Breathing tube producing and casting device
By using rotary drive parts and air compressors in centrifugal casting devices, the problem of mold level setting is not conducive to unloading is solved, and the product is automatically unloaded and production efficiency is improved.
Patent Information
- Application Number
- CN202510345585.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-24
- Publication Date
- 2025-04-22
- Estimated Expiration
- 2045-03-24
AI Technical Summary
The mold level setting of existing centrifugal casting devices is not conducive to the unloading of the product, and the product is easily stuck inside the mold after production of casting, affecting the unloading efficiency.
The rotating disk is driven by the rotating drive member c to rotate, so that the hot water pipe corresponds to the centrifugal casting mold, the first water pump injects hot water for preheating, expanding and increasing the gap between the mold and the product, making it easier to unload. At the same time, the product is blown off by air compressor and jet pipe to achieve automatic unloading.
It effectively avoids the problem of product sticking to the mold, simplifies the unloading process, improves production efficiency, and realizes automatic unloading operations.
Smart Images

Figure CN119857835A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of production casting, and in particular to a breathing tube production casting device. Background Art
[0002] The breathing tube is a metal structure, such as Fig.18 The figure shows a schematic diagram of a breathing tube structure in the prior art, which is usually produced using casting technology during the production process.
[0003] Chinese patent application No. 2017208008123 discloses a centrifugal casting device, including a casting mechanism and a pouring mechanism. The casting mechanism includes a mold, the mold is connected to a transmission shaft through a coupling, the transmission shaft is connected by a casting motor, there are four casting mechanisms, two bearing seats are installed on the transmission shaft, the lower end of the bearing seat is fixed on a turntable, a pulley is provided at one end of the transmission shaft, the casting motor is connected to the pulley through a belt drive, the turntable is arranged in a casting pit, a rotating shaft is provided at the lower end of the turntable, the rotating shaft is installed at the bottom of the casting pit through a bearing, a driven gear is provided on the upper part of the rotating shaft, the driven gear is meshed with a driving gear on a driving motor arranged in the casting pit, two linear guide rails are provided on the ground, and the casting mechanism is arranged on the two linear guide rails.
[0004] The above-mentioned centrifugal casting device can realize the casting production of products, but the mold of the centrifugal casting device is set horizontally, which is not conducive to the unloading and removal of products. In addition, the product is easy to stick to the inside of the mold after casting, which is also not conducive to the unloading and removal of products. Therefore, we propose a breathing tube production casting device. Summary of the invention
[0005] The purpose of the present invention is to address the deficiencies in the prior art and provide a breathing tube production casting device, which drives the rotating disk to rotate by a rotating driving member C until the two hot water pipes correspond to the positions of the first pipe and the second pipe respectively. The first water pump injects hot water in the hot water tank into the cooling tank to appropriately preheat the centrifugal casting mold. The volume of the centrifugal casting mold increases due to heat expansion, which increases the gap between the centrifugal casting mold and the breathing tube, preventing the breathing tube from sticking to the inner wall of the centrifugal casting mold, making it easier to unload the breathing tube.
[0006] To achieve the above object, the present invention provides the following technical solutions: A breathing tube production casting device, comprising a fixed frame, a mounting seat is installed on the top of the fixed frame, a fixed rod is arranged inside the mounting seat, a fixed plate a is installed on the fixed rod, a rotating sleeve is arranged outside the fixed rod, a fixed seat is installed on the top of the rotating sleeve, a centrifugal casting mechanism is installed on the fixed seat, and a pouring mechanism is arranged on one side of the fixed frame; The centrifugal casting mechanism comprises: a centrifugal casting assembly, a plurality of the centrifugal casting assemblies are arranged on the fixed seat; a driving assembly, the driving assembly is installed on the fixed frame; and a flip unloading assembly, the flip unloading assembly is installed on the fixed plate a.
[0007] The centrifugal casting assembly includes: a mounting groove, a plurality of the mounting grooves are provided on the fixing seat; a connecting sleeve, the connecting sleeve is installed on one side of the fixing seat, a reset rod is provided on one side of the connecting sleeve, the reset rod is provided in the mounting groove, and a groove is provided in the connecting sleeve; an elastic connecting member, the elastic connecting member is sleeved on the outer side of the reset rod, one end of the elastic connecting member is connected to the mounting groove, and the other end thereof is connected to the reset rod; a connecting rod, the connecting rod is slidably provided in the connecting sleeve, a protrusion is installed on the connecting rod, and the protrusion slides in the groove.
[0008] A connecting frame is installed on the connecting rod, a centrifugal casting mold is rotatably provided at one end of the connecting frame, a sprocket a is installed on the centrifugal casting mold, a placement cavity is opened in the connecting frame, a rotating rod is rotatably provided in the placement cavity, a sprocket b is installed on the rotating rod, chains are provided on the outer sides of the sprockets a and b, and the chains are meshed with the sprockets a and b.
