A-phase busbar bending equipment

By designing an A-phase busbar bending device containing multiple bending components, the problems of low bending accuracy and low efficiency in existing equipment are solved, efficient and accurate multiple bending are achieved, and product quality is improved.

CN119819776APending Publication Date: 2025-04-15NINGBO CITY QUANSHENG SHELL
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Patent Information

Application Number
CN202411986738.X
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-31
Publication Date
2025-04-15

AI Technical Summary

Technical Problem

During the production process, the existing A-phase busbar bending equipment has low accuracy due to the complex bending structure, which makes the product quality difficult to ensure, and the bending efficiency is low.

Method used

An A-phase busbar bending device is designed, including a base, a positioning seat, a limit seat, a first bending assembly, a second bending assembly and a third bending assembly. Through the synergy of these components, multiple bends of the workpiece are achieved, ensuring the accuracy and position of each bend.

Benefits of technology

It realizes multiple bendings on the same equipment, improves bending efficiency and product quality, and ensures the accuracy and position consistency of each bending.

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Abstract

The invention provides A-phase busbar bending equipment, and belongs to the technical field of production equipment.The A-phase busbar bending equipment comprises a base station provided with a positioning seat and a limiting seat, the positioning seat is provided with a long-edge positioning groove, a deformation space and a short-edge positioning groove, and one side of the short-edge positioning groove is open and forms a deformation opening; the first bending assembly comprises a first bending block, and the first bending block is provided with a limiting part; the second bending assembly comprises a second bending block; and the third bending assembly comprises a third bending block. The device has the beneficial effects that the side, close to the short edge, of the middle edge of the workpiece is bent through the first bending block, then the end, away from the middle edge, of the short edge of the workpiece is bent through the second bending block, and then the end, away from the middle edge, of the long edge of the workpiece is bent through the third bending block, so that the U-shaped part is bent to form the A-phase busbar; and all bending is completed on the same equipment, so that the bending efficiency and the product quality are ensured.
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Description

Technical Field

[0001] The invention belongs to the technical field of production equipment and relates to an A-phase busbar bending device. Background Art

[0002] In a three-phase system, there are usually three main conductors or busbars, called phase A, phase B and phase C, which are used to transmit three sinusoidal currents that are staggered by 120 degrees in time. The phase A busbar is a part of the power system used to transmit and distribute electrical energy, especially one of the components in a three-phase AC power system.

[0003] A-phase busbar needs to be A-phase busbar during the production process. Figure 8 The figure shows the state of the A-phase busbar before bending. Fig. 9 This is the state of the A-phase busbar after bending. Due to the complex bending structure of the A-phase busbar, it is currently often bent in single steps in sequence through multiple bending devices. Each bending requires reinstallation to the bending device, so the accuracy is low and the product quality is difficult to guarantee. At the same time, the bending efficiency is low, and there is a lot of room for improvement. Summary of the invention

[0004] The purpose of the present invention is to address the above-mentioned problems existing in the prior art and to propose an A-phase busbar bending device.

[0005] The object of the present invention can be achieved by the following technical solutions: An A-phase busbar bending device, comprising:

[0006] A base, which is provided with a positioning seat and a limiting seat, wherein the positioning seat is provided with a long-side positioning groove, a deformation space and a short-side positioning groove, one side of the short-side positioning groove is open and forms a deformation opening, and the limiting seat contacts the positioning seat and is located on a side close to the deformation opening;

[0007] A first bending assembly, comprising a first bending block, wherein the positioning seat is located between the limiting seat and the first bending block, the first bending block can move relative to the base and can approach or move away from the limiting seat, the first bending block is provided with a limiting portion, and the first bending block is used to push a side of the middle side of the workpiece close to the short side through the deformation opening and abut against the limiting seat;

[0008] A second bending assembly, comprising a second bending block, the second bending block can move relative to the base and can approach or move away from the limiting seat, the second bending block is used to push an end of the short side of the workpiece away from the middle side to press against the limiting portion;

[0009] The third bending assembly includes a third bending block, which can be raised and lowered relative to the base and can be close to or away from the limit seat. The third bending block is used to push the end of the long side of the workpiece away from the middle side to press against the limit seat.

