Air tightness detection device

By designing an airtightness detection device including a frame, track, ultrasonic assembly and detection assembly, the problem of low workpiece detection efficiency in the prior art is solved, and efficient airtightness detection and ultrasonic detection of workpieces are realized.

CN119803789AActive Publication Date: 2025-04-11CHINA RAILWAY CONSTR HEAVY IND
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Patent Information

Application Number
CN202510125523.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-01-26
Publication Date
2025-04-11
Estimated Expiration
2045-01-26

AI Technical Summary

Technical Problem

In the prior art, the airtightness detection of workpieces requires manual disassembly, immersion and removal, which is inefficient; for workpieces that have not passed the airtight test, they need to be moved to the ultrasonic detection platform for secondary water injection and ultrasonic detection, which is complex and inefficient.

Method used

A gas tightness detection device is designed, including a frame, track, ultrasonic assembly and detection assembly. By moving the detection assembly along the track, the workpiece and the sealing member are sealed, forming a sealing water tank and a sealing air cavity, realizing gas inlet and water injection, and completing air tightness detection with ultrasonic detection.

Benefits of technology

The manual operation steps of disassembly, assembly, immersion and removal of workpieces are reduced, and the detection efficiency is improved; airtightness detection and ultrasonic detection are completed through one water injection, which simplifies the operation process and improves the overall detection efficiency.

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Abstract

The invention provides an air tightness detection device, and relates to the technical field of air tightness detection. The air tightness detection device comprises a rack, a track, an ultrasonic assembly and a detection assembly, the rack is erected above the track, the ultrasonic assembly is arranged on the rack, and a sealing piece is arranged on the rack; the detection assembly comprises a detection platform, the detection platform is used for placing a workpiece, the detection platform is arranged on the track and moves along the track, one side, facing the rack, of the detection platform is provided with a workbench sealing surface, and at least one of the detection platform and the sealing element moves relative to the other one, so that the detection platform and the workpiece are both sealed with the sealing element; the workpiece and the detection platform form a sealed water tank, one end of the ultrasonic assembly is used for being connected with the sealed water tank, the sealing piece, the workpiece and the detection platform define a sealed air cavity, and the sealed air cavity is used for introducing air. According to the embodiment, two procedures can be completed through one-time water injection of the sealed water tank, operation steps are reduced, and efficiency is improved.
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Description

Technical Field

[0001] The present application relates to the technical field of air tightness detection, and in particular to an air tightness detection device. Background Art

[0002] In various industrial occasions, it is sometimes necessary to conduct air pressure sealing tests on workpieces, such as large sealing templates. In addition, for workpieces that fail the air tightness test, ultrasonic testing of the leaking points is also required to determine the cause of the leak and the leaking point so that the workpiece can be repaired.

[0003] In the prior art, the workpiece is placed on a pressure test bench and gas is introduced into the inner cavity of the workpiece; the workpiece is immersed in water and the sealing of the workpiece is judged by observing whether there are bubbles overflowing from the outer surface of the workpiece. When the test is completed, the workpiece is taken out of the water. For workpieces that fail the airtightness test, they need to be placed on ultrasonic testing equipment for positioning inspection and repair.

[0004] However, during the inspection process of the workpiece, the disassembly, assembly, immersion and removal of the workpiece need to be done manually, which is inefficient. Summary of the invention

[0005] The present application provides an airtightness detection device to solve the problem that in the existing workpiece detection process, the disassembly, immersion and removal of the workpiece need to be completed manually, and for workpieces with leakage during airtightness detection, the workpiece needs to be moved to an ultrasonic detection platform and the secondary water injection is positioned by ultrasonic detection, which results in complex operation and low efficiency.

[0006] In order to achieve the above purpose, the technical solution of this application is as follows:

[0007] An embodiment of the present application provides an airtightness detection device, comprising: a frame, a track, an ultrasonic component and a detection component; the frame is mounted above the track, the ultrasonic component is arranged on the frame, and a sealing component is provided on the side of the frame facing the track; the detection component comprises a detection platform, the detection platform is used to place a workpiece, the detection platform is arranged on the track and moves along the extension direction of the track, the detection platform has a workbench sealing surface on the side facing the frame, at least one of the detection platform and the sealing component moves relative to the other, so that the detection platform and the workpiece are both sealed with the sealing component, the workpiece and the detection platform form a sealed water tank, one end of the ultrasonic component is used to be connected to the sealed water tank, the sealing component, the workpiece and the detection platform are surrounded by a sealed air cavity, and the sealed air cavity is used to pass gas.