[0009] The driving assembly includes: a rotating sleeve, which is rotatably arranged on the outside of the rotating sleeve; a gear a, which is installed on the top of the rotating sleeve; a gear b, which is installed on the rotating rod, and the gear a and the gear b correspond to each other; a rotating driving member a and a rotating driving member b are installed in the fixed frame; a gear c is installed on the rotating sleeve, and a gear d is installed on the output end of the rotating driving member a, and the gear c and the gear d are meshed; a gear e is installed on the rotating sleeve, and a gear f is installed on the output end of the rotating driving member b, and the gear e and the gear f are meshed.
[0010] The flip unloading assembly includes: a rack segment, which is installed below the fixed disk a; a gear g, which is installed on the connecting rod, and the gear g corresponds to the position of the rack segment; a mounting sleeve, which is rotatably arranged on the outside of the connecting rod; a sliding rod, which is installed on the mounting sleeve, a sliding groove is provided below the fixed disk a, and the sliding rod slides in the sliding groove, a guide rod is installed on the mounting sleeve, a slot is provided in the mounting sleeve, and a convex ring is provided on the connecting rod, and the convex ring rotates in the slot.
[0011] The slide groove comprises an inner arc segment and an outer arc segment, the outer arc segment is connected to the inner arc segment, and the size of the outer arc segment is larger than the size of the inner arc segment.
[0012] The present invention also includes a cooling mechanism, which includes: a support frame, which is installed on one side of the fixed frame; a horizontal plate, which is installed on the support frame; a first guide rail, which is installed on the support frame; a lifting block, which is slidably arranged on the first guide rail; a linear drive member a, which is installed on the horizontal plate, and the output end of the linear drive member a is connected to the lifting block; a connecting plate, which is installed on the lifting block; a water inlet pipe, which is installed on the connecting plate; and a drain pipe, which is installed on the connecting plate.
[0013] The connecting frame is provided with a water inlet hole, a drainage hole, a water inlet groove, and a drainage groove; the centrifugal casting mold is provided with a first annular groove, a second annular groove, and a cooling groove, and the water inlet hole, the water inlet groove, the first annular groove, the cooling groove, the second annular groove, the drainage groove, and the drainage hole are connected.
[0014] A fixed disk b is installed on the fixed frame, and a first pipe and a second pipe are installed on the fixed disk b. The first pipe and the water inlet pipe are connected by a first hose, and the second pipe and the drain pipe are connected by a second hose; a rotating drive member c is installed on the fixed frame, and a rotating disk is installed on the output end of the rotating drive member c, and two hot water pipes and two cold water pipes are provided on the rotating disk.
[0015] The two hot water pipes are provided with a hot water tank and a first water pump, and the two cold water pipes are provided with a cold water tank and a second water pump; an injection pipe is installed on the connecting plate, an air inlet hole and an air inlet groove are provided in the connecting frame, a third annular groove and multiple injection holes are provided in the centrifugal casting mold, an air compressor is provided on the fixed frame, and the air compressor is connected to the injection pipe through an air pipe.
[0016] The beneficial effects of the present invention are: (1) The present invention drives the rotating disk to rotate by rotating the driving member c until the two hot water pipes correspond to the positions of the first pipe and the second pipe respectively. The first water pump injects the hot water in the hot water tank into the cooling tank to appropriately preheat the centrifugal casting mold. The volume of the centrifugal casting mold increases due to heat expansion, which increases the gap between the centrifugal casting mold and the breathing tube, thereby preventing the breathing tube from sticking to the inner wall of the centrifugal casting mold and facilitating the unloading of the breathing tube. The air compressor introduces high-pressure gas into the air inlet through the air pipe and the air jet pipe, and then sprays it out through the air jet hole to blow the breathing tube in the centrifugal casting mold into the collection box, thereby completing the unloading of the breathing tube.
[0017] (2) The present invention drives the gear f to rotate by rotating the driving member b, thereby driving the centrifugal casting mold of the centrifugal casting assembly to rotate around the axis of the rotating sleeve. The sliding rod slides from the inner arc section to the outer arc section, driving the connecting rod to slide outward along the connecting sleeve. At this time, the gear is away from the gear a, and the movement of the gear g corresponds to the position of the rack section; the centrifugal casting mold continues to rotate around the axis of the rotating sleeve, and the gear g engages with the rack section, driving the connecting rod and the rotating sleeve to rotate 180 degrees, and driving the centrifugal casting mold to flip 180 degrees, so as to facilitate the unloading of the breathing tube.
