Industrial internet steam split-flow utilization control system

Abstract

The invention relates to the technical field of industrial automation, and discloses an industrial internet steam shunting utilization control system, which comprises a main control unit and a microprocessor electrically connected with the main control unit, and is characterized in that the microprocessor is electrically connected with an operation interface end through a data interface module; the data interface module comprises a 4G / 5G wireless module, an Ethernet module, a WIFI wireless module and a Bluetooth module, the microprocessor is electrically connected with a power supply module, the power supply module comprises a power adapter and a power management chip, and stable operation of the system is ensured. The flow meter is added to collect steam flow, the air pressure sensor is added to collect steam pressure parameters, the proportional valve automatic adjusting valve is added, and the flow meter and the proportional valve are dynamically adjusted, so that efficient circulation of steam between the sugar boiling crystallizing tank and the steam power generation tank is ensured, and optimal allocation of resources is achieved; and double improvement of environmental protection and economic benefits is promoted.

Description

Technical Field

[0001] The present invention relates to the field of industrial automation technology, and in particular to an industrial Internet steam diversion and utilization control system. Background Art

[0002] As low-carbon and environmentally friendly life becomes more and more popular, how to distribute steam in small and medium-sized factories, improve energy utilization efficiency, reduce environmental pollution, and meet the concept of sustainable development has become a difficult problem for small and medium-sized factories. With the development of science and technology, the problem of not being able to fully utilize steam and high bagasse consumption has become increasingly apparent. The combined regulation of flow meters and proportional valves has been increasingly widely used in actual production processes.

[0003] The hardware equipment of small and medium-sized factories currently includes centrifuges, presses, heaters, sugar boiling tanks, etc. For example, centrifuges are used to separate solids and liquids, presses are used to extract raw sugar, heaters are used to heat syrup, and sugar boiling tanks are used to boil syrup to form sugar crystals. These devices together constitute the main hardware foundation for sugar production in small and medium-sized enterprises.

[0004] Existing small and medium-sized factories are still unable to dynamically allocate steam to the sugar crystallization tank and steam power generation tank in real time, resulting in the inability to fully utilize the steam. The consumption of bagasse is large, and manual on-site inspections are required, causing uncertainty in safe production. Since small and medium-sized factories often use more traditional sugar-making processes and equipment with a low degree of automation, production efficiency is low, making it difficult to meet the market's growing demand for sugar products.

[0005] To this end, the present invention aims to introduce a technology that combines flow meters, proportional valves, and air pressure sensors. It mainly targets the problem that small and medium-sized factories cannot fully utilize steam, consume a large amount of bagasse, which is not conducive to the realization of carbon neutrality and carbon emissions, and requires manpower for regular inspections. Through reasonable planning, a set of factory steam-electric symbiosis intelligent control management system is designed and constructed. The design structure is flexible, targeting the steam demand of small and medium-sized enterprise factories and the proportional demand for power generation, and establishing a multi-level steam distribution process with no waste of resources. Summary of the invention

[0006] The purpose of the present invention is to provide an industrial Internet steam diversion utilization control system to solve the problems raised in the above-mentioned background technology.

[0007] To achieve the above object, the present invention provides the following technical solution: an industrial Internet steam diversion utilization control system, comprising a main control unit, a microprocessor electrically connected to the main control unit, the microprocessor electrically connected to an operation interface terminal through a data interface module, the data interface module comprising a 4G / 5G wireless module, an Ethernet module, a WIFI wireless module, and a Bluetooth module; The microprocessor is electrically connected to a power supply module, which includes a power adapter and a power management chip to ensure stable operation of the system, and the power supply module is electrically connected to the main control unit; The main control unit in the control system is electrically connected to a flow meter installed on the steam pipeline for real-time collection of steam flow data, and an air pressure sensor installed at a suitable position on the steam pipeline for collecting steam pressure parameters. The flow meter can accurately reflect the flow change of steam and feed the information back to the main control unit in the control system. The air pressure sensor can monitor the pressure change in the steam pipeline in real time and feed the data back to the main control unit in the control system. The main control unit in the control system is also electrically connected to a proportional valve installed on the steam pipeline, which is used to automatically adjust the steam supply according to real-time flow and pressure data to ensure that the steam flow and pressure in the production process are always in the best state. The proportional valve is electrically connected to the main control unit in the control system.

[0008] Preferably, the main control unit further includes a data processing module to process and analyze the collected steam flow and pressure data to achieve intelligent regulation of steam, improve energy utilization efficiency, reduce unnecessary energy consumption, and use advanced algorithms to perform predictive maintenance on steam pipelines.

