A conveying device with position correction function for producing flame retardant panels
By combining the innovative design of multiple conveyors and sensors, the problems of low transmission efficiency and deviation of flame-retardant panels during transportation were solved, and efficient and stable panel transfer and stacking were achieved.
Patent Information
- Application Number
- CN202510133673.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-06
- Publication Date
- 2025-09-12
- Estimated Expiration
- 2045-02-06
AI Technical Summary
During the transportation of flame-retardant panels, the transmission efficiency is low and they are prone to deviation. Especially when the conveyor switches direction, the deviation caused by inertia and external force interference increases the workload of stacking and transfer.
A combination structure of the first roller conveyor, the second roller conveyor and the chain conveyor is adopted, combined with a laser sensor, a correction plate, a correction mechanism, a lifting mechanism, an adsorption mechanism and a discharge mechanism to achieve efficient transfer and correction of flame retardant plates.
Without stopping the conveyor, the transmission efficiency of the flame-retardant plates is improved, ensuring that the plates do not shift when switching directions, simplifying the subsequent stacking process.
Smart Images

Figure CN119821995B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of flame-retardant plate transportation equipment, in particular to a conveying equipment with position correction function used in the production of flame-retardant plates. Background Art
[0002] To maximize space utilization during the transportation of flame-retardant panels, conveyors are typically arranged in a corner-intersection layout, with one section responsible for the horizontal transport of the panels and the other for vertical distribution. When a panel reaches the top of a conveyor section, the perpendicular conveyor rises, allowing the panel to be smoothly transferred to the next conveyor section. However, if the conveyor suddenly stops during this process, the panel will continue to move along the original transport direction for a distance due to inertia. To ensure stable transport of the panels, the section of the conveyor responsible for switching transport directions slows down and intercepts subsequent panels. Only after the panel that has switched directions has completely entered the next conveyor section can the subsequent panels be transported. This deceleration and interception mechanism significantly reduces the transport efficiency of the panels. Furthermore, during transportation, the panels may shift due to external interference or uneven force applied when switching transport directions, increasing the workload of subsequent stacking and transfer. Therefore, we propose a highly efficient conveying device with position correction for the production of flame-retardant panels. Summary of the Invention
[0003] To solve the above technical problems, the present invention provides a conveying device with position correction for the production of flame-retardant panels, comprising a first roller conveyor, a second roller conveyor, and a chain conveyor, wherein one end of the first roller conveyor is a loading end, the second roller conveyor and the first roller conveyor are perpendicular to each other, the chain conveyor is located above the junction of the first roller conveyor and the second roller conveyor, and is perpendicular to the first roller conveyor, and further comprises:
[0004] a support rod, the support rod being mounted on the second roller conveyor and located between two rollers of the second roller conveyor, the support rod being mounted with a laser sensor;
[0005] There are two correcting plates, which are in an "E" shape and are respectively arranged on both sides of the second roller conveyor. The correcting plates are both equipped with first rollers through shafts;
[0006] a correction mechanism, the correction mechanism being mounted on the second roller conveyor and connected to the laser sensor and the correction plate. After the laser sensor detects the flame-retardant plate passing through, the correction mechanism drives the two correction plates toward each other, clamping both sides of the flame-retardant plate via the first rollers on the correction plates, thereby correcting the flame-retardant plate;
[0007] A lifting mechanism, the lifting mechanism being installed on one end of the first roller conveyor below the chain conveyor, and the lifting mechanism lifting the flame-retardant plate above the lifting mechanism upward;
[0008] Adsorption mechanisms, wherein the adsorption mechanisms are multiple and evenly mounted on the chain conveyor and located directly above the lifting mechanism. The adsorption mechanisms adsorb the flame-retardant plates lifted upward by the lifting mechanism and transfer the adsorbed flame-retardant plates to the top of the second roller conveyor via the chain conveyor;
[0009] The unloading mechanism is installed on the chain conveyor and connected to the adsorption mechanism. When the flame-retardant plate moves to the top of the second roller conveyor, the unloading mechanism releases the adsorption between the flame-retardant plate and the adsorption mechanism.
[0010] Preferably, the correction mechanism includes a sliding rod installed on the second roller conveyor, the sliding rod passes through the two correction plates, a servo motor is installed on the sliding rod, the servo motor and the laser sensor are electrically connected, a pressure sensor is provided on the output shaft of the servo motor, a driving rod is sleeved on the output shaft of the servo motor, the midpoint of the driving rod is in the same straight line with the axis of the servo motor output shaft, and the correction mechanism also includes fixed rods respectively installed on the correction plates, and the fixed rods are rotatably connected to the first connecting rods, and the ends of the two first connecting rods away from the corresponding correction plates are rotatably connected to the two ends of the driving rod respectively.