[0018] (3) The present invention drives the gear f to rotate by the rotating driving member b, drives the gear e and the rotating sleeve to rotate, and drives the centrifugal casting mold of the centrifugal casting assembly to rotate around the axis of the rotating sleeve until the centrifugal casting mold is driven to move to the bottom of the pouring mechanism, and the rotating driving member a drives the gear d to rotate, drives the gear c and the rotating sleeve to rotate synchronously, drives the gear a to rotate, drives the gear b and the rotating rod to rotate, and drives the centrifugal casting mold to rotate around its axis through the chain and sprocket a and sprocket b; the pouring mechanism pours the molten metal into the rotating centrifugal casting mold, and the rotating centrifugal casting mold performs centrifugal casting on the breathing tube.
[0019] (4) The present invention drives the lifting block to move downward through the linear driving member a, drives the water inlet pipe to be inserted into the water inlet hole, the drain pipe to be inserted into the drain hole, and the air jet pipe to be inserted into the air inlet hole, and the second water pump injects cold water in the cold water tank into the cooling tank to cool the centrifugal casting mold and the breathing tube in the centrifugal casting mold. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 It is a schematic diagram of the structure of the centrifugal casting mechanism of the present invention; Figure 3 For the present invention Figure 2 The enlarged schematic diagram at A in the middle; Figure 4 This is a schematic diagram of the structure of the driving assembly and the overturning unloading assembly of the present invention; Figure 5 This is a schematic diagram of the structure of the fixed disk a of the present invention; Figure 6 This is a schematic diagram of the structure of the connecting sleeve and the reset rod of the present invention; Figure 7 This is a schematic diagram of the structure of the centrifugal casting assembly of the present invention; Figure 8 It is a cross-sectional schematic diagram of a centrifugal casting assembly of the present invention; Fig. 9 It is a cross-sectional schematic diagram of the connecting frame of the present invention; Fig.10 It is a schematic diagram of the structure of the first annular groove and the second annular groove of the present invention; Fig.11This is a schematic diagram of the structure of the clamping groove and the convex ring of the present invention; Fig.12 It is a schematic diagram of the cooling mechanism structure of the present invention; Fig.13 This is a schematic diagram of the structure of the first guide rail and the lifting block of the present invention; Fig.14 It is a cross-sectional schematic diagram of a centrifugal casting mold of the present invention; Fig.15 For the present invention Fig.14 The enlarged schematic diagram of point B in the middle; Fig.16 For the present invention Fig.14 The enlarged schematic diagram at C in the middle; Fig.17 It is a schematic diagram of the structure of some parts of the cooling mechanism of the present invention; Fig.18 It is a structural schematic diagram of a breathing tube in the prior art; Fig.19 It is a schematic diagram of the pouring mechanism structure of the present invention.
[0021] The reference numerals of the present application are as follows: 100, fixing frame; 101, mounting seat; 102, fixing rod; 103, fixing plate a; 1031, sliding groove; 10311, inner arc segment; 10312, outer arc segment; 104, rotating sleeve; 105, fixing seat; 1051, mounting groove; 106, collecting box; 2, centrifugal casting mechanism; 21, centrifugal casting assembly; 211, connecting sleeve; 2111, groove; 2112, reset rod; 212, elastic connecting member; 213, connecting rod; 2131, convex block; 2132, convex ring; 21 4. Connecting frame; 2140. Placement cavity; 2141. Water inlet hole; 2142. Drain hole; 2143. Water inlet trough; 2144. Drain trough; 2145. Air inlet hole; 2146. Air inlet trough; 215. Centrifugal casting mold; 2151. First annular groove; 2152. Second annular groove; 2153. Cooling groove; 2154. Third annular groove; 2155. Jet hole; 216. Sprocket a; 217. Rotating rod; 218. Sprocket b; 219. Chain; 22. Driving assembly; 221. Rotating sleeve; 222. Gear a; 223. Gear Wheel b; 224, rotary drive member a; 225, rotary drive member b; 226, gear c; 227, gear d; 228, gear e; 229, gear f; 23, flip unloading assembly; 231, rack segment; 232, gear g; 233, mounting sleeve; 2331, slot; 234, sliding rod; 235, guide rod; 3, pouring mechanism; 301, fixed frame; 302, top plate; 303, linear drive member b; 304, moving plate; 305, pouring nozzle; 4, cooling mechanism; 400, air compressor; 401, support frame; 402, horizontal plate; 403, first guide rail; 404, lifting block; 405, linear drive member a; 406, connecting plate; 407, water inlet pipe; 408, drain pipe; 409, fixed plate b; 410, first pipe; 411, second pipe; 412, first hose; 413, second hose; 414, rotating drive member c; 415, rotating plate; 416, hot water pipe; 417, cold water pipe; 418, hot water tank; 419, first water pump; 420, cold water tank; 421, second water pump; 422, jet pipe; 423, air pipe. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0023] In the description of the present invention, it is to be understood that the terms “center”, “longitudinal”, “lateral”, “length”, “width”, “thickness”, “up”, “down”, “front”, “back”, “left”, “right”, “vertical”, “horizontal”, “top”, “bottom”, “inside”, “outside”, “clockwise”, “counterclockwise”, etc., indicating orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0024] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the features. In the description of the present invention, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.
