New energy automobile door panel interior trim part injection mold
By designing injection molds with automatic mold release and injection molding parts cut mechanisms, the problem of manual demolding and collection of existing injection molds is solved, and automatic demolding and orderly collection of injection molding parts is achieved, and production efficiency and product quality are improved.
Patent Information
- Application Number
- CN202510345996.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-24
- Publication Date
- 2025-04-22
- Estimated Expiration
- 2045-03-24
AI Technical Summary
After the injection molding parts are formed, existing injection molds need to be manually demolded and collected, which is laborious and easy to be crushed, and the injection molded parts are not stacked neatly, affecting quality inspection and subsequent processing.
An injection mold for the interior parts of the new energy vehicle door panel is designed, using an automatic mold release system and the injection molding part cutter mechanism. The cylinder drives the release plate to rise and the release rod through the lower mold cavity, ejecting the injection molding part, and the orderly placement and collection of the injection molding parts are achieved through positioning components and pushing and dropping auxiliary components.
Automatic demolding and orderly collection of injection molded parts is realized, the risks and time of manual operation are reduced, the orderliness and inspection convenience of injection molded parts is improved, and the smooth progress of subsequent processing is promoted.
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Figure CN119858283A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of automobile parts production, and specifically is an injection mold for interior decoration parts of a door panel of a new energy automobile. Background Art
[0002] The interior decoration of new energy vehicle door panels is an important component of the interior decoration and function of the vehicle door panels. They not only improve the aesthetics of the vehicle interior, but also enhance the comfort and safety of the passengers. The door panel armrest is a kind of interior decoration of the vehicle door panels. It can provide support for the passengers' hands and improve riding comfort. The armrest needs to be formed by injection molding during the production and processing process.
[0003] The patent with announcement number CN214820479U discloses an injection molding mold for an automobile door panel armrest, which relates to the technical field of automobile parts production, and is designed to solve the problem of low processing efficiency of existing injection molding molds. The injection molding intermediate plate is located between the first molding mold and the second molding mold, and an injection molding machine nozzle is arranged in the middle of the upper end of the injection molding intermediate plate. A first hot runner is arranged inside the injection molding intermediate plate, and a second hot runner is arranged at both ends of the first hot runner. Both ends of the second hot runner are provided with a conical gate. An electric heating wire is installed inside the injection molding intermediate plate, and the electric heating wire is provided with a serpentine structure. The first molding mold and the second molding mold both include a lower mold base and an upper mold base, and the upper mold base is located at the upper end of the lower mold base. A molding cavity is arranged between the lower mold base and the upper mold base, and sliding rods are installed on both sides of the upper end of the lower mold base, and the sliding rods are slidably connected with the upper mold base, and a top plate is installed at the upper end of the sliding rods.
[0004] However, the above technical solution still has the following deficiencies in practical application: After the handrail is formed, although the injection molded parts can be lifted up by the ejector pin to achieve demolding of the injection molded parts, the lifted injection molded parts still need to be manually removed from the mold base to realize the collection work, which is not only laborious but also has the risk of being crushed. Moreover, even if the ejected injection molded parts can be moved away from the mold base by falling, the injection molded parts will still be in a messy pile due to falling. Usually, when multiple injection molded parts need to be molded at one time, it is necessary to visually inspect the injection quality of the injection molded parts after all the injection molded parts are molded to eliminate the injection molded parts with unqualified quality. When the injection molded parts are piled up in a messy way, it is not conducive to inspection. Moreover, after the quality inspection, the injection molded parts with qualified quality need to be collected and taken in an orderly manner so as to facilitate the subsequent further processing of the injection molded parts. The injection molded parts piled up in a messy way are not conducive to collection and taking. Summary of the invention
[0005] In order to make up for the deficiencies of the prior art and solve at least one technical problem raised in the background technology, the present invention proposes an injection mold for an interior trim part of a door panel of a new energy vehicle.
[0006] The technical solution adopted by the present invention to solve its technical problems is: an injection mold for a door panel interior trim of a new energy vehicle, comprising a workbench, a lower mold is fixedly connected to one side of the upper end surface of the workbench, and the four corners of the upper end surface of the lower mold are fixedly connected to limit rods, and the upper end of the limit rod is fixedly connected to a top plate, and the limit rod is slidably connected to the upper mold, and the upper end of the lower mold and the lower end of the upper mold are both provided with a plurality of laterally arranged molding cavities, and the bottom of the lower mold is plugged and slidably connected with a plurality of demoulding rods, and when the lower mold is fitted with the upper mold, a plurality of complete armrest molding cavities can be formed, and an injection molding part unloading mechanism is also provided on the workbench; The injection molding part unloading mechanism includes a displacement rod slidably connected to one side of the end surface of the workbench, the upper end of the displacement rod is fixedly connected to a groove plate 1, and a slider is slidably connected to the slide groove of the groove plate 1, one side of the upper end surface of the slider is fixedly connected to a cylinder 1, and the piston end of the cylinder 1 is fixedly connected to a connecting block, one side of the lower end of the connecting block is fixedly connected to a positioning plate, and a clamping plate is slidably connected to the slide groove of the connecting block, and the end surfaces of the positioning plate and the clamping plate that are close to each other are transversely arranged and fixedly connected with a plurality of clamping blocks, a support column is slidably arranged on one side of the end surface of the workbench through a slide rail, and a material storage plate is rotatably provided on one side of the upper end of the support column; The material storage plate is also provided with a plurality of positioning components; The positioning assembly includes two positioning blocks slidably connected to the upper end surface of the material storage plate.
