Manufacturing method and production line for chicken soup processed from whole chicken

Abstract

The invention discloses a making method and a production line of chicken soup processed from a whole chicken, and relates to the technical field of chicken soup production.The making method of the chicken soup processed from the whole chicken comprises the following steps that S1, the whole chicken is slaughtered, internal organs of the whole chicken are removed, the chicken is boiled in boiling water for 5 min, and then the chicken is taken out; s2, adding scallion sections, ginger slices, red dates and other ingredients into the chicken chest; s3, putting the whole chicken into an independent open container, injecting water, and adding seasonings such as salt and the like; s4, putting the container containing the whole chicken into a steaming box, steaming for 4 hours under the environment of 0.2-0.5 Mpa, and then braising for 30 minutes to complete production of chicken soup of the whole chicken; and S5, opening the steam box, taking out the container, pouring the chicken soup and the whole chicken in the container into a packaging bag, and performing vacuum sealing. The production device has the effect of improving the production efficiency and the production quality of chicken soup.

Description

Technical Field

[0001] The present application relates to the technical field of chicken soup production, and in particular to a method for making chicken soup from whole chickens and a production line. Background Art

[0002] Chicken soup is a traditional soup dish, which is characterized by its freshness, fragrance and nourishment. Industrialized chicken soup production often involves cutting the chicken into pieces, stewing them together, and packaging them in bags. The parts of the chicken pieces in this instant chicken soup product are relatively random, and there may even be a bag containing two chicken heads, which affects the product quality.

[0003] However, it is difficult and costly to selectively bag the chicken nuggets after they are separated. Another option is to use a whole chicken to make chicken soup and package it, which requires a longer cooking time. The production process is significantly different from the process of making chicken soup with chicken nuggets, and the integrity of the whole chicken after boiling and the transfer and bagging process must also be considered, especially after the boiling is completed, the complete automatic scooping process of the whole chicken is difficult to achieve. On the other hand, it is also necessary to consider whether the small ingredients used for boiling need to be added to the chicken soup packaging; if added, how to ensure that the proportions of the small ingredients added are balanced. The above problems will affect the product quality of chicken soup made from whole chickens. Summary of the invention

[0004] In order to improve the defect that chicken soup made from chicken chunks is difficult to balance the proportions of chicken parts when packaging, the present application designs and provides a method and a production line for making chicken soup from a whole chicken.

[0005] The present application provides a method for making chicken soup from a whole chicken using the following technical solution: A method for making chicken soup from a whole chicken, comprising the following steps S1. Slaughter and remove the viscera of the whole chicken and boil it in boiling water for 5 minutes before taking it out; S2, adding ingredients such as scallion segments, ginger slices, and red dates into the chicken breast cavity; S3, put the whole chicken into a separate open container, add water and seasonings such as salt; S4, placing the container containing the whole chicken into a steamer, steaming for 4 hours and then simmering for 30 minutes under an environment of 0.2-0.5Mpa to complete the production of the whole chicken soup; S5. Open the steamer and take out the container, pour the chicken soup and the whole chicken in the container into a packaging bag and vacuum seal it.

[0006] The present application provides a chicken soup production line made from whole chickens, which adopts the following technical solutions: A chicken soup production line made from whole chickens, comprising Track frame, bottom fishing device is equipped with chain conveyor belt; The mounting frame is installed at the bottom of the chain conveyor and is in the shape of a frame. A clamping frame is installed on the inner bottom wall. The clamping frame is arranged to transition from the bottom to the top and gathers toward the middle. The space between the bottom of the clamping frame and the inner wall of the mounting frame is for the chicken claw to be stuck in it. The mounting frame includes a top frame and a bottom frame, the top frame is mounted on the chain conveyor, a sliding hole for the bottom frame to slide into is provided at the bottom of the top frame, a clamping hole connected to the sliding hole is provided at the top and bottom of the side wall of the top frame, a clamping groove is provided at the side wall of the bottom frame, an ejection spring is fixedly provided on the inner wall of the clamping groove, a clamping plate is fixedly provided at the other end of the ejection spring, the clamping plate can be ejected into the clamping hole, and the top of the clamping plate is provided with an inclined transition; The track frame passes through the blanching area, filling area and unloading area one by one; The blanching tank is arranged in the blanching area and below the track frame, and is used to heat the water inside to boiling; A baffle plate and a squeeze plate are arranged above the blanching tank, the mounting frame passes between the baffle plate and the squeeze plate and abuts against the baffle plate, the squeeze plate is located opposite to the uppermost clamping hole and can gradually abut against the clamping plate, the squeeze plate can abut against the clamping plate until the whole chicken is completely compressed into the clamping slot by gravity, and when the clamping plate is located in the lowermost clamping hole, the whole chicken is completely located in the water of the blanching tank; The blanching box is also provided with an upper lifting track, a baffle is provided on one side of the upper lifting track, the mounting frame passes between the upper lifting track and the baffle, a lifting plate is fixed on the side wall of the bottom frame, the lifting plate can abut against the upper lifting track, at this time the mounting frame abuts against the baffle, and the lifting plate can drive the bottom frame to move to the position where the clamping plate is located at the uppermost clamping hole; The stuffing area is provided with a stuffing assembly for stuffing the ingredients into the chicken breast cavity.