[0025] Embodiment 1: Figure 1-Figure 17 As shown, this embodiment provides a breathing tube production casting device, including a fixed frame 100, a mounting seat 101 is installed on the top of the fixed frame 100, a fixed rod 102 is provided inside the mounting seat 101, a fixed plate a103 is installed on the fixed rod 102, a rotating sleeve 104 is provided on the outer side of the fixed rod 102, a fixed seat 105 is installed on the top of the rotating sleeve 104, a centrifugal casting mechanism 2 is installed on the fixed seat 105, a pouring mechanism 3 is provided on one side of the fixed frame 100; a collecting box 106 is provided on the mounting seat 101.
[0026] The centrifugal casting mechanism 2 includes: a centrifugal casting component 21, multiple centrifugal casting components 21 are arranged on a fixed seat 105; a driving component 22, the driving component 22 is installed on a fixed frame 100; a flip unloading component 23, the flip unloading component 23 is installed on a fixed plate a103, and multiple centrifugal casting components 21 are arranged to realize uninterrupted production casting of products and improve production casting efficiency.
[0027] The centrifugal casting assembly 21 includes: a mounting groove 1051, wherein a plurality of mounting grooves 1051 are provided on the fixing seat 105; a connecting sleeve 211, wherein the connecting sleeve 211 is installed on one side of the fixing seat 105, wherein a reset rod 2112 is provided on one side of the connecting sleeve 211, wherein the reset rod 2112 is provided in the mounting groove 1051, wherein a groove 2111 is provided in the connecting sleeve 211; an elastic connecting member 212, wherein the elastic connecting member 212 is sleeved on the outer side of the reset rod 2112, wherein one end of the elastic connecting member 212 is connected to the mounting groove 1051, and the other end thereof is connected to the reset rod 2112; and a connecting rod 213, wherein the connecting rod 213 is slidably provided in the connecting sleeve 211, wherein a protrusion 2131 is provided on the connecting rod 213, and wherein the protrusion 2131 slides in the groove 2111.
[0028] A connecting frame 214 is installed on the connecting rod 213, and a centrifugal casting mold 215 is rotatably provided at one end of the connecting frame 214, and a sprocket a216 is installed on the centrifugal casting mold 215. A placement cavity 2140 is opened in the connecting frame 214, and a rotating rod 217 is rotatably provided in the placement cavity 2140, and a sprocket b218 is installed on the rotating rod 217. A chain 219 is sleeved on the outer side of the sprocket a216 and the sprocket b218, and the chain 219 is meshed with the sprocket a216 and the sprocket b218.
[0029] The driving assembly 22 includes: a rotating sleeve 221, which is rotatably arranged on the outside of the rotating sleeve 104; a gear a222, which is installed on the top of the rotating sleeve 221; a gear b223, which is installed on the rotating rod 217, and the gear a222 and the gear b223 correspond to each other; a rotating driving member a224 and a rotating driving member b225 are installed in the fixed frame 100; a gear c226 is installed on the rotating sleeve 221, and a gear d227 is installed on the output end of the rotating driving member a224, and the gears c226 and d227 are meshed, and a gear e228 is installed on the rotating sleeve 104, and a gear f229 is installed on the output end of the rotating driving member b225, and the gears e228 and f229 are meshed.
[0030] In this embodiment, the rotating driving member b225 drives the gear f229 to rotate, drives the gear e228 and the rotating sleeve 104 to rotate, and drives the centrifugal casting mold 215 of the centrifugal casting assembly 21 to rotate around the axis of the rotating sleeve 104 until the centrifugal casting mold 215 is driven to move below the pouring mechanism 3. At this time, the sliding rod 234 slides to Figure 5 At point a of the inner arc segment 10311, the rotating driving member b225 is preferably a servo motor, so that the sliding rod 234 slides to point a of the inner arc segment 10311 and stops at point b of the outer arc segment 10312 to achieve a positioning effect.
[0031] The rotating driving member a224 drives the gear d227 to rotate, driving the gear c226 and the rotating sleeve 221 to rotate synchronously, driving the gear a222 to rotate, driving the gear b223 and the rotating rod 217 to rotate, and driving the centrifugal casting mold 215 to rotate around its axis through the chain 219 and the sprocket a216 and the sprocket b218; the pouring mechanism 3 pours the molten metal into the rotating centrifugal casting mold 215, and the rotating centrifugal casting mold 215 performs centrifugal casting on the breathing tube.
