Production line of streaky pork kebabs with uniform taste
By setting up a processing mechanism in the pork belly skewers production line, fat identification and knife modification of the pork belly slices, and filling with marinade, the problem of sprinkling materials during grilling pork belly skewers is solved, and the effect of uniform taste and uniform taste is achieved.
Patent Information
- Application Number
- CN202510082163.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-20
- Publication Date
- 2025-04-15
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
During the production process of pork belly skewers, the sprinkled ingredients stay on the surface of the fatty meat during grilling, resulting in a weak taste and obvious layering of taste.
Set up a processing mechanism to identify and optimize the taste of the fatty meat on the pork belly slices. By modifying the knife and filling the marinade, the fatty meat is fully heated when baking, and the edges of the knife create a burnt texture. The marinade melts and soaks the fatty meat to enhance the overall taste.
The pork belly skewers have an even taste, and the fatty meat has no layering texture, excellent color when grilled, making it more convenient to eat.
Smart Images

Figure CN119817624A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of pork belly skewers production, in particular to a pork belly skewers production line with uniform taste. Background Art
[0002] In daily life, barbecue is a very good choice for people to have dinner together, and pork belly skewers are also an indispensable component of barbecue. When the factory produces pork belly skewers, it goes through the process of cutting the whole meat into strips, slicing the strips, stacking the meat slices, and shaping and skewering. The whole process is produced quickly and uninterruptedly by machines, and people's needs are met with highly automated production.
[0003] However, in actual use, the inventors found that when producing pork belly skewers, factories often only threaded the pork belly slices on the skewers without processing the pork belly, so that when grilling, the sprinkled ingredients stayed on the surface of the fat part of the pork belly skewers, resulting in a light taste and obvious flavor stratification. Summary of the invention
[0004] The invention aims to solve the technical problems that the scattered materials stay on the surface of the fat part of the pork belly skewers during roasting, resulting in a superficial taste and obvious stratification of flavors by setting a processing mechanism in view of the deficiencies of the prior art.
[0005] In view of the above technical problems, the technical solution is as follows: a production line for pork belly skewers with uniform taste, comprising: A bearing mechanism, which is arranged on the frame and is used to drive the pork belly slices to move and complete various tasks in sequence; A processing mechanism, which is arranged on the frame and is used to optimize the taste of the portion of the pork belly slice where the fat is concentrated; An integration mechanism, which is arranged on the frame and is used to complete the stringing and quality inspection of the pork belly slices; The integrated mechanism includes an insertion component arranged on the frame and used for pushing bamboo skewers, a shaping component arranged on the frame and used for squeezing pork belly slices for easy skewering, a coating component arranged on the shaping component and used for assisting the insertion of bamboo skewers, and a detection component arranged on the frame and used for detecting the integrity of the pork belly skewers.
[0006] Preferably, the supporting mechanism includes a receiving component arranged on the frame and used to hold the pork belly slices, and a regulating component arranged on the receiving component and used to adjust the shape of the receiving component according to the processing state.
[0007] Preferably, the receiving assembly includes a conveying device connected to the frame, a plurality of receiving platforms connected to the conveying device, and a plurality of receiving plates connected to the receiving platforms via a first rotating shaft.
[0008] Preferably, the regulating component includes a guide groove opened on the frame, a driving frame connected to the receiving platform, a guide rod connected to the driving frame and with one end located in the guide groove, multiple groups of first racks connected to the driving frame, and a first gear connected to the first rotating shaft and meshing with the adjacent first rack for transmission.
[0009] Preferably, the processing mechanism includes an identification component arranged on a frame and used for identifying the fat part of the pork belly slices, and a processing component arranged on the identification component and used for optimizing the taste of a partial position according to the identification result.
[0010] Preferably, the identification component includes a lifting platform connected to the frame and connected to the output end of the first driving cylinder, multiple groups of identification rods connected to the lifting platform through a first spring, a cooperative rod connected to the guide rail and located above the identification rod, a second driving cylinder connected to the lifting platform and having the first driving rod connected to the output end, a second driving rod connected to the lifting platform, multiple groups of slots opened on the first driving rod, and multiple groups of blocks connected to the second driving rod through a torsion spring and with one end located in the slot.
[0011] Preferably, the processing components include multiple groups of mounting frames passing through the lifting platform, a waist-shaped groove opened on the lifting platform, a round rod connected to one end of the mounting frame and located in the waist-shaped groove, an extrusion block connected to the second driving rod and used to extrude the round rod to drive the mounting frame to move, multiple groups of processing tubes connected to the mounting frame, a second rotating shaft connected to the mounting frame and connected to a ratchet gear at one end, multiple groups of gear teeth connected to the lifting platform and meshing with the ratchet gear for transmission, a mounting groove opened on the processing tube, a cover plate connected to the mounting groove through a second spring, a traction rope whose two ends are respectively connected to the cover plate and the second rotating shaft, and a conveying tube passing through the processing tube and whose end is located in the mounting groove.
