Cleaning equipment for urea melter for producing copper phthalocyanine

Abstract

The invention discloses cleaning equipment for a urea melter for producing copper phthalocyanine, relates to the technical field of cleaning equipment, and solves the technical problem that melting tanks of various sizes and shapes cannot be clamped and cleaned in an existing technical scheme. The cleaning equipment comprises a main base and the melting tank, and a water storage tank is fixedly mounted on the main base; a supporting base is fixedly installed on the main base, a rotating table is rotatably installed on the supporting base, four sets of positioning bases are installed on the rotating table, clamping blocks are slidably installed in the four sets of positioning bases, a supporting table is fixedly installed in the rotating table, and accurate clamping and cleaning of melting tanks of different diameters, heights and shapes can be achieved. The four-direction clamping block is driven by a clamping motor and a thread transmission structure, the clamping position can be accurately adjusted, and the clamping device is suitable for tank bodies of various sizes; and through the design of the lifting cylinder and the rotating beam, the problem that a special-shaped melting tank is difficult to clean by traditional equipment can be solved through flexible adjustment of the height and the diameter, and the device is suitable for more types of melting devices.

Description

Technical Field

[0001] The invention relates to the technical field of cleaning, in particular to a cleaning device for a urea melter for producing copper phthalocyanine. Background Art

[0002] The technical field involved in the invention of the present invention is that the urea melter cleaning equipment for producing copper phthalocyanine is a highly efficient automated device with the function of thoroughly cleaning the inside and outside of the melter. It mainly works in coordination with high-pressure spraying and mechanical scrubbing to quickly remove the residues after urea melting, solid impurities and carbides adhering to the tank wall. The brush head inside the equipment can cover all parts of the tank body to ensure that there are no dead angles in the cleaning. High-pressure spraying can quickly dissolve the residues in the tank body, while mechanical scrubbing can deeply remove stubborn attachments. Using an automated control system, the cleaning process can be operated intelligently throughout the entire process, reducing manual intervention, which not only improves cleaning efficiency, but also effectively improves safety. At the same time, the equipment can dry the tank body after cleaning to avoid corrosion to the equipment by moisture residues.

[0003] The significance of urea melter cleaning equipment is to comprehensively improve production efficiency, ensure product quality and extend the service life of equipment. By regularly removing solid deposits and possible urea by-products in the melter, the equipment effectively avoids production process problems or equipment failures caused by residual impurities, thereby ensuring the purity and stability of copper phthalocyanine products. The automated cleaning method further reduces the time cost of equipment downtime and promotes continuous production. It can greatly reduce water resource waste and environmental pollution. In addition, the equipment plays an important role in maintaining the efficient operation of the melter, avoiding safety hazards and reducing maintenance frequency. It is one of the essential key devices in modern chemical production. The existing technical solutions have the technical problem of not being able to clamp and clean melting tanks of various sizes and shapes. Summary of the invention

[0004] In view of the deficiencies in the prior art, the present invention provides a cleaning device for a urea melter for producing copper phthalocyanine, which solves the technical problem that the prior art solution cannot clamp and clean melting tanks of various sizes and shapes.

[0005] To achieve the above objectives, the present invention is implemented through the following technical solutions: a cleaning device for a urea melter for producing copper phthalocyanine, comprising a main base and a melting tank, the main base is used to support the entire equipment, a water tank is fixedly installed on the main base, the water tank is used to increase the stability of the entire equipment and provide a cleaning liquid, a support seat is fixedly installed on the main base, a rotating table is rotatably installed on the support seat, the rotating table is used to rotate the melting tank, four groups of positioning seats are installed on the rotating table, the positioning seats and clamping blocks are used to clamp the melting tank in four directions, clamping blocks are slidably installed in the four groups of positioning seats, a support table is fixedly installed in the rotating table, a fixing cylinder is fixedly installed on the main base, a lifting cylinder is slidably installed on the fixing cylinder, and is used to adjust the overall height , suitable for molten tanks of different heights, a rotating beam is rotatably installed on the upper wall of the lifting cylinder, a linear motor is installed on the rotating beam, the linear motor moves on the rotating beam, and can be adapted to molten tanks of various diameters, a lifting pneumatic cylinder is fixedly installed on the linear motor, which is used to go deep into the tank body for brushing, and can brush the bottom surface of the tank body, a cleaning structure is fixedly installed on the telescopic end of the lifting pneumatic cylinder, a water pump is fixedly installed in the water storage tank, and a water pipe is connected to the output end of the water pump, which is a telescopic flexible pipe and can also use a chain pipe to ensure that liquid transportation is not affected under any circumstances, and the output end of the water pipe is connected to the cleaning structure, the molten tank is installed on the support platform and is located in the clamping block, and the molten tank has its own drainage structure.

