A rapid processing and forming equipment for hardware and plastic parts

By designing a hardware plastic parts rapid processing and forming equipment that includes rotating injection molding discs, sealed injection molding components and electric push rods, the problem that existing equipment cannot automatically and accurately control the injection molding liquid infusion volume is solved, and efficient automated processing is achieved and production quality is improved.

CN119858275BActive Publication Date: 2025-06-20SHENZHEN YUE HE MOLD CO LTD
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Patent Information

Application Number
CN202510359221.6
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-03-25
Publication Date
2025-06-20
Estimated Expiration
2045-03-25

AI Technical Summary

Technical Problem

Existing hardware and plastic parts rapid processing and forming equipment cannot automatically and accurately control the infusion amount of injection molding liquid, resulting in repeated infusion operations, resulting in clear layers of plastic parts, poor hardness, and reduced production efficiency and quality.

Method used

A device including a rotating injection molding disk, sealed injection molding assembly and electric push rod is designed. The sealing plate and the molding block are driven into the injection molding groove by driving the support plate, and the automatic filling and control of the injection molding liquid is achieved using the electric push rod and folding tube to ensure the accurate amount and efficient flow of the injection molding liquid.

Benefits of technology

It realizes efficient automatic processing of hardware and plastic parts, reduces repeated infusion operations, improves the hardness and consistency of plastic parts, and improves production efficiency and quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention belongs to the technical field of hardware and plastic part processing, and specifically relates to a rapid processing and forming device for hardware and plastic parts, including a base. A circular protective cabinet is fixedly connected to the upper end surface of the base. A rotating groove is opened on the upper end surface of the circular protective cabinet. A rotating injection disk is rotatably connected to the inner cavity of the rotating groove. A gear ring is fixedly connected to the lower end of the rotating injection disk outside the inner cavity of the rotating groove. The rotating injection disk is hollow. An electric push rod is installed at the bottom of the inner cavity of the rotating groove. The piston rod end of the electric push rod is fixedly connected to a support plate. A folding pipe is fixedly communicated with one side of the lower end surface of the support plate. A sealing injection assembly is arranged at the lower end of the folding pipe, which solves the problem that due to the inability to automatically perform the perfusion of the injection liquid and accurately control the perfusion amount of the injection liquid, multiple perfusion operations are required repeatedly, resulting in a distinct layering in the plastic part of the screw hardware and plastic part, and the quality such as hardness not meeting the standard, thereby reducing the production efficiency of the screw hardware and plastic part.
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Description

Technical Field

[0001] The present invention belongs to the technical field of processing of metal and plastic parts, and specifically relates to a rapid processing and forming device for metal and plastic parts. Background Art

[0002] Metal and plastic refers to adding metal structural parts or accessories to plastic products to enhance their strength and practicality, while also increasing aesthetics and texture. It is widely used in daily life and various industrial productions. For example, screw metal and plastic parts are based on screws, and plastic parts are injection-molded at one end of the screw using a processing and forming device, so that the screw can be easily twisted and disassembled without using a screwdriver, thereby improving the flexibility of the use of metal parts.

[0003] A patent with the publication number of CN116714161B discloses a rapid processing and forming device for metal and plastic parts. This patent detects the movement of the punching head by setting an optoelectronic sensor on the bracket, enabling it to determine whether the punching head has completed punching, and then transmitting the signal to the single-chip microcomputer inside the electric control box. The single-chip microcomputer controls the motor to start rotating to make the punching groove at the top of the turntable rotate to the number of turns directly below the punching head, so that the punching groove rotates, facilitating the punching machine to work again. This structure does not require personnel to frequently replace products for punching, and can achieve continuous and automatic processing of the device. Operators can replace products on one side far from the punching head, avoiding the problem of potential safety hazards when working under the punching machine.

[0004] The above solution still has some problems in actual application. Usually, when manufacturing metal and plastic parts, it is necessary to first manufacture the metal parts using external processing equipment or stamping equipment, and then place the metal parts into the processing mold and pour injection liquid into the processing mold to form plastic parts on the outside or surface of the metal parts, thereby realizing the production and manufacturing of metal and plastic parts. However, due to the inability to automatically pour the injection liquid and accurately control the pouring amount of the injection liquid, it is necessary to repeat the pouring operation multiple times, resulting in a distinct layer situation in the plastic parts of the screw metal and plastic parts, and the hardness of the plastic parts not meeting the standard and being unable to withstand force, thus reducing the production efficiency and quality of the screw metal and plastic parts.

[0005] Therefore, the present invention provides a rapid processing and forming device for metal and plastic parts. Summary of the Invention

[0006] In order to make up for the deficiencies of the prior art and solve at least one of the technical problems proposed in the background art.