[0008] In one possible implementation, the airtightness detection device provided in the embodiment of the present application, the sealing component includes a lifting sealing disk, a mounting seat and a second driving component, the lifting sealing disk and the mounting seat are detachably connected, the mounting seat is connected to the side of the frame facing the track through the second driving component, and the side of the lifting sealing disk facing the detection platform is provided with a table sealing surface and a workpiece sealing surface.

[0009] In a possible implementation, in the airtightness detection device provided in the embodiment of the present application, a guide slide is provided on the side of the detection platform facing the lifting member, the lifting member includes a lifting platform and a first driving member, the lifting platform is arranged on the first driving member, the lifting platform is slidably connected to the guide slide, and the lifting platform is used to place the workpiece.

[0010] In a possible implementation, in the airtightness detection device provided in the embodiment of the present application, the lifting member further includes a positioning portion, which is disposed on the lifting platform and is used to be connected to the workpiece.

[0011] In a possible implementation, in the air tightness detection device provided in the embodiment of the present application, a vent is provided on one side of the detection platform, and the vent is connected to the sealed air cavity to ventilate the sealed air cavity.

[0012] In one possible implementation, in the airtightness detection device provided in the embodiment of the present application, a movable part is provided at the bottom of the detection platform, and the movable part is rollingly connected to the track. When the detection platform moves to the bottom of the frame and the workpiece is aligned with the seal, the seal descends and the lifting part rises.

[0013] In a possible implementation, the airtightness detection device provided in the embodiment of the present application, the ultrasonic component includes an ultrasonic part, a first movable part and a second movable part, the ultrasonic part is arranged on the second movable part and moves along the extension direction of the second movable part, the first movable part is arranged on the first movable part and moves along the extension direction of the first movable part, the extension direction of the first movable part is perpendicular to the extension direction of the second movable part, and the first movable part is arranged on the frame.

[0014] In a possible implementation, in the airtightness detection device provided in the embodiment of the present application, there are multiple ultrasonic components and multiple second movable components, and each ultrasonic component and each second movable component is arranged along the interval of the first movable component.

[0015] In a possible implementation, the air tightness detection device provided in the embodiment of the present application, the frame includes a gantry body and a water tank, the water tank is arranged in the gantry body, the interface of the water tank is located on one side of the gantry body, the water tank is connected to the sealed water tank, and is used to fill water into the sealed water tank;

[0016] A working platform is arranged on the gantry body, and a ladder is arranged on at least one side of the gantry body, and one end of the ladder is connected to the working platform.

[0017] In a possible implementation, the airtightness detection device provided in the embodiment of the present application has a plurality of detection components, and the detection components are arranged at intervals along the extension direction of the track component.

[0018] The airtightness detection device provided by the present application is provided with a frame, a track, an ultrasonic component and a detection component; the frame is set above the track, the ultrasonic component is set on the frame, and a seal is provided on the side of the frame facing the track; the detection component includes a detection platform, the detection platform is used to place the workpiece, the detection platform is set on the track and moves along the extension direction of the track, the detection platform has a workbench sealing surface on the side facing the frame, at least one of the detection platform and the seal moves relative to the other, so that the detection platform and the workpiece are both sealed with the seal, the workpiece and the detection platform form a sealed water tank, one end of the ultrasonic component is used to connect with the sealed water tank, the seal, the workpiece and the detection platform are surrounded to form a sealed air cavity, and the sealed air cavity is used to pass gas. The detection component moves along the track, so that the workpiece moves to the bottom of the frame, and when the center of the seal is aligned with the center of the workpiece, the seal descends, so that the table sealing surface and the workbench sealing surface are pressed and sealed to form a sealed air cavity, and the sealed air cavity is used to pass gas, so as to facilitate pressurization. The testing platform drives the workpiece to rise, so that the sealing surface of the workpiece is pressed against the sealing surface of the workpiece to form a sealing water tank, and water is poured into the sealing water tank to observe the airtightness effect. One end of the ultrasonic component is connected to the sealing water tank to facilitate ultrasonic testing of the sealing water tank. Two processes are completed by one water injection into the sealing water tank, reducing the operation steps and improving efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments consistent with the present application and, together with the description, serve to explain the principles of the present application.