[0007] Optionally, the track racks are arranged in a serpentine shape in the area above the blanching tank.

[0008] Optionally, the packing assembly includes a material channel, a material box and a material frame; The feed channel is tilted and set on one side of the track frame, with the bottom end of the channel facing the opening of the chicken chest cavity; A material discharge end is provided at the top of the material channel, and there are multiple material discharge boxes, and the material discharge ports are all connected to the material discharge end; The material frame is slidably connected in the material channel, and is provided with openings at the top and the upper and lower ends. A bottom plate is rotatably connected at the bottom end of the lower surface of the material frame, and a torsion spring is provided on the rotating shaft of the bottom plate so that the bottom plate closes the bottom of the material frame. A first telescopic cylinder is fixedly arranged at the top of the material channel, a push plate is fixedly arranged on the piston rod of the first telescopic cylinder, the push plate abuts and slides against the inner wall of the material frame, a mounting plate is fixedly arranged at the part of the side wall of the material frame away from the bottom plate, a first spring is fixedly arranged on the mounting plate, and the other end of the first spring is fixedly connected to the side wall of the push plate facing the first telescopic cylinder; The feed frame can extend from the feed channel but cannot be separated from the feed channel, and the feed frame can move to the bottom end and be inserted into the chicken's chest cavity; The push plate is fixed with an insert plate, and the insert plate can push the bottom plate open.

[0009] Optionally, two conical frames are rotatably connected to the bottom of the material frame, the rotation axis of the conical frame is perpendicular to the rotation axis of the bottom plate, the rotation axis of the conical frame is provided with a torsion spring that enables the two conical frames to engage with each other, the rotation of the bottom plate and the push of the plug plate can drive the conical frame to rotate and open, and the conical frame can be moved into the chicken chest cavity.

[0010] Optionally, second telescopic cylinders are mounted on both sides of the track frame in the filling area, the piston rods of the two second telescopic cylinders are arranged opposite to each other, and clamps are installed thereon, and the clamps are used to clamp the middle part of the whole chicken.

[0011] Optionally, the clamping frame is rotatably connected to the bottom of the base frame, the top of the clamping frame is rotatably connected to a push rod, the two side walls of the base frame are slidably connected to a middle plate, and the middle position of the bottom of the middle plate is rotatably connected to the top of the push rod; A top plate is fixedly arranged on the top of the two side walls of the bottom frame, a second spring is fixedly arranged on the bottom of the top plate, the bottom end of the second spring is fixedly connected to the top of the middle plate, and the second spring is always in a stretched state; The side wall of the top frame is provided with an avoidance groove for the middle plate and the top plate to pass through; The unloading area is provided with an unloading rack, which is located on one side of the mounting frame. The unloading rack is provided with a third telescopic cylinder arranged horizontally. The piston rod of the third telescopic cylinder faces the mounting frame and is fixed with a push plate. The push plate faces the position between the middle plate and the top plate, and the push plate faces one end of the mounting frame and the lower surface. The push plate is inclined and transitionally arranged; The unloading area is provided with an abutment frame on a side of the mounting frame away from the unloading frame, and the abutment frame can abut against the mounting frame; A roller is rotatably connected to the middle position of the top of the middle plate, and the push plate can abut against the roller; A discharge plate is fixed at the bottom of the clamp frame. When the middle plate moves downward, the clamp frame will rotate downward, and the discharge plate will rotate to a vertical state, and the discharge plate will be opposite to the chicken claws. The unloading area is provided with a feed guide rack at the bottom of the mounting rack, and below the feed guide rack is a conveyor belt for conveying containers for storing single whole chickens.

[0012] Optionally, a convex plate capable of abutting against the chicken claws is fixedly provided on the discharge plate.

[0013] Optionally, the bottom of the base frame is recessed near the two sides, and the recessed areas are used to place the roots of the chicken feet.

