Bar polishing machine

By designing a rod polishing machine with polishing device, using friction and extrusion of rods to polish, the problem that existing equipment cannot achieve continuous flow-through production and low polishing efficiency is solved, and efficient rod polishing is achieved.

CN119820456AInactive Publication Date: 2025-04-15GANZHOU FENGSHAN INTELLIGENT EQUIP CO LTD
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Patent Information

Application Number
CN202510046658.4
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-01-13
Publication Date
2025-04-15
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

Existing bar polishing equipment cannot achieve continuous flow-through production, and the polishing efficiency is low and time-consuming.

Method used

A rod material polishing machine is designed, and the rod material is driven to roll and rotate through a polishing device, and polishing is achieved by friction and extrusion between the rod material to improve the polishing efficiency.

Benefits of technology

Continuous flow-through production of bar materials is achieved, polishing efficiency is improved, and production time is shortened.

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Abstract

The bar polishing machine comprises a feeding device, the feeding device comprises a connecting rod, a sliding rail and a movable plate, connection between a third side plate and a first side plate can be removed through a bolt, the position of the third side plate is adjusted through a screw rod below the third side plate, and therefore the gap between the first side plate and the third side plate is changed; therefore, the device adapts to bars with different lengths; the polishing device comprises a second side plate, a polishing roller, a cover plate and a second partition plate, and the ratchet-shaped polishing roller can drive the bars to roll and rotate below the cover plate, so that the bars are polished through friction and extrusion between the bars, and the polishing efficiency is improved; and the material pressing device comprises a second mounting plate, a connecting rod, a pressing plate, a second connecting plate and a roller, and bars in the stock bin can be pressed through the arranged pressing plate, so that the bars are better attached to the moving plate, orderly transportation of the bars by the feeding device is guaranteed, and the bars can be prevented from flying out due to impact of the moving plate.
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Description

Technical Field

[0001] The invention relates to the field of bar polishing, in particular to a bar polishing machine. Background Art

[0002] Rods are long and thin sticks, mostly used as tableware. They are made of bamboo, wood, ivory, bone, metal, etc., and have different shapes, such as square or round. During the processing, burrs will appear on the surface, which needs to be polished and grinded to make the surface smooth. In the early days, workers did the polishing by hand on each rod, and the polishing effect was inconsistent and the efficiency was very low. In recent years, some mechanical equipment for automatic polishing of chopsticks has been launched on the market, such as the bamboo wood round bar screening and polishing method and its integrated production machine disclosed in CN 113926709 A. The bamboo wood round bars in the screening frame can be continuously rolled in an O shape by reciprocating the inferior product screen bracket. During the rolling process, the bamboo wood round bars rub against each other for polishing; during the rolling process, the bamboo wood round bars with both ends thinner than the qualified diameter fall from the screening groove on the side wall of the screening frame; during the rolling process, the bamboo wood round bars with the middle rod thinner than the qualified diameter fall into the screening groove on the first quality screen connected to the end of the inferior product screen bracket, and the breaking block connected to the side of the screening frame breaks the bamboo wood round bars in the screening groove. The broken bamboo wood round bars fall naturally and leave the screening groove, so that the screening of bamboo wood round bars with unqualified diameters at both ends and in the middle can be realized through a simple mechanical structure principle, and efficient and automatic screening of inferior bamboo wood round bars can be realized. However, the production process will be carried out in batches, and continuous flow production is impossible, which is not conducive to improving production efficiency. In addition, the rod material is not subjected to pressure and relies on its own gravity friction, so the polishing efficiency is not high and it takes a long time.

[0003] The present invention can drive the rod to tumble and rotate through the polishing device, so that the rod is polished through friction and extrusion between the rods, thereby improving the polishing efficiency. Summary of the invention

[0004] To solve the above problems, the purpose of the present invention is to provide a bar polishing machine, which can drive the bar to tumble and rotate through a polishing device, thereby polishing the bar through friction and extrusion between the bars, thereby improving the polishing efficiency.

