Corn straw treatment device and treatment method

By designing a water removal mechanism in the corn straw treatment device, the water in the straw is removed by using rolling and pneumatic pressurized jets, the viscosity problem caused by the water during straw crushing is solved, the water removal efficiency and crushing stability are improved, and the service life of the equipment is extended.

CN119826467AActive Publication Date: 2025-04-15CHUXIN (DONGYING) MODERN AGRI CO LTD

Patent Information

Application Number
CN202510128469.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-02-05
Publication Date
2025-04-15
Estimated Expiration
2045-02-05

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    Figure CN119826467A_ABST
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Abstract

The invention discloses a corn straw treatment device and method, the corn straw treatment device comprises a treatment box, a water removal mechanism is arranged in the treatment box, the water removal mechanism comprises a first compression roller which is rotatably mounted in the treatment box and has a straw rolling effect, and the outer surface of the first compression roller is provided with a plurality of conical thorns for feeding; a first motor is fixedly mounted on the outer surface of the treatment box, an output shaft of the first motor is fixedly connected with a first pressing roller, a groove for draining water is formed in the outer surface of the first pressing roller, and a pneumatic assembly is arranged in the first pressing roller. According to the corn straw feeding device, effective feeding of corn straw is achieved, water in the straw can be preliminarily squeezed out in the rotating process, blocking chippings in the grooves are intermittently removed through the pressurized air injection effect, the water removal efficiency is remarkably improved, and then the straw with the water discharged can be smashed into fine particles more easily to be returned to the field.
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Description

Technical Field

[0001] The invention relates to the field of corn straw processing, and in particular to a corn straw processing device and a corn straw processing method. Background Art

[0002] With the improvement of living standards and the difficulty of recycling corn stalks in farmland, the corn stalks remaining after the harvest of corn cobs are no longer the main material for farmers to keep warm; and with the development of agricultural technology, more and more agricultural workers have realized the importance of returning corn stalks to the fields.

[0003] When processing existing corn stalks, the stalks are usually directly sent to the cutting equipment, and the pulverized stalks are returned to the field through cutting and crushing, so as to increase the fertility of the field in the next year and reduce the pollution of the stalks. However, when such stalks are crushed, a certain amount of water and other water pollutants will remain inside the stalks. Therefore, when these stalks are crushed, the water in the stalks will make the debris sticky, thereby affecting the crushing effect. At the same time, when a large amount of straw itself is directly crushed, it is easy to cause a lot of damage to the blades. Summary of the invention

[0004] The object of the present invention is to provide a corn straw processing device and a processing method to solve the problem proposed in the above background technology that when the straw is crushed, a certain amount of moisture and other water pollutants will remain inside the straw. Therefore, when the straw is crushed, the moisture in the straw will make the debris become sticky, thereby affecting the crushing effect.

[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a corn straw processing device, comprising a processing box, a water removal mechanism is arranged inside the processing box, the water removal mechanism comprises a first pressure roller rotatably installed inside the processing box and having a function of crushing straw, and the outer surface of the first pressure roller is provided with a plurality of conical thorns for feeding, a first motor is fixedly installed on the outer surface of the processing box, the output shaft of the first motor is fixedly connected to the first pressure roller, and the outer surface of the first pressure roller is provided with a groove for drainage, a pneumatic component is arranged inside the first pressure roller, the pneumatic component comprises an air ring rotatably installed inside the first pressure roller for exhaust, a third motor is fixedly installed on the output shaft of the first motor, the output shaft of the third motor is fixedly connected to the air ring, an air pump is installed on the outer surface of the processing box, the output end of the air pump is connected to the first pressure roller through the air ring, and drying rods are installed between the plurality of air rings.

[0006] As a preferred technical solution of the present invention, a second pressure roller is arranged inside the processing box near the first pressure roller, a movable frame is slidably installed on the top of the processing box, the second pressure roller is rotatably installed on the inner wall of the movable frame, a second motor is fixedly installed on the outer surface of the movable frame, the output shaft of the second motor is fixedly connected to the second pressure roller, an electric push rod is fixedly installed on the top of the processing box, the output end of the electric push rod is fixedly connected to the movable frame, and a feed plate is installed at one end of the processing box close to the first pressure roller and the second pressure roller.