[0007] Preferably, a hydraulic cylinder is fixedly connected to one side of the upper end surface of the top plate, and the piston end of the hydraulic cylinder is fixedly connected to the upper end of the upper mold. An injection molding mechanism is provided on one side of the upper end surface of the top plate, and the discharge end of the injection molding mechanism is connected to a connecting pipe, and the connecting pipe is connected to a plurality of branch pipes, and the branch pipes penetrate the upper mold and extend into the molding cavity.
[0008] Preferably, one side of the lower end surface of the lower mold is fixedly connected to a cylinder three, the piston end of the cylinder three is fixedly connected to a stripping plate, and the lower end of the stripping rod is fixedly connected to the stripping plate.
[0009] Preferably, the lower end of the displacement rod is threadedly connected with a threaded rod four, both ends of the threaded rod four are rotatably set on the workbench, a motor four is fixedly connected to one side of the upper end surface of the workbench, the output end of the motor four is fixedly connected to one end of the threaded rod four, one end of the slider is threadedly connected with a threaded rod one, both ends of the threaded rod one are rotatably set on a slot plate one, one end of the slot plate one is fixedly connected with motor one, the output end of motor one is fixedly connected to one end of threaded rod one, one end of the clamping plate is threadedly connected with threaded rod two, both ends of the threaded rod two are rotatably set on a connecting block, one side of the connecting block is fixedly connected with motor two, and the output end of motor two is fixedly connected to one end of threaded rod two.
[0010] Preferably, one side of the upper end of the support column is fixedly connected to motor three, the output end of motor three is fixedly connected to one side of the material storage plate, one side of the lower end of the positioning block is fixedly connected to a spring, and one end of the spring away from the positioning block is fixedly connected to the material storage plate.
[0011] Preferably, the material storage plate is provided with a plurality of through holes, and the through holes are located between two adjacent positioning blocks, a sliding rod 1 is fixedly connected to one side of the material storage plate, a cylinder 2 is slidably connected to the sliding rod 1, a lifting plate is fixedly connected to the piston end of the cylinder 2, a plurality of push rods are fixedly connected to the upper end surface of the lifting plate, the push rods can pass through the through holes, a threaded rod 3 is threadedly connected to one side of the cylinder 2, one end of the threaded rod 3 is rotatably set on the material storage plate, a motor 9 is fixedly connected to one side of the material storage plate, and an output end of the motor 9 is fixedly connected to one end of the threaded rod 3.
[0012] Preferably, the workbench is also provided with a push-down auxiliary component; The push-down auxiliary component includes a groove plate 2 fixedly connected to one side of the upper end surface of the workbench, an upper plate is slidably connected to the sliding groove of the groove plate 2, and a lower plate is inserted and slidably connected to one side of the workbench.
[0013] Preferably, one end of the upper plate is threadedly connected to a threaded rod six, both ends of the threaded rod six are rotatably set on the groove plate two, the upper end of the groove plate two is fixedly connected to a motor six, the output end of the motor six is fixedly connected to one end of the threaded rod six, one side of the lower plate is threadedly connected to a threaded rod five, the upper end of the threaded rod five is rotatably set on the workbench, one side of the lower end surface of the workbench is fixedly connected to a motor five, and the output end of the motor five is fixedly connected to one end of the threaded rod five.
[0014] Preferably, the workbench is also provided with an injection molded part clamping auxiliary component; The injection molded part clamping auxiliary component includes a connecting plate slidably connected to one side of the upper end surface of the workbench, two sliding rods are slidably connected to the upper end of the connecting plate, a lifting block is fixedly connected to the upper end of the sliding rod, two supporting rods are fixedly connected to one side of the lifting block, one end of the supporting rod is fixedly connected to a limiting block, a rack rod is slidably connected to one side of the lifting block, and one end of the rack rod is fixedly connected to a push block.
[0015] Preferably, a threaded rod seven is threadedly connected to one side of the lower end of the connecting plate, and both ends of the threaded rod seven are rotatably set on the workbench, a motor seven is fixedly connected to one side of the upper end surface of the workbench, and the output end of the motor seven is fixedly connected to one end of the threaded rod seven, and an electric push rod is fixedly connected to one side of the upper end of the connecting plate, and the piston end of the electric push rod is fixedly connected to the lifting block, and a gear is rotatably set on one side of the lifting block, and the gear is meshed with the gear block on the rack rod, and a motor eight is fixedly connected to one side of the lifting block, and the output end of the motor eight is fixedly connected to the gear.
[0016] The beneficial effects of the present invention are as follows: 1. The injection mold for the interior trim of a door panel of a new energy vehicle described in the present invention drives the upper mold away from the lower mold after the raw material is cooled and formed in the molding cavity. At the same time, the demolding plate is driven to rise by the cylinder three, and the injection molded part is ejected by the demolding rod passing through the lower mold cavity, thereby realizing automatic demolding of the injection molded part, which is relatively convenient.
