Automatically-cleaned decocting device for preparing concentrated pig bone soup-stock

By designing an automatic cleaning and boiling device including a partition mechanism, a spray mechanism, agitator and a bottom scraping mechanism, the problem of time-consuming and frequent monitoring and intervention in the boiling process of traditional pork bone broth is solved, and automated cleaning and efficient boiling are achieved, and production efficiency and product quality are improved.

CN119817843AInactive Publication Date: 2025-04-15JIANGXI BAICAOYUAN IND
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Patent Information

Application Number
CN202510020896.8
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-01-07
Publication Date
2025-04-15
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The process of boiling traditional pork bone broth is time-consuming and requires frequent monitoring and intervention. Especially after the boiling is completed, cleaning the inside of the boiling barrel and filtering the pork bone residue is a tedious and labor-intensive task. During the boiling process, pig bones or residues are prone to block the filter device, affecting the quality of the broth and equipment safety.

Method used

An automatic cleaning and boiling device including a heating base, a boiling bucket, a partition mechanism, a spraying mechanism, a stirring mechanism and a bottom scraping mechanism is designed. The partition mechanism is designed by combining the storage barrel and the drive motor to prevent the pig bones from being blocked; the spraying mechanism, agitating mechanism and the bottom scraping mechanism jointly achieve rapid cleaning after boiling.

Benefits of technology

It effectively solves the problem of pig bone blockage during the cooking process, simplifies cleaning work, reduces manpower investment, improves production efficiency, and makes the entire cooking process smoother and more automated.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the field of food processing, in particular to an automatic cleaning boiling device for preparing concentrated pig bone soup-stock, which comprises a heating base, a boiling barrel is arranged at the top of the heating base, a first cover plate is clamped at the top of the boiling barrel, the first cover plate is mounted through a clamping piece, and a second cover plate is rotatably connected onto the first cover plate. The separation mechanism is arranged on the first cover plate, and the spraying mechanism is arranged on the first cover plate. Through the combined design of the material storage barrel, the driving motor and the cam, the blocking problem possibly caused by pig bones or large residues in the boiling process is effectively solved, the pig bones in the material storage barrel are slightly vibrated in the boiling process and are prevented from being tightly attached to the filtering holes, and therefore it is guaranteed that soup-stock is smoothly separated and flows into the boiling barrel; the purity of the soup-stock is improved, the subsequent cleaning work is greatly simplified, the human input is reduced, the production efficiency is improved, and the whole boiling process is smoother and more automatic.
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Description

Technical Field

[0001] The invention relates to the field of food processing, in particular to an automatic cleaning and boiling device for preparing concentrated pork bone broth. Background Art

[0002] The traditional pork bone broth boiling process usually relies on the operator's subjective control operation, which is not only time-consuming but also requires frequent monitoring and intervention. Especially after the boiling is completed, cleaning the inside of the boiling barrel and filtering the pork bone residue is a tedious and labor-intensive task. In addition, in the traditional method, the problem of pork bones or residues clogging the filter device during the boiling process, which not only affects the quality of the broth, but may also cause damage to the equipment.

[0003] Therefore, in view of the above problems, a kind of automatic cleaning and boiling device for preparing concentrated pork bone broth is now developed. Summary of the invention

[0004] In order to overcome the disadvantages of the existing device that it is not only time-consuming but also requires frequent monitoring and intervention, especially after the boiling is completed, cleaning the inside of the boiling barrel and filtering the pig bone residue is a tedious and labor-intensive task. In addition, in the traditional method, the filtering device is easily blocked by pig bones or residues during the boiling process. The present invention provides an automatically cleaning boiling device for preparing concentrated pig bone broth.

[0005] The technical solution of the present invention is: an automatic cleaning and boiling device for preparing concentrated pork bone broth, comprising:

[0006] Heating base;

[0007] A brewing barrel, wherein the brewing barrel is arranged on the top of the heating base;

[0008] A first cover plate, the top of the brewing barrel is clamped with the first cover plate, and the first cover plate is installed by a clamp;

[0009] a second cover plate, the second cover plate being rotatably connected to the first cover plate;

[0010] A separation mechanism, the separation mechanism is arranged on the first cover plate, and a part of the structure inside the separation mechanism can be separated and processed. The separation mechanism is used to separate and filter the pig bones on the one hand, and can prevent the pig bones inside from being blocked on the other hand;

[0011] A spraying mechanism is provided on the first cover plate, and is used to assist in cleaning the brewing barrel.