[0005] The present invention provides a bar polishing machine, comprising a base frame, a supporting foot is arranged below the base frame, a first motor is arranged above the base frame through the supporting frame, a first side plate and a third side plate are arranged on the base frame, the first side plate and the third side plate are arranged opposite to each other to form a material bin, a first partition plate with adjustable height is arranged at one end of the material bin, a feeding device is arranged below the material bin, a polishing device is arranged at one side of the material bin, a material pressing device is arranged in the material bin, the feeding device comprises a connecting rod, a slide rail and a moving plate, the connecting rod is arranged on the base frame, and is connected to the first motor for power through a belt group, the slide rail is arranged on the base frame, and is located at the first baffle plate. The movable plate is slidably installed on the slide rail between one side plate and the third side plate, and the movable plate is dynamically connected to the connecting rod. A plurality of ratchet-shaped protrusions are provided above the movable plate. The pressing device includes a second mounting plate, a connecting rod, a pressing plate, a second connecting plate and a roller. The second mounting plate is arranged at the end of the movable plate, a connecting rod is slidably provided on the second mounting plate, a pressing plate is rotatably provided on the connecting rod, a second connecting plate is rotatably provided at the end of the pressing plate, a roller is provided on the outer side of the end of the second connecting plate, the roller is located above the second side plate, a handle is provided on the inner side of the end of the second connecting plate, the lower end of the pressing plate is serrated, and a counterweight is provided on the pressing plate.

[0006] Furthermore, a first connecting plate is provided above the first side plate, the first connecting plate has a sliding groove thereon, and is connected to the third side plate by bolts.

[0007] Furthermore, the base frame is provided with a plurality of screw rods, the screw rods are dynamically connected via a belt group, and the lower end of the third side plate is mounted on the screw rods.

[0008] Furthermore, the polishing device includes a second side plate, a polishing roller, a cover plate and a second partition plate, the second side plate is hinged to one end of the first side plate, the polishing roller is installed on the base frame through a support frame, and is located between the second side plate and the third side plate, the polishing roller is power-connected to the first motor through a belt group, the polishing roller is ratchet-shaped, the cover plate is hinged to the top of the base frame through a support frame, and is located above the polishing roller, a status sensor is provided above the cover plate, the second partition plate is mounted at the end of the second side plate through a support frame, and the second partition plate can adjust the height.

[0009] Furthermore, a discharging device is provided at the end of the base frame, and the discharging device includes a first mounting plate, a guide plate, a pulley, a support assembly, a chain belt, a limit plate and a second motor. The first mounting plate is arranged at the end of the slide rail, and the guide plate is rotatably mounted on the first mounting plate. The pulley is installed above the base frame through a support frame, and is located at the end of the guide plate and obliquely above the guide plate. The second motor is installed above the base frame through a support frame and is connected to the pulley through a belt group. The support assembly is installed between the two pulleys through the support frame, and the chain belt is installed on the two pulleys. The limit plate is connected to the support frame and installed on both sides of the chain belt through bolts.

[0010] Furthermore, a roller is provided at the end of the guide plate, and cams are provided on both sides of the pulley, and the cams are in contact with the roller.

[0011] Furthermore, the support assembly includes a first support plate, a second support plate and a support wheel, the first support plate and the second support plate are inclined arcs, the first support plate is located on the inner side of the chain belt, the second support plate is located on both sides of the chain belt, and the support wheel is located below the second support plate, and the support wheel keeps the chain belt in a tight state.

[0012] Furthermore, a protrusion is provided on the outer side of the chain belt, and a slot is provided on the protrusion.

[0013] Beneficial effects: 1. A first side plate and a third side plate are provided on the base frame, and the first side plate and the third side plate are arranged opposite to each other to form a silo. A first partition with adjustable height is provided at one end of the silo, and the feeding speed can be changed by adjusting the height of the first partition. At the same time, since the first partition limits the feeding speed, new rods can be continuously added to the silo, which is different from traditional manual intermittent feeding and realizes flow operation, thereby greatly improving efficiency.

[0014] 2. A first connecting plate is provided above the first side plate, and a slide groove is provided on the first connecting plate, which is connected to the third side plate by bolts. A plurality of screw rods are provided on the base frame, and the screw rods are dynamically connected by a belt group. The lower end of the third side plate is mounted on the screw rods, and the connection between the third side plate and the first side plate can be released by bolts, and the position of the third side plate can be adjusted by the screw rods below, thereby changing the gap between the first side plate and the third side plate to adapt to rods of different lengths.