[0012] Preferably, the insertion assembly includes a distribution device connected to the frame, a plurality of conveying frames connected to the distribution device, two groups of bases connected to the conveying frames through a third spring and used to receive bamboo sticks, a limit frame connected to the frame, a hanging frame connected to the limit frame and connected to the output end of the third driving cylinder, a rotating seat connected to the hanging frame, a clamping plate connected to the rotating seat through a fourth spring, two groups of driving blocks connected to the hanging frame, a limit ring connected to the driving block, a third rotating shaft connected to the hanging frame, bevel gears respectively connected to the rotating seat and the third rotating shaft and meshing with each other, a second rack connected to the limit frame, a second gear connected to the third rotating shaft and meshing with the second rack for transmission, and a grinding stone connected to the frame; The shaping component includes a driving device connected to the frame, a first mounting arm connected to the driving device, a shaping plate connected to the first mounting arm, multiple sets of protective covers connected to the shaping plate, a second mounting arm connected to the frame and connected to the mounting plate, a third gear connected to the frame, and a third rack respectively connected to the first mounting arm and the second mounting arm and meshing with the third gear for transmission.
[0013] Preferably, the coating assembly includes a first tooth plate and a second tooth plate respectively connected to the shaping plate and the mounting plate, multiple groups of rotating tubes respectively connected to the first tooth plate and the second tooth plate, a coating head connected to the end of the rotating tube, a conduit respectively connected to the first mounting arm and the second mounting arm and connected to the corresponding multiple rotating tubes, a first plug-in rod and a second plug-in rod respectively connected to the first tooth plate and the second tooth plate, two groups of sprocket chain transmission parts respectively connected to the first plug-in rod and the second plug-in rod and multiple groups of corresponding rotating tubes, a motor connected to the second tooth plate and the output end of which is connected to the second plug-in rod, a half gear connected to the second plug-in rod, and a driving rack connected to the frame and meshing with the half gear for transmission.
[0014] Preferably, the detection component includes a fan connected to the frame, an air inlet duct connected to the frame and located below the fan, a turbine connected to the inside of the air inlet duct, a sensor connected to the frame and located at one end of the turbine, a support base connected to the frame, and a fourth drive cylinder connected to the frame and having a pressure rod connected to the output end.
[0015] Beneficial effects of the present invention: (1) In the present invention, a processing mechanism is provided to identify the part where fat is concentrated during the processing of the pork belly, and by cutting the fat part and filling some marinade in the gap of the cutting, the fat part is fully heated when it is roasted, and the roasted edge of the cutting has a better taste. When the fat is roasted, the marinade melts from the inside and penetrates into the fat, so that the base flavor is more uniform. (2) In the present invention, by providing a carrying mechanism, the carrier keeps itself flat when in the position of the processing mechanism to cooperate with the processing mechanism to identify and process the fat, and automatically adjusts its own structure during subsequent skewering to cooperate with the integration mechanism to squeeze the pork belly slices into a wavy shape, which is convenient for skewering; (3) In the present invention, the insertion component in the integrated mechanism is provided to drive the bamboo stick to rotate during the process of pushing the bamboo stick. Firstly, it is helpful to reduce the squeezing of the bamboo stick on the meat slices and prevent the meat slices from being unstable when roasting due to the gap being too large. Secondly, the rotation removes the burrs on the meat slices, which is helpful to ensure the safety of use and reduce the pulling and deformation of the meat slices by the burrs. (4) In the present invention, by providing a coating component in the integrated mechanism, grease is applied before each insertion of the bamboo skewer. This firstly helps to reduce the friction between the bamboo skewer and the meat slice. Secondly, the grease is filled in the contact position between the bamboo skewer and the meat slice, which helps to prevent the meat slice and the bamboo skewer from sticking tightly together during grilling, making it inconvenient to eat. In addition, the grease accumulated on one side of the meat slice during the insertion is dispersed and applied to the bamboo skewer, which helps to prevent the bamboo skewer from being carbonized during grilling and protect the taste.
[0016] In summary, the equipment has the advantages of rich taste of pork belly slices, no taste stratification of the fat part, excellent color when baked, and more convenient to eat. It is particularly suitable for the field of pork belly skewers production technology. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without paying creative work.
[0018] Figure 1 It is a schematic diagram of the overall structure of the present invention.
[0019] Figure 2 This is a schematic diagram of the structure of the integrated organization.
[0020] Figure 3 It is a structural diagram of the receiving component.
[0021] Figure 4 A schematic diagram of the structure of the guide groove.
[0022] Figure 5 for Figure 4 Enlarged schematic diagram of part A.
[0023] Figure 6 It is a structural diagram of the processing mechanism.
[0024] Figure 7 for Figure 6 Schematic diagram of the enlarged portion B.
[0025] Figure 8 A schematic diagram of the structure for identifying components.
[0026] Fig. 9 for Figure 8 Enlarged schematic diagram of part C.
[0027] Fig.10 This is a schematic diagram of the structure of the identification rod.
[0028] Fig.11 Schematic diagram of the position of the ratchet gear assembly.
[0029] Fig.12 for Fig.11 Enlarged schematic diagram of part D in the figure.
[0030] Fig.13 It is a schematic diagram of the structure of the cover plate.
[0031] Fig.14 It is a structural schematic diagram of the shaping component.
[0032] Fig.15 It is a structural diagram of the interlaced components.