[0011] Preferably, the lifting mechanism includes an electric push rod arranged on the first roller conveyor below one end of the chain conveyor, and a lifting frame is installed on the electric push rod. The middle part of the lifting frame is H-shaped, and the two ends are long bars. Support columns are evenly arrayed on the long bars. The positions of the support columns on the long bars at both ends correspond to each other one by one, and support members are connected between the relative support columns. The support members are staggered with the rollers, and balls are provided on the support members. There are several balls, and a baffle is installed on the support member at the end, and a buffer pad is installed on the baffle.
[0012] Preferably, the support member is composed of three square columns, two of which are provided with hemispherical grooves on opposite sides, and the remaining one is provided with hemispherical grooves on both sides. There are several hemispherical grooves, which are arranged in a uniform horizontal array on the corresponding square columns. The three square columns are connected to limit the position of the ball.
[0013] Preferably, the adsorption mechanism includes a cylindrical rod installed on the conveying plate in the chain conveyor, and the cylindrical rod is rotatably connected to the conveying plate in the chain conveyor. A negative pressure air pump is slidably installed on the cylindrical rod, and the air suction port of the negative pressure air pump is connected to a five-way pipe. One of the openings of the five-way pipe is connected to the air suction port of the negative pressure air pump, and the remaining four openings are downward and distributed in a trapezoidal shape. Adsorption parts are installed on the four openings of this part.
[0014] Preferably, the adsorption part includes a first fixing ring installed on a through-hole in a trapezoidal distribution of the five-way pipe, a first circular groove is opened in the middle of the first fixing ring, a first annular plate is installed in the first circular groove, a spring is installed on one side of the first annular plate, a second annular plate is installed on the side of the spring away from the first annular plate, a second fixing ring is connected to the outer shell of the second annular plate, a second circular groove is opened in the second fixing ring, the second annular plate is located inside the second circular groove, a suction cup is installed on the second fixing ring, and also includes metal bellows respectively installed on the first fixing ring and the second fixing ring, the metal bellows wraps the spring, and a sealing ring is installed on the adjacent side, and the two sealing rings are magnet rings with embedded sealing strips.
[0015] Preferably, the unloading mechanism includes an L-rod relatively fixed on the chain conveyor close to the direction of the second roller conveyor, and the second roller is mounted on the L-rod through an axis, and the minimum spacing between the two second rollers is smaller than the spacing between the two openings in the five-way pipe that are trapezoidally distributed on the long side.
[0016] Preferably, a guiding mechanism is installed on the chain conveyor, and the guiding mechanism is connected to the adsorption mechanism. By restricting the moving trajectory of the adsorption mechanism, the moving trajectory of the flame-retardant plate sucked by the adsorption mechanism is changed, including Z-shaped guide rails relatively opened on the chain conveyor, and the guiding mechanism also includes a guide rod installed on the negative pressure air pump, and the two ends of the guide rod are respectively located in the Z-shaped guide rail on one side, and the two sides of the Z-shaped guide rail are arc-shaped guide bars.
[0017] Preferably, a spur gear is sleeved on the cylindrical rod, a spring telescopic rod is fixed under the spur gear, one end of the spring telescopic rod is fixed to the negative pressure air pump, a first end face gear is installed on the chain conveyor, a second end face gear is fixed on the spur gear, and the first end face gear is fitted with the second end face gear under the action of the spring telescopic rod.
[0018] Preferably, a reversing plate is installed above the chain conveyor, a tooth groove is provided on the top of the reversing plate, and the reversing plate is located on one side of the moving track of the spur gear and engages with the spur gear when the spur gear passes by.
[0019] The present invention has at least the following beneficial effects:
[0020] 1. Under the action of the lifting mechanism and the adsorption mechanism, when the flame-retardant plate is located at the switching position from the first roller conveyor to the second roller conveyor, as the electric push rod is turned on, the lifting frame and the support member lift the flame-retardant plate upward, so that the flame-retardant plate fits the suction cup, and under the negative pressure caused by the negative pressure air pump in the suction cup, the flame-retardant plate is adsorbed on the suction cup. At this time, the chain conveyor continues to operate, and the ball bearings on the support member reduce the friction force when the flame-retardant plate moves. During the whole process, the flame-retardant plate can be transferred at a faster speed without the situation where part of the conveyor stops operating, and the overall transportation efficiency is greatly improved;
[0021] 2. Under the action of the unloading mechanism, when the flame retardant plate is located above the second roller conveyor, the adsorption effect between the plate and the adsorption mechanism is automatically released and the plate falls onto the second roller conveyor. Under the action of the correction mechanism, the flame retardant plate after transfer is restored to the center state, which is convenient for subsequent transfer or stacking. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0023] Figure 2 This is a schematic diagram of the cross-sectional structure of the second roller conveyor of the present invention;
[0024] Figure 3 For the present invention Figure 2 Schematic diagram of the structure at A in the middle;
[0025] Figure 4 For the present invention Figure 2 Schematic diagram of the structure at B in the middle;
[0026] Figure 5 This is a schematic diagram of the cross-sectional structure of the first roller conveyor of the present invention;
[0027] Figure 6 For the present invention Figure 5 Schematic diagram of the structure at C in the middle;
[0028] Figure 7 This is a side structural diagram of the present invention;
[0029] Figure 8 For the present invention Figure 7 Schematic diagram of the structure at D in the middle;
[0030] Figure 9 It is a schematic diagram of the cross-sectional structure of the adsorption mechanism of the present invention;
[0031] Figure 10 For the present invention Figure 9 Schematic diagram of the structure at E in the middle;
[0032] Figure 11 For the present invention Figure 9 Schematic diagram of the structure at F in the middle;
[0033] Figure 12 This is a schematic diagram of the jacking frame structure of the present invention;
[0034] Figure 13 This is a schematic diagram of the support structure of the present invention.