[0015] 3. The polishing roller is installed on the base frame through a support frame and is located between the second side plate and the third side plate. The polishing roller is connected to the first motor through a belt group. The polishing roller is ratchet-shaped. The cover plate is hinged on the top of the base frame through the support frame. The ratchet-shaped polishing roller can drive the rod to roll and rotate under the cover plate, so that the rod is polished through friction and extrusion between the rods, thereby improving the polishing efficiency.

[0016] 4. The first mounting plate is arranged at the end of the slide rail, and the guide plate is rotatably mounted on the first mounting plate. Cams are arranged on both sides of the pulley, and the cams are in contact with the roller. The pulley is installed above the base frame through a support frame, and is located at the end of the guide plate and obliquely above the guide plate. The chain belt is installed on the two pulleys, and a protrusion is arranged on the outer side of the chain belt, and a slot is opened on the protrusion. When in use, the cam can be driven to rotate by the pulley to push the roller and the guide plate on the roller to intermittently shake, thereby shaking and separating the mixed material above to avoid blockage of the rod material, and the rod material can be transported in an orderly manner through the slot on the chain belt.

[0017] 5. The second mounting plate is arranged at the end of the movable plate, and a connecting rod is slidably provided on the second mounting plate, and a pressure plate is rotatably provided on the connecting rod, and a second connecting plate is rotatably provided at the end of the pressure plate, and a roller is provided on the outer side of the end of the second connecting plate, and the roller is located above the second side plate, and a handle is provided on the inner side of the end of the second connecting plate. The lower end of the pressure plate is serrated, and a counterweight block is provided on the pressure plate. The bar material in the silo can be pressed by the provided pressure plate, so that the bar material is more closely attached to the movable plate, thereby ensuring the orderly transportation of the bar material by the feeding device, and preventing the bar material from flying out due to the impact of the movable plate, so that the feeding device can transport bar materials of different materials and densities, thereby improving practicality.

[0018] The purpose, features and advantages of the present invention will be further described with reference to the accompanying drawings in conjunction with the embodiments. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 The overall structure of the present invention is shown in FIG. Figure 1 .

[0020] Figure 2 The overall structure of the present invention is shown in FIG. Figure 2 .

[0021] Figure 3 The overall structure of the present invention is shown in FIG. Figure 3 .

[0022] Figure 4 The explosion of the present invention Figure 1 .

[0023] Figure 5 The overall structure of the present invention is shown in FIG. Figure 4 .

[0024] Figure 6 The explosion of the present invention Figure 2 .

[0025] Figure 7 The overall structure of the present invention is shown in FIG. Figure 5 .

[0026] Figure numerals: base frame 1; first side plate 2; second side plate 3; cover plate 4; first connecting plate 5; third side plate 6; first motor 7; connecting rod 8; screw 9; polishing roller 10; slide rail 11; movable plate 12; first mounting plate 13; guide plate 14; pulley 15; cam 16; first support plate 17; second support plate 18; support wheel 19; chain belt 20; limit plate 21; first partition plate 22; second partition plate 23; second motor 24; second mounting plate 25; connecting rod 26; pressure plate 27; counterweight block 28; second connecting plate 29; roller 30. DETAILED DESCRIPTION

[0027] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments. In order to simplify the disclosure of the present invention, the components and settings of specific examples are described below. Of course, they are only examples and are not intended to limit the present invention.

[0028] Below, the bar polishing machine according to an embodiment of the present invention is described with reference to the accompanying drawings. Figure 1 - Figure 7 As shown, the rod polishing machine includes a base frame 1, a supporting foot is provided at the bottom of the base frame 1, a first motor 7 is provided above the base frame 1 through a supporting frame, a first side plate 2 and a third side plate 6 are provided on the base frame 1, the first side plate 2 and the third side plate 6 are arranged opposite to each other to form a material bin, a first partition plate 22 with adjustable height is provided at one end of the material bin, a feeding device is provided at the bottom of the material bin, a polishing device is provided at one side of the material bin, a first connecting plate 5 is provided above the first side plate 2, a slide groove is opened on the first connecting plate 5, and the third side plate 6 is connected to the third side plate 6 by bolts, a plurality of screws 9 are provided on the base frame 1, and the screws 9 are connected to each other by a belt group for power, and the lower end of the third side plate 6 is installed on the screws 9.

