Handheld powder electrostatic adsorption transfer device

Abstract

The invention discloses a handheld powder electrostatic adsorption transfer device, and relates to the field of electrostatic adsorption transfer, the handheld powder electrostatic adsorption transfer device comprises a control assembly, one side of the control assembly is provided with an adsorption assembly, and the adsorption assembly can make powder more uniformly adsorbed and reduce subsequent experiment errors; the adsorption assembly comprises an adsorption part; the handle is mounted at the bottom of the adsorption part; the fixing block is mounted on the outer side of the handle; the switch is mounted on one side of the fixed block; according to the handheld powder electrostatic adsorption transfer device, the problems of powder bed accumulation and uneven thickness existing when traditional electrostatic equipment adsorbs powder are solved, and the uniform distribution of the powder and the experimental accuracy are improved. The problem that the electrostatic equipment adsorbs air impurities in the powder transferring process is solved, and the powder transferring effect is improved. The risk of fire is eliminated, and the safety of the equipment is improved. The attenuation of static negative charges in the air is reduced, so that stable powder adsorption can be realized under relatively low static voltage.

Description

Technical Field

[0001] The invention relates to an electrostatic adsorption transfer technology, and in particular to a handheld powder electrostatic adsorption transfer device. Background Art

[0002] In the medical field, powder electrostatic adsorption transfer technology has a wide range of applications and important significance. The following is a detailed analysis of this technology:

[0003] 1. Technical Principle

[0004] Powder electrostatic adsorption transfer technology is mainly based on the principle of electrostatics. When powder particles are charged, they will be affected by the electric field force and adsorbed to the surface with the opposite charge. This technology can guide the charged powder particles to move along a predetermined trajectory by precisely controlling the intensity and distribution of the electric field, thus achieving precise transfer and collection of powder.

[0005] 2. Application Examples

[0006] Drug preparation:

[0007] In the drug preparation process, powder electrostatic adsorption transfer technology can be used to accurately transfer drug powder into preparations such as capsules, tablets or injections, etc. This can not only improve the preparation accuracy of drugs, but also reduce drug waste and pollution.

[0008] Medical device manufacturing:

[0009] In medical device manufacturing, powder electrostatic adsorption transfer technology can be used to evenly apply coating materials to the surface of medical devices. For example, applying antibacterial powder on surgical instruments can improve their antibacterial properties and reduce the risk of infection.

[0010] Laboratory studies:

[0011] In laboratory research, powder electrostatic adsorption transfer technology can be used to accurately transfer nanopowders to experimental devices, such as electrostatic adsorption spray dryers. This helps scientists prepare and separate materials at the micro-nano scale, and promotes research progress in fields such as materials science and biomedicine.

[0012] 3. Advantages and Challenges

[0013] Advantages:

[0014] Powder electrostatic adsorption transfer technology has the advantages of high precision, high efficiency and low pollution. It can realize the precise transfer and collection of powder, reduce waste and pollution; at the same time, this technology can also improve production efficiency and reduce production costs.

[0015] challenge:

[0016] However, the powder electrostatic adsorption transfer technology also faces some challenges. For example, the inhomogeneity of the electrostatic field may lead to uneven dispersion of powder particles; in addition, the charge stability and adhesion of powder particles are also key factors affecting the effect of the technology. Therefore, in practical applications, it is necessary to continuously optimize technical parameters and process conditions to improve the stability and reliability of the technology.

[0017] IV. Future Prospects

[0018] With the continuous development and innovation of medical technology, powder electrostatic adsorption transfer technology will play a more important role in the medical field. In the future, we can expect this technology to make more breakthroughs and progress in drug preparation, medical device manufacturing, laboratory research, etc. At the same time, it is also necessary to strengthen technology research and development and innovation, continuously optimize technical parameters and process conditions, and improve the stability and reliability of the technology to meet the medical field's demand for high-quality and high-efficiency powder transfer technology.

[0019] In summary, powder electrostatic adsorption transfer technology has broad application prospects and important significance in the medical field. By continuously optimizing technical parameters and process conditions, we can expect this technology to play a more important role in the future.