[0014] In summary, the present application includes at least one of the following beneficial technical effects: 1. By changing the production method, the automated production of whole chickens can be achieved, wherein the addition of auxiliary materials into the chicken chest cavity can effectively improve the flavoring effect, and can also effectively reduce the probability of auxiliary materials floating out during the chicken soup making process and sticking to the container and being unable to be poured out; 2. Using a separate container to steam and heat the whole chicken separately can more effectively improve the uniformity of the auxiliary ingredients in the chicken soup, improve the quality of the whole chicken, and more closely simulate the deliciousness of chicken soup made at home. 3. After the whole chicken is slaughtered, the chicken feet are hung between the clamp frame and the bottom frame, and then the whole chicken is hung upside down on the mounting frame. When the whole chicken passes over the blanching tank as it moves with the chain conveyor, the extrusion plate abuts against the card plate, causing the bottom frame to move down, and the card plate bounces into the card hole below, so that the whole chicken is completely immersed under the water surface of the blanching tank, and the chicken is blanched. As the conveyor moves, the upper lifting track abuts against the upper lifting plate, and the bottom frame moves up, causing the card plate to bounce into the uppermost card hole, and the whole chicken is lifted out, completing the automatic blanching process; 4. The blanched chicken moves to the filling area along the conveyor belt, and the second telescopic cylinder drives the clamping plate to extend to clamp and fix the chicken. At the same time, the piston rod of the first telescopic cylinder extends to drive the material frame to move, and the material frame drives the conical frame to insert into the opening of the chicken's chest cavity. As the push plate moves, the insert plate pushes the bottom plate open and the conical frame open, pushing the material in the material frame out and sending it into the chicken's chest cavity, realizing the automatic filling process of the chicken's chest cavity; 5. After the whole chicken is moved to the unloading area, the third telescopic cylinder extends out, so that the push plate abuts against the top plate and the mounting frame abuts against the abutment frame. Then the push plate abuts against the top plate and drives the middle plate to move downward. The middle plate drives the clamping frame to rotate through the push rod, and then drives the unloading plate to rotate, so that the convex plate pushes out the chicken feet, thereby realizing automatic unloading of the whole chicken and entering the next steaming process, thereby improving the production efficiency of whole chicken processing chicken soup. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the structure of an embodiment of the present application; Figure 2 is a partial cross-sectional view showing the mounting frame; Figure 3 is a partial schematic diagram showing an extruded plate; Figure 4 is a partial schematic diagram showing the lifting track; Figure 5 is a partial schematic diagram showing a packing assembly; Figure 6 It is a partial cross-sectional view showing the state of the material frame being pushed out; Figure 7 is a partial cross-sectional view showing the tapered frame in an open state; Figure 8 is a partial schematic diagram showing a discharge assembly; Fig. 9 It is a partial schematic diagram showing the unloading status of the clamp frame.

[0016] In the figure, 1, track frame; 11, chain conveyor; 2, mounting frame; 21, top frame; 211, sliding hole; 2111, clamping hole; 2112, avoidance groove; 22, bottom frame; 221, clamping frame; 2211, unloading plate; 2212, convex plate; 222, clamping groove; 3, middle plate; 31, roller; 32, ejection rod; 33, top plate; 331, second spring; 4, adjustment assembly; 41, ejection spring; 42, clamping plate; 43, upper lifting plate; 5, blanching box; 51 , extrusion plate; 52, lifting track; 53, baffle; 6, filling assembly; 61, material channel; 611, first telescopic cylinder; 6111, push plate; 6112, insert plate; 612, unloading end; 62, unloading box; 63, material frame; 631, bottom plate; 632, conical frame; 633, mounting plate; 6331, first spring; 7, second telescopic cylinder; 71, clamping plate; 8, unloading assembly; 81, third telescopic cylinder; 82, push plate; 83, abutment frame; 9, material guide frame. DETAILED DESCRIPTION

[0017] The following is combined with Figure 1-9 This application is described in further detail.

[0018] The embodiments of the present application disclose a method for making chicken soup from a whole chicken and a production line. Example 1

[0019] The method for making chicken soup processed from a whole chicken comprises the following steps: S1. Slaughter the whole chicken, remove the internal organs, clean it, boil it in boiling water for 5 minutes and then take it out; S2, adding ingredients such as scallion segments, ginger slices, and red dates into the chicken breast cavity; S3, put the whole chicken into a separate open container, add water and salt and other seasonings, the water level should be above the whole chicken, and the water added is drinking water; S4, placing the container containing the whole chicken into a steamer, steaming for 4 hours and then simmering for 30 minutes under a 0.2 Mpa environment to complete the production of the whole chicken soup. In this embodiment, the pressure is preferably 0.4 Mpa; S5. Open the steamer and take out the container, pour the chicken soup and the whole chicken in the container into a packaging bag and vacuum seal it.

