Water conservancy project pipeline butt welding device
By designing a pipe butt welding device for water conservancy engineering that includes hydraulic system and electric push rod drive, the possible shaking problem of pipeline butt welding in the prior art is solved, and the stability of butt operation and welding reliability are achieved.
Patent Information
- Application Number
- CN202510132627.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-06
- Publication Date
- 2025-04-18
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
After the existing water conservancy engineering pipeline docking device is initially clamped, there may be shaking between the positioning rod and the pipeline, affecting the docking effect.
A pipe butt welding device for water conservancy engineering is designed, using components such as welding table, fixed clamp seat, sliding clamp seat, rotating plate, welding gun, clamp, hydraulic compartment, oil pump, connecting rod, stress block, arc block, torsion spring rod and friction plate. Driven by hydraulic system and electric push rod, stable clamping and welding of the pipeline is achieved.
The overall stability of the pipe docking device is improved, the stability of docking operation and welding reliability are ensured, making the device easier to use.
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Figure CN119839571A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of pipeline butt welding, in particular to a water conservancy project pipeline butt welding device. Background Art
[0002] Water conservancy projects are projects built to control and allocate natural surface water and groundwater to achieve the purpose of eliminating harm and promoting benefits. When building water conservancy projects, it is necessary to lay pipes underground to transport water resources, control water flow, prevent floods and waterlogging, and regulate and distribute water to meet the needs of people's lives and production for water resources.
[0003] Chinese patent CN116079330B, authorized and announced on June 6, 2023, discloses a water conservancy project pipeline docking device, which includes a large base, an electric slide rail, a small base and running wheels, etc.; two electric slide rails are fixedly connected to the large base, and a small base is fixedly connected between the ends of the two electric slide rails away from the large base, and two running wheels are fixedly connected to the bottom of the large base, and two running wheels are also fixedly connected to the bottom of the small base. In the above application documents, a positioning rod is used to perform corresponding clamping operations on the pipeline to facilitate subsequent docking and welding, but after the initial clamping, there is a possibility of shaking between the positioning rod and the pipeline due to movement, thereby affecting the docking effect of the device. Summary of the invention
[0004] In view of the shortcomings of the prior art, the present invention provides a butt welding device for water conservancy engineering pipelines, which solves the problems raised in the above background technology. To achieve the above purpose, the present invention is implemented through the following technical scheme: a butt welding device for water conservancy engineering pipelines, comprising a welding table, the top of which is respectively equipped with a fixed clamp seat and a sliding clamp seat driven by an electric push rod, the inside of the welding table is rotatably connected to a rotating plate, the inside of the rotating plate is equipped with a welding gun driven by an electric push rod, and the sliding clamp seat is slidably connected to a clamp plate; The welding table is provided with a clamping assembly, which includes a hydraulic chamber 1, one end of which is equipped with an oil pump, the other end of which is slidably connected to a connecting rod, the connecting rod is fixedly connected to the clamping plate, the inside of the clamping plate is fixedly connected to a penetrating hydraulic chamber 2, one end of which is slidably connected to a force block, the other end of which is slidably connected to an arc block, the side of the clamping plate is rotatably connected to a torsion spring rod, and the outer side of the torsion spring rod is fixedly connected to a friction plate. This improves the overall stability of the device when clamping the pipeline.
[0005] Preferably, the friction plate is located at a side position of the arc block and is in contact with the arc block.
[0006] Preferably, when the clamping assembly is in an activated state, the friction plate is in contact with the inner wall of the sliding clamp seat.
[0007] Preferably, the welding table is provided with an adjustment component, which includes a hydraulic device 1 and a hydraulic device 2. The side of the hydraulic device 1 is slidably connected to an arc rod, the inside of the hydraulic device 2 is rotatably connected to a penetrating torsion spring block, the sides of the torsion spring block are respectively fixedly connected to a force plate and an arc block, the side of the hydraulic device 2 is slidably connected to a gear rod, the inside of the welding table is rotatably connected to a rotating rod, the outside of the rotating rod is fixedly connected to a gear, the gear meshes with the gear rod, the outside of the rotating plate is fixedly connected to an outer gear ring, the outer gear ring meshes with the gear. The welding can be carried out for each part of the outer wall of the pipeline without rotating the pipeline, making the device easier to use.