[0029] In a specific embodiment: during adjustment, the connection between the third side plate 6 and the first side plate 2 is released by bolts, and the position of the third side plate 6 is adjusted by the screw rod 9 below, thereby changing the gap between the first side plate 2 and the third side plate 6 to adapt to rods of different lengths.

[0030] like Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown, the rod polishing machine includes a feeding device, which includes a connecting rod 8, a slide rail 11 and a movable plate 12. The connecting rod 8 is arranged on the base frame 1 and is powered by a belt group and connected to the first motor 7. The slide rail 11 is arranged on the base frame 1 and is located between the first side plate 2 and the third side plate 6. The movable plate 12 is slidably installed on the slide rail 11. The movable plate 12 is powered by the connecting rod 8, and a plurality of ratchet-shaped protrusions are provided above the movable plate 12.

[0031] In a specific embodiment: when in use, the rods to be polished are placed in the material bin formed by the first side plate 2 and the third side plate 6, and the connecting rod 8 is driven by the second motor 24, so that the connecting rod 8 pushes the movable plate 12 to reciprocate on the slide rail 11, and the ratchet-shaped protrusions on the movable plate 12 drive the rods to move in one direction, thereby continuously feeding the rods.

[0032] like Figure 4 and Figure 7As shown, the rod polishing machine includes a pressing device, which includes a second mounting plate 25, a connecting rod 26, a pressing plate 27, a second connecting plate 29 and a roller 30. The second mounting plate 25 is arranged at the end of the movable plate 12. The second mounting plate 25 is slidably provided with a connecting rod 26. The connecting rod 26 is rotatably provided with a pressing plate 27. The end of the pressing plate 27 is rotatably provided with a second connecting plate 29. A roller 30 is provided on the outer side of the end of the second connecting plate 29. The roller 30 is located above the second side plate 3. A handle is provided on the inner side of the end of the second connecting plate 29. The lower end of the pressing plate 27 is serrated, and a counterweight 28 is provided on the pressing plate 27.

[0033] In a specific embodiment: when in use, the pressure plate 27 is pressed on the top of the rod through the counterweight block 28 and its own weight, thereby preventing the rod from flying out due to impact when the moving plate 12 pushes the rod forward, so that the rod can better fit the moving plate 12 and convey the rod more effectively. The serrated structure under the pressure plate 27 can assist the moving plate in conveying the rod. During use, the pressure plate 27 follows the moving plate 12 to move back and forth, and the roller 30 rolls above the second side plate.

[0034] When loading, the pressing plate 27 can be lifted by pulling the handle, thereby adding bar stock.

[0035] During the process, the feeding speed can be changed by adjusting the height of the first partition 22. At the same time, due to the limitation of the feeding speed by the first partition 22, new rods can be continuously added to the silo. Different from the traditional manual intermittent feeding, it realizes flow operation, thereby greatly improving efficiency.

[0036] like Figure 3 , Figure 4 and Figure 5 As shown, the rod polishing machine includes a polishing device, which includes a second side plate 3, a polishing roller 10, a cover plate 4 and a second partition plate 23. The second side plate 3 is hinged to one end of the first side plate 2. The polishing roller 10 is installed on the base frame 1 through a support frame and is located between the second side plate 3 and the third side plate 6. The polishing roller 10 is powered by a belt group and is connected to the first motor 7. The polishing roller 10 is ratchet-shaped. The cover plate 4 is hinged to the top of the base frame 1 through a support frame and is located above the polishing roller 10. A state sensor is provided above the cover plate 4. The state sensor can detect the opening state of the cover plate 4 and automatically stop the machine when the cover plate 4 is opened, thereby providing safety protection. The second partition plate 23 is supported at the end of the second side plate 3, and the second partition plate 23 can adjust the height.

[0037] In a specific embodiment, the rod material fed in by the feeding device is driven to rotate under the action of the polishing roller 10, so as to be polished by mutual friction and extrusion.