[0020] The implementation principle of Example 1 of the present application is as follows: by placing a whole chicken in a separate container, adding water and seasonings, and performing high-pressure steaming and heating to make chicken soup, the effect of making chicken soup at home can be simulated, and the integrity of the whole chicken can be improved, and the damage to the whole chicken during the scooping process can be reduced. By inserting the ingredients into the chicken's chest cavity, not only the efficiency of the chicken's flavoring during the heating and steaming process is improved, but also the overflow of the ingredients is reduced, and then no ingredients will stick to the inner wall of the container during the pouring of the chicken soup, thereby improving the uniformity of the auxiliary ingredients in each individually packaged chicken soup. The steaming method can effectively improve the deliciousness of the prepared chicken soup, thereby improving the product quality of the whole chicken soup. Example 2

[0021] The embodiments of the present application also disclose a chicken soup production line made from whole chickens.

[0022] refer to Figure 1 and Figure 2 , a chicken soup production line made from whole chickens, includes a track frame 1, a mounting frame 2, a middle plate 3 and a blanching box 5. A chain conveyor 11 is installed at the bottom of the track frame 1, and the chain conveyor 11 is driven by a motor. The mounting frame 2 is installed at the bottom of the chain conveyor 11 and moves with the chain conveyor 11. The mounting frame 2 is a frame-mounted body, and a clamping frame 221 is installed on the inner bottom wall. The clamping frame 221 is transitionally arranged from the bottom to the top to the middle, and the space between the bottom of the clamping frame 221 and the inner side wall of the mounting frame 2 is for the chicken claws to be stuck therein. The track frame 1 passes through the blanching area, the filling area and the unloading area one by one. The blanching box 5 is arranged in the blanching area, and the upper opening is arranged below the track frame 1, which is used to heat the water inside to boiling. The chicken hung on the mounting frame 2 is above the plane where the top of the blanching box 5 is located before passing through the blanching box 5. The mounting frame 2 is provided with an adjustment assembly 4 for lowering the chicken to be completely immersed under the water surface of the blanching tank 5 when passing through the blanching tank 5. The adjustment assembly 4 can also move the chicken out of the blanching tank 5 before the mounting frame 2 is moved out from above the blanching tank 5. The track frame 1 is arranged in a serpentine shape in the area above the blanching tank 5.

[0023] The filling area is provided with a filling assembly 6 for putting ingredients such as scallion segments and ginger slices into the chicken chest cavity. The unloading area is provided with an unloading assembly 8 for removing the whole chicken from the mounting frame 2.

[0024] The chain conveyor 11 moves along the track frame 1, hangs the two chicken feet of the slaughtered whole chicken at the position between the mounting frame 2 and the clamping frame 221, and then hangs the whole chicken upside down on the mounting frame 2 and moves with the chain conveyor 11. After moving to the top of the blanching tank 5, the whole chicken is placed in the blanching tank 5 by adjusting the component 4, and the whole chicken is blanched as the chain conveyor 11 moves. After the mounting frame 2 moves to the end of the blanching tank 5, the whole chicken is fished out by adjusting the component 4, and then moves along the track frame 1 to the filling area. In the filling area, the ingredients are stuffed into the chicken's chest cavity by the filling component 6. The whole chicken continues to move along the track frame 1 to the unloading area with the mounting frame 2, and is separated from the mounting frame 2 by the unloading component 8, thereby realizing the automatic blanching and chest filling process of the whole chicken.

[0025] refer to Figure 2 The mounting frame 2 includes a top frame 21 and a bottom frame 22. The top frame 21 is mounted on the chain conveyor 11. A sliding hole 211 is provided at the bottom of the top frame 21 for the bottom frame 22 to slide into. A clamping hole 2111 is provided at the top and bottom of the side wall of the top frame 21 and is connected to the sliding hole 211. A clamping groove 222 is provided on the side wall of the bottom frame 22, and the clamping groove 222 can be connected to the clamping hole 2111.

[0026] Combination Figure 3 and Figure 4,, the adjustment assembly 4 includes an ejection spring 41, a clamping plate 42 and an upper lifting plate 43. The ejection spring 41 is fixedly arranged on the inner wall of the clamping slot 222, and the other end of the ejection spring 41 is fixedly connected to the clamping plate 42, and the clamping plate 42 is slidably connected in the clamping slot 222. Part of the clamping plate 42 can extend out of the clamping slot 222 and be located in the clamping hole 2111. The upper surface and the lower surface of the part of the clamping plate 42 extending out of the clamping hole 2111 are both inclined transition settings, and the inclined surface area of ​​the upper surface is greater than the inclined surface area of ​​the lower surface. When the clamping plate 42 is located in the uppermost clamping hole 2111, the whole chicken is located above the horizontal plane where the upper surface of the blanching tank 5 is located; when the clamping plate 42 is located in the lowermost clamping hole 2111, the whole chicken is completely immersed in the water of the blanching tank 5. A baffle 53 and an extrusion plate 51 are arranged above the blanching tank 5, and the baffle 53 and the extrusion plate 51 are located in the area where the mounting frame 2 just passes above the blanching tank 5. The mounting frame 2 can pass between the baffle plate 53 and the extrusion plate 51 and abut against the baffle plate 53, and the extrusion plate 51 can be directly opposite to the uppermost clamping hole 2111 and can gradually abut against the clamping plate 42. The extrusion plate 51 can abut against the clamping plate 42 until the whole chicken completely compresses the clamping plate 42 into the clamping groove 222 by gravity. The blanching box 5 is also provided with a lifting track 52, which is located in the area above the mounting frame 2 that is about to leave the blanching box 5. The baffle plate 53 is also provided on one side of the lifting track 52. The mounting frame 2 can pass between the lifting track 52 and the baffle plate 53 and abut against the baffle plate 53. The lifting plate 43 is fixed on the side wall at the bottom of the bottom plate 631, and the lifting track 52 can abut against the lifting plate 43 and drive the bottom frame 22 to move up to the position where the clamping plate 42 is located in the uppermost clamping hole 2111. The chain conveyor is provided with abutment blocks at the front and rear ends of the top frame 21 for abutting against the upper surface of the top frame 21 to reduce the rotation amplitude of the top frame 21 .

