Compression roller control system of vertical apex laminating equipment

Abstract

The invention provides a compression roller control system of vertical bead filler attaching equipment, and relates to the technical field of tire production compression roller control. Through the arrangement of the servo motor and the proportional valve, automatic regulation and control of the position of the pressing roller and accurate control of the pressure of the pressing roller are achieved, the product quality and the working efficiency are greatly improved, the step sequence of pressing the tire bead by the pressing roller in the pressing roller control system is controlled through the programmable logic controller, and a pressing parameter control module of the pressing roller is used, so that the production efficiency is improved. Pressing roller pressing parameters for pressing a tire bead by a pressing roller in a pressing roller control system are controlled, and the pressing roller pressing parameters comprise pressing roller pressing position parameters and pressing roller pressing pressure numerical value parameters; the compression roller control system not only is flexible in compression roller pressing process, but also can perform compression roller pressing in a targeted manner, so that the compression roller control system is suitable for compression roller pressing processes of tire beads of different specifications and models. Furthermore, the mechanical structure of the compression roller control system is simple and reliable.

Description

Technical Field

[0001] The invention relates to the technical field of tire production roller control, and in particular to a roller control system for vertical apex glue bonding equipment. Background Art

[0002] The internal structure of a rubber tire is composed of many parts, such as the apex rubber, wire bead, etc. The apex rubber needs to be bonded to the wire bead. The key technology for bonding is the pressure roller, and the position of the pressure roller usually needs to be adjustable to meet the needs of different specifications.

[0003] The manual adjustment of the pressure roller in the prior art is too rough and its position cannot be accurately controlled, which not only increases the amount of manual operation, but also increases production costs and reduces production efficiency due to the low pass rate.

[0004] Therefore, it is necessary to redesign the multi-roller control system to effectively prevent the problems existing in the above-mentioned background technology. Summary of the invention

[0005] The present invention provides a pressure roller control system for vertical apex glue bonding equipment to solve the problems raised by the above-mentioned background technology.

[0006] In order to solve the above technical problems, the technical solution of the present invention is as follows: An embodiment of the present invention provides a roller control system for a vertical apex glue bonding equipment, comprising: a touch screen, the touch screen is electrically connected to a recipe storage and calling module and a programmable controller through wires, the programmable controller is electrically connected to a roller pressing parameter control module through wires, the roller pressing parameter control module is electrically connected to a pressure value setting module and a position value setting module through wires, and the touch screen and the roller pressing parameter control module are electrically connected to a communication connection control module through wires.

[0007] Through the above technical solution, the stability and efficiency of the pressure roller are effectively improved through the coordinated use of various devices. The recipe storage and calling module is used to store the parameters of each step in the programmable controller sequence and the pressure value setting module and the position value setting module.

[0008] Furthermore, the pressing roller pressing parameter control module includes X-axis position parameters, Y-axis position parameters, and Z-axis position parameters of the pressing roller.

[0009] Through the above technical scheme, three-dimensional precise positioning: the X-axis, Y-axis and Z-axis position parameters together constitute the three-dimensional spatial positioning system of the pressing roller. By accurately controlling the positions of these three axes, it can be ensured that the pressing roller accurately reaches the predetermined position during the pressing process, and high-precision pressing operations can be achieved. Flexible adjustment of the pressing position: According to different product and process requirements, the pressing position of the pressing roller can be flexibly changed by adjusting the position parameters of the X-axis, Y-axis and Z-axis. This flexibility enables the pressing roller pressing parameter control module to adapt to a variety of different production scenarios and process requirements, and improve the pressing quality: Accurate pressing position control helps to improve the pressing quality. By ensuring that the pressing roller is pressed in the correct position, it can Avoid problems such as poor pressing and product damage caused by position deviation, thereby improving product yield and quality and optimizing production efficiency: By automatically controlling the X-axis, Y-axis and Z-axis position parameters of the pressing roller, the time for manual intervention and adjustment can be significantly reduced, thereby improving production efficiency. At the same time, precise pressing position control also helps to reduce scrap and rework rates, further improving overall production efficiency, and is easy to integrate and expand: The pressing roller pressing parameter control module is usually designed to be easily integrated into existing production systems and can be expanded and upgraded as needed. This design enables the module to seamlessly connect with other production equipment or control systems to achieve a more efficient and intelligent production process.

[0010] Furthermore, the position value setting module is electrically connected to a servo motor driving device via electric wires.