[0038] When in use, the discharge speed of the rod material in the polishing device can be controlled by adjusting the height of the second partition plate 23, thereby controlling the polishing time and polishing degree.

[0039] like Figure 5 and Figure 6 As shown, the bar polishing machine includes a discharging device, which includes a first mounting plate 13, a guide plate 14, a pulley 15, a support assembly, a chain belt 20, a limit plate 21 and a second motor 24. The first mounting plate 13 is arranged at the end of the slide rail 11, and the guide plate 14 is rotatably mounted on the first mounting plate 13. The pulley 15 is installed above the base frame 1 through a support frame, and is located at the end of the guide plate 14 and obliquely above the guide plate 14. The second motor 24 is installed above the base frame 1 through a support frame and is connected to the pulley 15 through a belt group. The support assembly is installed between the two pulleys 15 through the support frame, and the chain belt 20 is installed between the two pulleys 15. The limit plate 21 is installed on both sides of the chain belt 20 by bolt-connecting the support frame, a roller is provided at the end of the guide plate 14, and cams 16 are provided on both sides of the pulley 15, and the cams 16 are in contact with the rollers. The support assembly includes a first support plate 17, a second support plate 18 and a support wheel 19, the first support plate 17 and the second support plate 18 are inclined arcs, the first support plate 17 is located on the inner side of the chain belt 20, the second support plate 18 is located on both sides of the chain belt 20, the support wheel 19 is located below the second support plate 18, and the support wheel 19 keeps the chain belt 20 in a tight state, and a protrusion is provided on the outer side of the chain belt 20, and a slot is opened on the protrusion.

[0040] In a specific embodiment: when in use, the second motor 24 drives the chain belt 20 to rotate, and the pulley 15 drives the cam 16 to rotate, thereby intermittently lifting the upper roller and the guide plate 14, so that the guide plate 14 vibrates, and the polished wood above is shaken and separated. At the same time, the middle part of the separated rod material will fall into the slot of the chain belt 20, so that the material is discharged under the rotation of the chain belt 20. During this process, the second support plate 18 will support both ends of the rod material to prevent the rod material from falling between the protrusions of the chain belt 20 to avoid blockage.

[0041] During use, the position of the upper end of the limit plate 21 can be adjusted by means of bolts, thereby controlling the discharge position of the bar material, which is convenient for docking with the next processing link.

[0042] Working principle: When in use, the rods to be polished are placed in the material bin formed by the first side plate 2 and the third side plate 6, and the connecting rod 8 is driven by the second motor 24, so that the connecting rod 8 pushes the movable plate 12 to reciprocate on the slide rail 11, and the ratchet-shaped protrusions on the movable plate 12 drive the rods to move in one direction, so that the rods are continuously fed, and at the same time, the pressing plate 27 is pressed on the top of the rods by the counterweight block 28 and its own weight, so as to prevent the rods from flying out due to impact when the movable plate 12 pushes the rods forward, so that the rods can better fit the movable plate 12, and then the rods fed in by the feeding device will be The polishing roller 10 is driven to rotate, thereby polishing through mutual friction and extrusion, and then the second motor 24 drives the chain belt 20 to rotate, and the pulley 15 drives the cam 16 to rotate, so that the upper roller and the guide plate 14 are intermittently lifted, so that the guide plate 14 is shaken, and the polished wood above is shaken and separated. At the same time, the middle part of the separated rod will fall into the slot of the chain belt 20, so that it can be discharged under the rotation of the chain belt 20. During this process, the second support plate 18 will support both ends of the rod to prevent the rod from falling between the protrusions of the chain belt 20 to avoid blockage.