[0027] After the mounting frame 2 moves to the top of the blanching tank 5, it abuts against the squeezing plate 51 and the baffle plate 53, so that the squeezing plate 51 can stably abut against the clamping plate 42 and move the clamping plate 42 to a position retracted from the clamping hole 2111. At this time, the bottom frame drives the clamping plate 42 to completely retract into the clamping slot 222 under its own gravity and the gravity of the whole chicken, and the clamping plate 42 pops out from the bottom clamping slot 222, thereby automatically pulling out the bottom frame 22 and immersing the whole chicken in the liquid surface of the blanching tank 5. Then, the whole chicken moves in the blanching tank 5 with the movement of the chain conveyor 11 and is blanched. When the mounting frame 2 moves to the position between the lifting rail 52 and the baffle plate 53, the lifting plate 43 abuts against the upper surface of the lifting rail 52 and drives the base frame 22 to gradually move upward, so that the clamping plate 42 abuts against the clamping hole 2111 and retracts, so that the clamping plate 42 bounces into the uppermost clamping hole 2111, thereby resetting the base frame 22 and automatically removing the whole chicken from the blanching tank 5.

[0028] refer to Figure 5 , Figure 6 and Figure 7The filling assembly 6 includes a material channel 61, a material feeder and a material frame 63. The material channel 61 is tilted and mounted on one side of the track frame 1, which is located on the side facing the opening of the chicken chest cavity, and the bottom end of the material channel 61 faces the opening of the chicken chest cavity. A material feeder end 612 is provided at the top of the material channel 61, and there are multiple material feeder boxes 62. The material feeder openings of the material feeder boxes 62 are all connected to the material feeder end 612, which is used to put the ingredients into the material feeder end 612. The material frame 63 is slidably connected in the material channel 61, and is opened at the top and the upper and lower ends. A bottom plate 631 is rotatably connected at the bottom end of the lower surface of the material frame 63, and the rotating shaft of the bottom plate 631 is provided with a torsion spring that enables the bottom plate 631 to close the bottom of the material frame 63. A first telescopic cylinder 611 is fixedly provided at the top of the material channel 61, and a push plate 6111 is fixedly provided on the piston rod of the first telescopic cylinder 611, and the push plate 6111 slides against the inner wall of the material frame 63. The part of the side wall of the material frame 63 away from the bottom plate 631 is fixed with a mounting plate 633, and the mounting plate 633 is fixed with a first spring 6331, and the other end of the first spring 6331 is fixedly connected to the side wall of the push plate 6111 facing the first telescopic cylinder 611. The material frame 63 can extend from the material channel 61 but cannot be separated from the material channel 61. The initial position of the material frame 63 is located at the unloading end 612. Two conical frames 632 are rotatably connected to the bottom of the material frame 63, and the rotation axis of the conical frame 632 is perpendicular to the rotation axis of the bottom plate 631. The rotation axis of the conical frame 632 is provided with a torsion spring that allows the two conical frames 632 to interlock with each other. The push plate 6111 is fixed with an insert plate 6112, and the insert plate 6112 can push the bottom plate 631 open. The rotation of the bottom plate 631 and the push of the insert plate 6112 can drive the conical frame 632 to rotate and open. The material frame 63 can be moved to the position where the bottom end is inserted into the chicken's chest cavity, and at this time, the conical frame 632 is located in the chicken's chest cavity. The push plate 6111 can be moved to the bottom plate 631. The filling area is equipped with second telescopic cylinders 7 on both sides of the track frame 1. The piston rods of the two second telescopic cylinders 7 are arranged opposite to each other and are equipped with clamps 71. The clamps 71 are used to clamp the middle part of the whole chicken.

