Double-glass photovoltaic module and manufacturing method thereof

By designing an automated dual-glass photovoltaic module manufacturing system, the problem of component surface impurities affecting curing quality is solved, and an efficient and safe component loading and unloading and cleaning process is achieved, improving the curing effect and cooling efficiency.

CN119855275AInactive Publication Date: 2025-04-18YANGZHOU JINGHUA NEW ENERGY TECH CO LTD

Patent Information

Application Number
CN202411966235.6
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-28
Publication Date
2025-04-18
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The existing dual-glass photovoltaic modules are susceptible to surface particles or dirt during the manufacturing process, resulting in a decrease in curing quality, and the temperature in the curing box is high and the efficiency of manual operation is low, which poses safety risks.

Method used

A double-glass photovoltaic module manufacturing system including a bottom support table, a top curing box, a transmission platform and a side motor body was designed. Through the threaded connection of the main thread rod and the bottom thread tube, the horizontal movement of the top slide frame and the top support table is realized, the loading and unloading and cleaning process is automated, and the transmission fan blades and dust grids are used to improve the cleanliness and cooling efficiency.

Benefits of technology

The curing quality and yield of double-glass photovoltaic modules are improved, the risks and workload of manual operation are reduced, the cleaning of the module surface and the curing environment are enhanced, and the efficiency of cooling after curing is improved.

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Abstract

The invention relates to the technical field of double-glass photovoltaic modules, and discloses a double-glass photovoltaic module and a manufacturing method thereof.The double-glass photovoltaic module comprises a bottom supporting table, the top of the bottom supporting table is fixedly connected with a top curing box, and one side of the top curing box is provided with a protective door; the top sliding frame which moves horizontally facilitates automatic feeding and discharging of the double-glass photovoltaic module, and dirt and impurities existing on the surface of the double-glass photovoltaic module are cleaned away through the bottom cleaning brush. The rotating transmission fan blades blow dust particles on the surface of the double-glass photovoltaic module, the influence caused by impurities on the surface of the double-glass photovoltaic module is reduced, the rotating transmission fan blades are used for cooling the double-glass photovoltaic module, and the cooling efficiency after curing is improved; the dust screen is used for filtering air entering the top communicating hole, the surface of the dust screen is continuously cleaned through the top cleaning brush, the situation that blockage is caused by particulate matter accumulation on the surface of the dust screen is reduced, and the liquidity of the dust screen is kept.
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Description

Technical Field

[0001] The present invention belongs to the technical field of double-glass photovoltaic modules, and specifically relates to a double-glass photovoltaic module and a manufacturing method thereof. Background Art

[0002] Double-glass photovoltaic modules are mainly composed of two pieces of tempered glass, EVA film and solar cell silicon wafers. These materials are pressed by a laminator to form a stable photovoltaic cell module. Compared with traditional photovoltaic modules, the front and back sides of double-glass modules are encapsulated with thicker photovoltaic glass, which enhances the weather resistance and corrosion resistance of the module. Double-glass photovoltaic modules have the characteristics of double-sided power generation. When sunlight shines directly on the front of the module, the solar cell absorbs photons and converts them into electrons. These electrons enter the external circuit through the internal wiring of the solar panel to form current, thereby driving electrical appliances or storing electrical energy.

[0003] In the prior art, the patent application document "CN105927114B" discloses "a double-glass photovoltaic module window and a manufacturing method thereof"; it includes multiple double-glass photovoltaic modules and an aluminum frame, and the multiple double-glass photovoltaic modules are sequentially provided with ultra-white flat transparent tempered glass, PVB composite film, solar cell group, PVB composite back film, middle layer glass and back glass from the outside to the inside, the middle layer glass is LOW-e glass, and a gap is provided between the middle layer glass and the back glass. The two vertical support frames of the aluminum frame are provided with a row of equidistant mounting holes in the horizontal direction, and a rotating component is provided in each mounting hole. The rotating component is fixedly connected to the outermost layer of the double-glass photovoltaic module. The multiple double-glass photovoltaic modules are arranged in parallel in the aluminum frame at the same angle, have high light transmittance, good sealing effect, can collect more solar energy, and have the function of automatic cleaning, which can greatly reduce the generation of bubbles in the production process, improve the yield rate, and are suitable for harsh environments with large temperature differences.

[0004] The above-mentioned "a double-glass photovoltaic module window and its manufacturing method" still has some disadvantages. For example, in the manufacturing process of the existing double-glass photovoltaic module, a curing box is required for curing to accelerate the curing process of the silicone. Before curing, if there are particles, debris, dirt, dust, etc. on the surface of the double-glass photovoltaic module, it will affect and reduce the curing quality, resulting in poor curing effect. In addition, the temperature in the curing box is high, and the efficiency of manual loading and unloading is low, and the risk is high.