[0017] 2. The injection mold for the interior trim of a door panel of a new energy vehicle described in the present invention utilizes an injection molding part unloading mechanism and a positioning assembly. After the injection molding parts are ejected, they can be transferred to a storage plate for orderly placement and fixed. Since the multiple injection molding parts on the storage plate are relatively neat and orderly, workers can inspect the quality of the injection molding parts in turn, which is convenient and intuitive, and not prone to errors. It also avoids the risks caused by manual transfer of the injection molding parts. Moreover, when it is necessary to collect the injection molding parts on the storage plate, the storage plate can be flipped over, and the injection molding parts can be pushed off the storage plate by contacting the ejector rod with both ends of the injection molding parts, so that the injection molding parts fall into a container. Moreover, when the colors of each row of injection molding parts on the storage plate are different, the order of pushing down can be controlled to make the injection molding parts of different colors fall into different containers in turn, so as to avoid confusion. The entire collection and retrieval process is relatively orderly, which is convenient for the subsequent further processing of the injection molding parts.
[0018] 3. The injection mold for interior trim of a door panel of a new energy vehicle described in the present invention utilizes a push-down auxiliary component. When the push rod pushes down the injection molded parts on the storage plate, the upper plate and the lower plate are used to cover the injection molded parts, so that only the injection molded parts that need to be pushed down are exposed, and the remaining injection molded parts are blocked by the upper plate and the lower plate, thereby preventing the positioning blocks from being displaced due to external forces during the process of the injection molded parts being pushed down, causing the injection molded parts that should not have fallen to fall and mix with the injection molded parts in the remaining rows, thereby affecting the subsequent further processing of the injection molded parts.
[0019] 4. The injection mold for interior trim of door panels of new energy vehicles described in the present invention utilizes a clamping auxiliary component. When each row of injection-molded parts on a stock plate is clamped by the clamping jaws, the remaining injection-molded parts in each row are in a tightly fitted state, thereby reducing the spacing between the injection-molded parts and avoiding the difficulty in clamping when the clamping jaws clamp the injection-molded parts row by row. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] The present invention will be further described below in conjunction with the accompanying drawings.
[0021] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention; Figure 2 It is a schematic diagram of the three-dimensional structure at the connecting plate; Figure 3 yes Figure 2 A partial enlarged view of the middle part; Figure 4 It is a schematic diagram of the three-dimensional structure of the lower mold; Figure 5 It is a schematic diagram of the three-dimensional structure of the material storage plate; Figure 6 It is a schematic diagram of the three-dimensional structure at the positioning block; Figure 7 It is a schematic diagram of the three-dimensional structure of the upper plate; Figure 8 It is a schematic diagram of the three-dimensional structure of the stripping plate; Fig. 9 It is a three-dimensional structural diagram of the injection molded part being clamped by the clamping block; Fig.10 It is a schematic diagram of a three-dimensional structure of a slot plate; Fig.11 It is a schematic diagram of the three-dimensional structure at the support column; Fig.12 It is a schematic diagram of the three-dimensional structure at the lower plate; Fig.13 It is a schematic diagram of the three-dimensional structure at the top rod; Fig.14 It is a schematic diagram of the three-dimensional structure of the motor.
[0022] In the figure: 1. workbench; 2. upper plate; 3. top plate; 4. lower mold; 5. injection molding mechanism; 6. hydraulic cylinder; 7. upper mold; 8. slot plate 1; 9. displacement rod; 10. connecting pipe; 11. branch pipe; 12. limit rod; 13. motor 1; 14. threaded rod 1; 15. slider; 16. cylinder 1; 17. connecting block; 18. motor 2; 19. threaded rod 2; 20. positioning plate; 21. clamping plate; 22. clamping block; 23. material storage plate; 24. motor 3; 25. support column; 26. through hole; 27. lifting plate; 28. top rod; 29. cylinder 2; 30 , threaded rod three; 31, sliding rod one; 32, positioning block; 33, motor four; 34, threaded rod four; 35, lower plate; 36, motor five; 37, threaded rod five; 38, demoulding rod; 39, motor six; 40, threaded rod six; 41, slot plate two; 42, support rod; 43, limit block; 44, rack rod; 45, connecting plate; 46, electric push rod; 47, sliding rod two; 48, threaded rod seven; 49, motor seven; 50, lifting block; 51, push block; 52, gear; 53, motor eight; 54, motor nine; 55, demoulding plate; 56, spring; 57, cylinder three. DETAILED DESCRIPTION
[0023] The technical solution of the present invention will be described clearly and completely below in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0024] Please refer to Figure 1-Figure 14 The present invention provides a technical solution: an injection mold for a door panel interior of a new energy vehicle, comprising a workbench 1, a lower mold 4 is fixedly connected to one side of the upper end surface of the workbench 1, and the four corners of the upper end surface of the lower mold 4 are fixedly connected to limit rods 12, and the upper end of the limit rod 12 is fixedly connected to a top plate 3, and the limit rod 12 is slidably connected to an upper mold 7, and the upper end of the lower mold 4 and the lower end of the upper mold 7 are both provided with a plurality of laterally arranged molding cavities, and a plurality of demoulding rods 38 are inserted and slidably connected to the bottom of the lower mold 4. When the lower mold 4 is fitted with the upper mold 7, a plurality of complete armrest molding cavities can be formed, and an injection molding part unloading mechanism is also provided on the workbench 1; The injection molded parts unloading mechanism includes a displacement rod 9 slidably connected to one side of the upper end surface of the workbench 1, a groove plate 8 is fixedly connected to the upper end of the displacement rod 9, a slider 15 is slidably connected to the slide groove of the groove plate 8, a cylinder 16 is fixedly connected to one side of the upper end surface of the slider 15, a connecting block 17 is fixedly connected to the piston end of the cylinder 16, a positioning plate 20 is fixedly connected to one side of the lower end of the connecting block 17, a clamping plate 21 is slidably connected to the slide groove of the connecting block 17, and the end surfaces of the positioning plate 20 and the clamping plate 21 close to each other are transversely arranged and fixedly connected with a plurality of clamping blocks 22, a support column 25 is slidably provided on one side of the upper end surface of the workbench 1 through a slide rail, and a material storage plate 23 is rotatably provided on one side of the upper end of the support column 25; The material storage plate 23 is also provided with a plurality of positioning components; The positioning assembly includes two positioning blocks 32 slidably connected to the upper end surface of the material storage plate 23 .