[0029] When the mounting frame 2 moves to the filling area along with the chain conveyor 11, the two second telescopic cylinders 7 extend and clamp the chicken breast through the clamping plate 71. Prior to this, the unloading box 62 puts the ingredients into the material frame 63 in the unloading end 612. Then the piston rod of the second telescopic cylinder 7 extends, and drives the material frame 63 to move downward through the push plate 6111, so that the material frame 63 is partially moved out of the material channel 61, and the conical frame 632 is inserted into the chicken chest cavity. Then the push plate 6111 continues to move, stretching the first spring 6331, and the push plate 6111 drives the bottom plate 631 to rotate and open through the insert plate 6112, and drives the conical frame 632 to rotate and open. The push plate 6111 pushes the ingredients in the material frame 63 into the chicken chest cavity, realizing the automatic filling of the chicken chest cavity. The setting of the conical frame 632 can stably insert into the chicken chest cavity and expand the opening when the opening of the chicken chest cavity is offset, thereby improving the accuracy of the chicken chest cavity filling.

[0030] refer to Figure 8 and Fig. 9 The unloading assembly 8 includes a third telescopic cylinder 81, a push plate 82 and an abutment frame 83. The clamp frame 221 is rotatably connected to the bottom of the base frame 22, and the top of the clamp frame 221 is rotatably connected to a push rod, and the portion of the clamp frame 221 connected to the push rod is extended to a side away from the opening of the chicken chest cavity. The two side walls of the base frame 22 are slidably connected to the middle plate 3, and the middle position at the bottom of the middle plate 3 is rotatably connected to the top of the push rod. A top plate 33 is fixedly arranged at the top of the two side walls of the base frame 22, and a second spring 331 is fixedly arranged at the bottom of the top plate 33, and the bottom end of the second spring 331 is fixedly connected to the top of the middle plate 3, and the second spring 331 is always in a stretched state. The side wall of the top frame 21 is provided with an avoidance groove 2112 for the middle plate 3 and the top plate 33 to pass through. The unloading area is provided with an unloading frame, and the unloading frame is located on one side of the mounting frame 2. The third telescopic cylinder 81 is horizontally installed on the unloading frame, and the piston rod of the third telescopic cylinder 81 faces the mounting frame 2. The push plate 82 is fixedly arranged on the piston rod of the third telescopic cylinder 81. The push plate 82 is inclined and transitionally arranged toward one end and the lower surface of the mounting frame 2. The tip of the push plate 82 faces the upper side of the middle plate 3. The middle position of the top of the middle plate 3 is rotatably connected with a roller 31, and the push plate 82 can abut against the roller 31.

[0031] A discharge plate 2211 is fixedly arranged on the side of the bottom of the clamp frame 221 facing the chicken chest opening, and a convex plate 2212 capable of abutting against the chicken claws is fixedly arranged on the discharge plate 2211. The push plate 82 can abut against the roller 31 and drive the middle plate 3 to move down until the discharge plate 2211 rotates to a nearly vertical state. The bottom of the base frame 22 is concavely arranged near the two sides, and the concave part is for the root of the chicken claws to be placed. The discharge area is provided with a feed guide rack 9 at the bottom of the mounting frame 2, and below the feed guide rack 9 is a conveyor belt for conveying containers for storing single whole chickens, and the whole chickens dropped from the feed guide rack 9 can fall into the containers for storing single whole chickens.

[0032] The chain conveyor 11 drives the mounting frame 2 to move to the unloading area, and then the third telescopic cylinder 81 drives the push plate 82 to move. The push plate 82 abuts against the roller 31 and drives the middle plate 3 to move downward. The middle plate 3 drives the clamping frame 221 to rotate through the push rod, and then drives the unloading plate 2211 to rotate. The unloading plate 2211 abuts against the back of the chicken claw through the convex plate 2212 and drives the chicken claw to move out of the bottom frame 22, so as to separate the whole chicken from the mounting frame 2. In the process of the push plate 82 abutting against the roller 31, the mounting frame 2 abuts against the abutting frame 83 to improve the stability of driving the middle plate 3 to move downward. When the push plate 82 is reset, the middle plate 3 is reset under the tension of the second spring 331, and then drives the clamping frame 221 to reset. After the whole chicken falls off, it is transferred into the guide frame 9, and is drained into the container on the conveyor belt below through the guide frame 9 to proceed to the next step.