[0010] In the above-mentioned A-phase busbar bending equipment, the base includes a loading and unloading position and a bending position, and the positioning seat is movably connected to the base and moved to the loading and unloading position or the bending position.

[0011] In the above-mentioned A-phase busbar bending equipment, it also includes a positioning drive element, the positioning drive element is connected to the base, the positioning seat is connected to the positioning drive element, and the positioning drive element can drive the positioning seat to move.

[0012] In the above-mentioned A-phase busbar bending equipment, it also includes a contact block, which is connected to the limit seat, and the positioning seat can contact the contact block. When the positioning seat is located at the bending position, the positioning seat contacts the contact block.

[0013] In the above-mentioned A-phase busbar bending equipment, the first bending assembly also includes a clamping block, which is connected to the first bending block, and the distance between the clamping block and the limit seat is smaller than the distance between the first bending block and the limit seat. When the first bending block moves to contact the workpiece, the clamping block is located above the positioning seat and limits the workpiece to the positioning seat.

[0014] In the above-mentioned A-phase busbar bending equipment, the first bending block is provided with a pre-bending portion, and the first bending block is used to push the end of the long side of the workpiece close to the middle side to press against the limiting seat through the pre-bending portion.

[0015] In the above-mentioned A-phase busbar bending equipment, the first bending assembly also includes a first bending drive element, the first bending drive element is connected to the base, the first bending block is connected to the first bending drive element, and the first bending drive element can drive the first bending block to move.

[0016] In the above-mentioned A-phase busbar bending equipment, the second bending assembly also includes a second bending drive element, the second bending drive element is connected to the base, the second bending block is connected to the second bending drive element, and the second bending drive element can drive the second bending block to move.

[0017] In the above-mentioned A-phase busbar bending equipment, the limiting seat is provided with a guide groove, and the second bending block can enter the guide groove and can slide along the guide groove.

[0018] In the above-mentioned A-phase busbar bending equipment, the third bending assembly also includes a third bending drive element, the third bending drive element is connected to the base, the third bending block is connected to the third bending drive element, and the third bending drive element can drive the third bending block to rise and fall.

[0019] Compared with the prior art, the present invention has the following beneficial effects:

[0020] 1. First, bend the side of the middle side of the workpiece close to the short side by the first bending block, then bend the end of the short side of the workpiece away from the middle side by the second bending block, and then bend the end of the long side of the workpiece away from the middle side by the third bending block, so that the U-shaped piece is bent to form an A-phase busbar, so that each bend is completed on the same equipment, ensuring the bending efficiency and product quality.

[0021] 2. The positioning seat is driven by the positioning drive element to move to the loading and unloading position to place the workpiece or take out the product, or to the bending position for bending. There is no need to manually place the workpiece at the position where it needs to be bent or take it out, which improves the safety of the equipment.

[0022] 3. The contact block is used to limit the moving position of the positioning seat and to position it, to prevent the positioning seat from not moving to the specified position, resulting in incorrect bending position, resulting in low product quality or even waste.

[0023] 4. The clamping block contacts the workpiece faster than the first bending block. When the first bending block moves to contact the workpiece, the clamping block is located above the positioning seat, so that the workpiece is restricted to the positioning seat when being bent by the first bending block to prevent it from tipping over or twisting.

[0024] 5. The first bending block is used to push the end of the long side of the workpiece close to the middle side to press against the limit seat through the pre-bending portion. Therefore, while bending the middle side of the workpiece, the end of the long side of the workpiece close to the middle side can also be bent to facilitate further bending of the third bending assembly. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 It is a schematic diagram of the A-phase busbar bending equipment of the present invention before processing.

[0026] Figure 2 It is an exploded view of the A-phase busbar bending device of the present invention.

[0027] Figure 3 This is an exploded view of the A-phase busbar bending device of the present invention from another perspective.

[0028] Figure 4 It is a schematic diagram of the A-phase busbar bending device of the present invention after processing.

[0029] Figure 5It is a schematic diagram of the A-phase busbar bending device of the present invention after processing from another perspective.