[0025] In this embodiment, Figure 1 , Figure 4 , Figure 8 As shown, a hydraulic cylinder 6 is fixedly connected to one side of the upper end surface of the top plate 3, and the piston end of the hydraulic cylinder 6 is fixedly connected to the upper end of the upper mold 7. An injection molding mechanism 5 is arranged on one side of the upper end surface of the top plate 3. The discharge end of the injection molding mechanism 5 is connected to a connecting pipe 10, and the connecting pipe 10 is connected to a plurality of branch pipes 11, which penetrate the upper mold 7 and extend into the molding cavity.
[0026] A cylinder 3 57 is fixedly connected to one side of the lower end surface of the lower mold 4, a piston end of the cylinder 3 57 is fixedly connected to a stripping plate 55, and a lower end of a stripping rod 38 is fixedly connected to the stripping plate 55.
[0027] Specifically, the hydraulic cylinder 6 drives the upper mold 7 to slide on the limit rod 12 until the upper mold 7 is fitted with the lower mold 4. At this time, the upper mold 7 and the lower mold 4 cooperate with each other to form a plurality of complete handrail molding cavities, and then the injection molding mechanism 5 is used to inject the molten raw material into the molding cavity through the connecting pipe 10 and the branch pipe 11. After the raw material is cooled and formed in the molding cavity, the upper mold 7 is driven away from the lower mold 4. At the same time, the cylinder 3 57 is used to drive the demolding plate 55 to rise, and the demolding rod 38 passes through the lower mold cavity to eject the injection molded part, thereby realizing automatic demolding of the injection molded part, which is more convenient.
[0028] In this embodiment, Figure 5 , Figure 6 , Figure 9-11 , Fig.13 , Fig.14As shown, the lower end of the displacement rod 9 is threadedly connected with a threaded rod 4 34, and both ends of the threaded rod 4 34 are rotatably set on the workbench 1, and a motor 4 33 is fixedly connected to one side of the upper end surface of the workbench 1, and the output end of the motor 4 33 is fixedly connected to one end of the threaded rod 4 34, and one end of the slider 15 is threadedly connected with a threaded rod 14, and both ends of the threaded rod 14 are rotatably set on the groove plate 18, and one end of the groove plate 18 is fixedly connected with a motor 13, and the output end of the motor 13 is fixedly connected to one end of the threaded rod 14, and one end of the clamping plate 21 is threadedly connected with a threaded rod 2 19, and both ends of the threaded rod 2 19 are rotatably set on the connecting block 17, and one side of the connecting block 17 is fixedly connected with a motor 2 18, and the output end of the motor 2 18 is fixedly connected to one end of the threaded rod 2 19.
[0029] One side of the upper end of the support column 25 is fixedly connected to the motor three 24, and the output end of the motor three 24 is fixedly connected to one side of the material storage plate 23. One side of the lower end of the positioning block 32 is fixedly connected to the spring 56, and the end of the spring 56 away from the positioning block 32 is fixedly connected to the material storage plate 23.
[0030] A plurality of through holes 26 are provided on the material storage plate 23, and the through holes 26 are located between two adjacent positioning blocks 32. A slide rod 1 31 is fixedly connected to one side of the material storage plate 23, and a cylinder 29 is slidably connected to the slide rod 1 31. A lifting plate 27 is fixedly connected to the piston end of the cylinder 29, and a plurality of push rods 28 are fixedly connected to the upper end surface of the lifting plate 27. The push rods 28 can pass through the through holes 26. A threaded rod 3 30 is threadedly connected to one side of the cylinder 29, and one end of the threaded rod 3 30 is rotatably set on the material storage plate 23. A motor 9 54 is fixedly connected to one side of the material storage plate 23, and an output end of the motor 9 54 is fixedly connected to one end of the threaded rod 30.