[0008] Preferably, the hydraulic device 1 is located on the side of the hydraulic compartment 2 and is connected to the hydraulic compartment 2.
[0009] Preferably, the second hydraulic device is located at the bottom of the first hydraulic tank and is connected to the first hydraulic tank.
[0010] Preferably, a limiting assembly is provided inside the welding table, and the limiting assembly includes a hydraulic device 3, a pawl is slidably connected to the side of the hydraulic device 3, a spring is fixedly connected to the side of the pawl, and a ratchet is fixedly connected to the outer side of the rotating rod, thereby improving the stability of the adjustment assembly when in use.
[0011] Preferably, the hydraulic device three is located on the side of the hydraulic compartment two and is connected to the hydraulic compartment two.
[0012] The present invention provides a water conservancy project pipeline butt welding device, which has the following beneficial effects: (1) The water conservancy project pipeline butt welding device assembles the oil pipeline on the oil pump, starts the oil pump, and cooperates with the hydraulic chamber 1, the oil pump, the connecting rod, the hydraulic chamber 2, the force block, the arc block, the torsion spring rod and the friction plate to improve the overall stability of the device when clamping the pipeline, making the subsequent butt welding operation of the device more stable.
[0013] (2) The water conservancy project pipeline butt welding device, when the pressure in the hydraulic chamber 2 increases, cooperates with the hydraulic device 1, the hydraulic device 2, the arc rod, the torsion spring block, the force plate, the arc block, the gear rod, the rotating rod, the gear and the outer gear ring to drive the rotating plate and the welding gun to rotate. When they are rotated to the specified position, the electric push rod and the welding gun are started to weld various parts of the outer wall of the pipeline. There is no need to rotate the pipeline to weld various parts of the outer wall of the pipeline, making the device easier to use.
[0014] (3) In the water conservancy project pipeline butt welding device, when the pressure in the hydraulic chamber 2 increases, the hydraulic device 3, the pawl, the spring and the ratchet are coordinated so that the gear can only rotate clockwise, thereby improving the stability of the adjustment component during use. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the overall appearance of the three-dimensional structure of the present invention; Figure 2 It is a schematic diagram of the overall cross-sectional three-dimensional structure of the present invention; Figure 3 It is a schematic diagram of the three-dimensional structure of the clamping assembly of the present invention; Figure 4 For the present invention Figure 3 The enlarged structural diagram at A in the middle; Figure 5 It is a schematic diagram of the three-dimensional structure of the adjustment component of the present invention; Figure 6 For the present invention Figure 5 The enlarged structural diagram at B in the middle; Figure 7 It is a schematic diagram of the three-dimensional structure of the restriction component of the present invention; Figure 8 For the present invention Figure 7 Enlarged structural diagram at point C in the middle.
[0016] In the figure: 100, welding table; 200, fixed clamp seat; 300, sliding clamp seat; 400, rotating plate; 500, welding gun; 600, clamping plate; 700, clamping assembly; 701, hydraulic chamber 1; 702, oil pump; 703, connecting rod; 704, hydraulic chamber 2; 705, force block; 706, arc block; 707, torsion spring rod; 708, friction plate; 800, adjustment assembly; 801, hydraulic device 1; 802, hydraulic device 2; 803, arc rod; 804, torsion spring block; 805, force plate; 806, arc blocking block; 807, gear rod; 808, rotating rod; 809, gear; 810, outer gear ring; 900, limiting assembly; 901, hydraulic device three; 902, pawl; 903, spring; 904, ratchet. DETAILED DESCRIPTION
[0017] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments. Example
[0018] See also Figure 1-Figure 4 A butt welding device for water conservancy engineering pipelines includes a welding table 100, a fixed clamp seat 200 and a sliding clamp seat 300 driven by an electric push rod are respectively installed on the top of the welding table 100, a rotating plate 400 is rotatably connected inside the welding table 100, a welding gun 500 driven by an electric push rod is installed inside the rotating plate 400, and a clamp plate 600 is slidably connected to the sliding clamp seat 300; The welding table 100 is provided with a clamping assembly 700, which includes a hydraulic chamber 1 701, one end of which is equipped with an oil pump 702, and the other end of which is slidably connected with a connecting rod 703, which is fixedly connected to the clamping plate 600. The oil pipeline is assembled on the oil pump 702, and the oil pump 702 is started, and oil can be injected into the hydraulic chamber 1 701 connected to the oil pump 702, so that the pressure in the hydraulic chamber 1 701 increases, driving the connecting rod 703 slidably connected to the hydraulic chamber 1 701 to move, and the connecting rods 703 on both sides respectively drive the two clamping plates 600 to move toward each other, so as to preliminarily clamp the pipeline.