[0032] The flip unloading assembly 23 includes: a rack segment 231, which is installed below the fixed disk a103; a gear g232, which is installed on the connecting rod 213, and the gear g232 corresponds to the rack segment 231; a mounting sleeve 233, which is rotatably arranged on the outside of the connecting rod 213; a sliding rod 234, which is installed on the mounting sleeve 233, and a sliding groove 1031 is provided below the fixed disk a103, and the sliding rod 234 slides in the sliding groove 1031. A guide rod 235 is installed on the mounting sleeve 233, and a slot 2331 is provided in the mounting sleeve 233. A convex ring 2132 is provided on the connecting rod 213, and the convex ring 2132 rotates in the slot 2331. The guide rod 235 passes through the fixed seat 105.
[0033] The slide groove 1031 includes an inner arc segment 10311 and an outer arc segment 10312 . The outer arc segment 10312 is connected to the inner arc segment 10311 . The size of the outer arc segment 10312 is larger than that of the inner arc segment 10311 .
[0034] In this embodiment, the rotary drive member b225 drives the gear f229 to rotate, driving the centrifugal casting mold 215 of the centrifugal casting assembly 21 to rotate around the axis of the rotating sleeve 104, and the sliding rod 234 slides from the inner arc segment 10311 to the outer arc segment 10312, driving the connecting rod 213 to slide outward along the connecting sleeve 211. At this time, the gear b223 is away from the gear a222 (the two are not meshed), and the gear g232 moves to correspond to the position of the rack segment 231; The centrifugal casting mold 215 continues to rotate around the axis of the rotating sleeve 104, and the gear g232 meshes with the rack segment 231, driving the connecting rod 213 and the rotating sleeve 221 to rotate 180 degrees, driving the centrifugal casting mold 215 to flip 180 degrees, at this time, the sliding rod 234 slides to Figure 5 At point b of the outer arc segment 10312.
[0035] It should be noted that: when the sliding rod 234 slides in the inner arc segment 10311, the gear b223 is meshed with the gear a222, and the movement of the gear g232 is staggered with the rack segment 231; when the sliding rod 234 slides in the outer arc segment 10312, the gear b223 is away from the gear a222, the two are not meshed, and the movement of the gear g232 corresponds to the position of the rack segment 231.
[0036] It should also be noted that: the rotating driving member b225 drives the gear f229 to rotate, driving the centrifugal casting mold 215 of the centrifugal casting assembly 21 to rotate around the axis of the rotating sleeve 104 until the gear g232 is disengaged from the rack segment 231. At this time, under the action of the elastic connecting member 212, the connecting sleeve 211 is driven to rotate 180 degrees and reset to the initial state). That is to say, in the absence of external force, the elastic torque of the elastic connecting member 212 drives the connecting sleeve 211 and the connecting rod 213 to be in the initial state.
[0037] like Fig.19 As shown, the pouring mechanism 3 includes a fixed frame 301, a top plate 302 is installed on the fixed frame 301, a linear driving member b303 is installed on the top plate 302, a moving plate 304 is installed on the output end of the linear driving member b303, a pouring nozzle 305 is installed on the moving plate 304, the pouring nozzle 305 is connected to the hopper, and the molten metal liquid in the hopper flows into the pouring nozzle 305 to realize pouring. This is a conventional technical means in the field and will not be described in detail here. In addition, manual pouring can also be used, but the efficiency of manual pouring is low and it is not the preferred solution.
[0038] Embodiment 2: Figure 1-Figure 17 As shown, the components identical or corresponding to those in the first embodiment are marked with the corresponding reference numerals in the first embodiment. For the sake of simplicity, only the differences from the first embodiment are described below. The second embodiment differs from the first embodiment in that: The present embodiment also includes a cooling mechanism 4, which includes: a support frame 401, the support frame 401 is installed on one side of the fixed frame 100; a horizontal plate 402, the horizontal plate 402 is installed on the support frame 401; a first guide rail 403, the first guide rail 403 is installed on the support frame 401; a lifting block 404, the lifting block 404 is slidably arranged on the first guide rail 403; a linear driving member a405, the linear driving member a405 is installed on the horizontal plate 402, and the output end of the linear driving member a405 is connected to the lifting block 404; a connecting plate 406, the connecting plate 406 is installed on the lifting block 404; a water inlet pipe 407, the water inlet pipe 407 is installed on the connecting plate 406; a drain pipe 408, the drain pipe 408 is installed on the connecting plate 406.