[0031] Specifically, in the prior art, after the handrail is formed, although the injection molded part can be lifted up by an ejector pin to realize demolding of the injection molded part, the lifted injection molded part still needs to be manually removed from the mold base to realize the collection work, which is not only laborious but also has the risk of being crushed. Moreover, even if the ejected injection molded part can be separated from the mold base by falling, the injection molded part will still be in a messy pile due to falling. Usually, when multiple injection molded parts need to be molded at one time, it is necessary to visually inspect the injection quality of the injection molded parts after all the injection molded parts are molded to eliminate the injection molded parts with unqualified quality. However, when the injection molded parts are piled up in a messy manner, it is not conducive to inspection. Moreover, after the quality inspection is completed, the injection molded parts with qualified quality need to be collected and taken in an orderly manner so as to facilitate the subsequent further processing of the injection molded parts. However, the injection molded parts piled up in a messy manner are not conducive to collection and taking. Therefore, in order to solve the above problem, after the injection molded part is ejected, since the injection molded part is an armrest, and the armrest is concave, when the injection molded part is partially out of the molding cavity, a certain gap will be generated between it and the upper end surface of the lower mold 4, and the two ends of the injection molded part are still in the molding cavity. At this time, the injection molded part is in a vertical state, and then the motor 13 drives the threaded rod 14 to rotate to make the slider 15 move horizontally, and the positioning plate 20 extends into the gap between the injection molded part and the lower mold 4, and the clamping plate 21 is above the injection molded part, until all the clamping blocks 22 are aligned with the injection molded part, and then the motor 2 18 drives the threaded rod 14 to rotate. 9 is rotated to make the clamping plate 21 descend and clamp the injection molded part, then the cylinder 16 is used to drive the connecting block 17 to rise, and the injection molded part in the molding cavity is lifted up, and then the motor 4 33 drives the threaded rod 4 34 to rotate to make the displacement rod 9 move horizontally until the clamped injection molded part is aligned with a row of multiple positioning blocks 32, and then drive the multiple injection molded parts to descend. Since the upper side of the positioning block 32 is an inclined surface, the bottom of the injection molded part will squeeze the positioning block 32, so that the two positioning blocks 32 are separated from each other. At the same time, the injection molded part is clamped under the action of the spring 56, and then the above operation is repeated until the storage plate A sufficient number of injection molded parts are placed on the storage plate 23. At this time, the multiple injection molded parts on the storage plate 23 are relatively neat and orderly, and the workers can check the quality of the injection molded parts in turn, which is convenient and intuitive and less prone to mistakes. When the quality inspection work is completed and the injection molded parts need to be collected in a container, the injection molded parts can be placed under the storage plate 23, and then the motor three 24 is used to drive the storage plate 23 to turn ninety degrees, and the motor nine 54 drives the threaded rod three 30 to rotate so that the cylinder two 29 slides on the slide rod one 31, and the position of the lifting plate 27 is adjusted to align the ejector rod 28 with the through holes 26 in different rows. Then, the piston end of the second cylinder 29 drives the lifting plate 27 to move, so that the push rod 28 passes through the through hole 26, and the injection molded parts can be pushed off the storage plate 23 by the contact between the push rod 28 and the two ends of the injection molded parts, so that the injection molded parts can fall into the container. In some cases, injection molded parts of the same specifications but different colors will be formed in the molding cavity. Therefore, the colors of each row of injection molded parts on the storage plate 23 are different. The order of pushing down can be controlled to make the injection molded parts of different colors fall into different containers in turn, avoiding confusion. The entire collection and retrieval process is more orderly, which is convenient for the subsequent further processing of the injection molded parts.
[0032] In this embodiment, Figure 1 , Figure 7 , Fig.12 As shown, the workbench 1 is also provided with a push-down auxiliary component; The push-down auxiliary component includes a groove plate 41 fixedly connected to one side of the upper end surface of the workbench 1, the upper plate 2 is slidably connected to the sliding groove of the groove plate 41, and the lower plate 35 is inserted and slidably connected to one side of the workbench 1.
[0033] A threaded rod 6 40 is threadedly connected to one end of the upper plate 2, and both ends of the threaded rod 6 40 are rotatably set on the groove plate 2 41. A motor 6 39 is fixedly connected to the upper end of the groove plate 2 41, and the output end of the motor 6 39 is fixedly connected to one end of the threaded rod 6 40. A threaded rod 5 37 is threadedly connected to one side of the lower plate 35, and the upper end of the threaded rod 5 37 is rotatably set on the workbench 1. A motor 5 36 is fixedly connected to one side of the lower end surface of the workbench 1, and the output end of the motor 5 36 is fixedly connected to one end of the threaded rod 5 37.
[0034] Specifically, in the above embodiment, although the falling order of each row of injection molded parts can be controlled, since the injection molded parts are fixed under the action of elastic force, after the storage plate 23 is turned over, the positioning block 32 is easily displaced due to external forces, such as equipment vibration, accidental touch, etc., which will cause the injection molded parts that should not fall to fall and mix with the injection molded parts of the remaining rows, thereby affecting the subsequent further processing of the injection molded parts. Since the number of positioning blocks 32 is large, the use of the method of electrically locking the position of the positioning blocks 32 will also result in high costs; When the upper plate 2 and the lower plate 35 are moved together, the upper plate 2 and the lower plate 35 are moved together, so that the upper plate 2 and the lower plate 35 are moved together.