[0019] The inside of the clamp 600 is fixedly connected with a hydraulic chamber 2 704 that penetrates through it, one end of the hydraulic chamber 2 704 is slidably connected with a force block 705, and the other end of the hydraulic chamber 2 704 is slidably connected with an arc block 706. The side of the clamp 600 is rotatably connected with a torsion spring rod 707, and the outer side of the torsion spring rod 707 is fixedly connected with a friction plate 708. The friction plate 708 is located on the side of the arc block 706 and is in contact with the arc block 706. When the clamping assembly 700 is enabled, the friction plate 708 is in contact with the inner wall of the sliding clamp seat 300. When the initial clamping of the pipeline is completed, the force block 705 located on the clamping plate 600 is squeezed and moves into the hydraulic chamber 2 704, so that the pressure in the hydraulic chamber 2 704 slidably connected to the force block 705 increases, driving the arc block 706 slidably connected to the hydraulic chamber 2 704 to move. Because the torsion spring rod 707 is rotationally connected to the clamping plate 600, and the friction plate 708 is fixedly connected to the torsion spring rod 707, the arc block 706 squeezes the friction plate 708 and drives the friction plate 708 to rotate. The friction plate 708 then rotates to the inner wall of the sliding clamp seat 300 and applies a certain pressure thereto, thereby increasing the friction between the clamping plate 600 and the sliding clamp seat 300. In this way, the overall stability of the device can be improved when clamping the pipeline, making the subsequent docking operation of the device more stable.
[0020] When in use, the oil pipeline is assembled on the oil pump 702, and the oil pump 702 is started, and oil can be injected into the hydraulic chamber 1 701 connected to the oil pump 702, so that the pressure in the hydraulic chamber 1 701 increases, driving the connecting rod 703 slidably connected to the hydraulic chamber 1 701 to move, and the connecting rods 703 on both sides respectively drive the two clamping plates 600 to move towards each other to perform preliminary clamping on the pipeline; when the preliminary clamping of the pipeline is completed, the force block 705 located on the clamping plate 600 is squeezed and moves into the hydraulic chamber 2 704, so that The pressure in the hydraulic chamber 2 704 which is slidably connected to the force-bearing block 705 increases, driving the arc block 706 which is slidably connected to the hydraulic chamber 2 704 to move. Because the torsion spring rod 707 is rotatably connected to the clamp plate 600, and the friction plate 708 is fixedly connected to the torsion spring rod 707, the arc block 706 squeezes the friction plate 708 and drives the friction plate 708 to rotate. The friction plate 708 then rotates to the inner wall of the sliding clamp seat 300 and applies a certain pressure thereto, thereby increasing the friction between the clamp plate 600 and the sliding clamp seat 300. Example
[0021] See also Figure 1-Figure 6 On the basis of the first embodiment, the welding table 100 is provided with an adjustment assembly 800 inside, and the adjustment assembly 800 includes a hydraulic device 1 801 and a hydraulic device 2 802. The hydraulic device 1 801 is located at the side of the hydraulic chamber 2 704 and is connected to the hydraulic chamber 2 704. The hydraulic device 2 802 is located at the bottom of the hydraulic chamber 1 701 and is connected to the hydraulic chamber 1 701. The side of the hydraulic device 1 801 is slidably connected with an arc rod 803. When the pressure in the hydraulic chamber 2 704 increases, the pressure in the hydraulic device 1 801 connected to the hydraulic chamber 2 704 increases accordingly, driving the arc rod 803 slidably connected to the hydraulic device 1 801 to move.