[0007] The technical solution adopted by the present invention to solve its technical problems is as follows: A rapid processing and forming equipment for hardware and plastic parts of the present invention includes a base, and a circular protective cabinet is fixedly connected to the upper end surface of the base. A rotating groove is opened on the upper end surface of the circular protective cabinet, and a rotating injection disk is rotatably connected to the inner cavity of the rotating groove. A gear ring is fixedly connected to the lower end of the rotating injection disk outside the inner cavity of the rotating groove. The rotating injection disk is hollow. An electric push rod is installed at the bottom of the inner cavity of the rotating groove. The piston rod end of the electric push rod is fixedly connected to a support plate. One side of the lower end surface of the support plate is fixedly communicated with a folding pipe, and a sealing injection component is arranged at the lower end of the folding pipe;

[0008] And the sealing injection component includes a sealing plate fixedly communicated with the lower end of the folding pipe. A shaping block is fixedly connected to the lower end surface of the sealing plate, and an injection port is opened on the lower end surface of the shaping block;

[0009] A plurality of injection grooves are evenly opened on the upper end surface of the rotating injection disk, and screws and hardware parts are installed in the inner cavities of the plurality of injection grooves.

[0010] Preferably, two second sliding grooves are symmetrically opened on the inner wall of the injection port, and second springs are fixedly connected to the bottoms of the inner cavities of the two second sliding grooves. One end of one of the second springs is fixedly connected to a U-shaped sealing block, and one end of the other second spring is fixedly connected to a conical sealing cutting block. The conical sealing cutting block cooperates with the U-shaped sealing block to seal the injection port and cut off the injection liquid.

[0011] Preferably, two limit columns are slidably connected to one side of the upper end surface of the support plate, and sliding disks are slidably installed on the outsides of the two limit columns. A tension spring is fixedly connected to the lower end surface of the sliding disk. One end of the tension spring is fixedly connected to the support plate, and the lower ends of the two limit columns are fixedly connected to the sealing plate.

[0012] Preferably, a heating tank is installed on one side of the upper end surface of the support plate. A feeding pipe is fixedly communicated with the lower end of the heating tank. One end of the feeding pipe is fixedly communicated with the support plate and communicated with the inner cavity of the folding pipe. A one-way valve is arranged in the inner cavity of the support plate, and the one-way valve can only be turned over and opened towards the inner cavity of the folding pipe.

[0013] Preferably, a pipeline heater is installed on the upper end surface of the support plate, and the pipeline heater is installed with the feeding pipe to heat the feeding pipe to improve the fluidity of the injection liquid. A wire is electrically connected to the upper end of the pipeline heater, and one end of the wire is electrically connected to the heating tank. The piston rod end of the electric push rod is fixedly connected to a support plate, and the support plate is fixedly installed with the support plate.

[0014] Preferably, a control box is provided inside the front end of the circular protective cabinet, and a controller is provided inside the control box. A plurality of storage grooves are evenly formed in the lower end surface of the rotary injection molding disc, and elastic members are fixedly connected to the bottoms of the inner cavities of the plurality of storage grooves. One end of each elastic member is fixedly connected to a trigger button. A trigger is provided on one side of the upper end surface of the circular protective cabinet for starting the operation of the electric push rod.

[0015] Preferably, a servo motor is installed inside the circular protective cabinet. The output shaft end of the servo motor penetrates through the circular protective cabinet and is fixedly connected to a gear disk inside the rotation groove. The gear disk is meshed with a gear ring for driving the rotary injection molding disc to rotate.

[0016] Preferably, a groove is formed on one side of the circular protective cabinet. A threaded rod is rotatably connected inside the groove. A fixing plate is threadedly connected to the outside of the threaded rod, and the fixing plate is slidably connected to the inside of the groove. A semi-circular sliding groove is formed on the upper end surface of the fixing plate, and a plurality of balls are evenly arranged inside the semi-circular sliding groove.

[0017] Preferably, a material discharging assembly is provided on the lower end surface of the rotary injection molding disc. The material discharging assembly includes a limiting groove formed at the bottom of the injection molding groove. A plurality of fixed cylinders are fixedly communicated with the lower end surface of the rotary injection molding disc, and the fixed cylinders are communicated with the inside of the limiting groove. A plurality of material discharging springs are fixedly connected to the lower end surface of the rotary injection molding disc, and one end of each of the plurality of material discharging springs is fixedly connected to a semi-circular sliding block. A T-shaped sliding column is installed inside the upper end of the semi-circular sliding block, and the T-shaped sliding column is slidably connected to the inside of the fixed cylinder for pushing the screw hardware for material discharging and recycling.

[0018] Preferably, two first sliding grooves are symmetrically formed in the inner wall of the limiting groove, and first springs are fixedly connected to the bottoms of the inner cavities of the two first sliding grooves. One end of each first spring is fixedly connected to a blocking block, and the blocking block is used for abutting against and positioning the screw hardware and sealing the inside of the limiting groove.

[0019] The beneficial effects of the present invention are as follows:

[0020] 1. A rapid processing and forming device for hardware plastic parts according to the present invention drives a support plate to drive a sealing plate to push a shaping block into an injection slot to shape the plastic part, and at the same time, the sealing plate seals the injection slot to prevent the injection liquid from overflowing and causing burrs on the plastic part. As the support plate continues to move downward, it will cooperate with the sealing plate to extrude the folding tube to pour the injection liquid into the injection slot, and then use the sealed injection component to cut off the cooled injection liquid in the injection port, so as to improve the disassembly efficiency of the processed screw hardware plastic parts. When it is necessary to process according to the processed screw hardware plastic parts, the disassembly sliding plate slides and adjusts the position outside the limit post, and then the pulling force of the tension spring can be used to push the sealing plate downward, and at the same time drive the folding tube to expand the size of its inner cavity, thereby increasing the storage capacity of the injection liquid, thus solving the problem that the existing rapid processing and forming device for hardware plastic parts cannot accurately control the injection amount of the injection liquid, resulting in the need for repeated injection operations, causing the plastic parts of the screw hardware plastic parts to have distinct layers and the quality such as hardness not meeting the standards, thus reducing the production efficiency of the screw hardware plastic parts.