[0005] To this end, a double-glass photovoltaic module and a manufacturing method thereof are proposed to solve the above-mentioned problems. Summary of the invention

[0006] In view of the above situation, in order to overcome the defects of the prior art, the present invention provides a double-glass photovoltaic module and a manufacturing method thereof, which effectively solves the problem that the presence of particulate matter, debris, dirt, dust, etc. on the surface of the double-glass photovoltaic modules on the market will affect and reduce the curing quality, resulting in poor curing effect, and the temperature in the curing box is high, and the efficiency of manual loading and unloading is low.

[0007] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a double-glass photovoltaic module, comprising a bottom support platform, the top of the bottom support platform is fixedly connected to a top curing box, one side of the top curing box is provided with a protective door, the top of the bottom support platform is fixedly connected to a transmission platform, one side of the transmission platform is provided with a side motor body, the output shaft of the side motor body is fixedly connected to a main threaded rod, the surface of the main threaded rod is threadedly connected to a bottom threaded tube, the top of the bottom threaded tube is fixedly connected to a top sliding frame, and the top of the top sliding frame is fixedly connected to a top support platform.

[0008] Preferably, one side of the main threaded rod is movably connected to a side bearing disc, and one side of the side bearing disc is movably connected to the inner side of the transmission platform.

[0009] Preferably, a top sliding rail is provided on the top of the transmission platform, and two sides of the top sliding frame are slidably connected to the inner side of the top sliding rail.

[0010] Preferably: one side of the top support platform is fixedly connected to a side support frame, one side of the side support frame is movably connected to a side bearing ring, one side of the side bearing ring is movably connected to a side threaded tube, one side of the side threaded tube is fixedly connected to a side bevel gear plate, the top of the side bevel gear plate is meshingly connected to a top bevel gear plate, the top of the top bevel gear plate is fixedly connected to a top fixing rod, the top of the top fixing rod is fixedly connected to a half gear plate, one side of the half gear plate is meshingly connected to fixed side teeth, one side of the fixed side teeth is fixedly connected to a transmission ring, one side of the transmission ring is fixedly connected to a connecting square frame, and one side of the connecting square frame is movably connected to a bottom cleaning brush.

[0011] Preferably, a sleeve frame is movably sleeved on one side of the top fixing rod, and one side of the sleeve frame is fixedly connected to one side of the top supporting platform.

[0012] Preferably: the top of the bottom support platform is fixedly connected to a top support frame, a top connecting hole is opened on the top of the top support frame, one side of the top connecting hole is fixedly connected to a top fixing frame, one side of the top fixing frame is fixedly connected to a top motor body, the output shaft of the top motor body is fixedly connected to an output shaft rod, one end of the output shaft rod is fixedly connected to a transmission chassis, and one side of the transmission chassis is fixedly connected to a transmission fan blade.

[0013] Preferably: a dust-proof net is fixedly connected to the inner side of the top communicating hole, and an inner connecting ring is fixedly connected to the inner side of the dust-proof net.

[0014] Preferably, a transmission top plate is fixedly connected to the surface of the output shaft, and a top cleaning brush is movably connected to the bottom of the transmission top plate.

[0015] Preferably, a side sliding frame is fixedly connected to one side of the top supporting platform, and the top of the side sliding frame is slidably connected to the bottom of the transmission ring.

[0016] A method for manufacturing a double-glass photovoltaic module comprises the following steps:

[0017] S1. First, place the double-glass photovoltaic module that needs to be cured on the surface of the top support platform, then start the side motor body, and drive the main threaded rod to rotate through the side motor body. The rotating main threaded rod will rotate along the inner side of the transmission platform, and will be movably supported on the inner side of the transmission platform through the side bearing plate. Through the support of the side bearing plate and the threaded connection between the main threaded rod and the bottom threaded tube, when the main threaded rod rotates, it will drive the bottom threaded tube to move horizontally along the surface of the main threaded rod, and when the bottom threaded tube moves horizontally, it will drive the top sliding frame to move synchronously. Through the sliding of the top sliding frame along the surface of the top sliding rail, the horizontally moving top sliding frame will synchronously drive the top support platform to move;

[0018] S2, after the double-glass photovoltaic module is moved to the inner side of the top curing box by moving the top support platform, the protective door is lowered along one side of the top curing box to close the top curing box. At this time, the double-glass photovoltaic module will be cured at high temperature inside the top curing box;