[0039] A water inlet hole 2141, a drainage hole 2142, a water inlet groove 2143, and a drainage groove 2144 are provided in the connecting frame 214; a first annular groove 2151, a second annular groove 2152, and a cooling groove 2153 are provided in the centrifugal casting mold 215; the water inlet hole 2141, the water inlet groove 2143, the first annular groove 2151, the cooling groove 2153, the second annular groove 2152, the drainage groove 2144, and the drainage hole 2142 are connected.
[0040] A fixed disk b409 is installed on the fixed frame 100, and a first tube 410 and a second tube 411 are installed on the fixed disk b409. The first tube 410 and the water inlet pipe 407 are connected by a first hose 412, and the second tube 411 and the drain pipe 408 are connected by a second hose 413; a rotating driving member c414 is installed on the fixed frame 100, and a rotating disk 415 is installed on the output end of the rotating driving member c414, and two hot water pipes 416 and two cold water pipes 417 are provided on the rotating disk 415.
[0041] In this embodiment, in the initial state, the two cold water pipes 417 correspond to the positions of the first pipe 410 and the second pipe 411 respectively, the linear driving member a405 drives the lifting block 404 to move downward, drives the water inlet pipe 407 to insert into the water inlet hole 2141, the drain pipe 408 to insert into the drain hole 2142, the jet pipe 422 to insert into the air inlet hole 2145, and the second water pump 421 injects the cold water in the cold water tank 420 into the cooling tank 2153 to cool the centrifugal casting mold 215 and the breathing tube in the centrifugal casting mold 215; The water path is: cold water tank 420 → cold water pipe 417 → first pipe 410 → first hose 412 → water inlet pipe 407 → water inlet hole 2141 → water inlet groove 2143 → first annular groove 2151 → cooling groove 2153 → second annular groove 2152 → drainage groove 2144 → drainage hole 2142 → drainage pipe 408 → second hose 413 → second pipe 411 → cold water pipe 417 → cold water tank 420.
[0042] A hot water tank 418 and a first water pump 419 are provided on the two hot water pipes 416, and a cold water tank 420 and a second water pump 421 are provided on the two cold water pipes 417; an injection pipe 422 is installed on the connecting plate 406, an air inlet hole 2145 and an air inlet groove 2146 are provided in the connecting frame 214, a third annular groove 2154 and a plurality of injection holes 2155 are provided in the centrifugal casting mold 215, an air compressor 400 is provided on the fixing frame 100, and the air compressor 400 is connected to the injection pipe 422 through an air pipe 423.
[0043] In this embodiment, the rotating drive member c414 drives the rotating disk 415 to rotate until the two hot water pipes 416 correspond to the positions of the first pipe 410 and the second pipe 411 respectively, and the first water pump 419 injects the hot water in the hot water tank 418 into the cooling tank 2153 to appropriately preheat the centrifugal casting mold 215. The volume of the centrifugal casting mold 215 expands due to heat, which increases the gap between the centrifugal casting mold 215 and the breathing tube, thereby preventing the breathing tube from sticking to the inner wall of the centrifugal casting mold 215.
[0044] The water route is: hot water tank 418 → hot water pipe 416 → first pipe 410 → first hose 412 → water inlet pipe 407 → water inlet hole 2141 → water inlet groove 2143 → first annular groove 2151 → cooling groove 2153 → second annular groove 2152 → drainage groove 2144 → drainage hole 2142 → drainage pipe 408 → second hose 413 → second pipe 411 → hot water pipe 416 → hot water tank 418.
[0045] In this embodiment, the air compressor 400 introduces high-pressure gas into the air inlet 2145 through the air pipe 423 and the air jet pipe 422, and then ejects the gas through the air jet hole 2155, blowing the breathing tube in the centrifugal casting mold 215 into the collection box 106, thus completing the unloading of the breathing tube; The direction of the gas path is: air compressor 400 → air pipe 423 → injection pipe 422 → air inlet hole 2145 → air inlet groove 2146 → third annular groove 2154 → injection hole 2155.