[0009] Preferably, the data processing module signal is connected to a predictive maintenance module, which performs real-time monitoring and data analysis on the operating status of the steam pipeline, predicts potential failures and formulates maintenance plans in advance, thereby reducing the risk of unexpected downtime and ensuring the stable operation of the production line; in addition, the system is also equipped with a remote monitoring module to facilitate operators to adjust parameters in a timely manner and optimize the energy configuration of the entire industrial process.

[0010] Preferably, the predictive maintenance module signal is connected to a fault warning module, which detects abnormalities in time and issues warnings through comparative analysis of historical data and real-time data, thereby effectively avoiding production stagnation caused by equipment failure.

[0011] Preferably, the predictive maintenance module signal is connected to a fault diagnosis module, which determines the cause and specific location of the fault by conducting an in-depth analysis of the abnormal data collected by the fault warning module, and provides accurate maintenance guidance for maintenance personnel.

[0012] Preferably, the data processing module also includes an adaptive adjustment mechanism, which automatically adjusts the control strategy according to historical data and real-time feedback to ensure that the system operates in the best working state; The data processing module signal is also connected to a data analysis module, which conducts in-depth mining of steam flow and pressure data to provide data support for the company's energy management. Furthermore, the data analysis module can automatically optimize the steam supply strategy and improve production efficiency according to the changing patterns of peak and trough periods of steam usage, while comparing industry energy consumption standards.

[0013] Preferably, the data analysis module is signal-connected to a data storage module to achieve comprehensive recording and tracing of the steam system, providing detailed data support for subsequent energy audits and cost control; The data analysis module signal is also connected to a display module, which displays the operating data of the steam system in a graphical interface, so that the operator can intuitively understand the system status, adjust parameters as needed, and make quick decisions; The data analysis module signal is also connected to an optimization module, which automatically adjusts the operating parameters of the steam system by analyzing historical and real-time data; the optimization module signal is connected to an energy-saving module, which combines production needs with energy consumption patterns to optimize steam usage efficiency and reduce overall energy consumption; the energy-saving module signal is connected to a reporting module, which regularly outputs energy usage reports to help enterprises evaluate energy saving.

[0014] Preferably, the data storage module signal in the main control unit is connected to the data transmission and control module, and is connected to the remote management and monitoring computer module and the local management and monitoring computer module through the data transmission and control module signal. The remote management and monitoring computer module and the local management and monitoring computer module are commonly connected to an infrared network camera, and the infrared network camera is connected to the Internet of Things gateway through the RJ45 network port signal.

[0015] The present invention provides an industrial Internet steam diversion and utilization control system, which has the following beneficial effects: (1) The present invention can accurately measure the steam flow rate by introducing a flow meter, providing real-time and accurate data support for the factory's steam management system. By monitoring the changes in steam flow rate, operators can timely understand the use of steam and then adjust production plans to ensure the stability and efficiency of steam supply.

[0016] (2) The present invention introduces an air pressure sensor to monitor the pressure parameters of steam in real time. The stability of steam pressure is crucial to the production of the factory, which directly affects the transmission efficiency and thermal efficiency of steam. Through the air pressure sensor, the operator can accurately grasp the changing trend of steam pressure and take timely measures to adjust it, thereby ensuring the stability of the production process and product quality.

[0017] (3) The present invention introduces a proportional valve, which is an advanced automatic regulating valve that can automatically adjust the valve opening according to the instructions of the control system to achieve precise control of the steam flow. This automatic regulation function not only improves the flexibility of steam use, but also reduces the complexity and error of manual operation. At the same time, the proportional valve has a fast response speed and high regulation accuracy, which helps the factory to achieve rapid adjustment and stable control of steam flow.

[0018] (4) The present invention adds a flow meter to collect steam flow, adds a pressure sensor to collect steam pressure parameters, adds a proportional valve to automatically adjust the valve, and dynamically adjusts the flow meter and the proportional valve to ensure efficient flow of steam between the sugar boiling crystallization tank and the steam power generation tank, thereby achieving optimal allocation of resources and promoting the dual improvement of environmental protection and economic benefits. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 This is a control system diagram of the present invention; Figure 3 This is a view of the main control unit of the present invention. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0021] Examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present invention, and should not be construed as limiting the present invention.

[0022] A preferred embodiment of an industrial Internet steam diversion and utilization control system provided by the present invention is as follows: Figure 1-3 As shown: an industrial Internet steam diversion utilization control system, including a main control unit, a microprocessor electrically connected to the main control unit, the microprocessor is electrically connected to an operation interface terminal through a data interface module, and the data interface module includes a 4G / 5G wireless module, an Ethernet module, a WIFI wireless module, and a Bluetooth module;

[0023] By setting up the air pressure sensor, the air pressure sensor is used to collect steam pressure parameters, which is another important parameter in the factory production process. The stability and accuracy of steam pressure directly affect the production efficiency and product quality of sugar. When using the air pressure sensor, zero point calibration is required to ensure that the output is zero without air pressure, thereby improving the accuracy and stability of the measurement.