[0019] S3. When the top support platform drives the double-glass photovoltaic module to move, the horizontally moving top support platform will synchronously drive the side support frame to move synchronously. The inner diameter of the side support frame is larger than the diameter of the main threaded rod. At this time, the side support frame will move along the outer surface of the main threaded rod without contact. Through the connection of the side bearing ring, the horizontal movement of the side support frame will synchronously drive the side threaded tube to move. The side threaded tube is movably connected to the side bearing ring, and the side threaded tube can rotate freely along one side of the side support frame. The side threaded tube is connected to the main threaded rod through the thread. When the side threaded tube moves along the surface of the main threaded rod, the stable rotation of the main threaded rod will synchronously drive the side threaded tube to rotate. The rotating side threaded tube will synchronously drive the side bevel gear plate to move. The meshing with the top bevel gear plate will synchronously drive the top bevel gear plate and the top fixed rod to rotate when the side bevel gear plate rotates, and the rotating top fixed rod will be movably sleeved and supported on one side of the top support platform through the sleeve frame, and the rotating top fixed rod will synchronously drive the semi-gear plate to rotate, and the semi-gear plate will rotate along the inner side of the transmission ring, and fixed side teeth are fixed on both sides of the transmission ring. When the semi-gear plate rotates, it will respectively mesh with the fixed side teeth on both sides for transmission, and the continuous rotation of the semi-gear plate will drive the transmission ring to perform horizontal reciprocating motion, and during the horizontal reciprocating motion of the transmission ring, it will be supported on one side of the top support platform by the side sliding frame and slide along the top of the side sliding frame, and through the connection of the connecting square frame, the connecting square frame will be driven to move synchronously during the horizontal reciprocating motion of the transmission ring;

[0020] S4. When the top support platform moves to the inner side of the top support frame, it is started by the top motor body, and the output shaft is driven to rotate by the top motor body, and is fixed to the top of the top support frame by the top fixing frame. The transmission chassis is driven to rotate by the stable rotation of the output shaft, and the rotating transmission chassis drives the transmission fan blades to rotate. The rotating transmission fan blades will generate wind force along the inner side of the top support frame and blow downward to blow away the dust particles on the surface of the double-glass photovoltaic module on the top of the top support platform;

[0021] S5. A dust-proof net is provided on the inner side of the top communicating hole. Through the provision of the dust-proof net, when the transmission fan blades rotate and blow the external air along the top communicating hole toward the inner side of the top supporting frame, the dust-proof net is used to filter the air entering the top communicating hole, so as to keep the gas blown downward from the top communicating hole free of impurities such as particulate matter.

[0022] Compared with the prior art, the present invention has the following beneficial effects:

[0023] 1) During the operation of the double-glass photovoltaic module and its manufacturing method, the top sliding frame slides along the surface of the top sliding rail, thereby improving the stability of the bottom threaded tube and the top sliding frame during movement, reducing the shaking of the bottom threaded tube during movement, and improving the stability of the double-glass photovoltaic module during loading and unloading. The horizontally moving top sliding frame will synchronously drive the top support platform to move, facilitating the automatic loading and unloading of the double-glass photovoltaic module on the surface of the top support platform, thereby reducing the workload of the operator;

[0024] 2) During the operation of the double-glass photovoltaic module and its manufacturing method, the connection of the connecting square frame drives the connecting square frame to move synchronously during the horizontal reciprocating motion of the transmission ring, and the connecting square frame moves along the top of the top support platform. The bottom cleaning brush at the bottom of the connecting square frame is used to clean the surface of the double-glass photovoltaic module on the surface of the top support platform during the horizontal movement of the top support platform, thereby cleaning the dirt and impurities on the surface of the double-glass photovoltaic module, improving the curing effect of the double-glass photovoltaic module and reducing the workload of the operator;

[0025] 3) During the operation of the double-glass photovoltaic module and its manufacturing method, the rotating transmission chassis will drive the transmission blades to rotate, and the rotating transmission blades will generate wind force to blow downward along the inner side of the top support frame, blowing away the dust particles on the surface of the double-glass photovoltaic module on the top of the top support platform, reducing the impact of impurities on the surface of the double-glass photovoltaic module, and when the double-glass photovoltaic module is removed after curing, the rotating transmission blades will be used to cool the double-glass photovoltaic module, thereby improving the efficiency of cooling after curing;

[0026] 4) During the operation of the double-glass photovoltaic module and its manufacturing method, a dust screen is provided to filter the air entering the top connecting hole, thereby filtering dust particles in the air and keeping the gas blown downward from the top connecting hole free of impurities such as particles. This improves the cleanliness of the gas blown toward the double-glass photovoltaic module on the surface of the top support platform, reduces the impact of external particles on the double-glass photovoltaic module, and continuously cleans the surface of the dust screen by a top cleaning brush, thereby reducing the blockage caused by the accumulation of particles on the surface of the dust screen and maintaining the fluidity of the dust screen. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

[0028] Figure 1 It is a schematic diagram of the overall appearance structure of the present invention;

[0029] Figure 2 It is a schematic diagram of the structure of the protective door of the present invention;

[0030] Figure 3 It is a schematic diagram of the top sliding rail structure of the present invention;

[0031] Figure 4 It is a schematic diagram of the main threaded rod structure of the present invention;

[0032] Figure 5 It is a schematic diagram of the connecting square frame structure of the present invention;

[0033] Figure 6 It is a schematic diagram of the structure of the bottom cleaning brush of the present invention;

[0034] Figure 7 It is a schematic diagram of the top support frame structure of the present invention;

[0035] Figure 8 It is a schematic diagram of the transmission chassis structure of the present invention.