[0046] Embodiment 3: This embodiment provides a casting method for a breathing tube production casting device, comprising the following steps: Step 1: Casting process: The rotating driving member b225 drives the gear f229 to rotate, and the gear e228 and the rotating sleeve 104 rotate, driving the centrifugal casting mold 215 of the centrifugal casting assembly 21 to rotate around the axis of the rotating sleeve 104 until the centrifugal casting mold 215 is driven to move to the bottom of the casting mechanism 3. At this time, the sliding rod 234 slides to Figure 5 At point a of the inner arc segment 10311; The rotating driving member a224 drives the gear d227 to rotate, driving the gear c226 and the rotating sleeve 221 to rotate synchronously, driving the gear a222 to rotate, driving the gear b223 and the rotating rod 217 to rotate, and driving the centrifugal casting mold 215 to rotate around its axis through the chain 219 and the sprocket a216 and the sprocket b218; the pouring mechanism 3 pours the molten metal into the rotating centrifugal casting mold 215, and the rotating centrifugal casting mold 215 performs centrifugal casting on the breathing tube; Step 2, flipping process: the rotating driving member b225 drives the gear f229 to rotate, driving the centrifugal casting mold 215 of the centrifugal casting assembly 21 to rotate around the axis of the rotating sleeve 104, and the sliding rod 234 slides from the inner arc segment 10311 to the outer arc segment 10312, driving the connecting rod 213 to slide outward along the connecting sleeve 211, at this time, the gear b223 is away from the gear a222 (the two are not meshed), and the gear g232 moves to correspond to the position of the rack segment 231; The centrifugal casting mold 215 continues to rotate around the axis of the rotating sleeve 104, and the gear g232 meshes with the rack segment 231, driving the connecting rod 213 and the rotating sleeve 221 to rotate 180 degrees, driving the centrifugal casting mold 215 to flip 180 degrees, and the centrifugal casting mold 215 is located at the cooling mechanism 4. At this time, the sliding rod 234 slides to Figure 5 At point b of the outer arc segment 10312; It should be noted that: Figure 1 As shown, there are four centrifugal casting molds 215 in this embodiment. When one of the centrifugal casting molds 215 is located at the cooling mechanism 4 (cooling station), the other centrifugal casting mold 215 corresponding thereto is located at the pouring mechanism 3 (pouring station). That is to say, one centrifugal casting mold 215 is undergoing the pouring process while the other centrifugal casting mold 215 that has been cast is undergoing cooling and unloading. The two processes can be carried out simultaneously without interfering with each other, thereby saving time and improving production efficiency.
[0047] Step 3, cooling process: the linear driving member a405 drives the lifting block 404 to move downward, drives the water inlet pipe 407 to insert into the water inlet hole 2141, the drain pipe 408 to insert into the drain hole 2142, the jet pipe 422 to insert into the air inlet hole 2145, and the second water pump 421 injects the cold water in the cold water tank 420 into the cooling tank 2153 to cool the centrifugal casting mold 215 and the breathing tube in the centrifugal casting mold 215; The water path is: cold water tank 420 → cold water pipe 417 → first pipe 410 → first hose 412 → water inlet pipe 407 → water inlet hole 2141 → water inlet groove 2143 → first annular groove 2151 → cooling groove 2153 → second annular groove 2152 → drainage groove 2144 → drainage hole 2142 → drainage pipe 408 → second hose 413 → second pipe 411 → cold water pipe 417 → cold water tank 420.
[0048] Step 4, preheating process: the rotating driving member c414 drives the rotating disk 415 to rotate until the two hot water pipes 416 correspond to the positions of the first pipe 410 and the second pipe 411 respectively, and the first water pump 419 injects the hot water in the hot water tank 418 into the cooling tank 2153 to appropriately preheat the centrifugal casting mold 215. The volume of the centrifugal casting mold 215 expands due to heat, which increases the gap between the centrifugal casting mold 215 and the breathing tube, thereby preventing the breathing tube from sticking to the inner wall of the centrifugal casting mold 215.
[0049] The water path is: hot water tank 418 → hot water pipe 416 → first pipe 410 → first hose 412 → water inlet pipe 407 → water inlet hole 2141 → water inlet groove 2143 → first annular groove 2151 → cooling groove 2153 → second annular groove 2152 → drainage groove 2144 → drainage hole 2142 → drainage pipe 408 → second hose 413 → second pipe 411 → hot water pipe 416 → hot water tank 418; Step 5, unloading process: the air compressor 400 introduces high-pressure gas into the air inlet 2145 through the air pipe 423 and the air jet pipe 422, and then ejects the gas through the air jet hole 2155, blowing the breathing tube in the centrifugal casting mold 215 into the collection box 106, thus completing the unloading of the breathing tube; The direction of the gas path is: air compressor 400 → air pipe 423 → injection pipe 422 → air inlet hole 2145 → air inlet groove 2146 → third annular groove 2154 → injection hole 2155.
[0050] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A breathing tube production casting device, comprising a fixing frame, characterized in that: A mounting seat is installed on the top of the fixing frame, a fixing rod is arranged inside the mounting seat, a fixing plate a is installed on the fixing rod, a rotating sleeve is arranged outside the fixing rod, a fixing seat is installed on the top of the rotating sleeve, a centrifugal casting mechanism is installed on the fixing seat, and a casting mechanism is arranged on one side of the fixing frame; The centrifugal casting mechanism comprises: Centrifugal casting components, a plurality of the centrifugal casting components are arranged on the fixing seat; A driving assembly, wherein the driving assembly is mounted on the fixing frame; A flip unloading assembly, wherein the flip unloading assembly is installed on the fixed plate a; The drive assembly comprises: Rotating rod; A rotating sleeve, the rotating sleeve is rotatably arranged outside the rotating sleeve; Gear a, the gear a is installed on the top of the rotating sleeve; Gear b, the gear b is installed on the rotating rod, and the gear a and the gear b correspond to each other; A rotating driving member a and a rotating driving member b are installed in the fixed frame; a gear c is installed on the rotating sleeve, a gear d is installed on the output end of the rotating driving member a, and the gears c and d are meshed; a gear e is installed on the rotating sleeve, a gear f is installed on the output end of the rotating driving member b, and the gears e and f are meshed.