[0006] Preferably, a turntable motor is fixedly installed in the main base, a driving gear is fixedly installed at the driving end of the turntable motor, a rotating ring is fixedly installed on the lower wall of the turntable, the rotating ring is rotatably installed on the support base, a driven gear ring is fixedly installed in the rotating ring, the driving gear is meshingly connected with the driven gear ring, and the driving gear is driven to rotate by the driving end of the turntable motor, so that the driven gear ring rotates and then drives the turntable to rotate, so that the tank body rotates.

[0007] Preferably, the driving gear is rotated by rotating the driving end of the turntable motor, so that the driven gear ring rotates and then drives the turntable to rotate, so that the tank body rotates.

[0008] Preferably, a clamping motor is fixedly installed at one end of the positioning seat, a threaded rod is fixedly installed at the driving end of the clamping motor, a threaded hole is opened on the clamping block, the threaded rod is threadedly connected to the clamping block, and the threaded rod is rotatably connected to the positioning seat, and the clamping block is adjusted to clamp the molten tank through the threaded transmission structure.

[0009] Preferably, a lifting hydraulic cylinder is fixedly installed in the fixed cylinder, a motor frame is fixedly installed at the telescopic end of the lifting hydraulic cylinder, the motor frame is fixedly installed in the lifting cylinder, a swing motor is fixedly installed on the upper wall of the motor frame, and the driving end of the swing motor is fixedly connected to the lower wall of the rotating beam, so that the specific position of the brushing structure can be adjusted by the lifting and rotating structure.

[0010] Preferably, a counterweight block is fixedly mounted at the rear end of the rotating beam, a guide groove is provided at the front end of the rotating beam, and the driving end of the linear motor is connected to the guide groove.

[0011] Preferably, the cleaning structure includes a roller brush motor, which is fixedly mounted on the telescopic end of the lifting pneumatic cylinder, and a cleaning roller brush is fixedly mounted on the driving end of the roller brush motor, and the cleaning roller brush is a cylindrical ball-head brush, and a spray ring is fixedly mounted on the roller brush motor, and the input end of the spray ring is fixedly connected to the output end of the water pipe, and a scrubber is fixedly mounted on the roller brush motor, and the input end of the scrubber is fixedly connected to the output end of the water pipe.

[0012] Preferably, the water storage tank is a fan-shaped column structure, a seat ring is fixedly installed in the main base, a support ring is fixedly installed on the lower wall of the rotating table, and the support ring is rotatably installed in the seat ring.

[0013] Beneficial effects: The present invention provides a cleaning device for a urea melter for producing copper phthalocyanine. The present invention can realize precise clamping and cleaning of molten tanks of different diameters, heights and shapes through the lifting cylinder and clamping mechanism in the equipment; the four-way clamping block is driven by a clamping motor and a threaded transmission structure, and can accurately adjust the clamping position to adapt to tanks of various sizes; the design of the lifting cylinder and the rotating beam can solve the problem that traditional equipment is difficult to clean special-shaped or large-sized molten tanks through flexible adjustment of height and diameter, and is suitable for more types of melters; the key component cleaning structure includes a cleaning roller brush with a spray ring and a flusher, which can deeply clean the difficult-to-clean parts such as the inner wall and bottom of the tank body; the roller brush motor drives the cleaning roller brush to rotate at a high speed, and combined with the high-pressure spraying effect of the spray ring, stubborn impurities can be quickly removed; the rotating table and the driven gear ring structure support the 360° free rotation of the molten tank, so that the cleaning roller brush and the spray water flow can evenly cover the entire tank body, and there are no dead angles in the cleaning. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 The present invention provides a schematic diagram of the three-dimensional structure of a cleaning device for a urea melter for producing copper phthalocyanine.

[0015] Figure 2 The present invention provides a schematic diagram of the side perspective structure of a cleaning device for a urea melter for producing copper phthalocyanine.

[0016] Figure 3 The present invention provides a schematic diagram of a three-dimensional oblique cross-section structure of a cleaning device for a urea melter for producing copper phthalocyanine.

[0017] Figure 4 The present invention provides a schematic diagram of the main structure of a cleaning device for a urea melter for producing copper phthalocyanine.

[0018] Figure 5 The present invention provides a schematic diagram of the front cross-sectional structure of a cleaning device for a urea melter for producing copper phthalocyanine.