[0033] The implementation principle of the second embodiment of the present application is as follows: after the slaughtered whole chicken is hung on the mounting frame 2, the whole chicken is driven to move to the top of the blanching tank 5 by the chain conveyor 11, and the clamping plate 42 is squeezed by the abutment of the squeezing plate 51 and the clamping plate 42, and then the clamping plate 42 moves downward under the gravity of the base frame 22 and the whole chicken, and the clamping plate 42 is rebounded into the lowest clamping slot 222, so that the whole chicken is completely immersed in the water of the blanching tank 5. When the mounting frame 2 moves between the lifting track 52 and the baffle 53, the lifting plate 43 is in contact with the lifting track 52 and drives the base frame 22 to move upward, so that the clamping plate 42 is rebounded into the uppermost clamping hole 2111, and the whole chicken is lifted out of the blanching tank 5, completing the blanching process of the whole chicken. Then the mounting plate 633 moves to the filling area. After the clamping plate 71 clamps the chicken, the pushing plate 6111 drives the material frame 63 to move and inserts the conical frame 632 into the chicken's chest cavity. The inserting plate 6112 pushes the bottom plate 631 open and spreads the conical frame 632. The pushing plate 6111 pushes the ingredients in the material frame 63 into the chicken's chest cavity, realizing automatic filling of the chicken's chest cavity. Finally, the mounting frame 2 moves to the unloading area, the pushing plate 82 abuts against the roller 31 and drives the middle plate 3 to move downward, so that the clamping frame 221 flips over and the chicken claws fall off the mounting frame 2, realizing automatic separation of the whole chicken from the mounting frame 2. This production line can cooperate with the process of making chicken soup from whole chickens to improve the production efficiency of chicken soup made from whole chickens, and also improve the production quality of whole chicken soup.

[0034] The embodiments of this specific implementation method are all preferred embodiments of the present application, and are not intended to limit the protection scope of the present application. Therefore, all equivalent changes made based on the structure, shape, and principle of the present application should be included in the protection scope of the present application.

Claims

1. A method for making chicken soup from a whole chicken, characterized in that: The following steps are included S1. Slaughter and remove the viscera of the whole chicken and boil it in boiling water for 5 minutes before taking it out; S2, adding ingredients such as scallion segments, ginger slices, and red dates into the chicken breast cavity; S3, put the whole chicken into a separate open container, add water and seasonings such as salt; S4, placing the container containing the whole chicken into a steamer, steaming for 4 hours and then simmering for 30 minutes under an environment of 0.2-0.5Mpa to complete the production of the whole chicken soup; S5. Open the steamer and take out the container, pour the chicken soup and the whole chicken in the container into a packaging bag and vacuum seal it.

2. A chicken soup production line made from whole chickens, characterized by: include A track frame (1) having a chain conveyor belt (11) installed at the bottom; The mounting frame (2) is installed at the bottom of the chain conveyor (11) and is in the shape of a frame. A clamping frame (221) is installed on the inner bottom wall. The clamping frame (221) is arranged to transition from the bottom to the top and converge to the middle. The space between the bottom of the clamping frame (221) and the inner wall of the mounting frame (2) is used for the chicken claw to be clamped therein. The mounting frame (2) comprises a top frame (21) and a bottom frame (22), the top frame (21) being mounted on the chain conveyor (11), the bottom of the top frame (21) being provided with a sliding hole (211) for the bottom frame (22) to slide into, the top and bottom of the side wall of the top frame (21) being provided with a clamping hole (2111) communicating with the sliding hole (211), the side wall of the bottom frame (22) being provided with a clamping groove (222), the inner wall of the clamping groove (222) being fixedly provided with an ejection spring (41), the other end of the ejection spring (41) being fixedly provided with a clamping plate (42), the clamping plate (42) being able to pop out into the clamping hole (2111), and the top of the clamping plate (42) being provided with an inclined transition; The track frame (1) passes through the blanching area, the filling area and the unloading area one by one; A blanching tank (5), arranged in the blanching area and located below the track frame (1), is used to heat the water inside to boiling; A baffle plate (53) and a pressing plate (51) are arranged above the blanching tank (5); the mounting frame (2) passes between the baffle plate (53) and the pressing plate (51) and abuts against the baffle plate (53); the pressing plate (51) is located opposite to the uppermost clamping hole (2111) and can gradually abut against the clamping plate (42); the pressing plate (51) can abut against the clamping plate (42) until the whole chicken is completely compressed into the clamping groove (222) by gravity; when the clamping plate (42) is located in the lowermost clamping hole (2111), the whole chicken is completely located in the water of the blanching tank (5); The blanching box (5) is also provided with a lifting track (52), a baffle (53) is provided on one side of the lifting track (52), the mounting frame (2) passes between the lifting track (52) and the baffle (53), a lifting plate (43) is fixedly provided on the side wall of the bottom frame (22), the lifting plate (43) can abut against the lifting track (52), at this time, the mounting frame (2) abuts against the baffle (53), and the lifting plate (43) can drive the bottom frame (22) to move to the position where the clamping hole (2111) of the clamping plate (42) is located at the top; The filling area is provided with a filling component (6) for filling the ingredients into the chicken breast cavity.

3. The chicken soup production line made from whole chicken according to claim 2, characterized in that: The track frame (1) is arranged in a serpentine shape in the area above the blanching tank (5).