[0036] In the figure: 1, bottom support platform; 2, top curing box; 3, protective door; 401, transmission platform; 402, side motor body; 403, main threaded rod; 404, side bearing plate; 405, bottom threaded pipe; 406, top sliding frame; 407, top support platform; 408, top sliding rail; 501, side support frame; 502, side bearing ring; 503, side threaded pipe; 504, side bevel gear plate; 505, top bevel gear plate; 506, top fixing rod; 507, socket frame ; 508, half gear plate; 509, transmission ring; 5010, fixed side teeth; 5011, side sliding frame; 5012, connecting square frame; 5013, bottom cleaning brush; 601, top support frame; 602, top connecting hole; 603, top fixing frame; 604, top motor body; 605, output shaft; 606, transmission chassis; 607, transmission fan blades; 701, dust screen; 702, transmission top plate; 703, top cleaning brush; 704, inner connecting ring. DETAILED DESCRIPTION

[0037] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0038] Example 1

[0039] In this embodiment, Figure 1-Figure 8 Given, the present invention provides the following technical solutions:

[0040] A double-glass photovoltaic module includes a bottom support platform 1, the top of the bottom support platform 1 is fixedly connected to a top curing box 2, one side of the top curing box 2 is provided with a protective door 3, the top of the bottom support platform 1 is fixedly connected to a transmission platform 401, one side of the transmission platform 401 is provided with a side motor body 402, the output shaft of the side motor body 402 is fixedly connected to a main threaded rod 403, the surface of the main threaded rod 403 is threadedly connected to a bottom threaded tube 405, the top of the bottom threaded tube 405 is fixedly connected to a top sliding frame 406, and the top of the top sliding frame 406 is fixedly connected to a top support platform 407.

[0041] It should be noted that the horizontally moving top sliding frame 406 will synchronously drive the top support platform 407 to move, so as to facilitate the automatic loading and unloading of the double-glass photovoltaic components on the surface of the top support platform 407, thereby reducing the workload of the operators.

[0042] In an optional embodiment: one side of the main threaded rod 403 is movably connected to a side bearing disc 404 , and one side of the side bearing disc 404 is movably connected to the inner side of the transmission platform 401 .

[0043] It should be noted that the rotating main threaded rod 403 will rotate along the inner side of the transmission platform 401, and will be movably supported on the inner side of the transmission platform 401 through the side bearing plate 404. The support of the side bearing plate 404 maintains the stable rotation of the main threaded rod 403 along the inner side of the transmission platform 401.

[0044] In an optional embodiment: a top sliding rail 408 is provided on the top of the transmission platform 401 , and two sides of the top sliding frame 406 are slidably connected to the inner side of the top sliding rail 408 .

[0045] It should be noted that by sliding the top sliding frame 406 along the surface of the top sliding rail 408, the stability of the bottom threaded tube 405 and the top sliding frame 406 during movement is improved, the shaking generated during the movement of the bottom threaded tube 405 is reduced, and the stability of the double-glass photovoltaic module during loading and unloading is improved.

[0046] In an optional embodiment: one side of the top support platform 407 is fixedly connected to a side support frame 501, one side of the side support frame 501 is movably connected to a side bearing ring 502, one side of the side bearing ring 502 is movably connected to a side threaded tube 503, one side of the side threaded tube 503 is fixedly connected to a side bevel gear disc 504, the top of the side bevel gear disc 504 is meshingly connected to a top bevel gear disc 505, the top of the top bevel gear disc 505 is fixedly connected to a top fixing rod 506, the top of the top fixing rod 506 is fixedly connected to a half gear disc 508, one side of the half gear disc 508 is meshingly connected to a fixed side tooth 5010, one side of the fixed side tooth 5010 is fixedly connected to a transmission ring 509, one side of the transmission ring 509 is fixedly connected to a connecting square frame 5012, and one side of the connecting square frame 5012 is movably connected to a bottom cleaning brush 5013.