[0007] As a preferred technical solution of the present invention, a pushing assembly is provided on the surface of the movable plate, and the pushing assembly includes a limiting plate fixedly installed inside the movable frame, and the limiting plate slides through the top of the processing box, and a plurality of pushing blocks are fixedly installed on the surface of the limiting plate close to the second pressure roller, and the pushing blocks are inserted in grooves on the surface of the second pressure roller.

[0008] As a preferred technical solution of the present invention, a through groove is provided on the outer surface of the air ring, a plurality of exhaust holes are provided on the surface of the groove, a conical jet pipe for pressurized jet is installed between the through groove and the exhaust hole, a filtering mechanism is provided inside the treatment box, the filtering mechanism includes a support plate installed inside the treatment box, a filter screen for filtering a water source is fixedly installed on the surface of the support plate close to the first pressure roller, a mounting plate is installed in communication with one end of the filter screen and the mounting plate, a drainage cavity for discharging filtered liquid is provided inside the mounting plate.

[0009] As a preferred technical solution of the present invention, a quantitative component is provided inside the processing box, and the quantitative component includes an air cylinder installed inside the processing box, a piston is provided inside the air cylinder, a moving rod is fixedly installed on the surface of the piston, the free end of the moving rod is fixedly connected to the mounting plate, and an exhaust groove is provided on the surface of the top rod, a connecting pipe is installed between one end of the air cylinder and the air guide pipe, a load-bearing wheel for monitoring the degree of debris accumulation on the surface of the filter is rotatably installed at the bottom end of the filter, a slide plate for connecting the connecting pipe is slidably penetrated on the connecting pipe, a top rod is installed between the slide plate and the load-bearing wheel, and a collection box is installed at the bottom end of the processing box.

[0010] As a preferred technical solution of the present invention, a crushing mechanism is arranged inside the processing box, and the crushing mechanism includes a first crushing roller and a second crushing roller rotatably installed inside the processing box, and a first gear and a second gear are rotatably installed on the outer surface of the processing box, and the first gear and the second gear are meshed, and the first gear is fixedly connected to one end of the first crushing roller, and the second gear is fixedly connected to one end of the second crushing roller, and a driving motor is fixedly installed on the outer surface of the processing box, and the output shaft of the driving motor is fixedly connected to the first gear, and a protective box is fixedly installed on the outer surface of the processing box, and the first gear and the second gear are both located inside the protective box.

[0011] As a preferred technical solution of the present invention, a guide plate is fixedly installed inside the processing box, the guide plate is located between the first crushing roller and the second crushing roller, and the cross-section of the guide plate is a rhombus.

[0012] As a preferred technical solution of the present invention, baffles are fixedly installed on the inner walls of the processing box close to the first crushing roller and the second crushing roller, the first crushing roller and the second crushing roller include spiral blades installed on their outer surfaces, and the cross-section of the spiral blades is a triangular blade, and a grinding block is fixedly installed on the surface of the baffle close to the triangular blade, and the triangular blade slides inside the grinding block.

[0013] As a preferred technical solution of the present invention, a backfill mechanism is provided at one end of the processing box principle crushing mechanism, and the backfill mechanism includes a flip auger rotatably installed at the rear end of the processing box.

[0014] A method for processing corn stalks, the production steps of which are:

[0015] Step 1, feeding corn stalks into the processing box through a feed plate;

[0016] Step 2: Start the first motor to drive the first pressing roller to rotate, and the cone thorns on the outer surface play a feeding role, and the rolling effect of the first pressing roller preliminarily squeezes out the moisture in the straw;

[0017] Step three, start the air pump to supply air into the air ring through the through slot, the air is repeatedly pressurized and ejected through the conical air jet pipe, enters the groove from the exhaust hole, removes debris blocking the groove, and further squeezes out moisture from the straw;

[0018] Step 4: The compacted straw continues to move to the filter screen, where the filter screen separates the straw from the water, and the filtered water is discharged from the treatment box through the drainage cavity;

[0019] Step 5, the dehydrated straw is then fed between the first crushing roller and the second crushing roller, crushed by the spiral blade, and guided by the guide plate to the next processing link;

[0020] Step six: the crushed straw continues to move to the tail of the processing box, and the flip auger is started to fill the straw back into the field.