[0021] 2. A rapid processing and forming device for hardware plastic parts according to the present invention drives the rotating injection disk to rotate and drives the processed screw hardware plastic parts to move synchronously. After the rotating injection disk drives the unloading component to move to the fixed plate, the unloading component will slide into the semi-circular chute of the fixed plate and move upward along the surface of the semi-circular chute, and then push the screw hardware plastic parts in the injection slot to be demolded, so as to facilitate the collection of the processed screw hardware plastic parts. After the unloading component slides out of the semi-circular chute, the unloading component will rebound and reset, and then install the screw hardware parts into the injection slot again, and at the same time use the unloading component to press the screw hardware parts to keep them in a vertical state, preventing the screw hardware part from tilting after the plastic part is injection-molded, thus solving the problem that the existing rapid processing and forming device for hardware plastic parts, if the screw hardware parts are not clamped and positioned to ensure a vertical state before processing and injection-molding the plastic parts of the screw hardware parts, the screw hardware part will tilt after the plastic parts of the screw hardware parts are processed and injection-molded, resulting in the unqualified quality of the processed hardware plastic parts and unable to be used. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] The present invention will be further described below with reference to the accompanying drawings.

[0023] Figure 1 is the schematic structural diagram of the overall front view of the present invention;

[0024] Figure 2 is the schematic perspective structural diagram of the rear view of the present invention;

[0025] Figure 3 is the schematic diagram of the internal structure of a partial section of the circular protective cabinet of the present invention;

[0026] Figure 4 This is a schematic diagram of the internal structure of a half-section circular protective cabinet of the present invention;

[0027] Figure 5 This is a schematic diagram of the internal structure of a half-section support plate of the present invention;

[0028] Figure 6 This is a schematic diagram of the structure of the rotating injection molding disk of the present invention when viewed from above;

[0029] Figure 7 It is a schematic diagram of the overall structure of the rotating injection molding disk of the present invention;

[0030] Figure 8 It is a schematic diagram of the internal structure of a partial cross-section of the shaping block of the present invention;

[0031] Figure 9 It is a schematic diagram of the installation structure of the electric push rod of the present invention;

[0032] In the figure: 1, base; 2, round protective cabinet; 3, control box; 4, rotating injection molding plate; 5, material removal assembly; 51, semicircular slider; 52, fixed cylinder; 53, material removal spring; 54, T-type slide column; 55, limit groove; 56, first slide groove; 57, first spring; 58, stop block; 6, injection molding groove; 7, electric push rod; 8, support plate; 9, sealed injection molding assembly; 91, sealing plate; 92, shaping block; 93, second slide groove; 94, second spring; 95, U-shaped sealing block; 96, cone sealing Sealing block; 97, injection port; 10, limit column; 11, tension spring; 12, pipe heater; 13, heating tank; 14, wire; 15, support plate; 16, folding tube; 17, one-way valve; 18, feeding tube; 19, servo motor; 20, gear ring; 21, gear disc; 22, controller; 23, groove; 24, threaded rod; 25, fixing plate; 26, storage slot; 27, trigger button; 28, elastic part; 29, screw hardware; 30, rotating slot; 31, sliding disc; 32, trigger. DETAILED DESCRIPTION

[0033] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further explained below in conjunction with specific implementation methods.

[0034] Embodiment 1

[0035] like Figures 1 to 9As shown in the figure, a rapid processing and forming device for hardware plastic parts according to an embodiment of the present invention includes a base 1. A circular protective cabinet 2 is fixedly connected to the upper end surface of the base 1. A rotating groove 30 is opened on the upper end surface of the circular protective cabinet 2. A rotating injection disk 4 is rotatably connected to the inner cavity of the rotating groove 30. A gear ring 20 is fixedly connected to the lower end of the rotating injection disk 4 outside the inner cavity of the rotating groove 30. The rotating injection disk 4 is hollow. An electric push rod 7 is installed at the bottom of the inner cavity of the rotating groove 30. The piston rod end of the electric push rod 7 is fixedly connected to a support plate 8. A folding pipe 16 is fixedly communicated with one side of the lower end surface of the support plate 8. A sealing injection assembly 9 is arranged at the lower end of the folding pipe 16;

[0036] And the sealing injection assembly 9 includes a sealing plate 91 fixedly communicated with the lower end of the folding pipe 16. A shaping block 92 is fixedly connected to the lower end surface of the sealing plate 91. And an injection port 97 is opened on the lower end surface of the shaping block 92;

[0037] A plurality of injection grooves 6 are uniformly opened on the upper end surface of the rotating injection disk 4. And screws and hardware parts 29 are installed in the inner cavities of the plurality of injection grooves 6.