4. The chicken soup production line made from whole chicken according to claim 2, characterized in that: The packing assembly (6) comprises a material channel (61), a lower material box (62) and a material frame (63); The material channel (61) is arranged obliquely and mounted on one side of the track frame (1), and the bottom end of the material channel (61) faces the opening of the chicken chest cavity; A material discharge end (612) is provided at the top of the material channel (61), and there are multiple material discharge boxes (62), and the material discharge ports are all connected to the material discharge end (612); The material frame (63) is slidably connected in the material channel (61), and is provided with openings at the top and the upper and lower ends. A bottom plate (631) is rotatably connected at the bottom end of the lower surface of the material frame (63), and a rotation axis of the bottom plate (631) is provided with a torsion spring that enables the bottom plate (631) to close the bottom of the material frame (63); A first telescopic cylinder (611) is fixedly provided at the top of the material channel (61), a piston rod of the first telescopic cylinder (611) is fixedly provided with a push plate (6111), the push plate (6111) abuts and slides against the inner wall of the material frame (63), a mounting plate (633) is fixedly provided on the part of the side wall of the material frame (63) away from the bottom plate (631), a first spring (6331) is fixedly provided on the mounting plate (633), and the other end of the first spring (6331) is fixedly connected to the push plate (6111) toward the side wall of the first telescopic cylinder (611); The material frame (63) can extend from the material channel (61) but cannot be separated from the material channel (61), and the material frame (63) can be moved to a position where the bottom end is inserted into the chicken's chest cavity; The push plate (6111) is fixedly provided with an insert plate (6112), and the insert plate (6112) can push open the bottom plate (631).

5. The chicken soup production line made from whole chicken according to claim 4, characterized in that: The bottom of the material frame (63) is rotatably connected to two conical frames (632), the rotation axis of the conical frame (632) is perpendicular to the rotation axis of the bottom plate (631), and the rotation axis of the conical frame (632) is provided with a torsion spring that enables the two conical frames (632) to engage with each other. The rotation of the bottom plate (631) and the push of the plug plate (6112) can drive the conical frame (632) to rotate and open, and the conical frame (632) can be moved into the chicken chest cavity.

6. The chicken soup production line made from whole chicken according to claim 4, characterized in that: The filling area is provided with second telescopic cylinders (7) on both sides of the track frame (1). The piston rods of the two second telescopic cylinders (7) are arranged opposite to each other and are provided with clamping plates (71) for clamping the middle part of the whole chicken.

7. The chicken soup production line made from whole chicken according to claim 2, characterized in that: The clamping frame (221) is rotatably connected to the bottom of the base frame (22); the top of the clamping frame (221) is rotatably connected to a push rod; the two side walls of the base frame (22) are slidably connected to a middle plate (3); the middle position of the bottom of the middle plate (3) is rotatably connected to the top of the push rod; A top plate (33) is fixedly provided at the top of the two side walls of the bottom frame (22), a second spring (331) is fixedly provided at the bottom of the top plate (33), the bottom end of the second spring (331) is fixedly connected to the top of the middle plate (3), and the second spring (331) is always in a stretched state; The side wall of the top frame (21) is provided with an avoidance groove (2112) for the middle plate (3) and the top plate (33) to pass through; The unloading area is provided with an unloading rack, which is located on one side of the mounting frame (2). The unloading rack is provided with a third telescopic cylinder (81) which is arranged horizontally. The piston rod of the third telescopic cylinder (81) faces the mounting frame (2) and is fixed with a push plate (82). The push plate (82) faces a position between the middle plate (3) and the top plate (33). The push plate (82) is arranged to be inclined and transitioned toward one end and the lower surface of the mounting frame (2). An abutment frame (83) is installed in the unloading area on a side of the mounting frame (2) away from the unloading frame, and the abutment frame (83) can abut against the mounting frame (2); A roller (31) is rotatably connected to the middle position of the top of the middle plate (3), and the push plate (82) can abut against the roller (31); A discharge plate (2211) is fixedly provided at the bottom of the clamping frame (221). When the middle plate (3) moves downward, the clamping frame (221) rotates downward, and the discharge plate (2211) rotates toward a vertical state, and the discharge plate (2211) is opposite to the chicken claws. A material guide rack (9) is arranged at the bottom of the mounting rack (2) in the unloading area, and a conveyor belt for conveying containers storing single whole chickens is located below the material guide rack (9).

8. The chicken soup production line made from whole chickens according to claim 7, characterized in that: A convex plate (2212) capable of abutting against the chicken claws is fixedly provided on the discharge plate (2211).

9. The chicken soup production line made from whole chicken according to claim 2, characterized in that: The bottom of the bottom frame (22) is concavely arranged near the two sides, and the concave part is used for the root of the chicken claw to be placed.

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