[0033] Fig.16 for Fig.15 Enlarged schematic diagram of part E in the middle.
[0034] Fig.17 for Fig.16 Enlarged schematic diagram of part F.
[0035] Fig.18 It is a structural schematic diagram of the working state of the shaping component.
[0036] Fig.19 Schematic diagram of the structure of the first tooth plate.
[0037] Fig. 20 Schematic diagram of the structure of the second tooth plate.
[0038] Fig.21 for Fig.18 Enlarged schematic diagram of part G in the middle.
[0039] Fig. 22 A schematic diagram of the structure of the detection component. DETAILED DESCRIPTION
[0040] The technical solutions in the embodiments of the present invention are clearly and completely described below in conjunction with the accompanying drawings.
[0041] Embodiment 1 like Figure 1 to Figure 2 As shown, a production line for pork belly skewers with uniform taste comprises: The carrying mechanism 1 is arranged on the frame 100 and is used to drive the pork belly slices 200 to move and complete various tasks in sequence; A processing mechanism 2, which is disposed on the frame 100 and is used to optimize the taste of the portion of the pork belly slice 200 where the fat is concentrated; An integration mechanism 3, which is disposed on the frame 100 and is used to complete the threading and quality inspection of the pork belly slices 200; The integration mechanism 3 includes an insertion component 31 arranged on the frame 100 and used to push the bamboo skewers 300, a shaping component 32 arranged on the frame 100 and used to squeeze the pork belly slices 200 for easy skewering, a coating component 33 arranged on the shaping component 32 and used to assist the insertion of the bamboo skewers 300, and a detection component 34 arranged on the frame 100 and used to detect the integrity of the pork belly skewers.
[0042] In this embodiment, the processing mechanism 2 is provided to cut the fat part of the pork belly slices 200 before threading them, and fill the cut part with marinade, so that when the fat part is grilled, the surface has a slightly burnt feeling, and the internal marinade melts and penetrates into the fat, so that the overall taste is improved. Under the action of the integration mechanism 3, the threading of the pork belly slices 200 is carried out smoothly, and when the pork belly skewers are grilled, the carbonization of the bamboo skewers 300 is reduced, and there will be no adhesion between the pork belly slices 200 and the bamboo skewers 300.
[0043] In detail, first, the supporting mechanism 1 transports the laid out pork belly slices 200 to the processing mechanism 2, and then the fat part is cut and marinated with base flavor at the processing mechanism 2. Subsequently, the supporting mechanism 1 brings the processed pork belly slices 200 to the integrating mechanism 3, where the threading and inspection work are completed in sequence.
[0044] Further, if Figures 1 to 5 As shown, the supporting mechanism 1 includes a receiving component 11 arranged on the frame 100 and used for holding the pork belly slices 200, and a regulating component 12 arranged on the receiving component 11 and used for adjusting the shape of the receiving component 11 according to the processing state.
[0045] In this embodiment, by setting up the supporting mechanism 1, when in the position of the processing mechanism 2, it maintains its own flat state and cooperates with the processing mechanism 2 to identify and process fat, and automatically adjusts its own structure during subsequent skewering, and cooperates with the integrating mechanism 3 to squeeze the pork belly slices 200 into a wavy shape, which is convenient for skewering.
[0046] In detail, during the operation of the carrying mechanism 1 , the regulating component 12 changes the state of the receiving component 11 according to the change of the processing position, so as to adapt to the work of each part.
[0047] Further, if Figures 1 to 5 As shown, the receiving assembly 11 includes a conveying device 111 connected to the frame 100 , a plurality of receiving platforms 112 connected to the conveying device 111 , and a plurality of receiving plates 114 connected to the receiving platforms 112 via a first rotating shaft 113 .
[0048] In this embodiment, by providing a plurality of receiving plates 114 connected to the receiving platform 112 via the first rotating shaft 113, the receiving state is changed by the rotation of the receiving plates 114, which facilitates the work of the processing mechanism 2 and the integration mechanism 3 and also facilitates the output work.
[0049] In detail, the conveying device 111 drives the multiple groups of receiving tables 112 to move intermittently, thereby driving the pork belly slices 200 to perform various tasks.
[0050] It should be noted that the grooves provided on the receiving platform 112 and the receiving plate 114 are used, firstly, to avoid the bamboo skewers 300 when being threaded, and secondly, to cooperate with the detection component 34 to complete the detection of the integrity of the pork belly skewers.
[0051] Further, if Figures 1 to 5 As shown, the regulating component 12 includes a guide groove 120 opened on the frame 100, a driving frame 121 connected to the receiving platform 112, a guide rod 122 connected to the driving frame 121 and one end of which is located in the guide groove 120, a plurality of groups of first racks 123 connected to the driving frame 121, and a first gear 124 connected to the first rotating shaft 113 and meshing with the adjacent first racks 123 for transmission.
[0052] In this embodiment, by providing the guide groove 120 and the guide rod 122, the force of the conveying device 111 during transmission is coordinated to drive the driving frame 121 to automatically complete the state change of the receiving component 11, thereby improving work efficiency and enhancing the degree of automation.