[0020] Figure 1 A schematic diagram of the structure of the airtightness detection device provided in an embodiment of the present application;

[0021] Figure 2 An exploded schematic diagram of an airtightness detection device provided in an embodiment of the present application;

[0022] Figure 3 for Figure 1 Schematic diagram of the structure of the detection components and workpieces;

[0023] Figure 4 for Figure 3 Schematic diagram of the structure of the detection component;

[0024] Figure 5 for Figure 1 A schematic diagram of the structure of the middle lifting sealing plate;

[0025] Figure 6 A schematic diagram of the structure of a sealed water tank and a sealed air cavity in an airtightness detection device provided in an embodiment of the present application;

[0026] Figure 7 for Figure 1 A schematic diagram of the structure of the ultrasonic component;

[0027] Figure 8 for Figure 1 Schematic diagram of the structure of the middle rack;

[0028] Fig. 9 for Figure 1 A schematic diagram of the structure of the middle frame and the ultrasonic component;

[0029] Fig.10 for Figure 1 Schematic diagram of the structure of the detection components and tracks.

[0030] Description of reference numerals:

[0031] 10-workpiece; 11-sealing surface;

[0032] 100-rack;

[0033] 110-seal member; 111-table sealing surface; 112-workpiece sealing surface; 113-lifting sealing plate; 114-mounting seat; 115-second driving member;

[0034] 120-Gantry body;

[0035] 130-water tank;

[0036] 140-working platform;

[0037] 150-ladder climbing;

[0038] 200-track;

[0039] 300-ultrasound component;

[0040] 310-ultrasonic parts;

[0041] 320-first moving member;

[0042] 330 - second moving member;

[0043] 400-Detection component;

[0044] 410-detection platform; 411-workbench sealing surface; 412-guide slide; 413-ventilating part; 414-moving part;

[0045] 420-lifting member; 421-lifting platform; 422-first driving member; 423-positioning member;

[0046] 500-sealed sink;

[0047] 600-Sealed air cavity.

[0048] The above drawings have shown clear embodiments of the present application, which will be described in more detail later. These drawings and text descriptions are not intended to limit the scope of the present application in any way, but to illustrate the concept of the present application to those skilled in the art by referring to specific embodiments. DETAILED DESCRIPTION

[0049] Exemplary embodiments will be described in detail herein, examples of which are shown in the accompanying drawings. When the following description refers to the drawings, the same numbers in different drawings represent the same or similar elements unless otherwise indicated. The implementations described in the following exemplary embodiments do not represent all implementations consistent with the present application. Instead, they are merely examples of devices and methods consistent with some aspects of the present application as detailed in the appended claims.

[0050] It should be noted that in the description of the embodiments of the present application, terms such as "upper", "lower", "inside" and "outside" indicating orientation or positional relationships are based on the directions or positional relationships shown in the accompanying drawings and are only for the convenience of description, and do not indicate or imply that the device or component must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it should not be understood as a limitation on the embodiments of the present application.

[0051] In addition, it should be noted that the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or suggesting relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of this application, "multiple" means two or more, unless otherwise clearly and specifically defined.

[0052] In this application, unless otherwise clearly specified and limited, the terms "installation", "connection", "fixation" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection, an electrical connection, or mutual communication; it can be a direct connection, or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.

[0053] In the prior art, the workpiece is placed on a pressure test bench of an air tightness test device, the workpiece is connected to a compressed air source through a thread or flange, and compressed air is introduced into the inner cavity of the workpiece; when the pressure inside the workpiece is stable, the workpiece is immersed in water or smeared with soapy water, and the sealing of the workpiece is judged by observing whether there are bubbles overflowing from the outer surface of the workpiece. When the test is completed, the workpiece is taken out of the water (or the soapy water is removed), and the threaded or flange connection is removed. For workpieces that fail the air tightness test, they need to be placed on an ultrasonic testing device for positioning inspection and repair, and after repair, they need to be tested for air tightness again.