[0035] In the figure: 1. First roller conveyor; 2. Second roller conveyor; 3. Chain conveyor; 4. Support rod; 41. Laser sensor; 5. Correction plate; 51. First roller; 6. Correction mechanism; 61. Sliding rod; 62. Servo motor; 63. Driving rod; 64. Fixed rod; 65. First connecting rod; 7. Lifting mechanism; 71. Electric push rod; 72. Lifting frame; 73. Support member; 731. Square column; 732. Hemispherical groove; 74. Ball; 75. Baffle; 76. Buffer pad; 8. Adsorption mechanism; 81. Cylindrical rod; 811. Spur gear; 812. Reversing plate; 813. Gear Groove; 814, spring telescopic rod; 815, first end face gear; 816, second end face gear; 82, negative pressure air pump; 83, five-way pipe; 80, adsorption part; 801, first fixing ring; 802, first circular groove; 803, first annular plate; 804, spring; 805, second annular plate; 806, second fixing ring; 807, second circular groove; 808, suction cup; 809, metal bellows; 810, closed ring; 9, unloading mechanism; 91, L rod; 92, second roller; 10, guiding mechanism; 101, Z-shaped guide rail; 102, guide rod; 103, arc-shaped guide strip. DETAILED DESCRIPTION
[0036] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0037] Example 1:
[0038] See also Figure 1-13 The present invention provides a technical solution: a conveying device with position correction for the production of flame-retardant panels, comprising a first roller conveyor 1, a second roller conveyor 2, and a chain conveyor 3. One end of the first roller conveyor 1 is a loading end, the second roller conveyor 2 is perpendicular to the first roller conveyor 1, and the chain conveyor 3 is located above the joint between the first roller conveyor 1 and the second roller conveyor 2 and is perpendicular to the first roller conveyor 1. The device also includes:
[0039] A support rod 4 is installed on the second roller conveyor 2 and is located between two rollers of the second roller conveyor 2. A laser sensor 41 is installed on the support rod 4.
[0040] There are two correcting plates 5 in an "E" shape, which are respectively arranged on both sides of the second roller conveyor 2. The correcting plates 5 are each equipped with a first roller 51 through a shaft;
[0041] The correction mechanism 6 is installed on the second roller conveyor 2 and is connected to the laser sensor 41 and the correction plate 5. After the laser sensor 41 detects the flame retardant plate passing, the correction mechanism 6 drives the two correction plates 5 closer to each other, and the first rollers 51 on the correction plates 5 clamp the two sides of the flame retardant plate, thereby correcting the flame retardant plate;
[0042] A lifting mechanism 7 is installed on one end of the first roller conveyor 1 below the chain conveyor 3, and the lifting mechanism 7 lifts the flame retardant plate above it upward;
[0043] Adsorption mechanism 8, there are multiple adsorption mechanisms 8, which are evenly installed on the chain conveyor 3 and are located directly above the lifting mechanism 7. The adsorption mechanism 8 adsorbs the flame-retardant plate lifted upward by the lifting mechanism 7 and transfers the adsorbed flame-retardant plate to the top of the second roller conveyor 2 through the chain conveyor 3;
[0044] The unloading mechanism 9 is installed on the chain conveyor 3 and is connected to the adsorption mechanism 8. When the flame-retardant plate moves to above the second roller conveyor 2, the unloading mechanism 9 releases the adsorption between the flame-retardant plate and the adsorption mechanism 8.
[0045] like Figure 2 、 3 As shown, the correction mechanism 6 includes a slide bar 61 installed on the second roller conveyor 2, and the slide bar 61 passes through the two correcting plates 5. A servo motor 62 is installed on the slide bar 61, and the servo motor 62 is electrically connected to the laser sensor 41. The output shaft of the servo motor 62 is provided with a pressure sensor, and a driving rod 63 is sleeved on the output shaft of the servo motor 62. The midpoint of the driving rod 63 is in the same straight line with the axis of the output shaft of the servo motor 62. The correction mechanism 6 also includes fixed rods 64 respectively installed on the correcting plates 5, and the fixed rods 64 are rotatably connected to the first connecting rods 65. The two first connecting rods 65 are rotatably connected to the two ends of the driving rod 63 at one end away from the corresponding correcting plate 5.