[0019] Figure 6 The present invention provides a top view of the structural schematic diagram of a cleaning device for a urea melter for producing copper phthalocyanine.

[0020] Figure 7 The present invention provides a first bottom-view cross-sectional structural schematic diagram of a cleaning device for a urea melter for producing copper phthalocyanine.

[0021] Figure 8 The present invention provides a second bottom-view cross-sectional structural schematic diagram of a cleaning device for a urea melter for producing copper phthalocyanine.

[0022] In the figure: 1. main base; 2. melting tank; 3. water storage tank; 4. support seat; 5. rotating table; 6. positioning seat; 7. clamping block; 8. supporting table; 9. fixing cylinder; 10. lifting cylinder; 11. rotating beam; 12. linear motor; 13. lifting cylinder; 14. water pump; 15. water guide pipe; 16. turntable motor; 17. driving gear; 18. rotating ring; 19. driven gear ring; 20. clamping motor; 21. threaded rod; 22. lifting cylinder; 23. motor frame; 24. swing motor; 25. counterweight; 26. guide groove; 27. roller brush motor; 28. cleaning roller brush; 29. ​​spray ring; 30. flusher; 31. seat ring; 32. support ring. DETAILED DESCRIPTION

[0023] In order to further explain the technical means and effects adopted by the present invention to achieve the predetermined invention purpose, the technical scheme in the embodiment of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiment of the present invention. Obviously, the described embodiment is only a part of the embodiment of the present invention, not all of the embodiments. The detailed description is as follows.

[0024] See also Figure 1-Figure 8The present invention provides a technical solution: a cleaning device for a urea melter for producing copper phthalocyanine, comprising a main base 1 and a melting tank 2, the main base 1 being used to support the entire device, a water storage tank 3 being fixedly mounted on the main base 1, the water storage tank 3 being used to increase the stability of the entire device and provide a cleaning liquid, a support base 4 being fixedly mounted on the main base 1, a rotating table 5 being rotatably mounted on the support base 4, the rotating table 5 being used to rotate the melting tank 2, four groups of positioning seats 6 being mounted on the rotating table 5, the positioning seats 6 and the clamping blocks 7 being used to clamp the melting tank 2 in four directions, the clamping blocks 7 being slidably mounted in the four groups of positioning seats 6, a support table 8 being fixedly mounted in the rotating table 5, a fixed cylinder 9 being fixedly mounted on the main base 1, a lifting cylinder 10 being slidably mounted on the fixed cylinder 9, being used to adjust the overall height, and being suitable for melting tanks of different heights. The melting tank 2 has a rotating beam 11 rotatably mounted on the upper wall of the lifting cylinder 10, and a linear motor 12 is mounted on the rotating beam 11. The linear motor 12 moves on the rotating beam 11 and can adapt to melting tanks 2 of various diameters. A lifting pneumatic cylinder 13 is fixedly mounted on the linear motor 12 for brushing deep into the tank body and can brush the bottom surface of the tank body. A cleaning structure is fixedly mounted on the telescopic end of the lifting pneumatic cylinder 13. A water pump 14 is fixedly mounted in the water storage tank 3. A water pipe 15 is connected to the output end of the water pump 14. The water pipe 15 is a telescopic flexible pipe and a chain pipe can also be used to ensure that liquid transportation is not affected under any circumstances. The output end of the water pipe 15 is connected to the cleaning structure. The melting tank 2 is mounted on the support platform 8 and is located in the clamping block 7. The melting tank 2 has a self-contained drainage structure.

[0025] This embodiment is further configured as follows: a turntable motor 16 is fixedly installed in the main base 1, a driving gear 17 is fixedly installed at the driving end of the turntable motor 16, a rotating ring 18 is fixedly installed on the lower wall of the rotating table 5, the rotating ring 18 is rotatably installed on the support base 4, a driven ring gear 19 is fixedly installed in the rotating ring 18, the driving gear 17 is meshingly connected with the driven ring gear 19, and the driving gear 17 is driven to rotate by the driving end of the turntable motor 16, so that the driven ring gear 19 rotates and then drives the rotating table 5 to rotate, so that the tank body rotates.

[0026] This embodiment is further configured such that a clamping motor 20 is fixedly mounted on one end of the positioning seat 6, a threaded rod 21 is fixedly mounted on the driving end of the clamping motor 20, a threaded hole is provided on the clamping block 7, the threaded rod 21 is threadedly connected to the clamping block 7, the threaded rod 21 is rotatably connected to the positioning seat 6, and the clamping block 7 is adjusted in position to clamp the molten tank 2 through a threaded transmission structure.