[0054] However, during the inspection process of the workpiece, the disassembly, immersion and removal of the workpiece need to be done manually. One person can only complete the test of a single test piece at a time, which is inefficient. For workpieces that fail the airtightness test, they need to be re-positioned and inspected on ultrasonic testing equipment, such as water immersion or water film, to determine the defect repair plan and perform the repair. Moreover, for workpieces with leakage during airtightness testing, the workpiece needs to be moved to the ultrasonic testing platform and the secondary water injection is positioned using ultrasonic testing, which is complicated and inefficient.

[0055] In view of this, the present application provides an airtightness detection device, comprising: a frame, a track, an ultrasonic component and a detection component; the frame is mounted above the track, the ultrasonic component is arranged on the frame, and a sealing member is arranged on the side of the frame facing the track; the detection component comprises a detection platform, the detection platform is used to place a workpiece, the detection platform is arranged on the track and moves along the extension direction of the track, the detection platform has a workbench sealing surface on the side facing the frame, at least one of the detection platform and the sealing member moves relative to the other, so that the detection platform and the workpiece are both sealed with the sealing member, the workpiece and the detection platform form a sealed water tank, one end of the ultrasonic component is used to connect with the sealed water tank, the sealing member, the workpiece and the detection platform are surrounded to form a sealed air cavity, and the sealed air cavity is used to pass gas. By moving the detection component along the track, the workpiece moves to the bottom of the frame, and when the center of the sealing member is aligned with the center of the workpiece, the sealing member descends, so that the table sealing surface and the workbench sealing surface are pressed and sealed to form a sealed air cavity, and the sealed air cavity is used to pass gas, so as to facilitate pressurization. The testing platform drives the workpiece to rise, so that the sealing surface of the workpiece is pressed against the sealing surface of the workpiece to form a sealing water tank, and water is poured into the sealing water tank to observe the airtightness effect. One end of the ultrasonic component is connected to the sealing water tank to facilitate ultrasonic testing of the sealing water tank. Two processes are completed by one water injection into the sealing water tank, reducing the operation steps and improving efficiency.

[0056] Combine the following Figures 1 to 10 The present application is described in detail with reference to the accompanying drawings and specific embodiments.

[0057] The embodiment of the present application provides an airtightness detection device, comprising: a frame 100, a track 200, an ultrasonic component 300 and a detection component 400; the frame 100 is mounted above the track 200, the ultrasonic component 300 is arranged on the frame 100, and a sealing member 110 is arranged on the side of the frame 100 facing the track 200; the detection component 400 comprises a detection platform 410, the detection platform 410 is used to place a workpiece 10, the detection platform 410 is arranged on the track 200 and moves along the extension direction of the track 200, and the detection The testing platform 410 has a workbench sealing surface 411 on one side facing the frame 100. At least one of the testing platform 410 and the sealing member 110 moves relative to the other, so that the testing platform 410 and the workpiece 10 are both sealed with the sealing member 110. The workpiece 10 and the testing platform 410 form a sealed water tank 500. One end of the ultrasonic component 300 is used to be connected to the sealed water tank 500. The sealing member 110, the workpiece 10 and the testing platform 410 are surrounded by a sealed air cavity 600, and the sealed air cavity 600 is used to pass gas.

[0058] Specifically, the rack 100 is erected above the track 200. The rack 100 and the track 200 can both be arranged on a base, and the base is connected to the surface to be installed, such as the surface to be installed can be the ground. Of course, the rack 100 and the track 200 can also be directly installed on the ground. The embodiment of the present application does not limit the number of tracks 200. For example, the number of tracks 200 can be one, and a corresponding moving part 414 is arranged at the bottom of the rack 100, or the number of tracks 200 can be three, which are arranged at intervals on the base or the surface to be installed, and three moving parts 414 are arranged at the bottom of the rack 100, such as each moving part 414 is arranged at intervals at the bottom of the detection platform 410, and is connected to the moving parts 414 one by one.

[0059] An opening is provided in the middle of the rack 100, and the ultrasonic assembly 300 is provided on the side of the rack 100 away from the track 200, and the ultrasonic assembly 300 is located on the peripheral side of the opening, and the ultrasonic assembly 300 is installed on the upper end surface of the rack 100. A work platform 140 is also provided on the upper end surface of the rack 100, and the work platform 140 is arranged around the peripheral side of the ultrasonic assembly 300. A ladder 150 is provided on at least one side of the rack 100, and the ladder 150 is arranged along the extension direction of the rack 100, and one end of the ladder 150 is connected to the work platform 140. A guardrail is provided on the side of the work platform 140 away from the ultrasonic assembly 300 to play a protective role.