[0038] Specifically, in the prior art when manufacturing screw hardware plastic parts, usually the screw hardware parts are placed into an injection mold, and then an injection assembly is used to pour injection liquid into the injection mold. After waiting for the injection liquid to cool, the screw hardware plastic parts are demolded and taken out. Then, the screw hardware parts are placed into the injection mold again in sequence to inject and produce screw hardware plastic parts. However, due to the inability to automatically pour the injection liquid and accurately control the pouring amount of the injection liquid, it is necessary to repeat the pouring operation multiple times, resulting in a distinct layer and unqualified quality such as hardness in the plastic part of the screw hardware plastic parts, thus reducing the production efficiency of the screw hardware plastic parts;

[0039] In the present invention, the screw hardware parts 29 are vertically placed in the injection grooves 6 by using manual labor or a robotic arm, and then the rotating injection disk 4 is driven to rotate. After the rotating injection disk 4 drives the screw hardware parts 29 to move below the sealing injection assembly 9, the electric push rod 7 is started to drive the support plate 8 to move downward. Then, the support plate 8 drives the folding pipe 16 to move downward, and at the same time drives the sealing plate 91 to move synchronously. Further, the sealing plate 91 drives the shaping block 92 to slide into the injection groove 6, and at the same time the sealing plate 91 seals the injection groove 6. As the support plate 8 continues to move downward, the support plate 8 will cooperate with the sealing plate 91 to squeeze the folding pipe 16 to fold, and at the same time make the folding pipe 16 squeeze the injection liquid in the inner cavity, and inject it into the injection groove 6 through the injection port 97 to process the screw hardware plastic parts. After the injection is completed, the electric push rod 7 is started to drive the support plate 8 to move upward and reset, then the rotating injection disk 4 is driven to rotate again, and the support plate 8 is driven to move downward again for injection work, so as to be able to circularly process and manufacture the screw hardware plastic parts, thus solving the above problems.

[0040] Such asFigure 1 , Figure 4 and Figure 5 As shown in Figure 1 , Figure 4 and Figure 5 , two second sliding grooves 93 are symmetrically formed in the inner wall of the injection port 97, and second springs 94 are fixedly connected to the bottoms of the inner cavities of the two second sliding grooves 93. One end of one second spring 94 is fixedly connected to a U-shaped sealing block 95, and one end of the other second spring 94 is fixedly connected to a conical sealing cutting block 96. The conical sealing cutting block 96 and the U-shaped sealing block 95 cooperate to seal the injection port 97 and cut off the injection liquid.

[0041] As Figure 1 , Figure 2 and Figure 9 As shown in Figure 1 , Figure 2 and Figure 9 , two limit columns 10 are slidably connected to one side of the upper end surface of the support plate 8, and sliding disks 31 are slidably mounted on the outsides of the two limit columns 10. A tension spring 11 is fixedly connected to the lower end surface of the sliding disk 31, one end of the tension spring 11 is fixedly connected to the support plate 8, and the lower ends of the two limit columns 10 are fixedly connected to the sealing plate 91.

[0042] Specifically, when injection molding screw hardware plastic parts, the electric push rod 7 is started to drive the support plate 8 to move downward, and the support plate 8 drives the limit columns 10 to move downward by means of the tension spring 11. At the same time, the limit columns 10 drive the sealing plate 91 to push the shaping block 92 downward, so that the shaping block 92 is inserted into the inner cavity of the injection groove 6, and the sealing plate 91 seals the injection groove 6. As the support plate 8 continues to move downward, the support plate 8 cooperates with the sealing plate 91 to push the limit columns 10 to move upward, and at the same time, the limit columns 10 cooperate with the sliding disks 31 to pull the tension spring 11 to expand, thereby squeezing and folding the folding tube 16. At the same time, the folding tube 16 squeezes the injection liquid in the inner cavity, and the injection liquid squeezes the conical sealing cutting block 96 and the U-shaped sealing block 95 into the inner cavity of the second sliding groove 93, and then is injected into the injection groove 6 through the injection port 97 for processing screw hardware plastic parts. After the injection groove 6 is filled with the injection liquid, the conical sealing cutting block 96 and the U-shaped sealing block 95 are bounced by the second spring 94, so that the conical sealing cutting block 96 cooperates with the U-shaped sealing block 95 to cut off the cooled injection liquid, thus facilitating the removal of the processed screw hardware plastic parts. When it is necessary to process according to the processed screw hardware plastic parts, the sliding disk 31 is removed and slid on the outside of the limit column 10 to adjust the position, and then the sliding disk 31 is fixed on the outside of the limit column 10 by means of the fastening bolt. Thus, the tension of the tension spring 11 can be used to push the sealing plate 91 downward, and at the same time, the sealing plate 91 drives the folding tube 16 to expand, adjusting the size of the inner cavity of the folding tube 16, thereby increasing the storage capacity of the injection liquid, so as to adjust the amount of injection liquid to be injected according to the screw hardware plastic parts to be processed, thus solving the problem that the existing rapid processing and forming equipment for hardware plastic parts cannot accurately control the injection amount of the injection liquid, resulting in the need for repeated injection operations, causing the plastic parts of the screw hardware plastic parts to have distinct layers and the quality such as hardness not meeting the standards, thereby reducing the production efficiency of the screw hardware plastic parts.