[0030] Figure 6 It is a structural schematic diagram of the mobile seat of the present invention.

[0031] Figure 7 It is a schematic structural diagram of the first bending block and the clamping block of the present invention.

[0032] Figure 8 This is a schematic diagram of the A-phase busbar before bending.

[0033] Fig. 9 This is a schematic diagram of the A-phase busbar after bending.

[0034] In the figure, 100, base; 110, positioning seat; 111, long side positioning groove; 112, deformation space; 113, short side positioning groove; 114, deformation mouth; 120, limiting seat; 121, guide groove; 210, first bending block; 211, limiting part; 212, pre-bending part; 220, clamping block; 230, first bending drive element; 310, second bending block; 320, second bending drive element; 410, third bending block; 420, third bending drive element; 500, positioning drive element; 600, contact block. DETAILED DESCRIPTION

[0035] The following are specific embodiments of the present invention and the accompanying drawings to further describe the technical solution of the present invention, but the present invention is not limited to these embodiments.

[0036] It should be noted that all directional indications in the embodiments of the present invention (such as up, down, left, right, front, back, etc.) are only used to explain the relative position relationship, movement status, etc. between the components under a certain specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication will also change accordingly.

[0037] In addition, in the present invention, descriptions such as "first", "second", "one", etc. are only used for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" or "second" may explicitly or implicitly include at least one of the features. In the description of the present invention, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.

[0038] In the present invention, unless otherwise clearly specified and limited, the terms "connection", "fixation", etc. should be understood in a broad sense. For example, "fixation" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0039] In addition, the technical solutions between the various embodiments of the present invention can be combined with each other, but it must be based on the fact that ordinary technicians in the field can implement it. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such combination of technical solutions does not exist and is not within the scope of protection required by the present invention.

[0040] The specific embodiments described herein are merely examples of the spirit of the present invention. Those skilled in the art may make various modifications or additions to the specific embodiments described or replace them in similar ways, but they will not deviate from the spirit of the present invention or exceed the scope defined by the appended claims.

[0041] like Figure 1-Figure 7 As shown, an A-phase busbar bending device includes: a base 100, a first bending assembly, a second bending assembly and a third bending assembly.

[0042] Among them, the base 100 is provided with a positioning seat 110 and a limiting seat 120, the positioning seat 110 is provided with a long side positioning groove 111, a deformation space 112 and a short side positioning groove 113, the deformation space 112 is located between the long side positioning groove 111 and the short side positioning groove 113, one side of the short side positioning groove 113 is open and forms a deformation opening 114, and the limiting seat 120 is located on the side of the positioning seat 110 close to the deformation opening 114.

[0043] Among them, the first bending component includes a first bending block 210, the positioning seat 110 is located between the limiting seat 120 and the first bending block 210, the first bending block 210 can move relative to the base 100 and can approach or move away from the limiting seat 120, the first bending block 210 is provided with a limiting portion, and the first bending block 210 is used to push the side of the middle edge of the workpiece close to the short side through the deformation opening 114 and press against the limiting seat 120.

[0044] Among them, the second bending assembly includes a second bending block 310, which can move relative to the base 100 and can be close to or away from the limit seat 120. The second bending block 310 is used to push the end of the short side of the workpiece away from the middle side to press against the limit part.

[0045] Among them, the third bending assembly includes a third bending block 410, which can be raised and lowered relative to the base 100 and can be close to or away from the limit seat 120. The third bending block 410 is used to push the end of the long side of the workpiece away from the middle side to press against the limit seat 120.

[0046] In this embodiment, the first bending block 210 is used to bend one side of the middle side of the workpiece close to the short side, and then the second bending block 310 is used to bend one end of the short side of the workpiece away from the middle side, and then the third bending block 410 is used to bend one end of the long side of the workpiece away from the middle side, so that the U-shaped part is bent to form an A-phase busbar, so that each bend is completed on the same device, ensuring the bending efficiency and product quality.

[0047] like Figure 1-Figure 7 As shown, based on the above embodiment, the base 100 includes a loading and unloading position and a bending position, and the positioning seat 110 is movably connected to the base 100 and moves to the loading and unloading position or the bending position.