[0060] A sealing member 110 is provided on one side of the frame 100 facing the track 200. The sealing member 110 is lifted and lowered in the vertical direction. The sealing member 110 has a table sealing surface 111 and a workpiece sealing surface 112. The table sealing surface 111 is used to compress and seal with the table sealing surface 411 to form a sealed air cavity 600. The sealed air cavity 600 is used to pass gas to perform air tightness testing. The workpiece sealing surface 112 is used to enclose a sealed water tank 500 with the sealing surface 11 of the workpiece 10. One end of the ultrasonic component 300 is used to connect with the sealed water tank 500 to perform ultrasonic testing on the workpiece 10.

[0061] When in use, the detection platform 410 moves along the track 200, so that the workpiece 10 moves to the bottom of the frame 100. When the center of the seal 110 is aligned with the center of the workpiece 10, the seal 110 descends so that its table sealing surface 111 is in contact with the workbench sealing surface 411 and pressurized and sealed. Thus, the first seal is formed. Then, the lifting cylinder of the lifting member 420 pushes the workpiece 10 so that the sealing surface 11 of the workpiece 10 is pressed and sealed with the workpiece sealing surface 11. Thus, the second seal is formed. After the two seals, a sealed water tank 500 is formed above the lifting sealing plate of the main frame, and below, an air pressure sealing chamber 600 is formed by the detection platform 410, the workpiece 10 and the seal 110.

[0062] Start the water tank, which is connected to the sealed water tank 500 through a water pump and a pipeline, and add testing water to the sealed water tank 500. The water level height is set according to the testing requirements, and the embodiment of the present application does not limit this.

[0063] Start the compressed air circuit system, which includes a vent and a pipeline. The vent is connected to the air pressure sealing chamber 600 through the pipeline, and gas is introduced into the air pressure sealing chamber 600 to pressurize the air pressure sealing chamber 600. When the pressure reaches the detection standard, whether bubbles are generated or the air pressure is maintained in the sealed water tank 500 is observed, so as to determine whether the workpiece 10 meets the sealing requirements.

[0064] After the inspection is completed, the ventilator 413 evacuates the air in the air pressure sealing chamber 600 to restore the internal air pressure to normal, the water tank evacuates the water in the sealed water tank 500 through the water pump and the pipeline, and the sealing member 110 rises to separate the table sealing surface 111 from the workbench sealing surface 411. The lifting member 420 descends, driving the workpiece 10 to move, so that the sealing surface 11 of the workpiece 10 is separated from the workpiece sealing surface 11. The inspection platform 410 moves along the track 200 to move the workpiece 10 out from the bottom of the frame 100.

[0065] In the embodiment of the present application, the detection platform 410 moves along the track 200 to move the workpiece 10 to the bottom of the frame 100. When the center of the seal 110 is aligned with the center of the workpiece 10, the seal 110 descends, so that the table sealing surface 111 and the workbench sealing surface 411 are pressed and sealed to form a sealed air cavity 600. The sealed air cavity 600 is used to pass gas for pressurization. Then the lifting member 420 drives the workpiece 10 to rise, so that the sealing surface 11 of the workpiece 10 and the workpiece sealing surface 112 are pressed and sealed to form a sealed water tank 500, and water is poured into the sealed water tank 500 to observe the airtightness effect. One end of the ultrasonic component 300 is connected to the sealed water tank 500 to facilitate ultrasonic detection of the sealed water tank 500. Two processes are completed by one water injection of the sealed water tank 500, reducing the operating steps and improving efficiency.

[0066] In a possible implementation, the airtightness detection device provided in the embodiment of the present application, the sealing member 110 includes a lifting sealing disk 113, a mounting seat 114 and a second driving member 115, the lifting sealing disk 113 and the mounting seat 114 are detachably connected, the mounting seat 114 is connected to the side of the frame 100 facing the track 200 through the second driving member 115, and the lifting sealing disk 113 is provided with a table sealing surface 111 and a workpiece sealing surface 112 on the side facing the detection platform 410, and the width of the table sealing surface (111) to the width of the workpiece sealing surface (112) decreases successively.