[0035] In this embodiment, Figure 2 , Figure 3 As shown, the workbench 1 is also provided with an injection molded part clamping auxiliary component; The injection molded part clamping auxiliary component includes a connecting plate 45 slidably connected to one side of the upper end surface of the workbench 1, two sliding rods 47 are slidably connected to the upper end of the connecting plate 45, and a lifting block 50 is fixedly connected to the upper end of the sliding rod 47. Two supporting rods 42 are fixedly connected to one side of the lifting block 50, and one end of the supporting rod 42 is fixedly connected to the limiting block 43. A rack rod 44 is slidably connected to one side of the lifting block 50, and one end of the rack rod 44 is fixedly connected to a push block 51.
[0036] A threaded rod 7 48 is threadedly connected to one side of the lower end of the connecting plate 45, and both ends of the threaded rod 7 48 are rotatably set on the workbench 1. A motor 7 49 is fixedly connected to one side of the upper end surface of the workbench 1, and the output end of the motor 7 49 is fixedly connected to one end of the threaded rod 7 48. An electric push rod 46 is fixedly connected to one side of the upper end of the connecting plate 45, and the piston end of the electric push rod 46 is fixedly connected to the lifting block 50. A gear 52 is rotatably set on one side of the lifting block 50, and the gear 52 is meshed with the gear block on the rack rod 44. A motor 8 53 is fixedly connected to one side of the lifting block 50, and the output end of the motor 8 53 is fixedly connected to the gear 52.
[0037] Specifically, in the above embodiment, although the injection molded parts on the storage plate 23 can be pushed down into the container for collection, in some cases, it is necessary to use the clamping claws to clamp the injection molded parts on the storage plate 23 row by row to meet different retrieval requirements. When the injection molded parts are subjected to quality inspection, some injection molded parts with unqualified quality will be eliminated, which will cause gaps of different sizes between a row of injection molded parts. When the clamping claws clamp the injection molded parts row by row, it will be difficult to clamp them. Therefore, in order to avoid this situation, when the clamping claws clamp each row of injection molded parts, the support column 25 can be driven to move on the slide rail by the control device. This moving method is a prior art and will not be described in detail. 3 can align the gap between each row of injection molded parts and the upper surface of the storage plate 23, and then drive the threaded rod 7 48 to rotate by the motor 7 49 to make the support rod 42 extend into the gap, and drive the lifting block 50 to move up by the electric push rod 46 to lift a row of injection molded parts, and then drive the gear 52 to rotate by the motor 8 53 to make the push block 51 approach the limit block 43. During the approaching process, the injection molded parts will fit closely to each other due to the push of the push block 51, and then, the clamping claws are used to take the injection molded parts on the support rod 42, thereby avoiding the situation that after the injection molded parts with unqualified quality are removed, the clamping claws are difficult to clamp the injection molded parts row by row due to the gaps of different sizes between each row of injection molded parts.
[0038] Working principle: The upper mold 7 is driven by the hydraulic cylinder 6 to slide on the limit rod 12 until the upper mold 7 is fitted with the lower mold 4. At this time, the upper mold 7 and the lower mold 4 cooperate with each other to form a plurality of complete handrail molding cavities, and then the injection molding mechanism 5 is used to inject the molten raw material into the molding cavity through the connecting pipe 10 and the branch pipe 11. After the raw material is cooled and formed in the molding cavity, the upper mold 7 is driven away from the lower mold 4. At the same time, the cylinder 3 57 is used to drive the stripping plate 55 to rise, and the injection molded part is ejected by the stripping rod 38 passing through the lower mold cavity, thereby realizing the automatic demolding of the injection molded part, which is more convenient. After the injection molded part is ejected, since the injection molded part is an handrail and the handrail is concave, when the injection molded part is partially separated from the molding cavity, a certain gap will be generated between it and the upper end surface of the lower mold 4, and the two ends of the injection molded part are still in the molding cavity. At this time, the injection molded part is in a vertical state, and then the motor 13 drives the threaded rod 14 to rotate to make the slider 15 move horizontally, and the positioning plate 20 extends to the injection molding The gap between the molded part and the lower mold 4 is formed, and the clamping plate 21 is above the injection molded part, until all the clamping blocks 22 are aligned with the injection molded part, and then the motor 2 18 drives the threaded rod 2 19 to rotate, so that the clamping plate 21 is lowered to clamp the injection molded part, and then the cylinder 16 is used to drive the connecting block 17 to rise, and the injection molded part in the molding cavity is lifted up, and then the motor 4 33 drives the threaded rod 4 34 to rotate to make the displacement rod 9 move horizontally until the clamped injection molded part is aligned with a row of multiple positioning blocks 32, and then drive the multiple injection molded parts to descend. Since the upper side of the positioning block 32 is an inclined surface, the bottom of the injection molded part will squeeze the positioning block 32, so that the two positioning blocks 32 are separated from each other. At the same time, the injection molded part is clamped under the action of the spring 56, and then the above operation is repeated until a sufficient number of injection molded parts are placed on the storage plate 23. At this time, the multiple injection molded parts on the storage plate 23 are relatively neat and orderly, and the workers can check the quality of the injection molded parts in turn, which is more convenient and intuitive, and less prone to errors.When the quality inspection work is completed and the injection molded parts need to be collected in a container, the injection molded parts can be placed under the storage plate 23, and then the motor 3 24 is used to drive the storage plate 23 to flip 90 degrees, and the motor 9 54 drives the threaded rod 30 to rotate to make the cylinder 29 slide on the slide rod 1 31, and the position