[0011] Through the above technical solution and the setting of the servo motor drive device, the servo motor has high precision, high response speed, high power output and stable and reliable performance, and can achieve precise control of position, speed and torque, greatly improving production efficiency and processing accuracy.

[0012] Furthermore, the pressure value setting module includes a pressure roller laminating pressure parameter, a pressure roller joint pressure parameter and a pressure roller manual pressure parameter.

[0013] Through the above technical scheme, the pressure is precisely controlled: the roller laminating pressure parameter allows the user to set the pressure value when the roller is laminating with the material, ensuring that the pressure during the laminating process is moderate, which will not damage the material and can achieve a good laminating effect. The roller joint pressure parameter sets the pressure for the joint part between the rollers to ensure that the joint can also obtain uniform and appropriate pressure to avoid poor laminating or material damage at the joint. The roller manual pressure parameter provides the user with a way to manually adjust the pressure, so that in specific circumstances, the pressure value can be quickly adjusted according to actual needs to improve the laminating quality: By accurately setting the pressure parameters, it can be ensured that the pressure applied by the roller during the laminating process is uniform and stable, thereby improving the laminating quality, which helps to reduce the scrap rate and rework rate, and improve Improve production efficiency and enhance production flexibility: The pressure value setting module allows users to flexibly adjust pressure parameters according to different product and process requirements, which enables the module to adapt to a variety of different production scenarios and process requirements, improve the flexibility and adaptability of the production line, and optimize the production process: Automated control of pressure parameters can reduce the time for manual intervention and adjustment, optimize the production process, and at the same time, precise pressure control can also help reduce production delays and quality problems caused by improper pressure. Easy integration and expansion: The pressure value setting module is usually designed to be easily integrated into existing production systems and can be expanded and upgraded as needed. This design enables the module to seamlessly connect with other production equipment or control systems to achieve a more efficient and intelligent production process.

[0014] Furthermore, the pressure value setting module is electrically connected to a proportional valve control device via electric wires.

[0015] Through the above technical solutions, precise control: through the pressure value setting module, the user can accurately set the required pressure value, and the proportional valve control device fine-tunes the proportional valve according to these set values, thereby achieving precise control of the pressure. This accuracy is crucial for application scenarios that require stable pressure output. Automation and intelligence: electrical connection enables the system to achieve automated control and reduce manual intervention. The pressure value setting module can be integrated with a higher level of control system to achieve intelligent management and remote monitoring, which helps to improve work efficiency, reduce operating costs, and improve the reliability and safety of the overall system. Fast response: The fast transmission speed of electrical signals enables the proportional valve control device to quickly respond to the instructions of the pressure value setting module, which is very important for applications that need to quickly adjust the pressure. It is very useful for application scenarios where power is increased to meet production needs or respond to emergencies. It is easy to maintain and debug: electrical connection makes the connection between system components simpler and clearer, which is convenient for maintenance personnel to inspect and debug. The modular design allows each component to be replaced or upgraded individually, reducing maintenance costs and time and improving system stability: electrical connection reduces the use of mechanical transmission parts and reduces the risk of system instability due to mechanical wear or failure. Proportional valve control devices usually adopt an electronic feedback mechanism, which can monitor and adjust the pressure output in real time to ensure stable operation of the system and enhance system flexibility: by changing the parameters of the pressure value setting module, users can easily adjust the pressure output range of the system. This flexibility enables the system to adapt to different application scenarios and process requirements.

[0016] Furthermore, the communication connection control module includes a wired communication connection control interface and a wireless communication connection control interface.