[0046] When the flame-retardant sheet passes over the laser sensor 41 of the second roller conveyor 2, the laser sensor 41 is triggered, and the laser sensor 41 transmits a signal to the servo motor 62. The timing of turning on the servo motor 62 is determined according to the transmission speed of the second roller conveyor 2. After the servo motor 62 is turned on, it drives the driving rod 63 to rotate. The rotation of the driving rod 63 drives one end of the first connecting rod 65 to move synchronously, and then drives the correcting plates 5 to approach each other through the first connecting rod 65 and the fixed rod 64. The first roller 51 on the correcting plate 5 clamps the two sides of the flame-retardant sheet to drive the flame-retardant sheet to be straightened. During the whole process, the second roller conveyor 2 does not need to stop operating. The first roller 51 can ensure that the flame-retardant sheet can be continuously transported while being corrected. After the roller applies a certain clamping force to the flame-retardant sheet, the resistance to the continued rotation of the output shaft of the servo motor 62 changes and is detected by the pressure sensor. The pressure sensor sends a signal to the servo motor 62 to drive the servo motor 62 to reverse, which is convenient for correcting subsequent flame-retardant sheets.
[0047] like Figure 5 、 6 As shown in Figure 12, the lifting mechanism 7 includes an electric push rod 71 arranged on the first roller conveyor 1 below one end of the chain conveyor 3, and a lifting frame 72 is installed on the electric push rod 71. The middle part of the lifting frame 72 is H-shaped, and the two ends are long bars. Support columns are evenly arrayed on the long bars. The positions of the support columns on the long bars at both ends correspond to each other, and support members 73 are connected between the relative support columns. The support members 73 are staggered with the rollers, and balls 74 are provided on the support members 73. There are several balls 74, and a baffle 75 is installed on the end support member 73, and a buffer pad 76 is installed on the baffle 75.
[0048] like Figure 13 As shown, the support member 73 is composed of three square columns 731, two of which are provided with hemispherical grooves 732 on opposite sides, and the remaining one is provided with hemispherical grooves 732 on both sides. There are several hemispherical grooves 732, which are arranged in a uniform horizontal array on the corresponding square columns 731. The three square columns 731 are connected to limit the position of the ball 74.
[0049] When the first roller conveyor 1 transports the flame retardant plate to the connection with the second roller conveyor 2, the electric push rod 71 is started, which can be achieved according to the transmission speed of the first roller conveyor 1 or by adding a sensor. This is a necessary existing technology in the flame retardant plate transmission equipment. The electric push rod 71 drives the support member 73 to rise through the lifting frame 72. During the rising process of the support member 73, the flame retardant plate is lifted upward. At this time, the bottom surface of the flame retardant plate is supported by a number of uniformly arrayed balls 74. In the process of lifting the flame retardant plate, the baffle 75 on the support member 73 consumes the kinetic energy of the flame retardant plate continuing to move forward due to inertia, and the buffer pad 76 prevents the flame retardant plate from being damaged by hard contact with the baffle 75.
[0050] like Figure 9 As shown, the adsorption mechanism 8 includes a cylindrical rod 81 installed on the conveying plate in the chain conveyor 3, and the cylindrical rod 81 is rotatably connected to the conveying plate in the chain conveyor 3. A negative pressure air pump 82 is slidably installed on the cylindrical rod 81, and the air suction port of the negative pressure air pump 82 is connected to a five-way pipe 83. One of the ports of the five-way pipe 83 is in the middle position and is connected to the air suction port of the negative pressure air pump 82. The other four ports are in opposite directions and are distributed in a trapezoidal shape, and adsorption parts 80 are installed on the four ports of this part.
[0051] like Figure 10 As shown, the adsorption component 80 includes a first fixing ring 801 installed on a through-hole in a trapezoidal distribution of the five-way tube 83, a first circular groove 802 is opened in the middle of the first fixing ring 801, a first annular plate 803 is installed in the first circular groove 802, a spring 804 is installed on one side of the first annular plate 803, a second annular plate 805 is installed on the side of the spring 804 away from the first annular plate 803, a second fixing ring 806 is connected to the outer shell of the second annular plate 805, a second circular groove 807 is opened in the second fixing ring 806, the second annular plate 805 is located inside the second circular groove 807, a suction cup 808 is installed on the second fixing ring 806, and also includes metal bellows 809 respectively installed on the first fixing ring 801 and the second fixing ring 806, the metal bellows 809 wraps the spring 804, and a sealing ring 810 is installed on the adjacent side, and the two sealing rings 810 are both magnet rings with embedded sealing strips.