[0021] Compared with the prior art, the present invention has the following beneficial effects:

[0022] 1. The present invention not only realizes the effective feeding of corn stalks by means of the first pressing roller and the conical thorns on its surface, but also can initially squeeze out the moisture in the stalks during the rotation process. Combined with the design of the pneumatic component, the blocked debris in the groove is intermittently removed by the pressurized jet action, and the residual moisture in the stalks is squeezed out again, which significantly improves the water removal efficiency and ensures the stability of straw crushing. At the same time, the straw after the moisture is discharged is easier to be crushed into fine particles for returning to the field.

[0023] 2. The present invention provides a second pressing roller and a matching mobile frame, so that the entire compaction process can be flexibly adjusted according to the actual situation of the straw, thereby ensuring the compaction effect and increasing the adaptability of the equipment.

[0024] 3. The present invention realizes effective separation of straw and water by setting up a filter screen and a support plate structure, avoiding the influence of water on subsequent processing links. At the same time, the design of the quantitative component can automatically adjust the gas circulation according to the accumulation degree of debris on the surface of the filter screen, thereby realizing intelligent control of the straw processing amount and improving the automation level and processing efficiency of the equipment.

[0025] 4. The present invention realizes efficient crushing of straw by providing the first crushing roller and the second crushing roller and the spiral blades on their surfaces. At the same time, the guide plate not only guides the flow direction of the crushed straw, but also continuously grinds the blades through the grinding block, thereby extending the service life of the equipment.

[0026] 5. The present invention provides a flip auger so that the crushed straw can be easily backfilled into the field, thereby realizing the recycling of the straw, which not only reduces the waste of straw but also improves the fertility of the soil. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0028] Figure 2 It is a side view structural schematic diagram of the present invention;

[0029] Figure 3 It is a schematic diagram of the internal structure of the processing box of the present invention;

[0030] Figure 4 It is a schematic diagram of the air pump structure of the present invention;

[0031] Figure 5 It is a schematic structural diagram of the first pressing roller of the present invention;

[0032] Figure 6 It is a schematic diagram of the internal structure of the first pressing roller of the present invention;

[0033] Figure 7 It is a schematic diagram of the cross-sectional structure of the first pressing roller of the present invention;

[0034] Figure 8 It is a schematic diagram of the cross-sectional structure of the processing box of the present invention;

[0035] Fig. 9 It is a schematic diagram of the filter structure of the present invention;

[0036] Fig.10 It is a schematic diagram of the crushing mechanism structure of the present invention.

[0037] In the figure: 1, processing box; 2, feeding plate; 3, crushing mechanism; 31, protection box; 32, first gear; 33, driving motor; 34, second gear; 35, second crushing roller; 36, guide plate; 37, first crushing roller; 371, grinding block; 372, triangular blade; 38, baffle; 4, backfilling mechanism; 5, water removal mechanism; 51, first pressure roller; 52, first motor; 53, second motor; 54, second pressure roller; 55, moving frame; 56, electric push rod; 57, push assembly; 571, limit plate; 572, push block; 58, pneumatic assembly; 581, air ring; 582, exhaust hole; 583, jet pipe; 584, through groove; 585, air pump; 586, air guide pipe; 587, third motor; 59, drying rod; 6, filtering mechanism; 61, filter screen; 62, support plate; 63, mounting plate; 64, quantitative assembly; 641, connecting pipe; 642, air cylinder; 643, piston; 644, moving rod; 645, exhaust groove; 646, load-bearing wheel; 647, push rod; 648, slide plate; 65, collecting box. DETAILED DESCRIPTION

[0038] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0039] See also Figure 1-10The present invention provides a corn straw processing device, including a processing box 1, a water removal mechanism 5 is arranged inside the processing box 1, the water removal mechanism 5 includes a first pressing roller 51 rotatably installed inside the processing box 1 and having the function of crushing the straw, and the outer surface of the first pressing roller 51 is equipped with a plurality of conical thorns for feeding, a first motor 52 is fixedly installed on the outer surface of the processing box 1, the output shaft of the first motor 52 is fixedly connected to the first pressing roller 51, and the outer surface of the first pressing roller 51 is provided with a groove for drainage.