of the lifting plate 27 is adjusted to make the push rod 28 align with the through holes 26 in different rows, and then the piston end of the cylinder 29 drives the lifting plate 27 to move so that the push rod 28 passes through the through hole 26, and the injection molded parts can be pushed off the storage plate 23 by the push rod 28 contacting the two ends of the injection molded parts, so that the injection molded parts can fall into the container, and in some cases, Injection molded parts with the same specifications but different colors will be formed in the molding cavity. Therefore, the colors of each row of injection molded parts on the storage plate 23 are different. The injection molded parts of different colors can be made to fall into different containers in sequence by controlling the order of pushing and dropping, so as to avoid confusion. The entire collection and retrieval process is relatively orderly, which is convenient for the subsequent further processing of the injection molded parts. When the storage plate 23 is turned over, one side of the injection molded part is flush with the end surface of one side of the upper plate 2 and the lower plate 35. According to the position of the injection molded part to be pushed down, the motor 6 39 and the motor 5 36 are started respectively. When the motor 5 36 drives the threaded rod 5 37 to rotate, the lower plate 35 rises, and when the motor 6 39 drives the threaded rod 6 40 to rotate, the upper plate 2 falls. The upper plate 2 and the lower plate 35 are positioned in such a way as to cover the injection molded parts so that only one row of injection molded parts is exposed between the upper plate 2 and the lower plate 35. At this time, the ejector rod 28 is used to push out a row of injection molded parts. Since the remaining injection molded parts are blocked by the upper plate 2 and the lower plate 35, the positioning block 32 is prevented from being displaced due to external force during the process of the injection molded parts being pushed down, causing the injection molded parts that should not have fallen to fall and be mixed with the injection molded parts of the remaining rows, thereby affecting the subsequent further processing of the injection molded parts. When the clamping jaws clamp each row of injection molded parts, the control device can be used to drive the support column 25 to move on the slide rail. This movement method is a prior art and will not be described in detail; the limit block 43 can be aligned with each The gap between the row of injection molded parts and the upper surface of the storage plate 23 is then driven by the motor 7 49 to rotate the threaded rod 7 48, so that the support rod 42 extends into the gap, and the electric push rod 46 drives the lifting block 50 to move up, and a row of injection molded parts is lifted, and then the motor 8 53 drives the gear 52 to rotate, so that the push block 51 approaches the limit block 43. During the approaching process, the injection molded parts will fit closely to each other due to the push of the push block 51, and then the clamping claws are used to take the injection molded parts on the support rod 42, thereby avoiding the situation that after the injection molded parts with unqualified quality are removed, the gaps of different sizes between each row of injection molded parts are generated, and the clamping claws are difficult to clamp the injection molded parts row by row. ;
[0039] The above shows and describes the basic principles, main features and advantages of the present invention. It should be understood by those skilled in the art that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention. The scope of protection of the present invention is defined by the attached claims and their equivalents.
Claims
1. An injection mold for a new energy vehicle door panel interior part, comprising a workbench (1), characterized in that: A lower mold (4) is fixedly connected to one side of the upper end surface of the workbench (1), and the four corners of the upper end surface of the lower mold (4) are fixedly connected to limit rods (12), and the upper end of the limit rods (12) is fixedly connected to the top plate (3), and the limit rods (12) are slidably connected to the upper mold (7). The upper end of the lower mold (4) and the lower end of the upper mold (7) are both provided with a plurality of laterally arranged molding cavities, and a plurality of demoulding rods (38) are inserted and slidably connected to the bottom of the lower mold (4). When the lower mold (4) and the upper mold (7) are fitted together, a plurality of complete handrail molding cavities can be formed. The workbench (1) is also provided with an injection molding part unloading mechanism; The injection molded part unloading mechanism comprises a displacement rod (9) slidably connected to one side of the upper end surface of the workbench (1), the upper end of the displacement rod (9) is fixedly connected to a groove plate (8), the groove of the groove plate (8) is slidably connected to a slider (15), the upper end surface of the slider (15) is fixedly connected to a cylinder (16), the piston end of the cylinder (16) is fixedly connected to a connecting block (17), the lower end of the connecting block (17) is fixedly connected to a positioning plate (20), the connecting block (17) is slidably connected to a clamping plate (21), the end surfaces of the positioning plate (20) and the clamping plate (21) that are close to each other are both transversely arranged and fixedly connected to a plurality of clamping blocks (22), a support column (25) is slidably provided on one side of the upper end surface of the workbench (1) through a slide rail, and a material storage plate (23) is rotatably provided on one side of the upper end of the support column (25); The material storage plate (23) is also provided with a plurality of positioning components; The positioning assembly comprises two positioning blocks (32) slidably connected to the upper end surface of the material storage plate (23).
2. The new energy vehicle door panel interior trim injection mold according to claim 1, characterized in that: A hydraulic cylinder (6) is fixedly connected to one side of the upper end surface of the top plate (3); a piston end of the hydraulic cylinder (6) is fixedly connected to the upper end of the upper mold (7); an injection molding mechanism (5) is arranged on one side of the upper end surface of the top plate (3); a discharge end of the injection molding mechanism (5) is connected to a connecting pipe (10); a plurality of branch pipes (11) are connected to the connecting pipe (10); the branch pipes (11) penetrate the upper mold (7) and extend into the molding cavity.