[0052] As the flame retardant plate rises, it fits against the suction cup 808, and the negative pressure air pump 82 extracts the air in the suction cup 808 through the five-way pipe 83, the first fixing ring 801, the metal bellows 809, and the second fixing ring 806. At this time, the flame retardant plate is adsorbed on the suction cup 808. During this process, the chain conveyor 3 and the first roller conveyor 1 continue to operate. After the suction cup 808 adsorbs the flame retardant plate, the lifting mechanism 7 is reset to facilitate the lifting of subsequent flame retardant plates in the first roller conveyor 1. While the chain conveyor 3 is operating, the flame retardant plate is driven by the suction cup 808 for synchronous transmission. The ball 74 on the support 73 can effectively reduce the friction between the suction cup 808 and the flame retardant plate when they are just in contact and not adsorbed stably, so that the suction cup 808 is faster and more stable when adsorbing the flame retardant plate.
[0053] It should be noted that when existing equipment transfers flame-retardant plates between conveyors, the first conveyor will not be opened until the flame-retardant plates are completely separated from the first conveyor to prevent collision between the front and rear materials. This results in the transferred flame-retardant plates needing to move at least the length or width of their own. In this device, the distance the flame-retardant plates are moved upward only needs to be greater than the thickness of the flame-retardant plates, and then the lifting mechanism 7 can be reset. The displacement distance of the flame-retardant plates is much smaller than that of traditional equipment. The flame-retardant plates maintain a suitable distance between each other, and can be continuously transported without stopping, which greatly improves efficiency.
[0054] like Figure 4 As shown, the unloading mechanism 9 includes an L-rod 91 relatively fixed on the chain conveyor 3 close to the second roller conveyor 2, and a second roller 92 is mounted on the L-rod 91 through an axis. The minimum spacing between the two second rollers 92 is smaller than the spacing between the two openings in the five-way pipe 83 that are trapezoidally distributed on the long side.
[0055] As the chain conveyor 3 continues to transport the flame-retardant plate through the adsorption mechanism 8, under the action of the suction cup 808 connecting component and the flame-retardant plate, the metal bellows 809 tends to be in a straight state, and the second fixing ring 806 in the adsorption member 80 contacts the second roller 92. The second roller 92 squeezes the second fixing ring 806. In this state, the second fixing ring 806 drives the metal bellows 809 and the spring 804 to bend gradually, and then the closed ring 810 between the metal bellows 809 appears partially. The flame retardant plates are separated, and a large amount of external gas enters the suction cup 808. The adsorption force of the suction cup 808 is weakened, and the flame retardant plates fall onto the second roller conveyor 2 under the gravity of the flame retardant plates themselves, and are corrected by the correction mechanism 6 to facilitate subsequent transmission and stacking. The outer diameter of the spring 804 is equal to the inner diameter of the metal bellows 809. After passing through the second roller 92, the metal bellows 809 is reset under the action of the spring 804, and the two closed rings 810 are re-fitted to facilitate the adsorption of subsequent flame retardant plates.
[0056] like Figure 7 As shown, a guiding mechanism 10 is installed on the chain conveyor 3, and the guiding mechanism 10 is connected to the adsorption mechanism 8. By restricting the moving trajectory of the adsorption mechanism 8, the moving trajectory of the flame-retardant plate sucked by the adsorption mechanism 8 is changed. It includes a Z-shaped guide rail 101 relatively opened on the chain conveyor 3, and also includes a guide rod 102 installed on the negative pressure air pump 82. The two ends of the guide rod 102 are respectively located in the Z-shaped guide rail 101 on one side, and the two sides of the Z-shaped guide rail 101 are arc-shaped guide bars 103.
[0057] When the adsorption mechanism 8 moves to the top of the second roller conveyor 2 with the operation of the chain conveyor 3, under the guidance of the Z-shaped guide rail 101, the guide rod 102 drives the negative pressure air pump 82 to move downward, and then drives the flame retardant plate to move downward through the connecting parts of the negative pressure air pump 82 and the suction cup 808, thereby reducing the distance between the flame retardant plate and the second roller conveyor 2, and preventing the flame retardant plate from falling and causing damage when it is separated from the suction cup 808. The arc-shaped guide strip 103 can ensure that the guide rod 102 can re-enter the Z-shaped guide rail 101 after rotating to the top around the chain conveyor 3.
[0058] A spur gear 811 is slidably sleeved on the cylindrical rod 81, and a synchronous rotation design is made between the spur gear 811 and the cylindrical rod 81, which can be achieved by opening a slide groove on one side and setting a slide rod on the other side. This is a common means in the prior art. A spring telescopic rod 814 is fixed under the spur gear 811, and one end of the spring telescopic rod 814 is fixed to the negative pressure air pump 82. A first end face gear 815 is fixed on the chain conveyor 3, and a second end face gear 816 is fixed on the spur gear 811. The first end face gear 815 is penetrated by the cylindrical rod 81, and the two are rotatably connected. Under the action of the spring telescopic rod 814, the first end face gear 815 fits with the second end face gear 816.