[0040] Among them, when the straw is fed and crushed, the first thing that comes into contact is the first pressing roller 51. The first pressing roller 51 is rotated by the drive of the first motor 52. The multiple cone thorns installed on its outer surface not only play the role of feeding, that is, pushing the straw to move forward in the processing box 1, but also preliminarily crush and disperse the straw through the tips of the cone thorns, thereby increasing the contact area between the straw and the first pressing roller 51; at the same time, during the rotation process, the first pressing roller 51 uses its own weight and the driving force of the first motor 52 to apply pressure to the straw. This pressure acts on the straw and can effectively squeeze out the moisture contained in the straw. In addition, the outer surface of the first pressing roller 51 is specially provided with multiple grooves. These grooves not only increase the roughness of the surface of the first pressing roller 51, increase the friction with the straw, thereby enhancing the pressurization effect, but also provide a smooth discharge channel for the squeezed moisture; not only improves the efficiency of straw processing, but also provides a drier and easier-to-handle raw material for subsequent straw utilization such as feed, biomass energy, etc.

[0041] In the technical solution of the embodiment of the present application, a pneumatic component 58 is arranged inside the first pressure roller 51, and the pneumatic component 58 includes an air ring 581 for exhausting which is rotatably installed inside the first pressure roller 51, and a third motor 587 is fixedly installed on the output shaft of the first motor 52, and the output shaft of the third motor 587 is fixedly connected to the air ring 581, and an air pump 585 is installed on the outer surface of the processing box 1, and the output end of the air pump 585 is connected to the first pressure roller 51 through the air ring 581, and a drying rod 59 is installed between the multiple air rings 581, and a through groove 584 is opened on the outer surface of the air ring 581, and a plurality of exhaust holes 582 are opened on the surface of the groove, and a conical jet pipe 583 for pressurized jet action is installed between the through groove 584 and the exhaust hole 582.

[0042] Among them, by starting the first motor 52, the first motor 52 drives the first pressing roller 51 to rotate, and the first pressing roller 51 can continuously pressurize and feed the straw, and at the same time, the third motor 587 drives the air ring 581 to rotate. At this time, the air pump 585 can rush the gas into the inside of the air ring 581 through the through groove 584, and spray it along the conical jet pipe 583 inside the air ring 581 until it is connected through the exhaust hole 582 opened on the outer surface of the first pressing roller 51. At this time, the blocked debris in the groove is intermittently removed by the pressurized jet action, and the residual moisture in the straw is squeezed out again, which significantly improves the water removal efficiency and ensures the stability of straw crushing. The straw after the moisture is discharged is easier to be crushed into fine particles for returning to the field; the interior of the first pressing roller 51 can be dried by the drying rod 59 to prevent the residual moisture in the air from corroding and damaging the air ring 581, thereby causing the air ring 581 to jam and affect the straw water removal efficiency.

[0043] In other instances, a second pressure roller 54 is provided inside the processing box 1 near the first pressure roller 51, a movable frame 55 is slidably installed at the top of the processing box 1, the second pressure roller 54 is rotatably installed on the inner wall of the movable frame 55, a second motor 53 is fixedly installed on the outer surface of the movable frame 55, the output shaft of the second motor 53 is fixedly connected to the second pressure roller 54, an electric push rod 56 is fixedly installed on the top of the processing box 1, the output end of the electric push rod 56 is fixedly connected to the movable frame 55, and a feed plate 2 is installed at one end of the processing box 1 near the first pressure roller 51 and the second pressure roller 54.