3. The new energy vehicle door panel interior trim injection mold according to claim 1, characterized in that: A cylinder three (57) is fixedly connected to one side of the lower end surface of the lower mold (4), a piston end of the cylinder three (57) is fixedly connected to a stripper plate (55), and a lower end of the stripper rod (38) is fixedly connected to the stripper plate (55).
4. The new energy vehicle door panel interior trim injection mold according to claim 1, characterized in that: The lower end of the displacement rod (9) is threadedly connected to a threaded rod four (34), and both ends of the threaded rod four (34) are rotatably arranged on the workbench (1). A motor four (33) is fixedly connected to one side of the upper end surface of the workbench (1), and the output end of the motor four (33) is fixedly connected to one end of the threaded rod four (34). One end of the slider (15) is threadedly connected to a threaded rod one (14), and both ends of the threaded rod one (14) are rotatably arranged on a slot plate one (8). One end of the slot plate one (8) is fixedly connected to the motor one (13), and the output end of the motor one (13) is fixedly connected to one end of the threaded rod one (14). One end of the clamping plate (21) is threadedly connected to a threaded rod two (19), and both ends of the threaded rod two (19) are rotatably arranged on a connecting block (17). One side of the connecting block (17) is fixedly connected to a motor two (18), and the output end of the motor two (18) is fixedly connected to one end of the threaded rod two (19).
5. The new energy vehicle door panel interior trim injection mold according to claim 1, characterized in that: One side of the upper end of the support column (25) is fixedly connected to a motor three (24), and the output end of the motor three (24) is fixedly connected to one side of the material storage plate (23). One side of the lower end of the positioning block (32) is fixedly connected to a spring (56), and one end of the spring (56) away from the positioning block (32) is fixedly connected to the material storage plate (23).
6. The new energy vehicle door panel interior trim injection mold according to claim 1, characterized in that: The material storage plate (23) is provided with a plurality of through holes (26), and the through holes (26) are located between two adjacent positioning blocks (32). A sliding rod (31) is fixedly connected to one side of the material storage plate (23), and a cylinder (29) is slidably connected to the sliding rod (31). A lifting plate (27) is fixedly connected to the piston end of the cylinder (29). A plurality of push rods (28) are fixedly connected to the upper end surface of the lifting plate (27), and the push rods (28) can pass through the through holes (26). A threaded rod (30) is threadedly connected to one side of the cylinder (29), and one end of the threaded rod (30) is rotatably arranged on the material storage plate (23). A motor (54) is fixedly connected to one side of the material storage plate (23), and an output end of the motor (54) is fixedly connected to one end of the threaded rod (30).
7. The new energy vehicle door panel interior trim injection mold according to claim 1, characterized in that: The workbench (1) is also provided with a push-down auxiliary component; The push-down auxiliary component comprises a second groove plate (41) fixedly connected to one side of the upper end surface of the workbench (1), the second groove plate (41) being slidably connected to the upper plate (2), and a lower plate (35) being inserted and slidably connected to one side of the workbench (1).
8. The new energy vehicle door panel interior trim injection mold according to claim 7, characterized in that: One end of the upper plate (2) is threadedly connected to a threaded rod (40), both ends of the threaded rod (40) are rotatably arranged on the second slot plate (41), the upper end of the second slot plate (41) is fixedly connected to a motor (39), the output end of the motor (39) is fixedly connected to one end of the threaded rod (40), one side of the lower plate (35) is threadedly connected to a threaded rod (37), the upper end of the threaded rod (37) is rotatably arranged on the workbench (1), one side of the lower end surface of the workbench (1) is fixedly connected to a motor (36), the output end of the motor (36) is fixedly connected to one end of the threaded rod (37).
9. The new energy vehicle door panel interior trim injection mold according to claim 1, characterized in that: The workbench (1) is also provided with an injection molded part clamping auxiliary component; The injection molded part clamping auxiliary component comprises a connecting plate (45) slidably connected to one side of the upper end surface of the workbench (1); the upper end of the connecting plate (45) is slidably connected to two second slide bars (47); the upper end of the second slide bar (47) is fixedly connected to a lifting block (50); one side of the lifting block (50) is fixedly connected to two supporting rods (42); one end of the supporting rod (42) is fixedly connected to a limiting block (43); one side of the lifting block (50) is slidably connected to a rack rod (44); one end of the rack rod (44) is fixedly connected to a push block (51).
10. The new energy vehicle door panel interior trim injection mold according to claim 9, characterized in that: A threaded rod (48) is threadedly connected to one side of the lower end of the connecting plate (45), and both ends of the threaded rod (48) are rotatably arranged on the workbench (1). A motor (49) is fixedly connected to one side of the upper end surface of the workbench (1), and the output end of the motor (49) is fixedly connected to one end of the threaded rod (48). An electric push rod (46) is fixedly connected to one side of the upper end of the connecting plate (45), and the piston end of the electric push rod (46) is fixedly connected to a lifting block (50). A gear (52) is rotatably arranged on one side of the lifting block (50), and the gear (52) is meshed with a gear block on the rack rod (44). A motor (53) is fixedly connected to one side of the lifting block (50), and the output end of the motor (53) is fixedly connected to the gear (52).
Citation Information
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Injection molding mold for automobile door panel handrail
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