[0059] The spring telescopic rod 814 drives the second end face gear 816 to always engage with the first end face gear 815, effectively preventing the adsorption mechanism 8 from rotating due to reasons such as the gravity of the components themselves.
[0060] A reversing plate 812 is installed above the chain conveyor 3 , and a tooth groove 813 is provided on the top of the reversing plate 812 . There are several tooth grooves 813 , which are located on one side of the moving track of the spur gear 811 and can mesh with the spur gear 811 .
[0061] Under the operation of the chain conveyor 3, after the adsorption mechanism 8 moves to the top of the chain conveyor 3, the spur gear 811 is in hard contact with the tooth groove 813 on the reversing plate 812. As the chain conveyor 3 continues to operate, the spur gear 811 starts to rotate under the guidance of the tooth groove 813. The teeth of the first end face gear 815 and the second end face gear 816 are both arc-shaped, and the arc is relatively gentle. The spur gear 811 drives the other parts of the adsorption mechanism 8 to rotate through the cylindrical rod 81. When the spur gear 811 passes through the tooth groove 813, the spur gear 811 rotates exactly 180°. This design can prevent the spring 804 from undergoing irreversible deformation due to long-term unidirectional bending, which affects the contact and adsorption force between the suction cup and the flame retardant plate, and thus affects the adsorption effect. After each adsorption, the entire adsorption mechanism 8 will rotate 180° under the guidance of the tooth groove 813 on the reversing plate 812 and the spur gear 811. When the flame retardant plate is adsorbed again, compared with the last adsorption, the extrusion of the second roller 92 drives the spring 804 to deform to the other side of itself, thereby increasing the stability of the equipment.
[0062] Working principle: When the first roller conveyor 1 conveys the flame-retardant plate to the connection with the second roller conveyor 2, the electric push rod 71 is started. This can be achieved according to the transmission speed of the first roller conveyor 1 or by adding a sensor. This is a necessary existing technology in the flame-retardant plate transmission equipment. The electric push rod 71 drives the support member 73 to rise through the lifting frame 72. During the rising process of the support member 73, the flame-retardant plate is lifted upward. At this time, the bottom surface of the flame-retardant plate is supported by a number of uniformly arrayed balls 74. In the process of lifting the flame-retardant plate, the baffle 75 on the support member 73 consumes the kinetic energy of the flame-retardant plate continuing to move forward due to inertia, and the buffer pad 76 prevents the flame-retardant plate from being damaged by hard contact with the baffle 75.
[0063] As the flame retardant plate rises, it fits against the suction cup 808, and the negative pressure air pump 82 extracts the air in the suction cup 808 through the five-way pipe 83, the first fixing ring 801, the metal bellows 809, and the second fixing ring 806. At this time, the flame retardant plate is adsorbed on the suction cup 808. During this process, the chain conveyor 3 and the first roller conveyor 1 continue to operate. After the suction cup 808 adsorbs the flame retardant plate, the lifting mechanism 7 is reset to facilitate the lifting of subsequent flame retardant plates in the first roller conveyor 1. While the chain conveyor 3 is operating, the flame retardant plate is driven by the suction cup 808 for synchronous transmission. The ball 74 on the support 73 can effectively reduce the friction between the suction cup 808 and the flame retardant plate when they are just in contact and not adsorbed stably, so that the suction cup 808 is faster and more stable when adsorbing the flame retardant plate.
[0064] As the chain conveyor 3 continues to transport the flame-retardant plate through the adsorption mechanism 8, the second fixing ring 806 in the adsorption member 80 contacts the second roller 92, and the second roller 92 squeezes the second fixing ring 806. Under the action of the suction cup 808 connecting component and the flame-retardant plate, the metal bellows 809 tends to be in a straight state. In this state, the second fixing ring 806 drives the metal bellows 809 and the spring 804 to bend continuously, and then the closed ring 810 between the metal bellows 809 is partially separated. At this time, a large amount of external gas enters the suction cup 808, and the adsorption force of the suction cup 808 is weakened. Under the gravity of the flame-retardant plate itself, it falls onto the second roller conveyor 2 and is corrected by the correction mechanism 6 to facilitate subsequent transportation and stacking. After passing the second roller 92, under the action of the spring 804, the metal bellows 809 is reset, and the two closed rings 810 are re-fitted to facilitate the adsorption of subsequent flame-retardant plates.