[0043] As Figure 4 、 Figure 5 and Figure 9 shown, on one side of the upper end face of the support plate 8, a heating tank 13 is installed. The lower end of the heating tank 13 is fixedly communicated with a feeding pipe 18. One end of the feeding pipe 18 is fixedly communicated with the support plate 8 and is communicated with the inner cavity of the folding pipe 16. A one-way valve 17 is arranged in the inner cavity of the support plate 8, and the one-way valve 17 can only be turned over and opened towards the inner cavity of the folding pipe 16.

[0044] As Figure 4 、 Figure 5 and Figure 9 shown, a pipe heater 12 is installed on the upper end face of the support plate 8, and the pipe heater 12 is installed with the feeding pipe 18 to heat the feeding pipe 18 to improve the fluidity of the injection molding liquid. The upper end of the pipe heater 12 is electrically connected with a wire 14 inside, and one end of the wire 14 is electrically connected with the heating tank 13. The piston rod end of the electric push rod 7 is fixedly connected with a support plate 15, and the support plate 15 is fixedly installed with the support plate 8.

[0045] Specifically, when injection molding screw hardware plastic parts, the plastic is processed and melted by starting the heating tank 13, and then the injection molding liquid is conveyed into the folding pipe 16 through the feeding pipe 18. During the startup process of the heating tank 13, the pipe heater 12 is powered through the wire 14, so that the pipe heater 12 heats and keeps the feeding pipe 18 warm, avoiding the situation that the injection molding liquid hardens due to cooling during the process of being conveyed from the feeding pipe 18 into the folding pipe 16. When the tension spring 11 pulls the sliding plate 31 to reset, the sliding plate 31 drives the limit post 10 to move downward, and at the same time, the limit post 10 pushes the sealing plate 91 to move downward, thereby driving the folding pipe 16 to expand and reset. When the folding pipe 16 expands and resets, a negative pressure is formed in the inner cavity to pump the one-way valve 17 to turn over and open, and at the same time, the injection molding liquid in the inner cavity of the feeding pipe 18 is extracted into the inner cavity of the folding pipe 16. When the sealing plate 91 squeezes the folding pipe 16, the injection molding liquid in the inner cavity of the folding pipe 16 is discharged for perfusion to produce screw hardware plastic parts, thus solving the problem that the existing hardware plastic part rapid processing and forming equipment cannot automatically quantitatively extract the injection molding liquid and perfusion the injection molding liquid into the injection molding groove, resulting in the problem of the production and processing efficiency of hardware plastic parts.

[0046] Embodiment 2

[0047] As Figure 1 、 Figure 4 and Figure 9As shown, a control box 3 is provided inside the front end of the circular protective cabinet 2, and a controller 22 is provided inside the control box 3. A plurality of storage grooves 26 are evenly formed on the lower end surface of the rotating injection disk 4, and an elastic member 28 is fixedly connected to the bottom of the inner cavity of the plurality of storage grooves 26. One end of the elastic member 28 is fixedly connected to a trigger button 27. One side of the upper end surface of the circular protective cabinet 2 is provided with a trigger 32 for starting the operation of the electric push rod 7.

[0048] As Figure 3 , Figure 4 , Figure 6 and Figure 9 shown, a servo motor 19 is installed inside the circular protective cabinet 2. The output shaft end of the servo motor 19 penetrates through the circular protective cabinet 2 and is fixedly connected to a gear disk 21 inside the rotating groove 30. The gear disk 21 is meshed and connected with a gear ring 20 for driving the rotation of the rotating injection disk 4.

[0049] Specifically, by using manual labor or a robotic arm to vertically place the screw hardware 29 in the injection groove 6, then starting the electric push rod 7 to drive the rotation of the rotating injection disk 4, and making the rotating injection disk 4 drive the screw hardware 29 to move. After the rotating injection disk 4 drives the screw hardware 29 to rotate under the sealing injection assembly 9, the elastic member 28 in the inner cavity of the storage groove 26 is used to bounce up the trigger button 27, and the trigger button 27 presses the trigger 32 to start the electric push rod 7. Then, the electric push rod 7 drives the support plate 8 to move downward, and at the same time drives the sealing plate 91 to move synchronously. Further, the sealing plate 91 drives the shaping block 92 to slide into the injection groove 6, and the sealing plate 91 seals the injection groove 6. As the support plate 8 continues to move downward, the support plate 8 cooperates with the sealing plate 91 to squeeze the folding tube 16 for folding, and at the same time makes the folding tube 16 squeeze the injection liquid in the inner cavity, and injects it into the injection groove 6 through the injection port 97 for processing the screw hardware plastic parts, thereby improving the automation degree of the hardware plastic part rapid processing and forming equipment, enabling it to circularly manufacture and process the screw hardware plastic parts, and improving the production efficiency of the screw hardware plastic parts.