[0053] In detail, when the conveying device 111 drives the receiving platform 112 to move, the driving frame 121 connected to the receiving platform 112 also moves accordingly, and at the same time, the guide rod 122 connected to the driving frame 121 moves in the guide groove 120. During the process, when the receiving plate 114 is in the processing mechanism 2 position, due to the limiting effect of the guide rod 122 in the guide groove 120, the receiving plate 114 remains in a horizontal state and does not rotate, thereby facilitating the identification of fat and lean meat, as well as the work of changing knives and filling marinade. Before moving to the integration mechanism 3, the guide groove 120 offsets the guide rod 122, so that the driving frame 121 moves accordingly. At this time, the multiple groups of first racks 123 connected to the driving frame 121 drive the corresponding first gears 124 and the first rotating shaft 113 to rotate a certain angle, thereby causing the receiving plate 114 to rotate, and the whole forms a wave state, which is convenient for the integration mechanism 3 to perform the stringing work.
[0054] It should be noted that, due to the limiting effect of the guide rod 122 in the guide groove 120 , the receiving plate 114 can withstand a certain external pressure and maintain its own state.
[0055] Further, if Figure 1 and Figure 6 As shown, the processing mechanism 2 includes an identification component 21 arranged on the frame 100 and used to identify the fat part of the pork belly slices 200, and a processing component 22 arranged on the identification component 21 and used to optimize the taste of a partial position according to the identification result.
[0056] In this embodiment, by setting up the processing mechanism 2, the part where the fat is concentrated is identified during the processing of the pork belly, and by cutting the fat part and filling some marinade in the gap of the cutting, the fat part can be fully heated inside when it is roasted, and the burnt edge produced by roasting at the cut edge has a better taste. When the fat is roasted, the marinade melts from the inside and penetrates into the fat, making the base flavor more uniform.
[0057] In detail, after the pork belly slices 200 arrive at the processing mechanism 2 on the receiving component 11, the identification component 21 first identifies the pork belly slices 200, and then the processing component 22 recuts the fat concentrated part and fills it with marinade according to the identification result.
[0058] Further, if Figures 6 to 10 As shown, the identification component 21 includes a lifting platform 212 connected to the frame 100 and connected to the output end of the first driving cylinder 211, multiple groups of identification rods 214 connected to the lifting platform 212 through first springs 213, a coordination rod 216 connected to the guide rail 215 and located above the identification rod 214, a second driving cylinder 218 connected to the lifting platform 212 and having the first driving rod 217 connected to the output end, a second driving rod 219 connected to the lifting platform 212, multiple groups of slots 210 opened on the first driving rod 217, and multiple groups of blocks 2111 connected to the second driving rod 219 through torsion springs 2110 and with one end located in the slot 210.
[0059] In this embodiment, multiple groups of identification rods 214 connected to the lifting platform 212 are provided, and each group has multiple identification rods 214 provided in the same direction. The purpose is to identify whether the part where the fat is concentrated is all fat. If it is, the connection with the processing component 22 will not be disconnected. However, when the detection position is the fat-lean part of the pork belly, it is determined that this piece of pork belly has less fat, and then the connection with the processing component 22 is disconnected. The above process completes the identification work of the whole string of pork belly, which is convenient for the processing component 22 to balance the taste of each part.
[0060] In detail, first, the first driving cylinder 211 drives the lifting platform 212 to move downward. During the process, the identification rod 214 squeezes the pork belly slice 200. When the contact position is fat, under the elastic force of the first spring 213, the identification rod 214 pierces the pork belly slice 200. When the contact position is lean meat, the identification rod 214 is blocked and cannot move down to pierce. Therefore, when the same group of identification rods 214 completes the piercing, there is no height difference, and the top coordination rod 216 will not trigger the corresponding block 2111. On the contrary, when the same group of identification rods 214 has a height difference, the top coordination rod 216 is lifted up and moves relative to the block 2111, so that the block 2111 rotates and moves out of the slot 210 on the first driving rod 217, and the subsequent processing component 22 will not work here.
[0061] It should be noted that the pork belly slices 200 are usually arranged by machine or manually, for example, with the fat part of the pork belly slice 200 at the bottom and the lean part at the top. Therefore, the approximate distribution position of the fat can be determined when the processing mechanism 2 is in position. However, there is a situation where the fat and lean distribution of the pork belly slices 200 themselves is uneven and some of the arrangement methods are incorrect. Therefore, the existence of the identification component 21 and the processing component 22 can further improve the overall taste of the pork belly skewers and avoid the negative impact of individual arrangement errors. At the same time, the tissue structure of lean meat is relatively tight, and the internal cell tissue contains higher water-soluble protein, so greater force is required during the piercing process. In contrast, the tissue structure of fat meat is relatively loose and contains less water-soluble protein, so the force required to pierce the fat meat is smaller, so the identification rod 214 completes the identification by applying a certain pressure.