[0027] The present embodiment is further configured such that a lifting hydraulic cylinder 22 is fixedly installed in the fixed cylinder 9, a motor frame 23 is fixedly installed at the telescopic end of the lifting hydraulic cylinder 22, the motor frame 23 is fixedly installed in the lifting cylinder 10, a swing motor 24 is fixedly installed on the upper wall of the motor frame 23, and the driving end of the swing motor 24 is fixedly connected to the lower wall of the rotating beam 11, so that the specific position of the scrubbing structure can be adjusted by the lifting and rotating structure.

[0028] This embodiment is further configured such that a counterweight block 25 is fixedly mounted on the rear end of the rotating beam 11 , a guide groove 26 is opened on the front end of the rotating beam 11 , and the driving end of the linear motor 12 is connected to the guide groove 26 .

[0029] This embodiment is further configured as follows: the cleaning structure includes a roller brush motor 27, which is fixedly mounted on the telescopic end of the lifting pneumatic cylinder 13; a cleaning roller brush 28 is fixedly mounted on the driving end of the roller brush motor 27; the cleaning roller brush 28 is a cylindrical ball-head brush; a spray ring 29 is fixedly mounted on the roller brush motor 27; the input end of the spray ring 29 is fixedly connected to the output end of the water pipe 15; a scrubber 30 is fixedly mounted on the roller brush motor 27; the input end of the scrubber 30 is fixedly connected to the output end of the water pipe 15.

[0030] The present embodiment is further configured such that the water storage tank 3 is a fan-shaped column structure, a seat ring 31 is fixedly installed in the main base 1, a support ring 32 is fixedly installed on the lower wall of the rotating platform 5, and the support ring 32 is rotatably installed in the seat ring 31.

[0031] The detailed connection means are well-known in the art, and the working principle is as follows: Figure 1-Figure 8 As shown, when in use, it can efficiently and accurately complete the cleaning task of the molten tank 2 of different sizes and shapes; before starting the equipment, ensure that enough cleaning liquid (such as water or other suitable cleaning solvents) is injected into the water storage tank 3, and check whether the connection between the water pump 14 and the water pipe 15 is normal; place the molten tank 2 to be cleaned on the support platform 8, and ensure that the tank body is located at the center of the clamping block 7; start the clamping motor 20, and drive the threaded rod 21 to rotate through it to push the clamping block 7 to slide until the four groups of clamping blocks 7 firmly clamp the molten tank 2; adjust the position of the clamping block 7 according to the diameter and shape of the molten tank 2 to ensure that the tank body is fixed and stable; drive the lifting cylinder 10 up and down through the lifting hydraulic cylinder 22 to adjust the height of the cleaning structure to adapt it to the height of the molten tank 2; start the swing motor 24, drive the rotating beam 11 to adjust the angle of the cleaning device, so that the cleaning structure (including the cleaning roller brush 28 and the spray ring 29) can be aligned with the inner wall, outer wall and bottom surface of the molten tank 2.

[0032] The turntable motor 16 is started, and the turntable 5 is driven to rotate through the meshing of the driving gear 17 and the driven gear ring 19, so that the melting tank 2 can rotate freely 360 degrees; during the rotation process, the cleaning structure can cover every corner of the tank body to ensure that there is no dead angle in the cleaning; the roller brush motor 27 is started to drive the cleaning roller brush 28 to rotate at a high speed, and the stubborn dirt on the inner wall and bottom of the melting tank 2 is quickly removed in combination with the high-pressure spraying effect of the spray ring 29; the scourer 30 further assists the cleaning and enhances the cleaning effect of the hard-to-clean parts; the cleaning liquid Circulation: The water pump 14 transports the cleaning liquid to the cleaning structure through the water pipe 15, and the spray ring 29 evenly sprays the cleaning liquid. The residual liquid after cleaning is discharged through the drainage structure of the melting tank 2; reverse the clamping motor 20, loosen the clamping block 7, and remove the cleaned melting tank 2 from the support platform 8; clean the residues in the water tank 3 and the water pipe 15, check whether there is any dirt remaining in the cleaning structure, and perform necessary maintenance; adjust the lifting cylinder 10, rotating beam 11 and other components back to the initial position to prepare for the next cleaning task.

[0033] It should be noted that, in this document, relational terms such as first and second, etc. are merely used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations.