[0012] In addition, it is particularly preferred that the partition mechanism includes a mounting frame, four mounting frames are arranged on the lower side of the first cover plate, a lifting ring frame is slidably connected between the mounting frames, the lifting ring frame is used to place and isolate pig bones, four springs are connected between the lifting ring frame and the mounting frame, the springs are all located in the corresponding mounting frames, a storage barrel is placed on the lifting ring frame, the storage barrel is used to place pig bones, driving motors are installed on the mounting frames on the front and rear sides, cams are connected to the output shafts of the driving motors, and the inner sides of the cams are contact-connected with the storage barrels.

[0013] In addition, it is particularly preferred that the spraying mechanism includes a water inlet pipe, which is provided at the front and rear parts of the first cover plate, and is connected to the first cover plate in a through-type manner. A water inlet ring is connected between the lower sides of the water inlet pipe, and the top of the water inlet ring is connected to the first cover plate. A water passing ring is rotatably connected to the inner side of the water inlet ring, and the water inlet ring is communicated with the water passing ring, and four nozzles are connected to the lower side of the water passing ring.

[0014] In addition, it is particularly preferred that a stirring mechanism is also included, and the stirring mechanism includes a driving motor. The driving motor is arranged on the upper sides of the left and right parts of the first cover plate, and the output shafts of the driving motor are arranged downward. The output shafts of the driving motor are connected to stirring frames, and a first gear is installed on the stirring frame on the right side, and a second gear is connected to the outer side of the water ring, and the first gear and the second gear are meshed with each other.

[0015] In addition, it is particularly preferred that it also includes a bottom scraping mechanism, which includes connecting rods, four of which are connected to the lower side of the water-passing ring, support rings are connected between the bottoms of the connecting rods, a limiting member is provided at the bottom of the brewing barrel, a scraping frame is rotatably connected to the limiting member, and the scraping frame is connected to the connecting rods.

[0016] In addition, it is particularly preferred that a cleaning rack is further included, and the cleaning rack is connected between the bottoms of the mounting racks, and the cleaning rack is used to scrape and clean the outer side wall of the storage barrel.

[0017] In addition, it is particularly preferred that a placement rack is also included, which is arranged on the brewing barrel, and the placement rack consists of a support frame and a placement plate, the support frame is connected to the middle part of the brewing barrel, and the support frame is connected to the placement plate, and the placement plate is used to temporarily place the storage barrel.

[0018] In addition, it is particularly preferred that the second cover plate and the first cover plate are connected in a detachable manner.

[0019] In addition, it is particularly preferred that a filter hole is opened on the storage barrel.

[0020] By adopting the above technical scheme, compared with the prior art, the present invention has the following advantages: 1. The present invention effectively solves the blockage problem that may be caused by pig bones or large pieces of residue during the boiling process through the combined design of the storage barrel, the driving motor and the cam. During the boiling period, the pig bones in the storage barrel are slightly vibrated to prevent them from sticking to the filter holes, thereby ensuring that the broth is smoothly separated and flows into the boiling barrel, which not only improves the purity of the broth, but also greatly simplifies the subsequent cleaning work, reduces manpower input, improves production efficiency, and makes the entire boiling process smoother and more automated.

[0021] 2. The present invention realizes rapid and thorough cleaning after boiling through the combined effects of the spraying mechanism, the stirring mechanism and the scraping mechanism. The stirring frame rotates to stir the water flow, further enhancing the cleaning effect, while also facilitating heat transfer and ingredient mixing during the boiling process. The scraping mechanism plays a role in both the boiling and cleaning stages, which can not only promote uniform boiling of the broth, but also effectively remove the dirt on the bottom that is difficult to reach, ensuring that the inner wall of the boiling barrel is clean as new and ready for the next use. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention.

[0023] Figure 2 It is a partial cross-sectional three-dimensional structural schematic diagram of the present invention.

[0024] Figure 3 It is a schematic diagram of a first partial cross-sectional three-dimensional structure of the separation mechanism of the present invention.

[0025] Figure 4 It is a schematic diagram of a second partial cross-sectional three-dimensional structure of the separation mechanism of the present invention.

[0026] Figure 5 It is a partial cross-sectional three-dimensional structural schematic diagram of the spraying mechanism of the present invention.

[0027] Figure 6 It is a partial cross-sectional three-dimensional structural schematic diagram of the stirring mechanism of the present invention.