[0065] When the adsorption mechanism 8 moves to the upper part of the rear half of the second roller conveyor 2 as the chain conveyor 3 operates, under the guidance of the Z-shaped guide rail 101, the guide rod 102 drives the negative pressure air pump 82 to move downward, and then drives the flame retardant plate downward through the connecting parts of the negative pressure air pump 82 and the suction cup 808, thereby reducing the distance between the flame retardant plate and the second roller conveyor 2, and preventing the flame retardant plate from falling and causing damage when the flame retardant plate is separated from the suction cup 808. The arc-shaped guide strip 103 ensures that the guide rod 102 can re-enter the Z-shaped guide rail 101 after rotating to the upper part around the chain conveyor 3;
[0066] When the flame-retardant sheet passes over the laser sensor 41 of the second roller conveyor 2, the laser sensor 41 is triggered, and the laser sensor 41 transmits a signal to the servo motor 62. The timing of turning on the servo motor 62 is determined according to the transmission speed of the second roller conveyor 2. After the servo motor 62 is turned on, it drives the driving rod 63 to rotate. The rotation of the driving rod 63 drives one end of the first connecting rod 65 to move synchronously, and then drives the correcting plates 5 to approach each other through the first connecting rod 65 and the fixed rod 64. The first roller 51 on the correcting plate 5 clamps the two sides of the flame-retardant sheet to drive the flame-retardant sheet to be straightened. During the whole process, the second roller conveyor 2 does not stop operating. The first roller 51 can ensure that the flame-retardant sheet can be continuously transported while being corrected. After the roller applies a certain clamping force to the flame-retardant sheet, the pressure sensor sends a signal to the servo motor 62 to drive the servo motor 62 to reverse, so as to facilitate the correction of subsequent flame-retardant sheets.
[0067] The entire equipment does not need to stop or reduce the transmission rate during transportation, which greatly improves the transmission efficiency of flame retardant panels.
[0068] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.
[0069] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.
Claims
1. A conveying device with position correction for producing flame-retardant panels, comprising a first roller conveyor (1), a second roller conveyor (2) and a chain conveyor (3), wherein one end of the first roller conveyor (1) is a loading end, the second roller conveyor (2) and the first roller conveyor (1) are perpendicular to each other, and the chain conveyor (3) is located above the joint between the first roller conveyor (1) and the second roller conveyor (2) and is perpendicular to the first roller conveyor (1), characterized in that: Also includes: A support rod (4), the support rod (4) being mounted on the second roller conveyor (2) and located between two rollers of the second roller conveyor (2), and a laser sensor (41) being mounted on the support rod (4); There are two deflection correcting plates (5), which are in an "E" shape and are respectively arranged on both sides of the second roller conveyor (2). The deflection correcting plates (5) are both equipped with first rollers (51) via shafts; a correction mechanism (6), the correction mechanism (6) being installed on the second roller conveyor (2) and connected to the laser sensor (41) and the correction plate (5); after the laser sensor (41) detects that the flame retardant plate has passed, the correction mechanism (6) drives the two correction plates (5) to move closer to each other, and clamps both sides of the flame retardant plate through the first roller (51) on the correction plate (5), thereby correcting the flame retardant plate; A lifting mechanism (7), the lifting mechanism (7) being installed on one end of the first roller conveyor (1) below the chain conveyor (3), and the lifting mechanism (7) lifting the flame-retardant plate above the lifting mechanism (7); Adsorption mechanisms (8), wherein the adsorption mechanisms (8) are multiple and are evenly mounted on the chain conveyor (3) and located directly above the lifting mechanism (7). The adsorption mechanisms (8) adsorb the flame-retardant plate lifted upward by the lifting mechanism (7) and transmit the adsorbed flame-retardant plate to the top of the second roller conveyor (2) via the chain conveyor (3); A discharge mechanism (9), the discharge mechanism (9) being mounted on the chain conveyor (3) and connected to the adsorption mechanism (8), wherein the discharge mechanism (9) releases the adsorption between the flame-retardant plate and the adsorption mechanism (8) when the flame-retardant plate moves to above the second roller conveyor (2); The adsorption mechanism (8) includes a cylindrical rod (81) mounted on a conveying plate in a chain conveyor (3), the cylindrical rod (81) and the conveying plate in the chain conveyor (3) being rotatably connected, a negative pressure air pump (82) being slidably mounted on the cylindrical rod (81), a five-way pipe (83) being connected to the air suction port of the negative pressure air pump (82), one of the openings of the five-way pipe (83) being in the middle position and being connected to the air suction port of the negative pressure air pump (82), and the remaining four openings facing in opposite directions and being arranged in a trapezoidal shape, and adsorption members (80) are all mounted on the four openings of this part; The adsorption member (80) comprises a first fixing ring (801) mounted on a through opening in a trapezoidal distribution of a five-way pipe (83), a first circular groove (802) being provided in the middle of the first fixing ring (801), a first annular plate (803) being mounted in the first circular groove (802), a spring (804) being mounted on one side of the first annular plate (803), a second annular plate (805) being mounted on the side of the spring (804) away from the first annular plate (803), and a second fixing ring (801) being connected to the outer surface of the second annular plate (805). 6), a second circular groove (807) is provided in the second fixing ring (806), the second annular plate (805) is located inside the second circular groove (807), a suction cup (808) is installed on the second fixing ring (806), and the second fixing ring (806) further includes a metal bellows (809) respectively installed on the first fixing ring (801) and the second fixing ring (806), the metal bellows (809) wraps the spring (804), and a sealing ring (810) is installed on the adjacent side, and the two sealing rings (810) are magnet rings with embedded sealing strips.