2. A breathing tube production casting device according to claim 1, characterized in that: The centrifugal casting assembly comprises: Installation slots, a plurality of the installation slots are provided on the fixing seat; A connecting sleeve, the connecting sleeve is installed on one side of the fixing seat, a reset rod is provided on one side of the connecting sleeve, the reset rod is arranged in the installation groove, and a groove is provided in the connecting sleeve; An elastic connector, wherein the elastic connector is sleeved on the outside of the reset rod, one end of the elastic connector is connected to the mounting groove, and the other end is connected to the reset rod; A connecting rod is slidably arranged in the connecting sleeve, and a protrusion is installed on the connecting rod, and the protrusion slides in the groove.
3. A breathing tube production casting device according to claim 2, characterized in that: A connecting frame is installed on the connecting rod, a centrifugal casting mold is rotatably provided at one end of the connecting frame, a sprocket a is installed on the centrifugal casting mold, a placement cavity is opened in the connecting frame, a rotating rod is rotatably provided in the placement cavity, a sprocket b is installed on the rotating rod, chains are provided on the outer sides of the sprockets a and b, and the chains are meshed with the sprockets a and b.
4. A breathing tube production casting device according to claim 3, characterized in that: The overturning unloading assembly comprises: A rack segment, the rack segment is installed below the fixed plate a; Gear g, the gear g is mounted on the connecting rod, and the position of the gear g corresponds to the rack segment; A mounting sleeve, the mounting sleeve being rotatably disposed on the outside of the connecting rod; A sliding rod is installed on the mounting sleeve, a sliding groove is provided under the fixed plate a, the sliding rod slides in the sliding groove, a guide rod is installed on the mounting sleeve, the guide rod passes through the fixed seat, a slot is provided in the mounting sleeve, a convex ring is provided on the connecting rod, and the convex ring rotates in the slot.
5. A breathing tube production casting device according to claim 4, characterized in that: The slide groove comprises an inner arc segment and an outer arc segment, the outer arc segment is connected to the inner arc segment, and the size of the outer arc segment is larger than the size of the inner arc segment.
6. A breathing tube production casting device according to claim 4, characterized in that: Also included is a cooling mechanism, the cooling mechanism comprising: A support frame, the support frame is installed on one side of the fixing frame; A transverse plate, the transverse plate being mounted on the support frame; a first guide rail, the first guide rail being mounted on the support frame; A lifting block, the lifting block is slidably disposed on the first guide rail; A linear driving member a, wherein the linear driving member a is mounted on the horizontal plate, and an output end of the linear driving member a is connected to the lifting block; A connecting plate, the connecting plate being mounted on the lifting block; A water inlet pipe, the water inlet pipe is installed on the connecting plate; A drain pipe is installed on the connecting plate.
7. A breathing tube production casting device according to claim 6, characterized in that: The connecting frame is provided with a water inlet hole, a drainage hole, a water inlet groove, and a drainage groove; The centrifugal casting mold is provided with a first annular groove, a second annular groove, and a cooling groove. The water inlet hole, the water inlet groove, the first annular groove, the cooling groove, the second annular groove, the drainage groove, and the drainage hole are connected.
8. A breathing tube production casting device according to claim 7, characterized in that: The fixing frame is provided with a fixing plate b, and the fixing plate b is provided with a first pipe and a second pipe, the first pipe and the water inlet pipe are connected via a first hose, and the second pipe and the drain pipe are connected via a second hose; A rotating driving member c is installed on the fixed frame, a rotating disk is installed on the output end of the rotating driving member c, and two hot water pipes and two cold water pipes are arranged on the rotating disk.
9. A breathing tube production casting device according to claim 8, characterized in that: The two hot water pipes are provided with a hot water tank and a first water pump, and the two cold water pipes are provided with a cold water tank and a second water pump; An air jet pipe is installed on the connecting plate, an air inlet hole and an air inlet groove are provided in the connecting frame, a third annular groove and multiple air jet holes are provided in the centrifugal casting mold, an air compressor is provided on the fixing frame, and the air compressor is connected to the air jet pipe through an air pipe.
Citation Information
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