end of the cleaning tank (11) is provided with an electric valve (23).
3. The device for rapidly processing waste rubber tools for teaching use according to claim 2, characterized in that: The outer surface of the cleaning tank (11) is fixedly connected to two connecting seats (24); the outer surface of the right motor (25) is fixedly mounted with a motor (25); the output end of the motor (25) is fixedly connected to a rotating shaft (26); the end of the rotating shaft (26) away from the motor (25) is rotatably connected to the right end of the left connecting seat (24); the outer surface of the rotating shaft (26) is fixedly connected to two bevel gears (27); the two bevel gears (27) are meshedly connected to an annular gear disk (28); the lower end of the annular gear disk (28) is fixedly connected to two support rods (29); the bottom ends of the two support rods (29) are fixedly connected to the upper end of the filter cartridge (21).
4. The device for rapidly processing waste rubber tools for teaching use according to claim 3, characterized in that: The adjacent surfaces of the two connecting seats (24) are fixedly connected to a connecting rod (210), and the lower end of the connecting rod (210) is fixedly connected to three stirring rods (211).
5. The device for rapidly processing waste rubber tools for teaching use according to claim 3, characterized in that: The cutting assembly (3) comprises a bevel gear transmission group (31) fixedly connected to the outer surface of the rotating shaft (26), the lower end of the bevel gear transmission group (31) is fixedly connected to the rotating shaft (32), the outer surface of the rotating shaft (32) is rotatably connected to the right connecting seat (24), the upper end surface of the fixed seat (14) is provided with a through hole, the inner surface of the through hole is provided with a filter plate (33), and the upper end of the filter plate (33) is fixedly connected to the lower end of the connecting column (13).
6. The device for rapidly processing waste rubber tools for teaching use according to claim 5, characterized in that: The top wall of the inner surface of the fixed seat (14) and the left and right sides of the filter plate (33) are fixedly connected with fixed baffles (34), and the lower ends of the two fixed baffles (34) are commonly fixedly connected with a fixed shell (35). The outer surface of the second rotating shaft (32) and the interior of the fixed shell (35) are fixedly connected with a transmission assembly (36), and one end of the transmission assembly (36) away from the second rotating shaft (32) is fixedly connected with a third rotating shaft (37), and the bottom end of the third rotating shaft (37) is rotatably connected to the fixed shell (35), and the outer surface of the third rotating shaft (37) is provided with two cutting blades (38), and the outer surface of the third rotating shaft (37) is rotatably connected to the filter plate (33).
7. The device for rapidly processing waste rubber tools for teaching use according to claim 6, characterized in that: The cleaning assembly (4) comprises a cylindrical gear one (41) fixedly connected to the outer surface of a rotating shaft three (37); a connecting rod two (42) is fixedly connected to the outer surface of the rotating shaft three (37) and located on the upper side of the cylindrical gear one (41); a connecting shaft (43) is rotatably connected to the inner surface of the connecting rod two (42); a cylindrical gear two (44) is fixedly connected to the lower end of the connecting shaft (43); a cleaning brush (45) is fixedly connected to the upper end of the connecting shaft (43); and the upper end of the cleaning brush (45) is rotatably connected to the lower end of the filter plate (33).
8. The device for rapidly processing waste rubber tools for teaching use according to claim 5, characterized in that: The separation component (5) comprises a bevel gear transmission group 2 (51) fixedly connected to the lower side of the outer surface of the second rotating shaft (32); the left end of the bevel gear transmission group 2 (51) is fixedly connected to the intermittent component (52); the left side below the intermittent component (52) is fixedly connected to the first connecting rod (53); the left end of the first connecting rod (53) is rotatably connected to the second connecting rod (54); the end of the second connecting rod (54) away from the first connecting rod (53) is rotatably connected to the third connecting rod (541); the third connecting rod (54) is rotatably connected to the second ...); the third connecting rod (54) is rotatably connected to the second connecting rod (54); the third connecting rod (54) is rotatably connected to the second connecting rod (54). 41) One end away from the connecting rod two (54) is fixedly connected with a limiting rod one (55), and both ends of the limiting rod one (55) are rotatably connected with a fixed seat (14), and the outer surface of the limiting rod one (55) and located on the left side of the connecting rod three (541) are fixedly connected with two connecting rods four (56), and one end of the two connecting rods four (56) away from the limiting rod one (55) is rotatably connected with two connecting seats two (57), and the lower ends of the two connecting seats two (57) are fixedly installed with an electromagnetic plate (58).
9. The device for rapidly processing waste rubber tools for teaching use according to claim 8, characterized in that: The outer surfaces of the two connecting seats (57) are each provided with a sliding groove (59), the inner surfaces of the two sliding grooves (59) are each movably connected to a limiting block (510), the sides of the two limiting blocks (510) that are away from each other are each fixedly connected to a limiting rod (511), and the ends of the two limiting rods (511) that are away from each other are each rotatably connected to a fixed seat (14).
10. The device for rapidly processing waste rubber tools for teaching use according to claim 8, characterized in that: A fixed block (512) is fixedly connected to the left side of the inner surface of the left fixed seat (14), a switch 1 (513) is arranged at the front end of the fixed block (512), the switch 1 (513) is electrically connected to the electromagnetic plate (58), the fixed block (512) is movably connected to the switch 1 (513), a connection block (514) is fixedly connected to the left side of the upper end of the electromagnetic plate (58), a telescopic rod (517) is fixedly connected to the lower end of the connection block (514), a collection box (515) is fixedly connected to the inner surface of the fixed seat (14), a switch 2 (516) is arranged on the left side of the upper end of the collection box (515), the lower end of the telescopic rod (517) is movably connected to the switch 2 (516), and the switch 2 (516) is electrically connected to the electromagnetic plate (58).
Citation Information
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