[0047] It should be noted that by connecting the square frame 5012 to move along the top of the top support platform 407 and utilizing the bottom cleaning brush 5013 at the bottom of the square frame 5012 to simultaneously clean the surface of the double-glass photovoltaic modules on the surface of the top support platform 407 during the horizontal movement of the top support platform 407, the dirt and impurities on the surface of the double-glass photovoltaic modules are cleaned, thereby improving the curing effect of the double-glass photovoltaic modules and reducing the workload of operators.

[0048] In an optional embodiment: a sleeve frame 507 is movably sleeved on one side of the top fixing rod 506 , and one side of the sleeve frame 507 is fixedly connected to one side of the top supporting platform 407 .

[0049] It should be noted that when the side bevel gear plate 504 rotates, the top bevel gear plate 505 and the top fixing rod 506 will be synchronously driven to rotate, and the rotating top fixing rod 506 will be movably supported on one side of the top support platform 407 through the sleeve frame 507.

[0050] In an optional embodiment: the top of the bottom support platform 1 is fixedly connected to a top support frame 601, a top connecting hole 602 is opened on the top of the top support frame 601, one side of the top connecting hole 602 is fixedly connected to a top fixing frame 603, one side of the top fixing frame 603 is fixedly connected to a top motor body 604, the output shaft of the top motor body 604 is fixedly connected to an output shaft rod 605, one end of the output shaft rod 605 is fixedly connected to a transmission chassis 606, and one side of the transmission chassis 606 is fixedly connected to a transmission fan blade 607.

[0051] It should be noted that the rotating transmission chassis 606 will drive the transmission blades 607 to rotate, and the rotating transmission blades 607 will generate wind force to blow downward along the inner side of the top support frame 601, blowing away the dust particles on the surface of the double-glass photovoltaic assembly on the top of the top support platform 407, reducing the impact of impurities on the surface of the double-glass photovoltaic assembly, and when the double-glass photovoltaic assembly is moved out after curing is completed, the rotating transmission blades 607 will be used to cool the double-glass photovoltaic assembly, thereby improving the efficiency of cooling after curing.

[0052] In an optional embodiment: a dust-proof net 701 is fixedly connected to the inner side of the top communicating hole 602 , and an inner connecting ring 704 is fixedly connected to the inner side of the dust-proof net 701 .

[0053] It should be noted that, through the setting of the dust-proof net 701, when the transmission fan blades 607 rotate and blow the external air along the top connecting hole 602 toward the inner side of the top support frame 601, the dust-proof net 701 is used to filter the air entering the top connecting hole 602, and the dust particles in the air are blocked and filtered, so that the gas blown downward from the top connecting hole 602 does not contain impurities such as particles, thereby improving the cleanliness of the gas blown toward the double-glass photovoltaic components on the surface of the top support platform 407.

[0054] In an optional embodiment: the surface of the output shaft 605 is fixedly connected to a transmission top plate 702 , and the bottom of the transmission top plate 702 is movably connected to a top cleaning brush 703 .

[0055] It should be noted that during the rotation of the output shaft 605, the transmission top plate 702 will be driven to rotate synchronously, and the rotating transmission top plate 702 will synchronously drive the top cleaning brush 703 to rotate. The top cleaning brush 703 continuously cleans the surface of the dust screen 701, thereby reducing the accumulation of particles on the surface of the dust screen 701 and causing blockage, thereby maintaining the fluidity of the dust screen 701.

[0056] In an optional embodiment: a side sliding frame 5011 is fixedly connected to one side of the top support platform 407 , and the top of the side sliding frame 5011 is slidably connected to the bottom of the transmission ring 509 .

[0057] It should be noted that the continuous rotation of the half-gear disk 508 will drive the transmission ring 509 to perform horizontal reciprocating motion, and during the horizontal reciprocating motion of the transmission ring 509, it will be supported on one side of the top support platform 407 by the side sliding frame 5011 and slide along the top of the side sliding frame 5011.

[0058] Example 2

[0059] This embodiment 2 provides a method for manufacturing a double-glass photovoltaic module, which is used to further illustrate the working process or principle of the double-glass photovoltaic module provided in the above embodiment 1, and the details are as follows:

[0060] A method for manufacturing a double-glass photovoltaic module comprises the following steps:

[0061] S1. First, place the double-glass photovoltaic module that needs to be cured on the surface of the top support platform 407, then start the side motor body 402, and drive the main threaded rod 403 to rotate through the side motor body 402. The rotating main threaded rod 403 will rotate along the inner side of the transmission platform 401, and is movably supported on the inner side of the transmission platform 401 through the side bearing plate 404. The support of the side bearing plate 404 maintains the stable rotation of the main threaded rod 403 along the inner side of the transmission platform 401, thereby improving the stability of the horizontal movement of the top support platform 407. The main threaded rod 403 is connected to the bottom threaded tube 405 through the threaded connection, and the main threaded rod 403 will be brought into rotation when it rotates. The movable bottom threaded tube 405 moves horizontally along the surface of the main threaded rod 403, and when the bottom threaded tube 405 moves horizontally, it will drive the top sliding frame 406 to move synchronously. The top sliding frame 406 slides along the surface of the top sliding rail 408, which improves the stability of the bottom threaded tube 405 and the top sliding frame 406 during movement, reduces the shaking caused by the movement of the bottom threaded tube 405, and improves the stability of the double-glass photovoltaic assembly during loading and unloading. The horizontally moving top sliding frame 406 will synchronously drive the top support platform 407 to move, which is convenient for automatically loading and unloading the double-glass photovoltaic assembly on the surface of the top support platform 407, reducing the workload of the operator;

[0062] S2, after the double-glass photovoltaic module is moved to the inner side of the top curing box 2 by moving the top support platform 407, the protective door 3 is lowered along one side of the top curing box 2 to close the top curing box 2. At this time, the double-glass photovoltaic module will be cured at high temperature inside the top curing box 2;

[0063] S3, and in the process of the top support platform 407 driving the double-glass photovoltaic module to move, the horizontally moving top support platform 407 will synchronously drive the side support frame 501 to move synchronously, and the inner diameter of the side support frame 501 is larger than the diameter of the main threaded rod 403. At this time, the side support frame 501 will move along the outer surface of the main threaded rod 403 without contact, and through the connection of the side bearing ring 502, the horizontal movement of the side support frame 501 will synchronously drive the side threaded tube 503 to move, and the side threaded tube 503 is movably connected to the side bearing ring 502, and the side threaded tube 503 moves along one side of the side support frame 501 The side of the main threaded rod 403 is freely rotated, and is threadedly connected to the main threaded rod 403 through the side threaded tube 503. When the side threaded tube 503 moves along the surface of the main threaded rod 403, the main threaded rod 403 rotates steadily, which synchronously drives the side threaded tube 503 to rotate. The rotating side threaded tube 503 synchronously drives the side bevel gear plate 504 to move. Through the meshing of the side bevel gear plate 504 and the top bevel gear plate 505, when the side bevel gear plate 504 rotates, the top bevel gear plate 505 and the top fixed rod 506 are synchronously driven to rotate, and the rotating top fixed rod 506 is movably sleeved through the sleeve frame 507. Supported on one side of the top support platform 407, the rotating top fixed rod 506 will synchronously drive the half gear plate 508 to rotate, and the half gear plate 508 will rotate along the inner side of the transmission ring 509, and fixed side teeth 5010 are fixed on both sides of the transmission ring 509. When rotating, the half gear plate 508 will respectively mesh with the fixed side teeth 5010 on both sides for transmission, and the continuous rotation of the half gear plate 508 will drive the transmission ring 509 to perform horizontal reciprocating motion, and during the horizontal reciprocating motion of the transmission ring 509, it will be supported on one side of the top support platform 407 by the side sliding frame 5011, and rotate along the side The top of the sliding frame 5011 slides, and through the connection of the connecting square frame 5012, the connecting square frame 5012 will be driven to move synchronously during the horizontal reciprocating movement of the transmission ring 509. The connecting square frame 5012 moves along the top of the top support platform 407, and the bottom cleaning brush 5013 at the bottom of the connecting square frame 5012 is used to clean the surface of the double-glass photovoltaic module on the surface of the top support platform 407 during the horizontal movement of the top support platform 407, and the dirt and impurities on the surface of the double-glass photovoltaic module are cleaned, thereby improving the curing effect of the double-glass photovoltaic module and reducing the workload of the operator;

[0064] S4, when the top support platform 407 moves to the inner side of the top support frame 601, it is first started by the top motor body 604, and the output shaft 605 is driven to rotate by the top motor body 604, and is fixed to the top of the top support frame 601 by the top fixing frame 603, so as to maintain the stability of the top motor body 604 and improve the stability of the rotation of the output shaft 605, and the transmission chassis 606 is driven to rotate by the stable rotation of the output shaft 605, and the rotating transmission chassis 606 will drive the transmission blades 607 to rotate, and the rotating transmission blades 607 will generate wind force to blow downward along the inner side of the top support frame 601, and blow away the dust particles on the surface of the double-glass photovoltaic assembly on the top of the top support platform 407, so as to reduce the influence of impurities on the surface of the double-glass photovoltaic assembly, and when the double-glass photovoltaic assembly is moved out after curing is completed, the rotating transmission blades 607 will be used to cool down the double-glass photovoltaic assembly, so as to improve the efficiency of cooling after curing;