[0044] Among them, by starting the electric push rod 56, the electric push rod 56 drives the movable frame 55 to move, and the movable frame 55 drives the second pressing roller 54 to move, so that the distance between the second pressing roller 54 and the first pressing roller 51 can be adjusted, so that when the straw is compacted, the crushing pressure can be flexibly adjusted to avoid excessive crushing of coarse or thin straw, which may cause jamming, or excessive crushing of the straw, which may cause poor squeezing and water removal effect. The adjustable distance between the second pressing roller 54 and the first pressing roller 51 allows flexible adjustment according to the humidity, type and crushing requirements of the straw to achieve the best crushing effect.

[0045] In other instances, a pushing assembly 57 is provided on the surface of the movable plate, and the pushing assembly 57 includes a limiting plate 571 fixedly installed inside the movable frame 55, and the limiting plate 571 slides through the top of the processing box 1, and a plurality of pushing blocks 572 are fixedly installed on the surface of the limiting plate 571 close to the second pressure roller 54, and the pushing blocks 572 are inserted in grooves on the surface of the second pressure roller 54.

[0046] Among them, when the spacing of the second pressing roller 54 is adjusted by the movable frame 55, the movement of the limiting plate 571 can increase the stability of the movement of the second pressing roller 54, ensuring that the second pressing roller 54 can pressurize and drain the straw together with the first pressing roller 51 within a certain space. At the same time, a push block 572 is arranged on the surface of the movable frame 55, and the push block 572 can clean the surface of the second pressing roller 54 from debris, so as to avoid straw debris being stuck on the surface of the second pressing roller 54, affecting the adjustment of the second pressing roller 54 and the variable pressure drainage effect of the second pressing roller 54.

[0047] In other instances, a filtering mechanism 6 is provided inside the processing box 1, and the filtering mechanism 6 includes a support plate 62 installed inside the processing box 1, and a filter screen 61 for filtering the water source is fixedly installed on the surface of the support plate 62 close to the first pressure roller 51, and one end of the filter screen 61 and the support plate 62 are connected to each other and a mounting plate 63 is installed, and a drainage cavity for discharging the filtered liquid is opened inside the mounting plate 63.

[0048] Among them, by arranging an arc-shaped filter screen 61 at the bottom end of the first pressing roller 51, the straw and the discharged water are effectively separated, so that the straw after pressurized drainage can be stably subjected to subsequent crushing treatment, thereby avoiding secondary absorption of the straw by the pressurized discharged water; by arranging a support plate 62 at the bottom end of the filter screen 61, not only can the support plate 62 be supported, but also the pressurized water can be discharged through the drainage cavity inside the connecting mounting plate 63 for subsequent treatment, thereby avoiding secondary pollution to the environment.

[0049] In other instances, a quantitative component 64 is provided inside the processing box 1, and the quantitative component 64 includes an air cylinder 642 installed inside the processing box 1, a piston 643 is provided inside the air cylinder 642, a moving rod 644 is fixedly installed on the surface of the piston 643, the free end of the moving rod 644 is fixedly connected to the mounting plate 63, and an exhaust groove 645 is provided on the surface of the top rod 647, a connecting pipe 641 is installed between one end of the air cylinder 642 and the air guide pipe 586, a load-bearing wheel 646 is rotatably installed at the bottom end of the filter screen 61 for monitoring the degree of debris accumulation on the surface of the filter screen 61, a slide plate 648 for connecting the connecting pipe 641 is slidably penetrated on the connecting pipe 641, a top rod 647 is installed between the slide plate 648 and the load-bearing wheel 646, and a collecting box 65 is installed at the bottom end of the processing box 1.

[0050] Among them, when the pressurized moisture of the straw is filtered and discharged through the filter screen 61, debris will accumulate on the surface of the filter screen 61. At this time, the filter screen 61 will undergo load-bearing deformation, and the load-bearing wheel 646 at the bottom of the filter screen 61 will be pushed to move, and the load-bearing wheel 646 will drive the top rod 647 to move, and the top rod 647 will drive the slide plate 648 to move. At this time, the airflow output by the air pump 585 can be introduced into the interior of the air cylinder 642 through the connecting pipe 641, so that the moving rod 644 is pushed to move through the piston 643, and the moving rod 644 drives the mounting plate 63 to move, and the mounting plate 63 drives the filter screen 61 to move out. At this time, the debris blocked on the surface of the filter screen 61 will be scraped and dropped into the collection box 65, and then the filter screen 61 is manually returned to its place, so as to continuously achieve the filtering effect of the filter screen 61.