[0067] Specifically, the lifting sealing disk 113 is provided with a table sealing surface 111 and a workpiece sealing surface 112 on the side facing the lifting sealing disk 113 facing the detection platform 410. A reinforcing rib is provided between the table sealing surface 111 and the workpiece sealing surface 112 to enhance the strength of the lifting sealing disk 113. One end of the reinforcing rib is connected to the table sealing surface 111, and the other end is connected to the workpiece sealing surface 112. The width of the table sealing surface (111) decreases to the width of the workpiece sealing surface 112 in sequence to form an inclined surface between the two.

[0068] The lifting sealing plate 113 is detachably connected to the mounting seat 114, which facilitates the replacement of the lifting sealing plate 113 to adapt to the airtightness inspection of templates of multiple sizes.

[0069] In a possible implementation, the air tightness detection device provided in the embodiment of the present application, the detection component 400 also includes a lifting member 420, a guide slide 412 is provided on the side of the detection platform 410 facing the lifting member 420, and the lifting member 420 includes a lifting platform 421 and a first driving member 422, the lifting platform 421 is arranged on the first driving member 422, the lifting platform 421 is slidably connected with the guide slide 412, and the lifting platform 421 is used to place the workpiece 10. A positioning member 423 is also provided on the lifting member 420 to fix the workpiece 10.

[0070] Specifically, the guide slide 412 is disposed on the inner wall of the detection platform 410 along the vertical direction. There are multiple guide slides 412 , which are arranged around the inner circumference of the detection platform 410 at intervals.

[0071] The lifting member 420 includes a lifting platform 421 and a first driving member 422 . The lifting platform 421 is disposed on the first driving member 422 . The lifting platform 421 is slidably connected to the guide slide 412 . The lifting platform 421 is used to place the workpiece 10 .

[0072] In a possible implementation, in the airtightness detection device provided in the embodiment of the present application, the lifting member 420 further includes a positioning portion 423 , and the positioning portion 423 is disposed on the lifting platform 421 , and the positioning portion 423 is used to connect with the workpiece 10 .

[0073] The present application does not limit the number of the positioning parts 423. For example, the number of the positioning parts 423 is multiple, and the positioning parts 423 are arranged around the lifting platform 421 at intervals. The positioning parts 423 are used to connect with the workpiece 10. The present application embodiment does not limit the structure of the positioning parts 423. For example, the positioning parts 423 are clamps.

[0074] In a possible implementation, in the air tightness detection device provided in the embodiment of the present application, a ventilator 413 is provided on one side of the detection platform 410, and the ventilator 413 is connected to the sealed air cavity 600 to ventilate or extract air into the sealed air cavity 600. The ventilator 413 can be an air compressor, which is connected to the sealed air cavity 600 through an air pipeline to ventilate or extract air into the sealed air cavity 600.

[0075] In one possible implementation, in the airtightness detection device provided in the embodiment of the present application, a movable part 414 is provided at the bottom of the detection platform 410, and the movable part 414 is rollingly connected to the track 200. When the detection platform 410 moves to the bottom of the frame 100 and the workpiece 10 is aligned with the seal 110, the seal 110 descends and the lifting part 420 rises.

[0076] The embodiment of the present application does not limit the number of rails 200. For example, the number of rails 200 can be one, and a corresponding moving part 414 is arranged at the bottom of the rack 100, or the number of rails 200 can be three, which are arranged at intervals on the base or the surface to be installed, and three moving parts 414 are arranged at the bottom of the rack 100, such as, each moving part 414 is arranged at intervals at the bottom of the detection platform 410, and is connected to the moving parts 414 one by one.

[0077] The air tightness detection device in the embodiment of the present application also includes a control component 700, and the control component 700 is electrically connected to the moving part 414, the sealing part 110, the lifting part 420, the water tank 130 and the ventilating part 413 respectively. When it is detected that the detection platform 410 moves to the bottom of the frame 100 and the workpiece 10 is aligned with the sealing part 110, the control component 700 controls the moving part 414 to stop, the sealing part 110 to descend, and the lifting part 420 to rise, so that the table sealing surface 111 and the workbench sealing surface 411 are pressed and sealed to form a sealed air cavity 600, so that the table sealing surface 111 and the workbench sealing surface 411 are pressed and sealed to form a sealed water tank 500, the water tank 130 is controlled to add detection water to the sealed water tank 500, and the ventilating part 413 is controlled to pass gas into the sealed air cavity 600. After the air pressure is stable, observe whether there are bubbles in the sealed water tank 500, or whether the sealed air cavity 600 is in a stable pressure state.