[0050] As Figure 1 , Figure 3 and Figure 9 shown, a groove 23 is formed on one side of the circular protective cabinet 2. A threaded rod 24 is rotatably connected inside the groove 23. An adjusting plate 25 is threadedly connected to the outside of the threaded rod 24, and the adjusting plate 25 is slidably connected to the inner cavity of the groove 23. A semi-circular sliding groove is formed on the upper end surface of the adjusting plate 25, and a plurality of balls are evenly arranged inside the semi-circular sliding groove.

[0051] Specifically, when processing and manufacturing screw hardware plastic parts of different lengths, by driving the threaded rod 24 to rotate, and making the threaded rod 24 thread-drive the fixed plate 25 to slide in the inner cavity of the groove 23, and then making the fixed plate 25 move upward to adjust the position, so that the fixed plate 25 can better push the semi-circular slider 51 upward by using the semi-circular chute, and making the semi-circular slider 51 push the T-shaped sliding column 54 to extrude the material-return spring 53 upward, and further making the T-shaped sliding column 54 push the screw hardware 29 in the inner cavity of the limit groove 55, and making the screw hardware 29 push the plastic parts completed by injection molding out of the injection molding groove 6, so as to facilitate the collection of the processed screw hardware plastic parts and improve the recycling efficiency and convenience of the screw hardware plastic parts.

[0052] As Figure 1 , Figure 4 , Figure 6 and Figure 7 shown, a material-return component 5 is arranged on the lower end face of the rotating injection molding disc 4, and the material-return component 5 includes a limit groove 55 opened at the bottom of the inner cavity of the injection molding groove 6. A plurality of fixed cylinders 52 are fixedly communicated with the lower end face of the rotating injection molding disc 4, and the fixed cylinders 52 are communicated with the inner cavity of the limit groove 55. A plurality of material-return springs 53 are fixedly connected to the lower end face of the rotating injection molding disc 4, and one end of each of the plurality of material-return springs 53 is fixedly connected with a semi-circular slider 51. A T-shaped sliding column 54 is installed inside the upper end of the semi-circular slider 51, and the T-shaped sliding column 54 is slidably connected with the inner cavity of the fixed cylinder 52, and is used to push the screw hardware 29 for material return and recycling.

[0053] As Figure 4 , Figure 6 and Figure 7 shown, two first chutes 56 are symmetrically opened on the inner wall of the limit groove 55, and first springs 57 are fixedly connected to the bottoms of the inner cavities of the two first chutes 56. One end of each first spring 57 is fixedly connected with a blocking block 58, and the blocking block 58 is used to abut and position the screw hardware 29 and seal the inner cavity of the limit groove 55.

[0054] Specifically, after the processing and injection molding of the screw hardware plastic parts are completed, the rotating injection molding disk 4 is continuously driven to rotate, and the rotating injection molding disk 4 drives the processed screw hardware plastic parts to move synchronously. After the rotating injection molding disk 4 drives the semi-circular slider 51 to move to the fixed plate 25, the semi-circular slider 51 will slide into the semi-circular chute of the fixed plate 25. At the same time, the semi-circular slider 51 moves upward along the surface of the semi-circular chute, and then pushes the T-shaped sliding column 54 to squeeze the material discharging spring 53 to move upward. Furthermore, the T-shaped sliding column 54 pushes the screw hardware part 29 in the inner cavity of the limiting groove 55, and the screw hardware part 29 pushes the injection-molded plastic part out of the injection groove 6, so as to facilitate the collection of the processed screw hardware plastic parts. After the semi-circular slider 51 slides out of the semi-circular chute, the material discharging spring 53 will rebound the semi-circular slider 51, and the semi-circular slider 51 drives the T-shaped sliding column 54 to move downward for resetting. Then, the screw hardware part 29 is installed into the inner cavity of the limiting groove 55 again. At the same time, the first spring 57 in the inner cavity of the first chute 56 bounces up the abutting block 58, and the abutting block 58 presses the screw hardware part 29 in the inner cavity of the limiting groove 55 to keep it in a vertical state, preventing the screw hardware part from tilting after the plastic part is injection-molded. Thus, it solves the problem that in the existing rapid processing and forming equipment for hardware plastic parts, if the screw hardware part is not clamped and positioned to ensure its vertical state before the plastic part of the screw hardware part is processed and injection-molded, the screw hardware part will tilt after the plastic part of the screw hardware part is processed and injection-molded, resulting in the unqualified quality of the processed hardware plastic parts and making them unusable.