[0065] S5. A dust screen 701 is provided on the inner side of the top connecting hole 602. Through the provision of the dust screen 701, when the transmission fan blade 607 rotates and blows the external air along the top connecting hole 602 to the inner side of the top support frame 601, the dust screen 701 is used to filter the air entering the top connecting hole 602, and the dust particles in the air are blocked and filtered, so that the gas blown downward from the top connecting hole 602 does not contain impurities such as particles, thereby improving the cleanliness of the gas blown to the double-glass photovoltaic components on the surface of the top support platform 407, and reducing the impact of external particles on the double-glass photovoltaic components. In addition, through the connection of the transmission top plate 702, the transmission top plate 702 will be synchronously driven to rotate during the rotation of the output shaft 605, and the rotating transmission top plate 702 will synchronously drive the top cleaning brush 703 to rotate. The top cleaning brush 703 continuously cleans the surface of the dust screen 701, thereby reducing the blockage caused by the accumulation of particles on the surface of the dust screen 701 and maintaining the fluidity of the dust screen 701.

[0066] It should be noted that the parts not described in detail in the present invention are all prior art, and the corresponding models can be selected according to actual needs. The internal structure and operating principle of the above parts are also common knowledge of those skilled in the art, and no further elaboration will be given on this.

[0067] Finally, it should be noted that the above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A double-glass photovoltaic module, comprising a bottom support platform (1), characterized in that: The top of the bottom support platform (1) is fixedly connected to a top curing box (2), one side of the top curing box (2) is provided with a protective door (3), the top of the bottom support platform (1) is fixedly connected to a transmission platform (401), one side of the transmission platform (401) is provided with a side motor body (402), the output shaft of the side motor body (402) is fixedly connected to a main threaded rod (403), the surface of the main threaded rod (403) is threadedly connected to a bottom threaded tube (405), the top of the bottom threaded tube (405) is fixedly connected to a top sliding frame (406), and the top of the top sliding frame (406) is fixedly connected to a top support platform (407).

2. A double-glass photovoltaic module according to claim 1, characterized in that: One side of the main threaded rod (403) is movably connected to a side bearing disc (404), and one side of the side bearing disc (404) is movably connected to the inner side of the transmission platform (401).

3. A double-glass photovoltaic module according to claim 2, characterized in that: A top sliding rail (408) is provided on the top of the transmission platform (401), and two sides of the top sliding frame (406) are slidably connected to the inner side of the top sliding rail (408).

4. A double-glass photovoltaic module according to claim 3, characterized in that: One side of the top support platform (407) is fixedly connected to a side support frame (501), one side of the side support frame (501) is movably connected to a side bearing ring (502), one side of the side bearing ring (502) is movably connected to a side threaded tube (503), one side of the side threaded tube (503) is fixedly connected to a side beveled toothed disc (504), the top of the side beveled toothed disc (504) is meshingly connected to a top beveled toothed disc (505), and the top of the top beveled toothed disc (505) is fixedly connected to the side beveled toothed disc (504). A top fixing rod (506) is connected, the top of the top fixing rod (506) is fixedly connected to a half gear plate (508), one side of the half gear plate (508) is meshingly connected to a fixed side tooth (5010), one side of the fixed side tooth (5010) is fixedly connected to a transmission ring (509), one side of the transmission ring (509) is fixedly connected to a connecting square frame (5012), and one side of the connecting square frame (5012) is movably connected to a bottom cleaning brush (5013).

5. A double-glass photovoltaic module according to claim 4, characterized in that: A sleeve frame (507) is movably sleeved on one side of the top fixing rod (506), and one side of the sleeve frame (507) is fixedly connected to one side of the top supporting platform (407).

6. A double-glass photovoltaic module according to claim 5, characterized in that: The top of the bottom support platform (1) is fixedly connected to a top support frame (601), a top connecting hole (602) is opened on the top of the top support frame (601), one side of the top connecting hole (602) is fixedly connected to a top fixing frame (603), one side of the top fixing frame (603) is fixedly connected to a top motor body (604), an output shaft of the top motor body (604) is fixedly connected to an output shaft rod (605), one end of the output shaft rod (605) is fixedly connected to a transmission chassis (606), and one side of the transmission chassis (606) is fixedly connected to a transmission fan blade (607).

7. A double-glass photovoltaic module according to claim 6, characterized in that: A dust-proof net (701) is fixedly connected to the inner side of the top communication hole (602), and an inner connection ring (704) is fixedly connected to the inner side of the dust-proof net (701).

8. A double-glass photovoltaic module according to claim 7, characterized in that: The surface of the output shaft (605) is fixedly connected to a transmission top plate (702), and the bottom of the transmission top plate (702) is movably connected to a top cleaning brush (703).