[0062] Further, if Figures 6 to 8 and Figures 11 to 13 As shown, the processing assembly 22 includes multiple groups of mounting frames 221 penetrating the lifting platform 212, waist-shaped grooves 220 provided on the lifting platform 212, round rods 222 connected to one end of the mounting frame 221 and located in the waist-shaped grooves 220, extrusion blocks 223 connected to the second driving rod 219 and used to squeeze the round rods 222 to drive the mounting frame 221 to move, multiple groups of processing tubes 224 connected to the mounting frame 221, second rotating shafts 226 connected to the mounting frame 221 and having one end connected to a ratchet gear 225, multiple groups of gear teeth 227 connected to the lifting platform 212 and meshing with the ratchet gear 225 for transmission, mounting grooves 228 provided on the processing tubes 224, a cover plate 2210 connected to the mounting grooves 228 via a second spring 229, a traction rope 2211 whose two ends are respectively connected to the cover plate 2210 and the second rotating shaft 226, and a conveying tube 2212 penetrating the processing tube 224 and having its end located in the mounting grooves 228.
[0063] In this embodiment, by setting up a processing component 22, the cutting work is performed on the part where the fat is concentrated, and the incision is expanded during the process of withdrawing the knife, and a certain amount of marinade is filled so that the marinade can be fixed and stored at the incision position, and the fat itself is squeezed by its own elasticity to prevent leakage. Furthermore, when grilling, the marinade melts and disperses inside the fat, thereby improving the taste of the fat part.
[0064] In detail, when the lifting platform 212 descends to a certain position and completes the identification work, the second driving cylinder 218 drives the first driving rod 217 to move, and the first driving rod 217 drives the corresponding second driving rod 219 to move through multiple sets of blocks 2111, and the second driving rod 219 squeezes the round rod 222 through the squeezing block 223, so that the mounting frame 221 and the round rod 222 move along the direction of the waist-shaped groove 220, and then the processing tube 224 connected to the mounting frame 221 cuts an inclined incision in the fat part through the tip, and then starts to reset. During the reset, the ratchet gear 225 engages with the gear 227 for transmission, and then drives the second rotating shaft 226 to rotate to reel in the traction rope 2211, and the traction rope 2211 then pulls the cover plate 2210 to move and lift, so that the fat incision is lifted out of a certain space, and at the same time, the conveying pipe 2212 located inside the mounting groove 228 injects the marinade into the incision position. After the device is reset, the fat at the incision position fixes the marinade by its own elasticity.
[0065] It should be noted that the marinade can be table salt, or a mixture of other spices; the delivery tube 2212 is connected to a storage box with automatic filling; the multiple sets of gear teeth 227 are arranged to be dense at the bottom and sparse at the top, which mainly plays the role of first driving the cover 2210 to open at the position of the denser gear teeth 227 during resetting, and then maintaining the open state of the cover 2210 when the gear teeth 227 are in the sparser position, that is, the ratchet gear 225 is separated from the lower gear teeth 227, and while trying to reset under the action of the second spring 229, it encounters the next gear tooth 227, and then ensures the open state of the cover 2210 in a certain dynamic process, and when fully reset, the second spring 229 drives the cover 2210 to cover the delivery tube 2212; only the end portion of the processing tube 224 is inserted into the fat; the resetting work of the mounting frame 221 can be achieved by an internal resetting spring, or by setting the extrusion block 223 as a rectangular frame surrounding the round rod 222.
[0066] Further, if Figures 14 to 18As shown, the insertion assembly 31 includes a distribution device 311 connected to the frame 100, a plurality of conveying frames 312 connected to the distribution device 311, two groups of bases 314 connected to the conveying frames 312 through third springs 313 and used to receive bamboo sticks 300, a limiting frame 315 connected to the frame 100, a hanging frame 317 connected to the limiting frame 315 and connected to the output end of the third driving cylinder 316, a rotating seat 318 connected to the hanging frame 317, and a rotating seat 318 connected to the rotating seat 318 through a fourth spring 319. The clamping plate 3110, two sets of driving blocks 3111 connected to the hanging frame 317, a limiting ring 3112 connected to the driving block 3111, a third rotating shaft 3113 connected to the hanging frame 317, a bevel gear 3114 respectively connected to the rotating seat 318 and the third rotating shaft 3113 and meshing with each other, a second rack 3115 connected to the limiting frame 315, a second gear 3116 connected to the third rotating shaft 3113 and meshing with the second rack 3115 for transmission, and a grinding stone 3117 connected to the frame 100; The shaping component 32 includes a driving device 321 connected to the frame 100, a first mounting arm 322 connected to the driving device 321, a shaping plate 323 connected to the first mounting arm 322, multiple groups of protective covers 324 connected to the shaping plate 323, a second mounting arm 326 connected to the frame 100 and connected to a mounting plate 325, a third gear 327 connected to the frame 100, and a third rack 328 respectively connected to the first mounting arm 322 and the second mounting arm 326 and meshing with the third gear 327 for transmission.
[0067] It is worth mentioning here that by setting the insertion component 31 in the integration mechanism 3, the bamboo stick 300 is driven to rotate during the process of pushing the bamboo stick 300. First, it is beneficial to reduce the squeezing of the bamboo stick 300 on the meat slice to prevent the meat slice from being unstable when the gap is too large during baking. Second, the rotation removes the burrs itself, which is beneficial to ensure safety in use while reducing the pulling and deformation of the meat slice by the burrs. The protective cover 324 on the shaping component 32 prevents sesame seeds, cumin and other spices from adhering to the pork belly and not falling off due to the bending of the pork belly itself.