[0078] In one possible implementation, the airtightness detection device provided in the embodiment of the present application, the ultrasonic component 300 includes an ultrasonic component 310, a first movable component 320 and a second movable component 330, the ultrasonic component 310 is arranged on the second movable component 330, and moves along the extension direction of the second movable component 330, the second movable component 330 is arranged on the first movable component 320, and moves along the extension direction of the first movable component 320, the extension direction of the first movable component 320 is perpendicular to the extension direction of the second movable component 330, the first movable component 320 is arranged on the frame 100, and one end of the ultrasonic component 310 is used to seal the water tank 500.

[0079] Specifically, the first moving member 320 may be a gantry, which is disposed on the frame 100, and the second moving member 330 is disposed on the first moving member 320 and moves along the extension direction of the first moving member 320. The ultrasonic member 310 is disposed on the second moving member 330, and one end of the ultrasonic member 310 is connected to the sealed water tank 500. Both the second moving member 330 and the ultrasonic member 310 may be driven by electric cylinders, which is not limited in the present application.

[0080] Of course, in the airtightness detection device provided in the embodiment of the present application, there are multiple ultrasonic components 310 and second movable components 330, and each ultrasonic component 310 and each second movable component 330 are arranged along the interval of the first movable component 320, so that each ultrasonic component 310 is evenly distributed above the sealed water tank 500, and ultrasonic detection is simultaneously performed on the sealed water tank 500. Multiple ultrasonic probes are arranged at the end of the ultrasonic component 310, that is, the number of ultrasonic probes installed is increased, and multi-point simultaneous detection is achieved, thereby improving detection efficiency.

[0081] It should be noted that the ultrasonic component 310 also has an automatic marking function, which can mark the defect location and record the defect type in a timely and accurate manner.

[0082] In one possible implementation, the air tightness detection device provided in the embodiment of the present application, the frame 100 includes a gantry body 120 and a water tank 130, the water tank 130 is arranged in the gantry body 120, the interface of the water tank 130 is located on one side of the gantry body 120, the water tank 130 is connected to the sealed water tank 500, and is used to inject or pump water into the sealed water tank 500; a working walkway 140 is arranged on the gantry body 120, and a ladder 150 is arranged on at least one side of the gantry body 120, and one end of the ladder 150 is connected to the working walkway 140.

[0083] Specifically, the water tank 130 is arranged in the gantry body 120, the gantry body 120 is mounted on the track 200, and the interface of the water tank 130 is located on one side of the gantry body 120, for injecting water into the water tank 130. The water tank 130 is connected with the sealed water tank 500 through a water pump and a pipeline to inject or pump water into the sealed water tank 500, thereby reducing water consumption, and also achieving purification and reuse.

[0084] In a possible implementation, the airtightness detection device provided in the embodiment of the present application has a plurality of detection components 400 , and the detection components 400 are arranged at intervals along the extension direction of the track 200 component.

[0085] When the batch of workpieces 10 is large, the track 200 can be lengthened, the number of detection components 400 can be increased, and they can enter from one end of the frame 100 and leave through the other end of the frame 100 to form a continuous detection production line and improve detection efficiency.

[0086] Those skilled in the art will readily appreciate other embodiments of the present application after considering the specification and practicing the invention disclosed herein. The present application is intended to cover any modification, use or adaptation of the present application, which follows the general principles of the present application and includes common knowledge or customary techniques in the art that are not disclosed in the present application. The specification and examples are intended to be exemplary only, and the true scope and spirit of the present application are indicated by the following claims.

[0087] It should be understood that the present application is not limited to the precise structures that have been described above and shown in the drawings, and that various modifications and changes may be made without departing from the scope thereof. The scope of the present application is limited only by the appended claims.