9. A double-glass photovoltaic module according to claim 8, characterized in that: A side sliding frame (5011) is fixedly connected to one side of the top support platform (407), and the top of the side sliding frame (5011) is slidably connected to the bottom of the transmission ring (509).

10. A method for manufacturing a double-glass photovoltaic module, applied to a double-glass photovoltaic module as claimed in any one of claims 1 to 9, characterized in that: The steps include: S1. First, place the double-glass photovoltaic module to be cured on the surface of the top support platform (407), then start the side motor body (402), and drive the main threaded rod (403) to rotate through the side motor body (402). The rotating main threaded rod (403) will rotate along the inner side of the transmission platform (401), and will be movably supported on the inner side of the transmission platform (401) through the side bearing plate (404). Through the support of the side bearing plate (404), through the threaded connection between the main threaded rod (403) and the bottom threaded tube (405), when the main threaded rod (403) rotates, it will drive the bottom threaded tube (405) to move horizontally along the surface of the main threaded rod (403), and when the bottom threaded tube (405) moves horizontally, it will drive the top sliding frame (406) to move synchronously. Through the sliding of the top sliding frame (406) along the surface of the top sliding rail (408), the horizontally moving top sliding frame (406) will synchronously drive the top support platform (407) to move; S2, after the double-glass photovoltaic assembly is moved to the inner side of the top curing box (2) by moving the top support platform (407), the protective door (3) is lowered along one side of the top curing box (2) to close the top curing box (2), and the double-glass photovoltaic assembly is cured at high temperature inside the top curing box (2); S3, and in the process of the top support platform (407) driving the double-glass photovoltaic assembly to move, the horizontally moving top support platform (407) will synchronously drive the side support frame (501) to move synchronously, the inner diameter of the side support frame (501) is larger than the diameter of the main threaded rod (403), at this time, the side support frame (501) will move along the outer surface of the main threaded rod (403) without contact, and through the connection of the side bearing ring (502), the horizontal movement of the side support frame (501) will synchronously drive the side threaded tube (503) to move, and the side threaded tube (503) is connected to the side bearing ring (502). The side bearing ring (502) is movably connected, and the side threaded tube (503) can rotate freely along one side of the side support frame (501). Through the threaded connection between the side threaded tube (503) and the main threaded rod (403), when the side threaded tube (503) moves along the surface of the main threaded rod (403), the main threaded rod (403) can rotate synchronously, and the rotating side threaded tube (503) can synchronously drive the side bevel gear plate (504) to move, and the side bevel gear plate (504) and the top bevel gear plate can be connected. The meshing of the side bevel gear disc (504) and the top bevel gear disc (505) will synchronously drive the top bevel gear disc (505) and the top fixed rod (506) to rotate when the side bevel gear disc (504) rotates, and the rotating top fixed rod (506) will be supported on one side of the top support platform (407) through the sleeve frame (507). The rotating top fixed rod (506) will synchronously drive the half gear disc (508) to rotate, and the half gear disc (508) will rotate along the inner side of the transmission ring (509), and the two sides of the transmission ring (509) are fixed with fixed side teeth (5010). The half gear disc (508) ) will respectively mesh with the fixed side teeth (5010) on both sides for transmission when rotating, and the continuous rotation of the half gear plate (508) will drive the transmission ring (509) to perform horizontal reciprocating motion, and during the horizontal reciprocating motion of the transmission ring (509), it will be supported on one side of the top support platform (407) through the side sliding frame (5011) and slide along the top of the side sliding frame (5011). Through the connection of the connecting square frame (5012), during the horizontal reciprocating motion of the transmission ring (509), the connecting square frame (5012) will be driven to move synchronously; S4, when the top support platform (407) moves to the inner side of the top support frame (601), it is started by the top motor body (604), and the output shaft (605) is driven to rotate by the top motor body (604), and is fixed to the top of the top support frame (601) by the top fixing frame (603), and the transmission chassis (606) is driven to rotate by the stable rotation of the output shaft (605), and the rotating transmission chassis (606) drives the transmission blades (607) to rotate, and the rotating transmission blades (607) will generate wind force along the inner side of the top support frame (601) and blow downward, so as to blow away the dust particles on the surface of the double-glass photovoltaic module on the top of the top support platform (407); S5. A dust-proof net (701) is provided on the inner side of the top communicating hole (602). By providing the dust-proof net (701), when the transmission fan blade (607) rotates and blows the external air along the top communicating hole (602) toward the inner side of the top supporting frame (601), the dust-proof net (701) is used to filter the air entering the top communicating hole (602), so that the air blown downward from the top communicating hole (602) does not contain impurities such as particulate matter.

Citation Information

Patent Citations

  • A kind of double-glass photovoltaic module window and its manufacturing method

    CN105927114B

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