[0068] In detail, when the pork belly slice 200 reaches the position of the insertion component 31 driven by the receiving component 11, the driving device 321 in the shaping component 32 first drives the first mounting arm 322 to move downward, and at the same time drives the shaping plate 323 to squeeze the pork belly slice 200 to form a bend, and the protective cover 324 connected to the shaping plate 323 covers the middle position of the bend of the pork belly, and at the same time, the third rack 328 connected to the first mounting arm 322 and the second mounting arm 326, respectively, and with the cooperation of the meshing transmission of the third gear 327, the second mounting arm 326 moves upward to the specified position; then the third driving cylinder 316 drives the hanging frame 317 to move through the output end, and when the hanging frame 317 drives the driving blocks 3111 on both sides to move forward, the two sides of the conveying frame 312 squeeze the driving blocks 3111, so that the driving blocks 3111 on both sides move toward the middle, and drive the clamps on both sides through the limit ring 3112. The plate 3110 clamps the bamboo skewer 300, and as the hanging frame 317 drives the bamboo skewer 300 to move forward, the second gear 3116 meshes with the second rack 3115 for transmission, and the second gear 3116 drives the clamping plate 3110 and the bamboo skewer 300 to rotate together through the third rotating shaft 3113, the bevel gear 3114 and the rotating seat 318, so that the bamboo skewer 300 keeps moving forward in a rotating state, and cooperates with the grinding stone 3117 to complete its own burr removal work. During this period, the hanging frame 317 squeezes the base 314 so that the third spring 313 contracts and drives the base 314 to avoid; when the hanging frame 317 moves to the farthest position, the bamboo skewer 300 completes the insertion work, the driving block 3111 separates from the conveying frame 312, and the clamping plate 3110 opens under the action of the fourth spring 319, and at this time the two clamping plates 3110 are in the same vertical direction, and then after this group of processed pork belly skewers are moved away, the insertion component 31 begins to reset.
[0069] It should be noted that the delivery component is used to intermittently place the bamboo sticks 300 on the base 314; before reaching the integration mechanism 3, in order to improve the appearance and prevent excessive seasoning from affecting the taste, some barbecue seasoning will be applied on the surface of the pork belly slices 200 as decoration.
[0070] Further, if Figures 18 to 21As shown, the coating assembly 33 includes a first tooth plate 331 and a second tooth plate 332 respectively connected to the shaping plate 323 and the mounting plate 325, a plurality of groups of rotating tubes 333 respectively connected to the first tooth plate 331 and the second tooth plate 332, a coating head 334 connected to the end of the rotating tube 333, a conduit 335 respectively connected to the first mounting arm 322 and the second mounting arm 326 and connected to the corresponding plurality of rotating tubes 333, a first plug-in rod 336 and a second plug-in rod 337 respectively connected to the first tooth plate 331 and the second tooth plate 332, two groups of sprocket chain transmission members 338 respectively connected to the first plug-in rod 336 and the second plug-in rod 337 and a plurality of groups of corresponding rotating tubes 333, a motor 339 connected to the second tooth plate 332 and having its output end connected to the second plug-in rod 337, a half gear 3310 connected to the second plug-in rod 337, and a driving rack 3311 connected to the frame 100 and meshing with the half gear 3310 for transmission.
[0071] In this embodiment, by providing a coating component 33 in the integration mechanism 3, grease is applied before each insertion of the bamboo stick 300. Firstly, it helps to reduce the friction between the bamboo stick 300 and the meat slice. Secondly, the grease is filled in the contact position between the bamboo stick 300 and the meat slice, which helps to prevent the meat slice and the bamboo stick 300 from sticking tightly together during baking, making it inconvenient to eat. In addition, the grease accumulated on one side of the meat slice during insertion is dispersed and smeared on the bamboo stick 300, which helps to prevent the bamboo stick 300 from being carbonized during baking and protect the taste.
[0072] In detail, first, when the shaping component 32 is in place, the first tooth plate 331 and the second tooth plate 332 connected to the shaping plate 323 and the mounting plate 325 also reach the specified position, at which time the first plug-in rod 336 and the second plug-in rod 337 are spliced, and the half gear 3310 is also engaged with the driving rack 3311. During the rotation and forward movement of the bamboo stick 300, the motor 339 is started, and the first plug-in rod 336 and the second plug-in rod 337 are driven to rotate through the output end, and the upper gear 338 is driven through the sprocket chain transmission member 338. The multiple rotating tubes 333 and coating heads 334 rotate, and cooperate with the grease transported by the conduit 335 to evenly apply it on the surface of the bamboo stick 300. Since most of the grease is blocked when the bamboo stick 300 is inserted, at the same time, the motor 339 drives the half gear 3310 to rotate through forward and reverse rotation. The half gear 3310 intermittently meshes with the driving rack 3311 for transmission, thereby driving the first tooth plate 331 and the second tooth plate 332 and the multiple coating heads 334 to move back and forth, so that the blocked grease is re-applied on the bamboo stick 300.