[0024] By setting the proportional valve, the proportional valve has an automatic adjustment function, which can automatically adjust the valve opening according to the actual needs of the factory production process, thereby achieving precise control of the steam flow. When installing and debugging the proportional valve, it is necessary to ensure that its installation position is correct, the wiring is firm, the communication is normal, and manual and electric operation tests are required to ensure its normal operation.

[0025] In summary, adding flow meters, air pressure sensors and proportional valves can significantly improve the factory's automation level and production efficiency, while also helping to improve product quality and reduce production costs.

[0026] The main control unit further includes a data processing module to process and analyze the collected steam flow and pressure data to achieve intelligent control of steam, improve energy utilization efficiency, reduce unnecessary energy consumption, and use advanced algorithms to perform predictive maintenance on steam pipelines; Furthermore, the data processing module is connected to the predictive maintenance module, which monitors the running status of the steam pipeline in real time and performs data analysis to predict potential failures and make maintenance plans in advance, thereby reducing the risk of unexpected downtime and ensuring the stable operation of the production line. In addition, the system is also equipped with a remote monitoring module, which is convenient for operators to adjust parameters in time and optimize the energy configuration of the entire industrial process. Furthermore, the predictive maintenance module is connected to the fault warning module, which detects abnormalities and issues warnings in a timely manner through comparison and analysis of historical data and real-time data, effectively avoiding production stagnation caused by equipment failure; Furthermore, the predictive maintenance module is signal-connected to a fault diagnosis module, which determines the cause and specific location of the fault by conducting an in-depth analysis of the abnormal data collected by the fault warning module, and provides accurate maintenance guidance to maintenance personnel; Furthermore, the data processing module also includes an adaptive adjustment mechanism that automatically adjusts the control strategy based on historical data and real-time feedback to ensure that the system operates in the best working state; Furthermore, the data processing module signal is also connected to a data analysis module, which conducts in-depth mining of steam flow and pressure data to provide data support for the company's energy management. Furthermore, the data analysis module can automatically optimize the steam supply strategy and improve production efficiency according to the changing rules of peak and trough periods of steam use, while comparing industry energy consumption standards; Furthermore, the data analysis module is signal-connected with the data storage module to achieve comprehensive recording and tracing of the steam system, providing detailed data support for subsequent energy audits and cost control; Furthermore, the data analysis module signal is also connected to a display module, which displays the operating data of the steam system in a graphical interface, so that the operator can intuitively understand the system status, adjust parameters as needed, and make quick decisions; Furthermore, the data analysis module signal is also connected to an optimization module, which automatically adjusts the operating parameters of the steam system by analyzing historical and real-time data; the optimization module signal is connected to an energy-saving module, which combines production demand with energy consumption mode to optimize steam use efficiency and reduce overall energy consumption; the energy-saving module signal is connected to a reporting module, which regularly outputs energy use reports to help enterprises evaluate energy-saving effects; Furthermore, the data storage module signal in the main control unit is connected to the data transmission and control module, and is connected to the remote management and monitoring computer module and the local management and monitoring computer module through the data transmission and control module signal. The remote management and monitoring computer module and the local management and monitoring computer module are commonly connected to an infrared network camera, and the infrared network camera is connected to the Internet of Things gateway through the RJ45 network port signal.

[0027] First, install a flow meter on the steam pipeline to collect steam flow data in real time. The flow meter has the advantages of accurate measurement, good stability, and fast response speed. It can accurately reflect the flow changes of steam and provide reliable data support for flow control in the production process.

[0028] Secondly, install air pressure sensors at appropriate locations on the steam pipeline to collect steam pressure parameters. The air pressure sensors can monitor the pressure changes in the steam pipeline in real time and feed the data back to the control system so that the steam supply and pressure can be adjusted in time to ensure the stability and safety of the production process.

[0029] Finally, the proportional valve is introduced as the automatic regulating valve of the steam pipeline. The proportional valve has the characteristics of simple structure, convenient operation, high adjustment accuracy, etc. It can automatically adjust the valve opening according to the instructions of the control system, so as to achieve accurate control of the steam flow. By using it in conjunction with the flow meter and air pressure sensor, the proportional valve can automatically adjust the steam supply according to the real-time flow and pressure data, ensuring that the steam flow and pressure in the production process are always in the best state.