Claims

1. An airtightness detection device, characterized in that: include: A frame (100), a track (200), an ultrasonic component (300) and a detection component (400); The frame (100) is erected above the track (200), the ultrasonic component (300) is arranged on the frame (100), and a sealing member (110) is provided on a side of the frame (100) facing the track (200); The detection assembly (400) comprises a detection platform (410), the detection platform (410) is used to place the workpiece (10), and the detection platform (410) is arranged on the track (200) and moves along the extension direction of the track (200); At least one of the detection platform (410) and the sealing member (110) moves relative to the other, so that the detection platform (410) and the workpiece (10) are both sealed with the sealing member (110); the workpiece (10) and the detection platform (410) form a sealed water tank (500); one end of the ultrasonic component (300) is used to connect to the sealed water tank (500); the sealing member (110), the workpiece (10) and the detection platform (410) are arranged to form a sealed air cavity (600); and the sealed air cavity (600) is used to pass gas.

2. The airtightness detection device according to claim 1, characterized in that: The sealing member (110) comprises a lifting sealing disk (113), a mounting seat (114) and a second driving member (115); the lifting sealing disk (113) is detachably connected to the mounting seat (114); the mounting seat (114) is connected to a side of the frame (100) facing the track (200) via the second driving member (115); a table sealing surface (111) and a workpiece sealing surface (112) are provided on a side of the lifting sealing disk (113) facing the detection platform (410); the width of the table sealing surface (111) decreases to a width of the workpiece sealing surface (112) in sequence. The detection platform (410) has a workbench sealing surface (411) on one side facing the frame (100), and the workbench sealing surface (411) is used for crimping with the table top sealing surface (111).

3. The airtightness detection device according to claim 2, characterized in that: The detection assembly (400) further comprises a lifting member (420); a guide slideway (412) is provided on one side of the detection platform (410) facing the lifting member (420); the lifting member (420) comprises a lifting platform (421) and a first driving member (422); the lifting platform (421) is arranged on the first driving member (422); the lifting platform (421) is slidably connected to the guide slideway (412); and the lifting platform (421) is used to place a workpiece (10).

4. The airtightness detection device according to claim 3, characterized in that: The lifting member (420) further comprises a positioning portion (423), wherein the positioning portion (423) is arranged on the lifting platform (421), and the positioning portion (423) is used to engage with the workpiece (10) so that the center of the workpiece (10) coincides with the center of the detection platform (410).

5. The airtightness detection device according to any one of claims 1 to 4, characterized in that: A vent (413) is provided on one side of the detection platform (410), and the vent (413) is in communication with the sealed air cavity (600) so as to ventilate or extract air into the sealed air cavity (600).

6. The airtightness detection device according to any one of claims 1 to 4, characterized in that: A moving part (414) is provided at the bottom of the detection platform (410), and the moving part (414) is rollingly connected to the track (200). When the detection platform (410) moves to the bottom of the frame (100) and the workpiece (10) is aligned with the sealing part (110), the sealing part (110) descends and the lifting part (420) rises.

7. The airtightness detection device according to any one of claims 1 to 4, characterized in that: The ultrasonic component (300) comprises an ultrasonic component (310), a first movable component (320) and a second movable component (330); the ultrasonic component (310) is arranged on the second movable component (330) and moves along the extension direction of the second movable component (330); the second movable component (330) is arranged on the first movable component (320) and moves along the extension direction of the first movable component (320); the extension direction of the first movable component (320) is perpendicular to the extension direction of the second movable component (330); the first movable component (320) is arranged on the frame (100); and one end of the ultrasonic component (310) is used for connecting to the sealed water tank (500).

8. The airtightness detection device according to claim 7, characterized in that: The number of the ultrasonic member (310) and the second moving member (330) is plural, and each of the ultrasonic members (310) and each of the second moving members (330) are arranged along the interval of the first moving member (320).

9. The airtightness detection device according to any one of claims 1 to 4, characterized in that: The frame (100) comprises a gantry body (120) and a water tank (130); the water tank (130) is arranged in the gantry body (120); an interface of the water tank (130) is located on one side of the gantry body (120); the water tank (130) is connected to the sealed water tank (500); and the water tank (130) is used to inject water into or pump water out of the sealed water tank (500); A working platform (140) is arranged on the gantry body (120), and a ladder (150) is arranged on at least one side of the gantry body (120), and one end of the ladder (150) is connected to the working platform (140).

10. The airtightness detection device according to any one of claims 1 to 3, characterized in that: There are a plurality of detection components (400), and each of the detection components (400) is arranged at intervals along the extension direction of the track (200) component.

Citation Information

Patent Citations

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