[0073] It should be noted that the conduit 335 automatically transports grease when the bamboo stick 300 is inserted; the coating head 334 is connected to the conduit 335, and the grease is secreted from the fine capillary position; the conduit 335 is a hose and is rotatably connected to the rotating tube 333, and does not rotate with the rotating tube 333.
[0074] Embodiment 2 like Figure 1 to Figure 2 and Fig. 22 As shown, the components identical or corresponding to those in the first embodiment are marked with the corresponding reference numerals in the first embodiment. For the sake of simplicity, only the differences from the first embodiment are described below. The second embodiment differs from the first embodiment in that: Further, if Figure 1 to Figure 2 and Fig. 22 As shown, the detection component 34 includes a fan 341 connected to the frame 100, an air inlet pipe 342 connected to the frame 100 and located below the fan 341, a turbine 343 connected to the inside of the air inlet pipe 342, a sensor 344 connected to the frame 100 and located at one end of the turbine 343, a support base 345 connected to the frame 100, and a fourth driving cylinder 347 connected to the frame 100 and having a pressure rod 346 connected to the output end.
[0075] It is worth mentioning that by setting up the detection component 34, on the one hand, the ventilation degree of the pork belly skewers can be used to determine whether there are any meat slice defects and whether the position of the meat slices is too much offset to affect the appearance. On the other hand, the wind cooling can be used to quickly solidify the grease coated on the bamboo skewers 300.
[0076] In detail, when the processed pork belly skewers move to the detection component 34, the fan 341 blows air to the middle part of the pork belly skewers by blowing out air. At this time, the grease quickly solidifies on the bamboo skewers 300. At the same time, most of the airflow is dispersed to the surroundings under the obstruction of the pork belly slices 200, and only a part of it passes through the gaps between adjacent meat slices. When there are large gaps between the pork belly slices 200, the wind force entering the air inlet pipe 342 increases, driving the turbine 343 to rotate slightly. At this time, the sensor 344 receives the signal and issues a command. When the pork belly skewers move to the next position, the fourth driving cylinder 347 drives the pressure rod 346 to cooperate with the support seat 345 to take out the pork belly skewers in a lever manner, and then repairs them manually.
[0077] It should be noted that, for the pork belly skewers that meet the requirements, one end of the bamboo skewer 300 is also lifted by the support seat 345 to initially separate it from the receiving plate 114 to prevent adhesion. Then, under the action of the guide groove 120 and the guide rod 122, the receiving plate 114 of the receiving assembly 11 returns to a horizontal state, propping up the pork belly skewers, which are then dropped for collection.
[0078] Working process: First, the carrying mechanism 1 transports the laid pork belly slices 200 to the processing mechanism 2. Then, at the processing mechanism 2, the identification component 21 first identifies the pork belly slices 200. Then, the processing component 22 recuts the fat-concentrated part and fills it with marinade according to the identification result. Before reaching the integration mechanism 3, in order to improve the appearance and prevent excessive seasoning from affecting the taste, some barbecue seasoning is applied on the upper surface of the pork belly slices 200 as decoration. Then, the carrying mechanism 1 brings the processed pork belly slices 200 to the integration mechanism 3, where the shaping component 32 falls and cooperates with the receiving component 11 to transfer the pork belly slices 200. The meat slices 200 are squeezed to form a wavy shape, and then the insertion component 31 drives the bamboo sticks 300 with burrs removed to start rotating and inserting. During the process, the coating component 33 moves back and forth to evenly apply the grease on the surface of the bamboo sticks 300 to ensure that the shape of the pork belly slices 200 is not affected during the insertion of the bamboo sticks 300. Finally, the wind cooling is used to make the grease coated on the bamboo sticks 300 solidify quickly, and at the same time, the degree of ventilation is used to determine whether there are any defects in the meat slices and whether the position of the meat slices is too much offset to affect the appearance. After the inspection is completed, the qualified pork belly skewers are output normally, and the defective ones are collected separately under the action of the detection component 34 and repaired manually.
[0079] In the description of the present invention, it is necessary to understand that the directions or positional relationships indicated by the terms "front and back", "left and right", etc. are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or component referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation on the invention.
[0080] Of course, in the present technical solution, those skilled in the art should understand that the term "one" should be understood as "at least one" or "one or more", that is, in one embodiment, the number of an element may be one, while in another embodiment, the number of the element may be multiple, and the term "one" should not be understood as a limitation on the quantity.
[0081] The above is only a preferred specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any changes or substitutions that can be easily thought of by a person skilled in the art under the technical guidance of the present invention should be included in the protection scope of the present invention. Therefore, the protection scope of the present invention should be based on the protection scope of the claims.
Claims
1. A production line for pork belly skewers with uniform taste, characterized in that: include: A bearing mechanism, which is arranged on the frame and is used to drive the pork belly slices to move and complete various tasks in sequence; A processing mechanism, which is arranged on the frame and is used to optimize the taste of the portion of the pork belly slice where the fat is concentrated; An integration mechanism, which is arranged on the frame and is used to complete the stringing and quality inspection of the pork belly slices; The integrated mechanism includes an insertion component arranged on the frame and used for pushing bamboo skewers, a shaping component arranged on the frame and used for squeezing pork belly slices for easy skewering, a coating component arranged on the shaping component and used for assisting the insertion of bamboo skewers, and a detection component arranged on the frame and used for detecting the integrity of the pork belly skewers.