[0030] In summary, adding flow meters, air pressure sensors and proportional valves to the factory steam-electricity cogeneration intelligent control system can achieve precise control and real-time monitoring of steam flow and pressure, improve the intelligence level and operating efficiency of the system. This will help the factory optimize resource allocation, reduce energy consumption and operating costs, and enhance overall competitiveness.

[0031] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0032] Finally, it should be noted that the above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. An industrial Internet steam diversion and utilization control system, comprising a main control unit and a microprocessor electrically connected to the main control unit, characterized in that: The microprocessor is electrically connected to an operation interface terminal through a data interface module, and the data interface module includes a 4G / 5G wireless module, an Ethernet module, a WIFI wireless module, and a Bluetooth module; The microprocessor is electrically connected to a power supply module, which includes a power adapter and a power management chip to ensure stable operation of the system, and the power supply module is electrically connected to the main control unit; The main control unit in the control system is electrically connected to a flow meter installed on the steam pipeline for real-time collection of steam flow data, and an air pressure sensor installed at a suitable position on the steam pipeline for collecting steam pressure parameters. The flow meter can accurately reflect the flow change of steam and feed the information back to the main control unit in the control system. The air pressure sensor can monitor the pressure change in the steam pipeline in real time and feed the data back to the main control unit in the control system. The main control unit in the control system is also electrically connected to a proportional valve installed on the steam pipe, which is used to automatically adjust the steam supply according to real-time flow and pressure data to ensure that the steam flow and pressure in the production process are always in the best state. The proportional valve is electrically connected to the main control unit in the control system.

2. The industrial Internet steam diversion and utilization control system according to claim 1 is characterized in that: The main control unit further includes a data processing module to process and analyze the collected steam flow and pressure data to achieve intelligent regulation of steam, improve energy efficiency, reduce unnecessary energy consumption, and use advanced algorithms to perform predictive maintenance on steam pipelines.

3. The industrial Internet steam diversion and utilization control system according to claim 2 is characterized in that: The data processing module signal is connected to a predictive maintenance module, which performs real-time monitoring and data analysis on the operating status of the steam pipeline, predicts potential failures and formulates maintenance plans in advance, thereby reducing the risk of unexpected downtime and ensuring the stable operation of the production line. In addition, the system is also equipped with a remote monitoring module to facilitate operators to adjust parameters in a timely manner and optimize the energy configuration of the entire industrial process.

4. The industrial Internet steam diversion and utilization control system according to claim 3 is characterized in that: The predictive maintenance module is signal-connected to a fault warning module, which detects abnormalities in a timely manner and issues warnings through comparison and analysis of historical data and real-time data, thereby effectively avoiding production stagnation caused by equipment failure.

5. The industrial Internet steam diversion and utilization control system according to claim 3 is characterized by: The predictive maintenance module is signal-connected to a fault diagnosis module, which determines the cause and specific location of the fault by conducting an in-depth analysis of the abnormal data collected by the fault warning module, thereby providing accurate maintenance guidance to maintenance personnel.

6. The industrial Internet steam diversion and utilization control system according to claim 2 is characterized in that: The data processing module also includes an adaptive adjustment mechanism that automatically adjusts the control strategy based on historical data and real-time feedback to ensure that the system operates in the best working state; The data processing module signal is also connected to a data analysis module, which conducts in-depth mining of steam flow and pressure data to provide data support for the company's energy management. Furthermore, the data analysis module can automatically optimize the steam supply strategy and improve production efficiency according to the changing patterns of peak and trough periods of steam usage, while comparing industry energy consumption standards.

7. The industrial Internet steam diversion and utilization control system according to claim 6 is characterized in that: The data analysis module is signal-connected to the data storage module to achieve comprehensive recording and tracing of the steam system, providing detailed data support for subsequent energy audits and cost control; The data analysis module signal is also connected to a display module, which displays the operating data of the steam system in a graphical interface, so that the operator can intuitively understand the system status, adjust parameters as needed, and make quick decisions; The data analysis module signal is also connected to an optimization module, which automatically adjusts the operating parameters of the steam system by analyzing historical and real-time data; the optimization module signal is connected to an energy-saving module, which combines production needs with energy consumption patterns to optimize steam usage efficiency and reduce overall energy consumption; the energy-saving module signal is connected to a reporting module, which regularly outputs energy usage reports to help enterprises evaluate energy saving.

8. The industrial Internet steam diversion and utilization control system according to claim 7 is characterized in that: The data storage module signal in the main control unit is connected to the data transmission and control module, and is connected to the remote management and monitoring computer module and the local management and monitoring computer module through the data transmission and control module signal. The remote management and monitoring computer module and the local management and monitoring computer module are commonly connected to an infrared network camera, and the infrared network camera is connected to the Internet of Things gateway through the RJ45 network port signal.

Images