[0020] Traditional electrostatic equipment often faces problems when adsorbing powder in a vessel (container), which not only affects the uniform distribution of the powder, but can also cause errors in subsequent experiments. In addition, during the transfer process, the dust on the electrostatic equipment is prone to adsorb some air impurities due to the continuous generation of static electricity, thereby reducing the transfer effect of the powder. More seriously, the electrostatic generators on the market currently generally lack arc protection design. Despite grounding, there is still a risk of fire. When the electrostatic device is placed in a vessel to adsorb powder, the attenuation of the negative static charge in the air will result in the need to increase the static voltage to ensure the adsorption strength. When the discharge grid is close to the vessel, the arc light generated by its strong ionization can easily burn the powder dispersed in the vessel, thereby causing a fire. These problems not only affect the use efficiency of electrostatic equipment, but also bring serious safety hazards. Summary of the invention

[0021] The purpose of the present invention is to provide a handheld powder electrostatic adsorption transfer device to solve the problems often faced by traditional electrostatic devices when adsorbing powder in a vessel (container), which not only affects the uniform distribution of the powder, but also can cause errors in subsequent experiments. In addition, the dust on the electrostatic device is prone to adsorb some air impurities due to the continuous generation of static electricity during the transfer process, thereby reducing the transfer effect of the powder. More seriously, the electrostatic generators currently on the market generally lack arc protection designs. Although grounding treatment has been carried out, there is still a risk of fire. When the electrostatic device is placed in a vessel to adsorb powder, the attenuation of the negative static charge in the air will result in the need to increase the static voltage to ensure the adsorption strength, and when the discharge grid is close to the vessel, the arc light generated by its strong ionization is easy to burn the powder dispersed in the vessel, thereby causing a fire. These problems not only affect the use efficiency of the electrostatic device, but also bring serious safety hazards.

[0022] In order to achieve the above-mentioned purpose, the present invention provides the following technical solutions: a handheld powder electrostatic adsorption transfer device, comprising: a control component, one side of the control component is provided with an adsorption component, and the adsorption component can make the powder more uniform when adsorbed, thereby reducing subsequent experimental errors.

[0023] The adsorption assembly comprises:

[0024] Adsorption parts;

[0025] A handle mounted on the bottom of the adsorbent;

[0026] A fixing block mounted on the outside of the handle;

[0027] The switch is mounted on one side of the fixing block.

[0028] Furthermore, the adsorption component also includes:

[0029] An adjusting member, which is fixedly mounted on one side of the fixing block and is located below the switch;

[0030] a protective tube mounted on the bottom of the handle;

[0031] A material discharge assembly installed inside the adsorption member;

[0032] The negative voltage component is installed inside the adsorption component.

[0033] Furthermore, the blanking assembly comprises:

[0034] A rotating power part, which is fixedly installed inside the adsorption part;

[0035] Two symmetrically arranged rotating shafts are fixedly mounted on the output end of the rotating power part:

[0036] Two sets of eccentric wheels are sleeved on the outer side of the rotating shaft.

[0037] Furthermore, the negative voltage component comprises:

[0038] A plurality of negative voltage generators are fixedly installed inside the adsorption member in a linear array;

[0039] A plurality of connecting wires are fixedly installed in a linear array between two adjacent negative voltage generators.

[0040] Furthermore, the control component comprises:

[0041] A control line, one end of which is fixedly installed on the bottom of the protection tube;

[0042] A control box, which is fixedly connected to the other end of the control line;

[0043] The display screen is fixedly installed on one side of the control box.

[0044] Compared with the prior art, the handheld powder electrostatic adsorption transfer device provided by the present invention solves the problems of powder bed accumulation and uneven thickness when traditional electrostatic equipment adsorbs powder, and improves the uniform distribution of powder and experimental accuracy. It avoids the problem of electrostatic equipment adsorbing air impurities during the powder transfer process, and improves the powder transfer effect. It eliminates the risk of fire and improves the safety of the equipment. It reduces the attenuation of electrostatic negative charge in the air, so that stable powder adsorption can be achieved even at a lower static voltage. BRIEF DESCRIPTION OF THE DRAWINGS

[0045] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in the present invention. For ordinary technicians in this field, other drawings can also be obtained based on these drawings.

[0046] Figure 1 An overall schematic diagram of the overall structure provided by an embodiment of the present invention;

[0047] Figure 2 An overall schematic diagram of the adsorption assembly structure provided by an embodiment of the present invention;

[0048] Figure 3 A partial longitudinal cross-sectional schematic diagram of an adsorption assembly structure provided by an embodiment of the present invention;

[0049] Figure 4 A partial longitudinal cross-sectional schematic diagram of an adsorption assembly structure provided in an embodiment of the present invention.