[0017] Through the above technical solutions, flexible and diverse connection methods are provided: the wired communication connection control interface provides a stable physical connection, which is suitable for application scenarios with high requirements on data transmission speed, security and stability. For example, in industrial automation systems, wired connection can ensure the real-time and accuracy of data transmission. The wireless communication connection control interface provides a more flexible and convenient connection method without laying physical lines, which is suitable for scenarios such as mobile devices, remote monitoring and distributed control systems. Wireless connection can greatly reduce installation costs, improve the scalability and flexibility of the system, and improve the scalability and compatibility of the system: by providing both wired and wireless communication interfaces, the communication connection control module can be compatible with different types of equipment and systems, thereby improving the scalability and compatibility of the system. Capacitance, for example, in a smart home system, the wireless interface can connect various smart devices, while the wired interface can achieve stable data exchange with the home network or external system. In addition, this design allows users to choose the most appropriate communication method according to actual needs, thereby optimizing system performance and reducing costs, and enhancing system reliability and stability: Wired communication connections usually have high anti-interference ability and stability, and are suitable for application scenarios with strict requirements on data transmission quality. For example, in industrial automation and medical equipment, wired connections can ensure the accuracy and reliability of data transmission. Although wireless communication connections are affected by the physical environment, the use of advanced wireless communication technologies and protocols can greatly improve the stability and reliability of data transmission. For example, using Wi-Fi 6. New generation wireless communication technologies such as Bluetooth 5.0 can achieve high-speed, low-latency and stable data transmission, and simplify system installation and maintenance: The wireless communication connection control interface simplifies the system installation process, eliminating the need to lay complex lines and connectors, reducing installation costs and time. At the same time, wireless connection also facilitates system maintenance and debugging, because users can remotely access and control equipment wirelessly. For wired communication connections, although the installation process is relatively complicated, once the installation is completed, its stability and reliability are usually higher, and the maintenance cost is lower. In addition, wired connections can also provide higher data transmission speeds and lower latency, and support a variety of application scenarios: The wired and wireless interface design of the communication connection control module enables it to support a variety of application scenarios.

[0018] Furthermore, the communication connection control module is electrically connected to a voice alarm via wires, and the voice alarm is electrically connected to a touch screen and a programmable controller via wires.

[0019] Through the above technical solution, real-time communication and response: the wire connection ensures real-time communication between the voice alarm, touch screen and PLC, which means that when the system detects an abnormal situation or receives a specific instruction, the voice alarm can respond quickly and issue an alarm or voice prompt. At the same time, the touch screen can instantly display relevant information for the operator to view and confirm. The PLC, as the core controller of the system, receives data from various sensors through wires, and processes it quickly according to the preset logic, and then sends corresponding control signals to the voice alarm and touch screen. Highly integrated and automated: the design tightly integrates multiple key components through wires to form a highly automated control system. The PLC, as the control center, is responsible for handling complex logical judgments and control tasks, while the touch screen provides an intuitive user interface, allowing operators to easily monitor and control the entire system. The voice alarm, as an important prompt and warning tool, is connected to the PLC through wires to ensure accurate transmission and timely response of information, enhancing the reliability and stability of the system: wire connections have higher reliability and stability than wireless connections. In environments with severe electromagnetic interference or poor signal quality, wire connections It can ensure the accurate transmission of data and the stable operation of the system. As an industrial-grade controller, PLC has powerful data processing and anti-interference capabilities, which can ensure the stable operation of the system in harsh environments and simplify system installation and maintenance: Although wire connection may require more time and effort during the installation process, once the installation is completed, its stability and reliability make subsequent maintenance work easier and more convenient. Touch screens and PLCs usually provide rich diagnostic functions and fault alarm functions, allowing operators to easily find and troubleshoot system faults and support complex control logic and customized requirements: PLC, as a programmable controller, supports multiple programming languages ​​and control logic, and can meet different application scenarios and customized requirements. As a human-computer interaction interface, the touch screen can be customized according to the specific needs of the user, providing an intuitive and easy-to-use operation interface to improve system security: Wire connection has higher security than wireless connection. In situations where data security needs to be protected and illegal access needs to be prevented, wire connection can provide better physical isolation and protection. PLC and touch screens usually support multiple security functions and authentication mechanisms, such as password protection, permission management, etc., which further improve the security of the system.