[0051] In other instances, a crushing mechanism 3 is provided inside the processing box 1, and the crushing mechanism 3 includes a first crushing roller 37 and a second crushing roller 35 rotatably installed inside the processing box 1, and a first gear 32 and a second gear 34 are rotatably installed on the outer surface of the processing box 1, and the first gear 32 and the second gear 34 are meshed, and the first gear 32 is fixedly connected to one end of the first crushing roller 37, and the second gear 34 is fixedly connected to one end of the second crushing roller 35, and a driving motor 33 is fixedly installed on the outer surface of the processing box 1, and the output shaft of the driving motor 33 is fixedly connected to the first gear 32, and a protective box 31 is fixedly installed on the outer surface of the processing box 1, and the first gear 32 and the second gear 34 are both located inside the protective box 31.

[0052] Among them, after the straw is pressurized and drained, the drive motor 33 is started, the drive motor 33 drives the first gear 32 to rotate, the first gear 32 drives the second gear 34 to rotate, thereby synchronously driving the first crushing roller 37 and the second crushing roller 35 to rotate, so as to realize the straw crushing process and export the crushed straw. Due to the synchronous rotation and mutual cooperation of the first crushing roller 37 and the second crushing roller 35, the straw can be uniformly and continuously squeezed and cut when passing through the crushing mechanism 3, which not only ensures that the particle size of the crushed straw is uniform, but also improves the crushing quality.

[0053] In some other examples, a guide plate 36 is fixedly installed inside the processing box 1. The guide plate 36 is located between the first crushing roller 37 and the second crushing roller 35. The cross section of the guide plate 36 is a rhombus.

[0054] Among them, by providing a guide plate 36, the guide plate 36 guides the flow direction of the crushed straw, which not only avoids blockage between the first crushing roller 37 and the second crushing roller 35, which makes it difficult to transport and crush the straw, but also can separate the straw, thereby reducing the crushing pressure between the first crushing roller 37 and the second crushing roller 35 and increasing the crushing effect.

[0055] In other instances, a baffle 38 is fixedly installed on the inner wall of the processing box 1 near the first crushing roller 37 and the second crushing roller 35. The first crushing roller 37 and the second crushing roller 35 include spiral blades installed on their outer surfaces, and the cross-section of the spiral blade is a triangular blade 372 with a triangular shape. A grinding block 371 is fixedly installed on the surface of the baffle 38 near the triangular blade 372, and the triangular blade 372 slides inside the grinding block 371.

[0056] Among them, the first crushing roller 37 and the second crushing roller 35 and the spiral blades on their surfaces realize efficient crushing of the straw. At the same time, the spiral blades used can also discharge the crushed debris along the spiral groove to reduce the accumulation of debris. The blades are also continuously polished by the grinding block 371, so that the spiral blades are always kept sharp, the crushing effect is improved, and the service life of the equipment is extended.

[0057] In some other examples, a backfill mechanism 4 is provided at one end of the processing box 1 away from the crushing mechanism 3 , and the backfill mechanism 4 includes a flip auger rotatably installed at the rear end of the processing box 1 .

[0058] Among them, through the setting of the flip auger, the crushed straw can be stably backfilled into the field, realizing the recycling of the straw, which not only reduces the waste of straw but also improves the fertility of the soil.