[0055] Working principle: When injection molding screw hardware plastic parts, start the electric push rod 7 to drive the support plate 8 to move downward. The support plate 8 drives the limit post 10 to move downward by means of the tension spring 11. At the same time, the limit post 10 drives the sealing plate 91 to push the shaping block 92 downward, so that the shaping block 92 is inserted into the inner cavity of the injection molding groove 6. And the sealing plate 91 seals the injection molding groove 6. As the support plate 8 continues to move downward, the support plate 8 cooperates with the sealing plate 91 to push the limit post 10 upward. At the same time, the limit post 10 cooperates with the sliding disk 31 to pull the tension spring 11 to expand, thereby squeezing and folding the folding tube 16. At the same time, the folding tube 16 squeezes the injection molding liquid in the inner cavity, and the injection molding liquid squeezes the conical sealing cut block 96 and the U-shaped sealing block 95 into the inner cavity of the second chute 93. Then, it is injected into the injection molding groove 6 through the injection port 97 to process the screw hardware plastic parts. After injecting the injection molding liquid into the injection molding groove 6, the conical sealing cut block 96 and the U-shaped sealing block 95 are bounced up by using the second spring 94. Then, the conical sealing cut block 96 cooperates with the U-shaped sealing block 95 to cut off the cooled injection molding liquid, so as to facilitate the removal of the processed screw hardware plastic parts. When it is necessary to process according to the processed screw hardware plastic parts, remove the sliding disk 31 and slide it outside the limit post 10 to adjust the position. Then, fix the sliding disk 31 outside the limit post 10 by using the fastening bolt. Then, the tension of the tension spring 11 can be used to push the sealing plate 91 downward. At the same time, the sealing plate 91 drives the folding tube 16 to expand, adjusting the size of the inner cavity of the folding tube 16, thereby increasing the storage capacity of the injection molding liquid, so as to adjust the amount of injection molding liquid to be injected according to the screw hardware plastic parts to be processed;

[0056] When injection molding screw hardware plastic parts, start the heating tank 13 to process and melt the plastic. Then, the injection molding liquid is transported into the folding tube 16 through the feeding pipe 18. During the start-up process of the heating tank 13, the pipeline heater 12 is powered by the wire 14, so that the pipeline heater 12 heats and insulates the feeding pipe 18, avoiding the situation that the injection molding liquid cools and hardens during the transportation from the feeding pipe 18 to the folding tube 16. When the tension spring 11 pulls the sliding disk 31 to reset, the sliding disk 31 drives the limit post 10 to move downward. At the same time, the limit post 10 pushes the sealing plate 91 downward, and then drives the folding tube 16 to expand and reset. When the folding tube 16 expands and resets, a negative pressure is formed in the inner cavity to pump the one-way valve 17 to turn over and open. At the same time, the injection molding liquid in the inner cavity of the feeding pipe 18 is extracted into the inner cavity of the folding tube 16. When the sealing plate 91 squeezes the folding tube 16, the injection molding liquid in the inner cavity of the folding tube 16 is discharged for pouring and producing screw hardware plastic parts;

[0057] After the processing and injection molding of the screw hardware plastic parts are completed, the rotating injection molding disk 4 is continuously driven to rotate, and the rotating injection molding disk 4 drives the processed screw hardware plastic parts to move synchronously. After the rotating injection molding disk 4 drives the semi-circular slider 51 to move to the fixed plate 25, the semi-circular slider 51 will slide into the semi-circular chute of the fixed plate 25. At the same time, the semi-circular slider 51 moves upward along the surface of the semi-circular chute, and then pushes the T-shaped sliding column 54 to squeeze the material discharging spring 53 to move upward. Furthermore, the T-shaped sliding column 54 pushes the screw hardware part 29 in the inner cavity of the limiting groove 55, and the screw hardware part 29 pushes the injection-molded plastic part out of the injection molding groove 6, so as to facilitate the collection of the processed screw hardware plastic parts. After the semi-circular slider 51 slides out of the semi-circular chute, the material discharging spring 53 will rebound the semi-circular slider 51, and the semi-circular slider 51 drives the T-shaped sliding column 54 to move downward for resetting. Then, the screw hardware part 29 is installed into the inner cavity of the limiting groove 55 again. At the same time, the first spring 57 in the inner cavity of the first chute 56 bounces up the abutting block 58, and the abutting block 58 presses the screw hardware part 29 in the inner cavity of the limiting groove 55 to keep it in a vertical state, preventing the screw hardware part from tilting after the plastic part is injection-molded.

[0058] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above embodiments. The above embodiments and the descriptions in the specification only illustrate the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention will have various changes and improvements, and these changes and improvements all fall within the scope of the present invention claimed. The scope of protection claimed by the present invention is defined by the appended claims and their equivalents.