[0028] Figure 7 It is a partial cross-sectional three-dimensional structural schematic diagram of the bottom scraping mechanism of the present invention.

[0029] Figure 8 It is a partial three-dimensional structural schematic diagram of the present invention.

[0030] In the figure: 1. heating base, 2. brewing barrel, 3. first cover plate, 4. second cover plate, 5. partition mechanism, 51. mounting frame, 52. lifting ring frame, 53. spring, 54. storage barrel, 55. driving motor, 56. cam, 6. spraying mechanism, 61. water inlet pipe, 62. water inlet ring, 63. water flow ring, 64. nozzle, 7. stirring mechanism, 71. driving motor, 72. stirring frame, 73. first gear, 74. second gear, 8. bottom scraping mechanism, 81. connecting rod, 82. supporting ring, 83. limiting member, 84. scraping frame, 9. cleaning frame, 10. placement frame, 101. supporting frame, 102. placement plate. DETAILED DESCRIPTION

[0031] In order to make the purpose, technical scheme and advantages of the present invention clearer, the present invention is further described in detail below in conjunction with specific embodiments and with reference to the accompanying drawings. It should be understood that these descriptions are only exemplary and are not intended to limit the scope of the present invention. In addition, in the following description, the description of well-known structures and technologies is omitted to avoid unnecessary confusion of the concept of the present invention.

[0032] Example 1

[0033] An automatic cleaning and boiling device for preparing concentrated pork bone broth, such as Figure 1-Figure 8 As shown, it includes a heating base 1, a boiling barrel 2 is arranged on the top of the heating base 1, a first cover plate 3 is clamped on the top of the boiling barrel 2, the first cover plate 3 is installed by a clamp, a second cover plate 4 is rotatably connected to the first cover plate 3, and a detachable connection structure is formed between the second cover plate 4 and the first cover plate 3. A partition mechanism 5 is arranged on the first cover plate 3, and the internal structure of the partition mechanism 5 can be separated. The partition mechanism 5 is used to separate and filter the pig bones on the one hand, and can prevent the internal pig bones from being blocked on the other hand. A spray mechanism 6 is arranged on the first cover plate 3, and the spray mechanism 6 is used to assist the boiling barrel 2 in cleaning.

[0034] It should be noted that when preparing concentrated pork bone broth, the present device can be used for boiling operation. First, the second cover 4 is rotated open, and then the pork bones are placed in the partition mechanism 5. Then water is added. After the addition is completed, the second cover 4 is closed, and heat energy is provided by the heating base 1 to heat the internal pork bones and water. During the boiling process, the partition mechanism 5 can separate the boiled broth from the pork bones, so that the pork bones can be removed after the boiling is completed. At the same time, in this process, relying on the operation of the partition mechanism 5, continuous vibration is generated to ensure that during the boiling process, even if there are larger bones or residues, no blockage will occur. After the boiling is completed, as the pork bones and broth are taken out, the spraying mechanism 6 is started to assist in the cleaning of the inside of the boiling barrel 2.

[0035] The partition mechanism 5 includes a mounting frame 51, four mounting frames 51 are arranged on the lower side of the first cover plate 3, and a lifting ring frame 52 is slidably connected between the mounting frames 51. The lifting ring frame 52 is used to place and isolate pig bones. Four springs 53 are connected between the lifting ring frame 52 and the mounting frame 51, and the springs 53 are all located in the corresponding mounting frame 51. A storage barrel 54 is placed on the lifting ring frame 52, and the storage barrel 54 is used to place pig bones. The storage barrel 54 has filtering holes. Driving motors 55 are installed on the mounting frames 51 on the front and rear sides, and cams 56 are connected to the output shafts of the driving motors 55. The inner sides of the cams 56 are contact-connected with the storage barrel 54.

[0036] It should be noted that when boiling pork bone broth, as the pork bones are placed in the storage barrel 54, the second cover plate 4 is restored to its original position, and then the boiling work is carried out normally relying on the heating base 1. During the boiling process, the drive motor 55 is started synchronously, and the rotation of the output shaft of the drive motor 55 will drive the cam 56 to rotate. As the cam 56 continues to rotate, it will push the storage barrel 54, so that the storage barrel 54 will shift its position downward. When the storage barrel 54 moves downward, it will drive the lifting ring frame 52 to move downward. At this time, the spring 53 is compressed. Under the action of the spring 53, the lifting ring frame 52 will move upward and reset when the storage barrel 54 is no longer squeezed and pushed by the cam 56, thereby causing the storage barrel 54 to move upward, thereby generating a slight vibration to prevent the pig bones from blocking the filter holes.