[0059] A method for processing corn stalks, the production steps of which are:

[0060] Step 1: Feed corn stalks into the processing box 1 through the feed plate 2;

[0061] Step 2: Start the first motor 52 to drive the first pressing roller 51 to rotate, and the cone thorns on the outer surface play a feeding role. At the same time, the rolling effect of the first pressing roller 51 initially squeezes out the moisture in the straw;

[0062] Step 3, start the air pump 585, supply air into the air ring 581 through the through slot 584, and the air is repeatedly ejected under pressure through the conical air injection pipe 583, and enters the groove from the exhaust hole 582, removing debris blocking the groove and further squeezing out moisture in the straw;

[0063] Step 4: The compacted straw continues to move to the filter screen 61, where the filter screen 61 separates the straw from the water, and the filtered water is discharged from the processing box 1 through the drainage cavity;

[0064] Step 5: the dehydrated straw is fed between the first crushing roller 37 and the second crushing roller 35, crushed by the spiral blades, and guided by the guide plate 36 to flow to the next processing link;

[0065] Step 6: The crushed straw continues to move to the tail of the processing box 1, and the flip auger is started to backfill the straw into the field.

[0066] The above are only specific embodiments of the present invention, but the technical features of the present invention are not limited thereto. Any simple changes, equivalent replacements or modifications made based on the present invention to solve basically the same technical problems and achieve basically the same technical effects are all included in the protection scope of the present invention.

Claims

1. A corn stalk processing device, comprising a processing box (1), characterized in that: A dewatering mechanism (5) is arranged inside the processing box (1), and the dewatering mechanism (5) comprises a first pressing roller (51) rotatably mounted inside the processing box (1) and having a function of crushing straw, and a plurality of conical thorns for feeding are mounted on the outer surface of the first pressing roller (51), a first motor (52) is fixedly mounted on the outer surface of the processing box (1), an output shaft of the first motor (52) is fixedly connected to the first pressing roller (51), and a groove for draining water is provided on the outer surface of the first pressing roller (51); A pneumatic component (58) is arranged inside the first pressure roller (51), and the pneumatic component (58) includes an air ring (581) rotatably mounted inside the first pressure roller (51) for exhausting gas. A third motor (587) is fixedly mounted on the output shaft of the first motor (52), and the output shaft of the third motor (587) is fixedly connected to the air ring (581). An air pump (585) is installed on the outer surface of the processing box (1), and the output end of the air pump (585) is connected to the first pressure roller (51) through the air ring (581), and drying rods (59) are installed between the multiple air rings (581).

2. A corn straw processing device according to claim 1, characterized in that: A second pressing roller (54) is arranged inside the processing box (1) near the first pressing roller (51); a movable frame (55) is slidably mounted on the top of the processing box (1); the second pressing roller (54) is rotatably mounted on the inner wall of the movable frame (55); a second motor (53) is fixedly mounted on the outer surface of the movable frame (55); the output shaft of the second motor (53) is fixedly connected to the second pressing roller (54); an electric push rod (56) is fixedly mounted on the top of the processing box (1); the output end of the electric push rod (56) is fixedly connected to the movable frame (55); a feed plate (2) is mounted on one end of the processing box (1) near the first pressing roller (51) and the second pressing roller (54) so ​​as to be connected.

3. A corn straw processing device according to claim 2, characterized in that: A pushing assembly (57) is arranged on the surface of the movable plate, and the pushing assembly (57) includes a limiting plate (571) fixedly mounted inside the movable frame (55), and the limiting plate (571) slides through the top of the processing box (1), and a plurality of pushing blocks (572) are fixedly mounted on the surface of the limiting plate (571) close to the second pressure roller (54), and the pushing blocks (572) are inserted into grooves on the surface of the second pressure roller (54).

4. A corn straw processing device according to claim 3, characterized in that: The outer surface of the air ring (581) is provided with a through groove (584), the surface of the groove is provided with a plurality of exhaust holes (582), and a conical air injection pipe (583) for pressurized air injection is installed between the through groove (584) and the exhaust holes (582); A filtering mechanism (6) is arranged inside the treatment box (1), and the filtering mechanism (6) comprises a support plate (62) installed inside the treatment box (1), a filter screen (61) for filtering water source is fixedly installed on the surface of the support plate (62) close to the first pressure roller (51), and a mounting plate (63) is installed at one end of the filter screen (61) and the support plate (62), and a drainage cavity for discharging filtered liquid is provided inside the mounting plate (63).