2. The conveying device with position correction function for producing flame-retardant panels according to claim 1, characterized in that: The correction mechanism (6) includes a slide bar (61) installed on the second roller conveyor (2), the slide bar (61) passes through the two correction plates (5), a servo motor (62) is installed on the slide bar (61), the servo motor (62) is electrically connected to the laser sensor (41), the output shaft of the servo motor (62) is provided with a pressure sensor, the output shaft of the servo motor (62) is sleeved with a drive rod (63), the midpoint of the drive rod (63) and the axis of the output shaft of the servo motor (62) are in the same straight line, the correction mechanism (6) also includes fixed rods (64) respectively installed on the correction plates (5), the fixed rods (64) are rotatably connected to the first connecting rods (65), and the ends of the two first connecting rods (65) away from the corresponding correction plates (5) are rotatably connected to the two ends of the drive rod (63).
3. The conveying device with position correction function for producing flame-retardant panels according to claim 2, characterized in that: The lifting mechanism (7) includes an electric push rod (71) arranged on the first roller conveyor (1) below one end of the chain conveyor (3), and a lifting frame (72) is installed on the electric push rod (71). The middle part of the lifting frame (72) is H-shaped, and the two ends are long bars. Support columns are evenly arrayed on the long bars. The positions of the support columns on the long bars at the two ends correspond to each other, and support members (73) are connected between the relative support columns. The support members (73) are respectively offset with the rollers. Balls (74) are provided on the support members (73), and there are several balls (74). A baffle (75) is installed on the support member (73) at the end, and a buffer pad (76) is installed on the baffle (75).
4. The conveying device with position correction function for producing flame-retardant panels according to claim 3, characterized in that: The support member (73) is composed of three square columns (731), wherein two of the square columns (731) are provided with hemispherical grooves (732) on opposite sides, and the remaining one is provided with hemispherical grooves (732) on both sides. There are a plurality of hemispherical grooves (732), which are arranged in a uniform horizontal array on the corresponding square columns (731). The three square columns (731) are connected to limit the position of the ball (74).
5. The conveying device with position correction function for producing flame-retardant panels according to claim 4, characterized in that: The unloading mechanism (9) comprises an L-shaped rod (91) fixed relatively to the chain conveyor (3) in a direction close to the second roller conveyor (2), and a second roller (92) is mounted on each of the L-shaped rods (91) via a shaft, and the minimum spacing between the two second rollers (92) is smaller than the spacing between the two openings in the trapezoidal distribution on the long side of the five-way pipe (83).
6. The conveying device with position correction function for producing flame-retardant panels according to claim 5, characterized in that: The chain conveyor (3) is provided with a guiding mechanism (10), which is connected to the adsorption mechanism (8) and limits the movement trajectory of the adsorption mechanism (8), thereby changing the movement trajectory of the flame-retardant plate absorbed by the adsorption mechanism (8). The guiding mechanism (10) includes Z-shaped guide rails (101) relatively opened on the chain conveyor (3). The guiding mechanism (10) also includes a guide rod (102) installed on the negative pressure air pump (82), and both ends of the guide rod (102) are respectively located in the Z-shaped guide rail (101) on one side, and both sides of the Z-shaped guide rail (101) are arc-shaped guide bars (103).
7. The conveying device with position correction function for producing flame-retardant panels according to claim 6, characterized in that: A spur gear (811) is slidably sleeved on the cylindrical rod (81), a spring telescopic rod (814) is fixed below the spur gear (811), one end of the spring telescopic rod (814) is fixed to the negative pressure air pump (82), a first end face gear (815) is installed on the chain conveyor (3), a second end face gear (816) is fixed on the spur gear (811), the first end face gear (815) is penetrated by the cylindrical rod (81), and the two are rotatably connected, and the first end face gear (815) is fitted with the second end face gear (816) under the action of the spring telescopic rod (814).
8. The conveying device with position correction function for producing flame-retardant panels according to claim 7, characterized in that: A reversing plate (812) is installed above the chain conveyor (3). A tooth groove (813) is provided at the top of the reversing plate (812). The reversing plate (812) is located on one side of the moving track of the spur gear (811) and meshes with the spur gear (811) when the spur gear (811) passes by.
Citation Information
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