[0020] The above solution of the present invention includes at least the following beneficial effects: 1. The present invention realizes real-time communication and response through the setting of voice alarm, touch screen and programmable controller: the wire connection ensures real-time communication between the voice alarm, touch screen and PLC, which means that when the system detects an abnormal situation or receives a specific instruction, the voice alarm can respond quickly and issue an alarm or voice prompt. At the same time, the touch screen can instantly display relevant information for the operator to view and confirm. The PLC, as the core controller of the system, receives data from various sensors through wires, and processes it quickly according to the preset logic, and then sends corresponding control signals to the voice alarm and touch screen. Highly integrated and automated: the design tightly integrates multiple key components through wires to form a highly automated control system. The PLC, as the control center, is responsible for processing complex logical judgments and control tasks, while the touch screen provides an intuitive user interface, allowing operators to easily monitor and control the entire system. The voice alarm, as an important prompt and warning tool, is connected to the PLC through wires to ensure accurate transmission and timely response of information, and enhance the reliability and stability of the system: wire connection has higher reliability and stability than wireless connection, and is very useful when electromagnetic interference is severe or signal quality is poor. In an optimal environment, wire connection can ensure accurate data transmission and stable operation of the system. As an industrial-grade controller, PLC has powerful data processing and anti-interference capabilities, which can ensure stable operation of the system in harsh environments and simplify system installation and maintenance: Although wire connection may require more time and effort during the installation process, once the installation is completed, its stability and reliability make subsequent maintenance work simpler and more convenient. Touch screens and PLCs usually provide rich diagnostic functions and fault alarm functions, allowing operators to easily find and troubleshoot system faults and support complex control logic and customized requirements: As a programmable controller, PLC supports multiple programming languages ​​and control logic, which can meet different application scenarios and customized requirements. As a human-computer interaction interface, the touch screen can be customized according to the specific needs of the user, providing an intuitive and easy-to-use operation interface to improve system security: Wire connection has higher security than wireless connection. In situations where data security needs to be protected and illegal access needs to be prevented, wire connection can provide better physical isolation and protection. PLC and touch screens usually support multiple security functions and authentication mechanisms, such as password protection, permission management, etc., which further improve the security of the system.

[0021] 2. In the present invention, through a highly programmable controller, we can accurately control each step of the roller pressing and forming tire bead in the roller control system to ensure that it is accurately executed according to the preset process flow. At the same time, by using the advanced roller pressing parameter control module, we can flexibly adjust and optimize the various roller pressing parameters when the rollers in the roller control system are pressed and formed into tire bead. These parameters not only cover the precise position parameters during roller pressing to ensure the accuracy and consistency of tire bead forming, but also include the pressure numerical parameters during roller pressing to achieve accurate adaptation to the tire bead material and structure. Such a design not only greatly improves the flexibility and controllability of the roller pressing process using the roller control system, but also enables us to adjust the roller pressing strategy in a targeted manner according to specific needs, so that it is widely applicable to tire bead roller pressing processes of various specifications and models. Furthermore, the roller control system is not only powerful in function, but also pursues simplicity and efficiency in mechanical design. Its mechanical structure is not only simple and intuitive, easy to maintain and maintain, but also has excellent stability and reliability, ensuring that it can continue to provide excellent performance in a long-term high-load production environment. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a schematic diagram of the control system of the laminating roller of the vertical apex laminating equipment; Figure 2 It is a schematic diagram for setting the position of the pressure roller; Figure 3 Schematic diagram of roller pressure setting.

[0023] Description of reference numerals: 1. Touch screen; 2. Recipe storage and calling module; 3. Programmable controller; 4. Pressing roller pressing parameter control module; 5. Pressure value setting module; 6. Position value setting module; 7. Communication connection control module; 8. Servo motor drive device; 9. Proportional valve control device. DETAILED DESCRIPTION

[0024] The exemplary embodiments of the present invention will be described in more detail below with reference to the accompanying drawings. Although the exemplary embodiments of the present invention are shown in the accompanying drawings, it should be understood that the present invention can be implemented in various forms and should not be limited by the embodiments set forth herein. On the contrary, these embodiments are provided in order to enable a more thorough understanding of the present invention and to enable the scope of the present invention to be fully communicated to those skilled in the art.

[0025] like Figures 1 to 3As shown, the present invention provides a roller control system for a vertical apex glue bonding equipment, comprising: a touch screen, the touch screen is electrically connected to a recipe storage and calling module and a programmable controller through wires, the programmable controller is electrically connected to a roller pressing parameter control module through wires, the roller pressing parameter control module is electrically connected to a pressure value setting module and a position value setting module through wires, and the touch screen and the roller pressing parameter control module are electrically connected to a communication connection control module through wires.

[0026] like Figures 1 to 3 As shown, the pressing roller pressing parameter control module 4 includes the X-axis position parameter, Y-axis position parameter and Z-axis position parameter of the pressing roller pressing, the position value setting module 6 is electrically connected to the servo motor driving device 8 through wires, the pressure value setting module 5 includes the pressing roller laminating pressure parameter, the pressing roller joint pressure parameter and the pressing roller manual pressure parameter, the pressure value setting module 5 is electrically connected to the proportional valve control device 9 through wires, and the communication connection control module 7 includes a wired communication connection control interface and a wireless communication connection control interface.