Claims

1. A bar polishing machine, comprising a base frame (1), wherein a support leg is provided below the base frame (1), and a first motor (7) is provided above the base frame (1) via a support frame, wherein: The base frame (1) is provided with a first side plate (2) and a third side plate (6), the first side plate (2) and the third side plate (6) are arranged opposite to each other to form a material bin, one end of the material bin is provided with a first partition plate (22) with adjustable height, a feeding device is provided below the material bin, a polishing device is provided on one side of the material bin, and a material pressing device is provided inside the material bin. The feeding device comprises a connecting rod (8), a slide rail (11) and a movable plate (12); the connecting rod (8) is arranged on a base frame (1) and is connected to a first motor (7) by a belt group; the slide rail (11) is arranged on the base frame (1) and is located between a first side plate (2) and a third side plate (6); the movable plate (12) is slidably mounted on the slide rail (11); the movable plate (12) is connected to the connecting rod (8) by a power connection; a plurality of ratchet-shaped protrusions are arranged on the upper side of the movable plate (12); The material pressing device comprises a second mounting plate (25), a connecting rod (26), a pressing plate (27), a second connecting plate (29) and a roller (30), wherein the second mounting plate (25) is arranged at the end of the movable plate (12), a connecting rod (26) is slidably arranged on the second mounting plate (25), a pressing plate (27) is rotatably arranged on the connecting rod (26), a second connecting plate (29) is rotatably arranged at the end of the pressing plate (27), a roller (30) is arranged at the outer side of the end of the second connecting plate (29), and the roller (30) is located above the second side plate (3), a handle is arranged at the inner side of the end of the second connecting plate (29), the lower end of the pressing plate (27) is serrated, and a counterweight (28) is arranged on the pressing plate (27).

2. The bar polishing machine according to claim 1, characterized in that: A first connecting plate (5) is provided above the first side plate (2); the first connecting plate (5) is provided with a sliding groove and is connected to the third side plate (6) via bolts.

3. The bar polishing machine according to claim 1, characterized in that: The base frame (1) is provided with a plurality of screw rods (9), the screw rods (9) are connected to each other by a belt group, and the lower end of the third side plate (6) is mounted on the screw rods (9).

4. The bar polishing machine according to claim 1, characterized in that: The polishing device comprises a second side plate (3), a polishing roller (10), a cover plate (4) and a second partition plate (23); the second side plate (3) is hinged to one end of the first side plate (2); the polishing roller (10) is mounted on a base frame (1) via a support frame and is located between the second side plate (3) and a third side plate (6); the polishing roller (10) is connected to a first motor (7) via a belt group for power; the polishing roller (10) is ratchet-shaped; the cover plate (4) is hinged to the top of the base frame (1) via a support frame and is located above the polishing roller (10); a state sensor is provided above the cover plate (4); the second partition plate (23) is mounted at the end of the second side plate (3) via a support frame; and the height of the second partition plate (23) is adjustable.

5. The bar polishing machine according to claim 1, characterized in that: A discharging device is provided at the end of the base frame (1), and the discharging device comprises a first mounting plate (13), a guide plate (14), a pulley (15), a support assembly, a chain belt (20), a limit plate (21) and a second motor (24). The first mounting plate (13) is provided at the end of the slide rail (11), the guide plate (14) is rotatably mounted on the first mounting plate (13), the pulley (15) is mounted above the base frame (1) through a support frame, and is located at the end of the guide plate (14) and obliquely above the guide plate (14), the second motor (24) is mounted above the base frame (1) through a support frame, and is connected to the pulley (15) through a belt group, the support assembly is mounted between the two pulleys (15) through the support frame, the chain belt (20) is mounted on the two pulleys (15), and the limit plate (21) is connected to the support frame by bolts and is mounted on both sides of the chain belt (20).

6. The bar polishing machine according to claim 5, characterized in that: A roller is provided at the end of the guide plate (14), and cams (16) are provided on both sides of the pulley (15), and the cams (16) are in contact with the roller.

7. The bar polishing machine according to claim 5, characterized in that: The support assembly comprises a first support plate (17), a second support plate (18) and a support wheel (19); the first support plate (17) and the second support plate (18) are inclined arc-shaped; the first support plate (17) is located on the inner side of the chain belt (20); the second support plate (18) is located on both sides of the chain belt (20); the support wheel (19) is located below the second support plate (18); and the support wheel (19) keeps the chain belt (20) in a tightly held state.

8. The bar polishing machine according to claim 5, characterized in that: A protrusion is provided on the outer side of the chain belt (20), and a slot is provided on the protrusion.

Citation Information

Patent Citations

  • Bamboo wood round bar screening and polishing method and integrated production machine thereof

    CN113926709A