[0022] The internal rotation of the hydraulic device 802 is connected to a torsion spring block 804, and the sides of the torsion spring block 804 are respectively fixedly connected to a force plate 805 and an arc-shaped blocking block 806. When the arc-shaped rod 803 moves, it can squeeze the force plate 805 and drive the force plate 805 to rotate, so as to Figure 6 Observed from a middle angle, the force-bearing plate 805 drives the torsion spring block 804 fixedly connected thereto to rotate ninety degrees clockwise, so that the torsion spring block 804 drives the arc-shaped blocking block 806 fixedly connected thereto to rotate ninety degrees clockwise, thereby converting the originally closed hydraulic device 2 802 into a connected state.
[0023] The side of the hydraulic device 802 is slidably connected to a gear rod 807, the inside of the welding table 100 is rotatably connected to a rotating rod 808, the outer side of the rotating rod 808 is fixedly connected to a gear 809, the gear 809 meshes with the gear rod 807, the outer side of the rotating plate 400 is fixedly connected to an outer gear ring 810, the outer gear ring 810 meshes with the gear 809. When the hydraulic device 802 is converted into a connected state, the oil input into the hydraulic tank 1 701 can be transmitted to the gear rod 807 and drive the gear rod 807 to move, so as to Figure 5 Observed from a medium angle, the gear rod 807 can drive the gear 809 meshing with it to rotate clockwise, so that the gear 809 drives the outer gear ring 810 meshing with it to rotate counterclockwise, and the outer gear ring 810 then drives the rotating plate 400 fixedly connected to it and the welding gun 500 assembled on the rotating plate 400 through the electric push rod to rotate. When it rotates to the specified position, the electric push rod and the welding gun 500 are started, and welding can be performed on various parts of the outer wall of the pipeline. There is no need to rotate the pipeline to weld various parts of the outer wall of the pipeline, which makes the device easier to use.
[0024] When in use, based on the first embodiment, when the pressure in the hydraulic chamber 2 704 increases, the pressure in the hydraulic device 1 801 connected to the hydraulic chamber 2 704 increases accordingly, driving the arc rod 803 slidably connected to the hydraulic device 1 801 to move, so that the arc rod 803 squeezes the force plate 805 and drives the force plate 805 to rotate, so as to Figure 6 From the middle perspective, the force plate 805 drives the torsion spring block 804 fixedly connected thereto to rotate 90 degrees clockwise, so that the torsion spring block 804 drives the arc-shaped blocking block 806 fixedly connected thereto to rotate 90 degrees clockwise, and the originally closed hydraulic device 2 802 is converted into a connected state. At this time, the oil input into the hydraulic tank 1 701 can be transmitted to the gear rod 807 and drive the gear rod 807 to move, so as to Figure 5 Observed from a medium angle, the gear rod 807 can drive the gear 809 meshing with it to rotate clockwise, so that the gear 809 drives the outer gear ring 810 meshing with it to rotate counterclockwise, and the outer gear ring 810 then drives the rotating plate 400 fixedly connected to it and the welding gun 500 assembled on the rotating plate 400 through the electric push rod to rotate. When it rotates to the specified position, the electric push rod and the welding gun 500 are started to weld various parts of the outer wall of the pipeline. Example
[0025] See also Figure 1-Figure 8On the basis of the first and second embodiments, a limiting assembly 900 is provided inside the welding table 100, and the limiting assembly 900 includes a hydraulic device 3 901, and the hydraulic device 3 901 is located at the side of the hydraulic chamber 2 704 and is connected to the hydraulic chamber 2 704. When the pressure in the hydraulic chamber 2 704 increases, the pressure in the hydraulic device 3 901 connected to the hydraulic chamber 2 704 increases accordingly. A ratchet 902 is slidably connected to the side of the hydraulic device 3 901. When the pressure in the hydraulic device 3 901 increases, the ratchet 902 slidably connected to the hydraulic device 3 901 is driven to move. A spring 903 is fixedly connected to the side of the ratchet 902, and a ratchet 904 is fixedly connected to the outer side of the rotating rod 808. When the pawl 902 moves to the side position of the ratchet 904 and engages with the ratchet 904, because the ratchet 904 is fixedly connected to the rotating rod 808, the rotation direction of the gear 809 fixedly connected to the rotating rod 808 can be limited by the pawl 902 and the ratchet 904, so that the gear 809 can only rotate clockwise, thereby improving the stability of the adjustment component 800 when in use.