2. The production line for pork belly skewers with uniform taste according to claim 1, characterized in that: The bearing mechanism comprises a receiving component which is arranged on a frame and used for holding the pork belly slices, and a regulating component which is arranged on the receiving component and used for adjusting the shape of the receiving component according to a processing state.
3. The production line for pork belly skewers with uniform taste according to claim 2, characterized in that: The receiving assembly comprises a conveying device connected to the frame, a plurality of receiving platforms connected to the conveying device, and a plurality of receiving plates connected to the receiving platforms through a first rotating shaft.
4. The production line for pork belly skewers with uniform taste according to claim 3, characterized in that: The regulating component includes a guide groove opened on the frame, a driving frame connected to the receiving platform, a guide rod connected to the driving frame and one end of which is located in the guide groove, a plurality of groups of first racks connected to the driving frame, and a first gear connected to the first rotating shaft and meshing with the adjacent first racks for transmission.
5. The production line for pork belly skewers with uniform taste according to claim 4, characterized in that: The processing mechanism includes an identification component arranged on a frame and used for identifying the fat part of the pork belly slices, and a processing component arranged on the identification component and used for optimizing the taste of a part of the slices according to the identification result.
6. The production line for pork belly skewers with uniform taste according to claim 5, characterized in that: The identification component includes a lifting platform connected to the frame and connected to the output end of the first driving cylinder, multiple groups of identification rods connected to the lifting platform through a first spring, a coordination rod connected in the guide rail and located above the identification rod, a second driving cylinder connected to the lifting platform and having the first driving rod connected to the output end, a second driving rod connected to the lifting platform, multiple groups of slots opened on the first driving rod, and multiple groups of blocks connected to the second driving rod through a torsion spring and having one end located in the slot.
7. The production line for pork belly skewers with uniform taste according to claim 6, characterized in that: The processing components include multiple groups of mounting frames passing through the lifting platform, waist-shaped grooves provided on the lifting platform, round rods connected to one end of the mounting frame and located in the waist-shaped grooves, extrusion blocks connected to the second driving rod and used to extrude the round rods to drive the mounting frame to move, multiple groups of processing tubes connected to the mounting frame, second rotating shafts connected to the mounting frame and having one end connected to a ratchet gear, multiple groups of gear teeth connected to the lifting platform and meshing with the ratchet gear for transmission, mounting grooves provided on the processing tubes, cover plates connected to the mounting grooves through second springs, traction ropes whose two ends are respectively connected to the cover plates and the second rotating shafts, and conveying tubes passing through the processing tubes and whose ends are located in the mounting grooves.
8. The production line for pork belly skewers with uniform taste according to claim 1, characterized in that: The insertion assembly includes a distribution device connected to the frame, a plurality of conveying frames connected to the distribution device, two groups of bases connected to the conveying frames through a third spring and used to receive bamboo sticks, a limit frame connected to the frame, a hanging frame connected to the limit frame and connected to the output end of the third driving cylinder, a rotating seat connected to the hanging frame, a clamping plate connected to the rotating seat through a fourth spring, two groups of driving blocks connected to the hanging frame, a limit ring connected to the driving block, a third rotating shaft connected to the hanging frame, bevel gears respectively connected to the rotating seat and the third rotating shaft and meshing with each other, a second rack connected to the limit frame, a second gear connected to the third rotating shaft and meshing with the second rack for transmission, and a grinding stone connected to the frame; The shaping component includes a driving device connected to the frame, a first mounting arm connected to the driving device, a shaping plate connected to the first mounting arm, multiple sets of protective covers connected to the shaping plate, a second mounting arm connected to the frame and connected to the mounting plate, a third gear connected to the frame, and a third rack respectively connected to the first mounting arm and the second mounting arm and meshing with the third gear for transmission.
9. The production line for pork belly skewers with uniform taste according to claim 8, characterized in that: The coating assembly includes a first tooth plate and a second tooth plate respectively connected to the shaping plate and the mounting plate, multiple groups of rotating tubes respectively connected to the first tooth plate and the second tooth plate, a coating head connected to the end of the rotating tube, a conduit respectively connected to the first mounting arm and the second mounting arm and connected to the corresponding multiple rotating tubes, a first plug-in rod and a second plug-in rod respectively connected to the first tooth plate and the second tooth plate, two groups of sprocket chain transmission parts respectively connected to the first plug-in rod and the second plug-in rod and multiple groups of corresponding rotating tubes, a motor connected to the second tooth plate and the output end of which is connected to the second plug-in rod, a half gear connected to the second plug-in rod, and a driving rack connected to the frame and meshing with the half gear for transmission.
10. The production line for pork belly skewers with uniform taste according to claim 9, characterized in that: The detection component includes a fan connected to the frame, an air inlet pipe connected to the frame and located below the fan, a turbine connected to the inside of the air inlet pipe, a sensor connected to the frame and located at one end of the turbine, a support base connected to the frame, and a fourth driving cylinder connected to the frame and having a pressure rod connected to the output end.