[0048] Preferably, it further comprises a positioning driving element 500 , wherein the positioning driving element 500 is connected to the base 100 , and the positioning seat 110 is connected to the positioning driving element 500 , and the positioning driving element 500 can drive the positioning seat 110 to move.

[0049] In this embodiment, the positioning seat 110 is driven by the positioning drive element 500 to move to the loading and unloading position to place the workpiece or take out the product, or to move to the bending position for bending. There is no need to manually place the workpiece at the position where it needs to be bent or take it out, thereby improving the safety of the equipment.

[0050] like Figure 1-Figure 7 As shown, based on the above embodiment, it also includes a contact block 600, the contact block 600 is connected to the limit seat 120, the positioning seat 110 can contact the contact block 600, when the positioning seat 110 is located at the bending position, the positioning seat 110 contacts the contact block 600.

[0051] In this embodiment, the contact block 600 is used to limit the movement position of the positioning seat 110 and perform positioning, so as to prevent the positioning seat 110 from not moving to the specified position, resulting in incorrect bending position, resulting in low product quality or even waste.

[0052] like Figure 1-Figure 7 As shown, on the basis of the above embodiment, the first bending assembly also includes a clamping block 220, and the clamping block 220 is connected to the first bending block 210, and the distance between the clamping block 220 and the limit seat 120 is smaller than the distance between the first bending block 210 and the limit seat 120. When the first bending block 210 moves to contact with the workpiece, the clamping block 220 is located above the positioning seat 110 and limits the workpiece to the positioning seat 110.

[0053] In this embodiment, the clamping block 220 contacts the workpiece faster than the first bending block 210. When the first bending block 210 moves to contact the workpiece, the clamping block 220 is located above the positioning seat 110, so that the workpiece is restricted to the positioning seat 110 when the workpiece is bent by the first bending block 210 to prevent it from tipping over or twisting.

[0054] like Figure 1-Figure 7 As shown, based on the above embodiment, the first bending block 210 is provided with a pre-bending portion 212 , and the first bending block 210 is used to push the end of the long side of the workpiece close to the middle side to press against the limiting seat 120 through the pre-bending portion 212 .

[0055] In this embodiment, the first bending block 210 is used to push the end of the long side of the workpiece close to the middle side to press against the limit seat 120 through the pre-bending portion 212. Therefore, while bending the middle side of the workpiece, the end of the long side of the workpiece close to the middle side can also be bent to facilitate further bending of the third bending assembly.

[0056] like Figure 1-Figure 7 As shown, based on the above embodiment, the first bending assembly also includes a first bending drive element 230, the first bending drive element 230 is connected to the base 100, the first bending block 210 is connected to the first bending drive element 230, and the first bending drive element 230 can drive the first bending block 210 to move.

[0057] In this embodiment, the first bending drive element 230 can be a cylinder, a hydraulic cylinder or an electric cylinder. The first bending drive element 230 can drive the first bending block 210 to move, thereby pushing the side of the middle edge of the workpiece close to the short edge through the deformation opening 114 and tightly against the limit seat 120.

[0058] like Figure 1-Figure 7As shown, based on the above embodiment, the second bending assembly also includes a second bending drive element 320, the second bending drive element 320 is connected to the base 100, the second bending block 310 is connected to the second bending drive element 320, and the second bending drive element 320 can drive the second bending block 310 to move.

[0059] In this embodiment, the second bending drive element 320 can be a cylinder, a hydraulic cylinder or an electric cylinder. The second bending drive element 320 can drive the second bending block 310 to move so as to push the end of the short side of the workpiece away from the middle side to press against the limiting part.

[0060] like Figure 1-Figure 7 As shown, on the basis of the above embodiment, the limiting seat 120 is provided with a guide groove 121 , and the second bending block 310 can enter the guide groove 121 and can slide along the guide groove 121 .