[0026] During use, on the basis of Example 1 and Example 2, when the pressure in hydraulic chamber 2 704 increases, the pressure in hydraulic device 3 901 connected to hydraulic chamber 2 704 increases accordingly, driving the pawl 902 slidingly connected to hydraulic device 3 901 to move, and the pawl 902 moves to the side position of the ratchet 904 and engages with the ratchet 904. Because the ratchet 904 is fixedly connected to the rotating rod 808, the rotation direction of the gear 809 fixedly connected to the rotating rod 808 can be limited by the pawl 902 and the ratchet 904, so that the gear 809 can only rotate clockwise.
[0027] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A butt welding device for a water conservancy project pipeline, comprising a welding table (100), wherein the top of the welding table (100) is respectively equipped with a fixed clamping seat (200) and a sliding clamping seat (300) driven by an electric push rod, wherein a rotating plate (400) is rotatably connected inside the welding table (100), a welding gun (500) driven by an electric push rod is installed inside the rotating plate (400), and a clamping plate (600) is slidably connected to the sliding clamping seat (300); Features: The welding table (100) is provided with a clamping assembly (700), the clamping assembly (700) comprising a hydraulic chamber 1 (701), one end of the hydraulic chamber 1 (701) being equipped with an oil pump (702), the other end of the hydraulic chamber 1 (701) being slidably connected to a connecting rod (703), the connecting rod (703) being fixedly connected to the clamping plate (600), the inside of the clamping plate (600) being fixedly connected to a hydraulic chamber 2 (704) penetrating therethrough, one end of the hydraulic chamber 2 (704) being slidably connected to a force bearing block (705), the other end of the hydraulic chamber 2 (704) being slidably connected to an arc block (706), the side of the clamping plate (600) being rotatably connected to a torsion spring rod (707), the outer side of the torsion spring rod (707) being fixedly connected to a friction plate (708).
2. A water conservancy project pipeline butt welding device according to claim 1, characterized in that: The friction plate (708) is located on the side of the arc-shaped block (706) and is in contact with the arc-shaped block (706).
3. A water conservancy project pipeline butt welding device according to claim 1, characterized in that: When the clamping assembly (700) is in an activated state, the friction plate (708) is in contact with the inner wall of the sliding clamp seat (300).
4. A water conservancy project pipeline butt welding device according to claim 1, characterized in that: An adjustment component (800) is arranged inside the welding table (100), and the adjustment component (800) comprises a hydraulic device 1 (801) and a hydraulic device 2 (802). The side of the hydraulic device 1 (801) is slidably connected to an arc rod (803), and the inside of the hydraulic device 2 (802) is rotatably connected to a penetrating torsion spring block (804), and the sides of the torsion spring block (804) are respectively fixedly connected to a force plate (805) and an arc blocking block (806), and the side of the hydraulic device 2 (802) is slidably connected to a gear rod (807), and the inside of the welding table (100) is rotatably connected to a rotating rod (808), and the outer side of the rotating rod (808) is fixedly connected to a gear (809), and the gear (809) meshes with the gear rod (807), and the outer side of the rotating plate (400) is fixedly connected to an outer gear ring (810), and the outer gear ring (810) meshes with the gear (809).
5. A water conservancy project pipeline butt welding device according to claim 4, characterized in that: The hydraulic device 1 (801) is located on the side of the hydraulic compartment 2 (704) and is connected to the hydraulic compartment 2 (704).
6. A water conservancy project pipeline butt welding device according to claim 4, characterized in that: The hydraulic device 2 (802) is located at the bottom of the hydraulic compartment 1 (701) and is connected to the hydraulic compartment 1 (701).
7. A water conservancy project pipeline butt welding device according to claim 1, characterized in that: A limiting assembly (900) is arranged inside the welding table (100), and the limiting assembly (900) comprises a hydraulic device three (901), a pawl (902) is slidably connected to the side of the hydraulic device three (901), a spring (903) is fixedly connected to the side of the pawl (902), and a ratchet (904) is fixedly connected to the outer side of the rotating rod (808).
8. A water conservancy project pipeline butt welding device according to claim 7, characterized in that: The hydraulic device three (901) is located on the side of the hydraulic compartment two (704) and is connected to the hydraulic compartment two (704).
Citation Information
Patent Citations
A water conservancy project pipeline connection device
CN116079330B
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