Claims

1. A rapid processing and molding equipment for hardware and plastic parts, characterized by: The invention comprises a base (1), the upper end surface of the base (1) is fixedly connected to a circular protective cabinet (2), the upper end surface of the circular protective cabinet (2) is provided with a rotating groove (30), the inner cavity of the rotating groove (30) is rotatably connected to a rotating injection molding disk (4), the lower end of the rotating injection molding disk (4) is located outside the inner cavity of the rotating groove (30) and is fixedly connected to a gear ring (20), the rotating injection molding disk (4) is hollow, an electric push rod (7) is installed at the bottom of the inner cavity of the rotating groove (30), the piston rod end of the electric push rod (7) is fixedly connected to a support plate (8), one side of the lower end surface of the support plate (8) is fixedly connected to a folding tube (16), and the lower end of the folding tube (16) is provided with a sealing injection molding component (9); The sealing injection molding component (9) comprises a sealing plate (91) fixedly connected to the lower end of the folding tube (16), the lower end surface of the sealing plate (91) is fixedly connected to a shaping block (92), and the lower end surface of the shaping block (92) is provided with an injection molding port (97), the inner wall of the injection molding port (97) is symmetrically provided with two second slide grooves (93), and the bottom of the inner cavity of the two second slide grooves (93) are both fixedly connected to second springs (94), one end of one of the second springs (94) is fixedly connected to a U-shaped sealing block (95), and the other end of the second spring (94) is fixedly connected to a conical sealing cut block (96), and the conical sealing cut block (96) cooperates with the U-shaped sealing block (95) to seal the injection molding port (97) and cut off the injection molding liquid; The upper end surface of the rotating injection molding disk (4) is evenly provided with a plurality of injection molding grooves (6), and the inner cavities of the plurality of injection molding grooves (6) are used to install screw hardware (29); the lower end surface of the rotating injection molding disk (4) is provided with a material return assembly (5), and the material return assembly (5) includes a limit groove (55) provided at the bottom of the inner cavity of the injection molding groove (6); the inner wall of the limit groove (55) is symmetrically provided with two first slide grooves (56), and the bottom of the inner cavity of the two first slide grooves (56) are both fixedly connected with a first spring (57); one end of the first spring (57) is fixedly connected with a stop block (58), and the stop block (58) is used to abut against the positioning screw hardware (29) and seal the inner cavity of the limit groove (55); Two limiting columns (10) are slidably connected to one side of the upper end surface of the support plate (8), and sliding plates (31) are slidably mounted on the outside of the two limiting columns (10). A tension spring (11) is fixedly connected to the lower end surface of the sliding plate (31), one end of the tension spring (11) is fixedly connected to the support plate (8), and the lower ends of the two limiting columns (10) are fixedly connected to the sealing plate (91).

2. The rapid processing equipment for hardware and plastic parts according to claim 1 is characterized in that: A heating tank (13) is mounted on one side of the upper end surface of the support plate (8); a feed pipe (18) is fixedly connected to the lower end of the heating tank (13); one end of the feed pipe (18) is fixedly connected to the support plate (8) and is connected to the inner cavity of the folding tube (16); a one-way valve (17) is arranged in the inner cavity of the support plate (8), and the one-way valve (17) can only be flipped open toward the inner cavity of the folding tube (16).

3. The rapid processing and molding equipment for hardware and plastic parts according to claim 1 is characterized in that: A pipe heater (12) is installed on the upper end surface of the support plate (8), and the pipe heater (12) is installed with the feeding pipe (18) for heating the feeding pipe (18) to improve the fluidity of the injection liquid. A wire (14) is electrically connected to the upper end of the pipe heater (12), and one end of the wire (14) is electrically connected to the heating tank (13). A support plate (15) is fixedly connected to the piston rod end of the electric push rod (7), and the support plate (15) is fixedly installed with the support plate (8).

4. The rapid processing equipment for hardware and plastic parts according to claim 1 is characterized in that: A control box (3) is arranged inside the front end of the circular protective cabinet (2), and a controller (22) is arranged in the inner cavity of the control box (3); a plurality of storage grooves (26) are evenly arranged on the lower end surface of the rotating injection molding disk (4), and elastic members (28) are fixedly connected to the bottom of the inner cavity of the plurality of storage grooves (26); a trigger button (27) is fixedly connected to one end of the elastic member (28); and a trigger (32) is arranged on one side of the upper end surface of the circular protective cabinet (2) for starting the operation of the electric push rod (7).

5. The rapid processing equipment for hardware and plastic parts according to claim 1 is characterized in that: A servo motor (19) is installed in the inner cavity of the circular protective cabinet (2); an output shaft end of the servo motor (19) passes through the circular protective cabinet (2) and is fixedly connected to a toothed disc (21) in the inner cavity of the rotating groove (30); the toothed disc (21) is meshingly connected with the gear ring (20) and is used to drive the rotating injection molding disc (4) to rotate.

6. The rapid processing equipment for hardware and plastic parts according to claim 5 is characterized in that: A groove (23) is provided on one side of the circular protective cabinet (2), a threaded rod (24) is rotatably connected to the inner cavity of the groove (23), a fixing plate (25) is externally threadedly connected to the outer cavity of the threaded rod (24), and the fixing plate (25) is slidably connected to the inner cavity of the groove (23), a semicircular sliding groove is provided on the upper end surface of the fixing plate (25), and balls are evenly arranged in the inner cavity of the semicircular sliding groove.

7. The rapid processing equipment for hardware and plastic parts according to claim 1 is characterized by: The lower end surface of the rotating injection molding disk (4) is fixedly connected to a plurality of fixed cylinders (52), and the fixed cylinders (52) are connected to the inner cavity of the limiting groove (55). The lower end surface of the rotating injection molding disk (4) is fixedly connected to a plurality of material withdrawal springs (53), and one end of the plurality of material withdrawal springs (53) is fixedly connected to a semicircular slider (51). A T-shaped sliding column (54) is installed in the upper end of the semicircular slider (51), and the T-shaped sliding column (54) is slidably connected to the inner cavity of the fixed cylinder (52) for pushing the screw hardware (29) to withdraw the material for recycling.

Citation Information

Patent Citations

  • A rapid processing and molding equipment for hardware and plastic parts

    CN116714161B

  • Rapid processing and forming equipment for hardware plastic parts

    CN116714161A

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    CN208148346U