[0050] Description of reference numerals:

[0051] 1. Adsorption component; 11. Adsorption part; 12. Handle; 13. Switch; 14. Fixed block; 15. Adjustment part; 16. Protection tube; 17. Unloading component; 171. Rotating power part; 172. Rotating shaft; 173. Eccentric wheel; 18. Negative voltage component; 181. Negative voltage generator; 182. Connecting wire; 2. Control component; 21. Control box; 22. Control wire; 23. Display screen. DETAILED DESCRIPTION

[0052] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be further described in detail below with reference to the accompanying drawings.

[0053] Embodiment 1:

[0054] See also Figure 1 - Figure 3 A handheld powder electrostatic adsorption transfer device includes: a control component 2, an adsorption component 1 is provided on one side of the control component 2, and the adsorption component 1 can make the powder adsorption more uniform and reduce subsequent experimental errors.

[0055] The adsorption component 1 comprises:

[0056] Adsorption member 11;

[0057] A handle 12 mounted on the bottom of the adsorption member 11;

[0058] A fixing block 14 mounted on the outside of the handle 12;

[0059] A switch 13, which is mounted on one side of the fixing block 14;

[0060] An adjusting member 15 is fixedly mounted on one side of the fixing block 14 and is located below the switch 13;

[0061] A protective tube 16 mounted on the bottom of the handle 12;

[0062] The material removal assembly 17 is installed inside the adsorption member 11 .

[0063] The specific implementation method is that a number of anti-slip parts are installed on the outside of the handle 12 to prevent the subsequent work from being affected by hand slipping during the work process. The user can manually or automatically adjust the size of the electrostatic force through the adjustment part 15 according to the quality of the powder and the adsorption requirements. The electrostatic force adjustment system has a built-in high-precision power module to ensure the stable output of the electrostatic force. Through the adjustment part 15, combined with the high-precision power module, the electrostatic force can be accurately controlled to meet the adsorption requirements of different powders. The adsorption part 11 uses high-voltage insulating materials: used to make insulating parts of high-voltage generators, such as epoxy resin, ceramic or glass fiber. These materials have good insulation properties and high temperature resistance, which can ensure the safe operation of high-voltage circuits.

[0064] The blanking assembly 17 comprises:

[0065] The rotating power member 171 is fixedly installed inside the adsorption member 11;

[0066] Two symmetrically arranged rotating shafts 172 are fixedly mounted on the output end of the rotating power member 171:

[0067] Two sets of eccentric wheels 173 are sleeved on the outer side of the rotating shaft 172 .

[0068] The specific implementation method is that the rotating power part 171 includes but is not limited to a DC motor, which is electrically connected to an external power supply and controlled by a PLC programming program inside the control component 2. The output end of the rotating power part 171 has a coupling, which is fixedly connected to the rotating shaft 172 through the output end, and is used to drive the rotating shaft 172 to rotate, further drive the eccentric wheel 173 to rotate, drive the adsorption part 11 to vibrate, and shake the powder off.

[0069] The control component 2 includes:

[0070] A control line 22, one end of which is fixedly mounted to the bottom of the protection tube 16;

[0071] A control box 21, which is fixedly connected to the other end of the control line 22;

[0072] The display screen 23 is fixedly mounted on one side of the control box 21 .

[0073] The specific implementation method is that the control box 21 is equipped with an intelligent control system: an algorithm model is used to automatically calculate and adjust the electrostatic force according to the gravity changes of the adsorbed powder monitored in real time by a balance or gravity sensor. When the adsorption gravity reaches the threshold preset by the user, the intelligent control system automatically cuts off the power and stops adsorption to avoid powder layer accumulation and uneven thickness. An algorithm model is used in conjunction with a balance or gravity sensor to monitor the gravity changes of the adsorbed powder in real time, and automatically adjust the electrostatic force to avoid powder bed accumulation and uneven thickness.

[0074] Embodiment 2:

[0075] See also Figure 1 , Figure 2 and 4 This embodiment provides a technical solution based on the first embodiment: it includes: a control component 2, an adsorption component 1 is provided on one side of the control component 2, and the adsorption component 1 can make the powder be adsorbed more evenly and reduce subsequent experimental errors.

[0076] The adsorption component 1 comprises:

[0077] Adsorption member 11;

[0078] A handle 12 mounted on the bottom of the adsorption member 11;

[0079] A fixing block 14 mounted on the outside of the handle 12;

[0080] A switch 13, which is mounted on one side of the fixing block 14;

[0081] An adjusting member 15 is fixedly mounted on one side of the fixing block 14 and is located below the switch 13;

[0082] A protective tube 16 mounted on the bottom of the handle 12;

[0083] The material removal assembly 17 is installed inside the adsorption member 11 .