[0027] like Figures 1 to 3 As shown, the communication connection control module 7 is electrically connected to the voice alarm 10 through wires, and the voice alarm 10 is electrically connected to the touch screen 1 and the programmable controller 3 through wires.

[0028] like Figures 1 to 3 As shown, the touch screen 1 is used to provide a touch screen 1 for touch interface control for the pressure roller control system, and the touch screen 1 is electrically connected to the programmable controller 3.

[0029] The programmable controller 3 is used to control the step sequence of the pressure rollers in the pressure roller control system for pressing the tire bead. The programmable controller 3 is connected to the pressure roller pressing parameter control device.

[0030] The pressing roller pressing parameter control module 4 is used to control the pressing roller pressing parameters of the pressing rollers in the pressing roller control system for pressing the tire bead, wherein the pressing roller pressing parameters include the pressing roller pressing position parameters and the pressing roller pressing pressure numerical parameters.

[0031] The recipe storage and calling module 2 is used to store and call the position parameters and pressure value parameters of the pressing roller; the recipe storage and calling module 2 is electrically connected to the programmable controller 3.

[0032] The pressing roller pressing parameter control module 4 is used to set the pressure numerical parameters of the pressing roller pressing. The pressing roller pressing parameter control module 4 is electrically connected to the pressure numerical parameter setting module 5 .

[0033] The position value setting module 6 is used to set the position value parameters of the pressing roller pressing parameter control module 4 and the pressing roller pressing parameter control module 4 . The pressing roller pressing parameter control module 4 is electrically connected to the position value parameter setting module 6 .

[0034] The communication connection control module 7 is used to provide corresponding communication connections for the devices in the pressure roller control system.

[0035] In the embodiment of the present invention, the programmable controller 3 is used to control the sequence of the roller pressing steps in the roller control system to form a tire bead, and the roller pressing parameter control module 4 is used to control the roller pressing parameters of the roller pressing parameters in the roller control system to form a tire bead, wherein the roller pressing parameters include the roller pressing position parameters and the roller pressing pressure numerical parameters; not only the roller pressing process using the roller control system is flexible, but also the roller pressing can be carried out in a targeted manner, so as to be suitable for the roller pressing process of tires of different specifications and models. Furthermore, the mechanical structure of the roller control system is simple and reliable, and the automatic regulation of the roller position and the precise control of the roller pressure are realized through the setting of the servo motor and the proportional valve, which greatly improves the product quality and work efficiency.

[0036] The above is a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principles of the present invention. These improvements and modifications should also be regarded as the scope of protection of the present invention.

Claims

1. A pressure roller control system for a vertical apex bonding equipment, characterized in that: include: A touch screen (1), wherein the touch screen (1) is electrically connected to a recipe storage and calling module (2) and a programmable controller (3) via electric wires, the programmable controller (3) is electrically connected to a roller pressing parameter control module (4) via electric wires, the roller pressing parameter control module (4) is electrically connected to a pressure value setting module (5) and a position value setting module (6) via electric wires, and the touch screen (1) and the roller pressing parameter control module (4) are electrically connected to a communication connection control module (7) via electric wires.

2. A pressure roller control system for a vertical apex bonding equipment according to claim 1, characterized in that: The pressing roller pressing parameter control module (4) comprises an X-axis position parameter, a Y-axis position parameter, and a Z-axis position parameter of the pressing roller.

3. A pressure roller control system for a vertical apex bonding equipment according to claim 1, characterized in that: The position value setting module (6) is electrically connected to a servo motor driving device (8) via electric wires.

4. A roller control system for vertical apex bonding equipment according to claim 1, characterized in that: The pressure value setting module (5) comprises a pressure roller laminating pressure parameter, a pressure roller joint pressure parameter and a pressure roller manual pressure parameter.

5. The pressure roller control system of the vertical apex bonding equipment according to claim 1 is characterized in that: The pressure value setting module (5) is electrically connected to a proportional valve control device (9) via an electric wire.

6. A roller control system for vertical apex bonding equipment according to claim 1, characterized in that: The communication connection control module (7) comprises a wired communication connection control interface and a wireless communication connection control interface.

7. The pressure roller control system of the vertical apex bonding equipment according to claim 1 is characterized in that: The communication connection control module (7) is electrically connected to a voice alarm (10) via electric wires, and the voice alarm (10) is electrically connected to a touch screen (1) and a programmable controller (3) via electric wires.

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