5. A corn straw processing device according to claim 4, characterized in that: A quantitative component (64) is arranged inside the processing box (1), and the quantitative component (64) comprises a gas cylinder (642) installed inside the processing box (1), a piston (643) is arranged inside the gas cylinder (642), a moving rod (644) is fixedly mounted on the surface of the piston (643), the free end of the moving rod (644) is fixedly connected to the mounting plate (63), and an exhaust groove (645) is opened on the surface of the top rod (647), and one end of the gas cylinder (642) is provided with a gas cylinder (642). A connecting pipe (641) is installed between the end thereof and the air guide pipe (586); a load-bearing wheel (646) is rotatably installed at the bottom end of the filter screen (61) for monitoring the degree of debris accumulation on the surface of the filter screen (61); a slide plate (648) is slidably penetrated through the connecting pipe (641) for connecting the connecting pipe (641); a push rod (647) is installed between the slide plate (648) and the load-bearing wheel (646); and a collecting box (65) is installed at the bottom end of the processing box (1).

6. A corn straw processing device according to claim 5, characterized in that: A crushing mechanism (3) is arranged inside the processing box (1), and the crushing mechanism (3) includes a first crushing roller (37) and a second crushing roller (35) rotatably mounted inside the processing box (1); a first gear (32) and a second gear (34) are rotatably mounted on the outer surface of the processing box (1), and the first gear (32) and the second gear (34) are meshed, the first gear (32) is fixedly connected to one end of the first crushing roller (37), and the second gear (34) is fixedly connected to one end of the second crushing roller (35); a driving motor (33) is fixedly mounted on the outer surface of the processing box (1), and the output shaft of the driving motor (33) is fixedly connected to the first gear (32); a protective box (31) is fixedly mounted on the outer surface of the processing box (1), and the first gear (32) and the second gear (34) are both located inside the protective box (31).

7. The corn straw processing device according to claim 6, characterized in that: A guide plate (36) is fixedly installed inside the processing box (1), and the guide plate (36) is located between the first crushing roller (37) and the second crushing roller (35). The cross section of the guide plate (36) is rhombus-shaped.

8. The corn straw processing device according to claim 7, characterized in that: The inner wall of the processing box (1) close to the first crushing roller (37) and the second crushing roller (35) is fixedly installed with a baffle (38), the first crushing roller (37) and the second crushing roller (35) include a spiral blade installed on their outer surface, and the cross-section of the spiral blade is a triangular blade (372) in a triangular shape, and the baffle (38) is fixedly installed with a grinding block (371) close to the surface of the triangular blade (372), and the triangular blade (372) slides inside the grinding block (371).

9. The corn straw processing device according to claim 8, characterized in that: A backfill mechanism (4) is provided at one end of the processing box (1) away from the crushing mechanism (3), and the backfill mechanism (4) comprises a flip auger rotatably mounted at the rear end of the processing box (1).

10. A processing method applicable to the corn straw processing device according to claim 9, wherein the production steps are as follows: Step 1: feeding corn stalks into the processing box (1) through a feed plate (2); Step 2, starting the first motor (52) to drive the first pressing roller (51) to rotate, and the cone thorns on the outer surface play a feeding role, and at the same time, the rolling action of the first pressing roller (51) initially squeezes out the moisture in the straw; Step 3, start the air pump (585), supply air into the air ring (581) through the through groove (584), and the air is repeatedly ejected under pressure through the conical air injection pipe (583), enters the groove from the exhaust hole (582), removes debris blocking the groove, and further squeezes out moisture in the straw; Step 4: the compacted straw continues to move to the filter screen (61), the filter screen (61) separates the straw from the water, and the filtered water is discharged from the processing box (1) through the drainage cavity; Step 5, the dehydrated straw is then fed between the first crushing roller (37) and the second crushing roller (35), crushed by the spiral blades, and guided by the guide plate (36) to flow to the next processing stage; Step 6: The crushed straw continues to move to the tail of the processing box (1), and the turning auger is started to fill the straw back into the field.

Citation Information

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