[0037] The spraying mechanism 6 includes a water inlet pipe 61. The front and rear parts of the first cover plate 3 are both provided with water inlet pipes 61. The water inlet pipes 61 are all connected with the first cover plate 3 in a through-type manner. A water inlet ring 62 is connected between the lower sides of the water inlet pipes 61. The top of the water inlet ring 62 is connected to the first cover plate 3. A water passing ring 63 is rotatably connected to the inner side of the water inlet ring 62. The water inlet ring 62 is connected to the water passing ring 63. Four nozzles 64 are connected to the lower side of the water passing ring 63.

[0038] It should be noted that after the pork bone broth is cooked, water is added through the water inlet pipe 61, the water flows into the water inlet ring 62 through the water inlet pipe 61, and then flows into the water passing ring 63 through the water inlet ring 62. After that, the water will be sprayed into the cooking barrel 2 through the nozzle 64, so as to achieve the effect of quickly cleaning the inside of the cooking barrel 2, improve the cleaning efficiency, and reduce the difficulty of cleaning.

[0039] Example 2

[0040] On the basis of Example 1, a stirring mechanism 7 is further included, and the stirring mechanism 7 includes a driving motor 71. The driving motors 71 are arranged on the upper sides of the left and right parts of the first cover plate 3. The output shafts of the driving motors 71 are arranged downward, and the output shafts of the driving motors 71 are connected to stirring frames 72. The stirring frame 72 on the right is installed with a first gear 73, and the outer side of the water ring 63 is connected to a second gear 74, and the first gear 73 and the second gear 74 are meshed with each other.

[0041] It should be noted that the drive motor 71 can be directly started during the brewing process. The rotation of the output shaft of the drive motor 71 will drive the corresponding stirring frame 72 to rotate. The rotation of the stirring frame 72 will stir the water flow to improve the brewing efficiency. In the process of cleaning the brewing barrel 2, the driving motor 71 can also be used to drive the stirring frame 72 to rotate, so that the water ring 63 drives the nozzle 64 to rotate continuously, avoiding the occurrence of spraying dead corners while further improving the cleaning efficiency.

[0042] It also includes a bottom scraping mechanism 8, which includes a connecting rod 81. Four connecting rods 81 are connected to the lower side of the water-passing ring 63. Support rings 82 are connected between the bottoms of the connecting rods 81. A limiting member 83 is provided at the bottom of the boiling barrel 2. A scraping frame 84 is rotatably connected to the limiting member 83. The scraping frame 84 is connected to the connecting rod 81.

[0043] It should be noted that as the water-passing ring 63 starts to rotate, the connecting rod 81 will synchronously perform circular motion. The movement of the connecting rod 81 will drive the support ring 82 to rotate, thereby causing the scraper rack 84 to start to rotate continuously to clean the bottom of the boiling barrel 2. During the boiling process, the scraper rack 84 can also stir the bottom of the broth, so that the broth can be quickly boiled and formed.

[0044] A cleaning frame 9 is also included. The cleaning frame 9 is connected between the bottom of the mounting frame 51 and is used to scrape and clean the outer wall of the storage barrel 54.

[0045] It should be noted that when the storage barrel 54 is taken out, the outer wall of the storage barrel 54 is scraped and cleaned by relying on the friction between the cleaning rack 9 and the storage barrel 54 to prevent bone residues from adhering to the storage barrel 54.

[0046] It also includes a placement rack 10. The placement rack 10 is arranged on the brewing barrel 2. The placement rack 10 consists of a support frame 101 and a placement plate 102. The support frame 101 is connected to the middle part of the brewing barrel 2. The placement plate 102 is connected to the support frame 101. The placement plate 102 is used to temporarily place the storage barrel 54.

[0047] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the present invention rather than to limit the scope of protection of the present invention. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solution of the present invention can be modified or replaced by equivalents without departing from the essence and scope of the technical solution of the present invention.