[0061] In this embodiment, the limit seat 120 is provided with a guide groove 121 which can be used to guide the second bending block 310. The second bending block 310 can enter the guide groove 121 and can slide along the guide groove 121 to prevent the second bending block 310 from moving and offset. At the same time, since the limit seat 120 is used as the guiding reference, the guiding accuracy is higher than the accuracy of guiding by opening a slide groove on the base 100.

[0062] like Figure 1-Figure 7 As shown, based on the above embodiment, the third bending assembly also includes a third bending drive element 420, the third bending drive element 420 is connected to the base 100, the third bending block 410 is connected to the third bending drive element 420, and the third bending drive element 420 can drive the third bending block 410 to rise and fall.

[0063] In this embodiment, the third bending drive element 420 can be a cylinder, a hydraulic cylinder or an electric cylinder. The third bending drive element 420 can drive the third bending block 410 to rise and fall, thereby pushing the end of the long side of the workpiece away from the middle side to press against the limit seat 120.

Claims

1. An A-phase busbar bending device, characterized in that: include: A base, which is provided with a positioning seat and a limiting seat, the positioning seat is provided with a long side positioning groove, a deformation space and a short side positioning groove, the deformation space is located between the long side positioning groove and the short side positioning groove, one side of the short side positioning groove is open and forms a deformation opening, and the limiting seat is located on a side of the positioning seat close to the deformation opening; A first bending assembly, comprising a first bending block, wherein the positioning seat is located between the limiting seat and the first bending block, the first bending block can move relative to the base and can approach or move away from the limiting seat, the first bending block is provided with a limiting portion, and the first bending block is used to push a side of the middle side of the workpiece close to the short side through the deformation opening and abut against the limiting seat; A second bending assembly, comprising a second bending block, the second bending block can move relative to the base and can approach or move away from the limiting seat, the second bending block is used to push an end of the short side of the workpiece away from the middle side to press against the limiting portion; The third bending assembly includes a third bending block, which can be raised and lowered relative to the base and can be close to or away from the limit seat. The third bending block is used to push the end of the long side of the workpiece away from the middle side to press against the limit seat.

2. The A-phase busbar bending device according to claim 1, characterized in that: The base comprises a loading and unloading position and a bending position, and the positioning seat is movably connected to the base and moves to the loading and unloading position or the bending position.

3. The A-phase busbar bending device according to claim 2, characterized in that: It also includes a positioning drive element, which is connected to the base, and the positioning seat is connected to the positioning drive element, and the positioning drive element can drive the positioning seat to move.

4. The A-phase busbar bending device according to claim 2 or 3, characterized in that: It also includes a contact block, which is connected to the limiting seat. The positioning seat can contact the contact block. When the positioning seat is located at the bending position, the positioning seat contacts the contact block.

5. The A-phase busbar bending device according to claim 1, characterized in that: The first bending assembly also includes a clamping block, which is connected to the first bending block. The distance between the clamping block and the limit seat is smaller than the distance between the first bending block and the limit seat. When the first bending block moves to contact the workpiece, the clamping block is located above the positioning seat and limits the workpiece to the positioning seat.

6. The A-phase busbar bending device according to claim 1, characterized in that: The first bending block is provided with a pre-bending portion, and the first bending block is used to push an end of the long side of the workpiece close to the middle side to press against the limiting seat through the pre-bending portion.

7. The A-phase busbar bending device according to claim 1, characterized in that: The first bending assembly also includes a first bending driving element, the first bending driving element is connected to the base, the first bending block is connected to the first bending driving element, and the first bending driving element can drive the first bending block to move.

8. The A-phase busbar bending device according to claim 1, characterized in that: The second bending assembly also includes a second bending driving element, the second bending driving element is connected to the base, the second bending block is connected to the second bending driving element, and the second bending driving element can drive the second bending block to move.

9. The A-phase busbar bending device according to claim 8, characterized in that: The limiting seat is provided with a guide groove, and the second bending block can enter the guide groove and slide along the guide groove.

10. The A-phase busbar bending device according to claim 1, characterized in that: The third bending assembly also includes a third bending driving element, the third bending driving element is connected to the base, the third bending block is connected to the third bending driving element, and the third bending driving element can drive the third bending block to rise and fall.