[0084] The negative voltage component 18 includes:

[0085] A plurality of negative voltage generators 181 are fixedly installed in a linear array inside the adsorption member 11;

[0086] A plurality of connection lines 182 are fixedly installed in a linear array between two adjacent negative voltage generators 181 .

[0087] The specific implementation is that the negative voltage component 18 transfers the powder adsorbed on the instrument to other containers smoothly by applying negative voltage. During the transfer process, the negative charge transfer mechanism avoids the adsorption of air impurities and improves the purity of the powder by accurately controlling the release of electrostatic force.

[0088] Embodiment three:

[0089] In the first embodiment, when the electrostatic adsorption force needs to be automatically adjusted, it can be achieved through the following algorithm:

[0090]

[0091] Among them, F ad The amount of electrostatic adsorption force required to adsorb the powder;

[0092] N is the number of turns of the electromagnet coil;

[0093] k is the proportionality constant measured experimentally;

[0094] μ is the magnetic permeability of the iron core in the electromagnet, and l is the effective length of the iron core in the electromagnet.

[0095] The specific implementation is that a weight sensor is provided on the inner side of the adsorption member 11, which can convert the weight of the adsorbed powder on the outer side of the adsorption member 11 into electric current and transmit it to the control box 21. The PLC programming program in the control box 21 monitors the transmitted current in real time and uses the above formula to control the electrostatic adsorption force of the device, and displays the converted data on the display screen 23, so that the user can adjust the adsorption force more intuitively.

[0096] Working principle: When in use, turn on the power through the switch 13 on the handle 12 to fill the high-voltage electrostatic field and adsorb the powder. The size of the electrostatic force can be adjusted manually or automatically through the adjustment part 15 according to the quality of the powder and the adsorption requirements. When the powder needs to be scattered, two different methods can be selected after turning off the power;

[0097] 1. Start the rotating power member 171, which drives the rotating shaft 172 to rotate through the output end, and further drives the eccentric wheel 173 to rotate, vibrating the adsorption member 11, and shaking the powder off the surface of the adsorption member 11, thereby completing the transfer work;

[0098] Second: Start the negative voltage generator 181 and transfer the powder adsorbed on the device to other containers smoothly by applying negative voltage. During the transfer process, the negative charge transfer mechanism avoids the adsorption of air impurities and improves the purity of the powder by precisely controlling the release of electrostatic force.

[0099] The above description is only by way of illustration of certain exemplary embodiments of the present invention. It is undoubted that those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.

Claims

1. A handheld powder electrostatic adsorption transfer device, characterized in that: The invention comprises: a control component (2), wherein one side of the control component (2) is provided with an adsorption component (1), and the adsorption component (1) can make the powder adsorbed more evenly and reduce subsequent experimental errors. The adsorption component (1) comprises: Adsorption member (11); A handle (12) mounted on the bottom of the adsorption member (11); A fixing block (14) mounted on the outside of the handle (12); The switch (13) is installed on one side of the fixing block (14).

2. A handheld powder electrostatic adsorption transfer device according to claim 1, characterized in that: The adsorption component (1) further comprises: An adjusting member (15) is fixedly mounted on one side of the fixing block (14) and is located below the switch (13); A protective tube (16) mounted on the bottom of the handle (12); A material discharge assembly (17), which is installed inside the adsorption member (11); A negative voltage component (18) is installed inside the adsorption member (11).

3. A handheld powder electrostatic adsorption transfer device according to claim 2, characterized in that: The blanking assembly (17) comprises: A rotating power member (171) is fixedly mounted inside the adsorption member (11); Two symmetrically arranged rotating shafts (172) are fixedly mounted on the output end of the rotating power member (171): Two sets of eccentric wheels (173) are sleeved on the outer side of the rotating shaft (172).

4. A handheld powder electrostatic adsorption transfer device according to claim 2, characterized in that: The negative voltage component (18) comprises: A plurality of negative voltage generators (181) are fixedly installed in a linear array inside the adsorption member (11); A plurality of connection lines (182) are fixedly installed in a linear array between two adjacent negative voltage generators (181).

5. The handheld powder electrostatic adsorption transfer device according to claim 1, characterized in that: The control component (2) comprises: A control line (22), one end of which is fixedly mounted on the bottom of the protection tube (16); A control box (21) fixedly connected to the other end of the control line (22); The display screen (23) is fixedly mounted on one side of the control box (21).

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