Claims

1. An automatic cleaning and boiling device for preparing concentrated pork bone broth, characterized in that it comprises: Heating base (1); A boiling barrel (2), the boiling barrel (2) being arranged on the top of the heating base (1); A first cover plate (3), the top of the brewing barrel (2) is clamped with the first cover plate (3), and the first cover plate (3) is installed by means of a clamp; a second cover plate (4), the second cover plate (4) being rotatably connected to the first cover plate (3); A separation mechanism (5), the separation mechanism (5) being arranged on the first cover plate (3), the internal structure of the separation mechanism (5) being capable of performing separation processing, the separation mechanism (5) being used to separate and filter the pig bones on the one hand, and being capable of preventing the pig bones inside from being blocked on the other hand; A spraying mechanism (6), wherein the spraying mechanism (6) is arranged on the first cover plate (3), and the spraying mechanism (6) is used to assist the brewing barrel (2) in cleaning.

2. The automatic cleaning and boiling device for preparing concentrated pork bone broth according to claim 1, characterized in that: The partition mechanism (5) comprises a mounting frame (51), four mounting frames (51) are arranged on the lower side of the first cover plate (3), a lifting ring frame (52) is slidably connected between the mounting frames (51), the lifting ring frame (52) is used to place and isolate pig bones, four springs (53) are connected between the lifting ring frame (52) and the mounting frame (51), the springs (53) are all located in the corresponding mounting frames (51), a material storage barrel (54) is placed on the lifting ring frame (52), the material storage barrel (54) is used to place pig bones, and driving motors (55) are installed on the mounting frames (51) on the front and rear sides, and cams (56) are connected to the output shafts of the driving motors (55), and the inner sides of the cams (56) are contact-connected with the material storage barrel (54).

3. The automatic cleaning and boiling device for preparing concentrated pork bone broth according to claim 2, characterized in that: The spraying mechanism (6) comprises a water inlet pipe (61), the water inlet pipe (61) is arranged at both the front and rear parts of the first cover plate (3), the water inlet pipe (61) is connected to the first cover plate (3) in a through-type manner, a water inlet ring (62) is connected between the lower sides of the water inlet pipe (61), the top of the water inlet ring (62) is connected to the first cover plate (3), a water passing ring (63) is rotatably connected inside the water inlet ring (62), the water inlet ring (62) is communicated with the water passing ring (63), and four spray heads (64) are connected to the lower side of the water passing ring (63).

4. The automatic cleaning and boiling device for preparing concentrated pork bone broth according to claim 3, characterized in that: The invention also comprises a stirring mechanism (7), wherein the stirring mechanism (7) comprises a driving motor (71), the driving motor (71) being arranged on the upper sides of the left and right parts of the first cover plate (3), the output shafts of the driving motor (71) being arranged downward, the output shafts of the driving motor (71) being connected to stirring racks (72), the stirring rack (72) on the right side being mounted with a first gear (73), the outer side of the water passing ring (63) being connected to a second gear (74), the first gear (73) and the second gear (74) being meshed with each other.

5. The automatic cleaning and boiling device for preparing concentrated pork bone broth according to claim 4, characterized in that: The invention also comprises a bottom scraping mechanism (8), the bottom scraping mechanism (8) comprising connecting rods (81), four connecting rods (81) are connected to the lower side of the water-passing ring (63), supporting rings (82) are connected between the bottoms of the connecting rods (81), a limiting member (83) is arranged at the bottom of the boiling barrel (2), a scraping frame (84) is rotatably connected to the limiting member (83), and the scraping frame (84) is connected to the connecting rods (81).

6. The automatic cleaning and boiling device for preparing concentrated pork bone broth according to claim 5, characterized in that: It also includes a cleaning frame (9), which is connected between the bottom of the mounting frame (51) and is used to scrape and clean the outer side wall of the material storage barrel (54).

7. The automatic cleaning and boiling device for preparing concentrated pork bone broth according to claim 6, characterized in that: The invention also comprises a placement rack (10), the placement rack (10) being arranged on the boiling barrel (2), the placement rack (10) being composed of a support rack (101) and a placement plate (102), the support rack (101) being connected to the middle part of the boiling barrel (2), the placement plate (102) being connected to the support rack (101), and the placement plate (102) being used for temporarily placing the material storage barrel (54).

8. The automatic cleaning and boiling device for preparing concentrated pork bone broth according to claim 1, characterized in that: The second cover plate (4) and the first cover plate (3) are in a detachable connection structure.

9. The automatic cleaning and boiling device for preparing concentrated pork bone broth according to claim 2, characterized in that: The material storage barrel (54) is provided with a filtering hole.