[0034] The above is only a preferred embodiment of the present invention and does not limit the present invention in any form. Although the present invention has been disclosed as a preferred embodiment, it is not used to limit the present invention. Any technical personnel in this field can make some changes or modify the technical contents disclosed above into equivalent embodiments without departing from the scope of the technical solution of the present invention. However, any brief modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention without departing from the content of the technical solution of the present invention are still within the scope of the technical solution of the present invention.

Claims

1. A cleaning device for a urea melter for producing copper phthalocyanine, comprising a main base (1) and a melting tank (2), characterized in that: A water storage tank (3) is fixedly mounted on the main base (1), a support seat (4) is fixedly mounted on the main base (1), a rotating platform (5) is rotatably mounted on the support seat (4), four groups of positioning seats (6) are mounted on the rotating platform (5), clamping blocks (7) are slidably mounted in the four groups of positioning seats (6), a support platform (8) is fixedly mounted in the rotating platform (5), a fixing cylinder (9) is fixedly mounted on the main base (1), a lifting cylinder (10) is slidably mounted on the fixing cylinder (9), and a rotating beam is rotatably mounted on the upper wall of the lifting cylinder (10). (11), a linear motor (12) is installed on the rotating beam (11), a lifting pneumatic cylinder (13) is fixedly installed on the linear motor (12), a cleaning structure is fixedly installed on the telescopic end of the lifting pneumatic cylinder (13), a water pump (14) is fixedly installed in the water storage tank (3), the output end of the water pump (14) is connected to a water pipe (15), the water pipe (15) is a telescopic flexible pipe, and the output end of the water pipe (15) is connected to the cleaning structure, and the molten tank (2) is installed on the support platform (8) and is located in the clamping block (7).

2. The cleaning device for a urea melter for producing copper phthalocyanine according to claim 1, characterized in that: A turntable motor (16) is fixedly mounted inside the main base (1), a driving gear (17) is fixedly mounted on the driving end of the turntable motor (16), a rotating ring (18) is fixedly mounted on the lower wall of the turntable (5), the rotating ring (18) is rotatably mounted on the support base (4), a driven gear ring (19) is fixedly mounted inside the rotating ring (18), and the driving gear (17) is meshingly connected with the driven gear ring (19).

3. The cleaning device for a urea melter for producing copper phthalocyanine according to claim 1, characterized in that: A clamping motor (20) is fixedly mounted on one end of the positioning seat (6), a threaded rod (21) is fixedly mounted on the driving end of the clamping motor (20), a threaded hole is provided on the clamping block (7), the threaded rod (21) is threadedly connected to the clamping block (7), and the threaded rod (21) is rotatably connected to the positioning seat (6).

4. The cleaning device for a urea melter for producing copper phthalocyanine according to claim 1, characterized in that: A lifting hydraulic cylinder (22) is fixedly installed in the fixed cylinder (9), a motor frame (23) is fixedly installed on the telescopic end of the lifting hydraulic cylinder (22), the motor frame (23) is fixedly installed in the lifting cylinder (10), a swing motor (24) is fixedly installed on the upper wall of the motor frame (23), and the driving end of the swing motor (24) is fixedly connected to the lower wall of the rotating beam (11).

5. The cleaning device for a urea melter for producing copper phthalocyanine according to claim 1, characterized in that: A counterweight block (25) is fixedly mounted at the rear end of the rotating beam (11), a guide groove (26) is provided at the front end of the rotating beam (11), and the driving end of the linear motor (12) is connected to the guide groove (26).

6. The cleaning device for a urea melter for producing copper phthalocyanine according to claim 1, characterized in that: The cleaning structure comprises a roller brush motor (27), the roller brush motor (27) is fixedly mounted on the telescopic end of the lifting air pressure cylinder (13), a cleaning roller brush (28) is fixedly mounted on the driving end of the roller brush motor (27), the cleaning roller brush (28) is a cylindrical ball-head brush, a spray ring (29) is fixedly mounted on the roller brush motor (27), the input end of the spray ring (29) is fixedly connected to the output end of the water pipe (15), and a scourer (30) is fixedly mounted on the roller brush motor (27), the input end of the scourer (30) is fixedly connected to the output end of the water pipe (15).

7. The cleaning device for a urea melter for producing copper phthalocyanine according to claim 1, characterized in that: The water storage tank (3) is a fan-shaped column structure. A seat ring (31) is fixedly installed in the main base (1). A support ring (32) is fixedly installed on the lower wall of the rotating platform (5). The support ring (32) is rotatably installed in the seat ring (31).

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