Energy-saving control method of glass raw material batching system
By using data acquisition systems and energy-saving controllers in the glass raw material batching system, the equipment shutdown is controlled according to the operating status of the equipment, and the problem of energy waste in traditional systems is solved, and energy saving and consumption reduction in the batching process are achieved.
Patent Information
- Application Number
- CN202510344159.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-24
- Publication Date
- 2025-04-22
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
There is energy waste during operation of traditional glass raw material batching systems, especially during low batching demand or system standby stage, resulting in idle motors, unnecessary heating or cooling processes that continue to consume energy.
By introducing a data acquisition system and energy-saving controller into the glass raw material dosing system, the operating status information of the production equipment is collected, and unnecessary equipment shutdown is controlled according to the met shutdown conditions (such as no material), thereby reducing energy consumption.
It realizes energy saving and consumption reduction in the batching process, reduces unnecessary energy consumption, reduces production costs, and improves production efficiency.
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Figure CN119859014A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of glass production technology, and in particular, relates to an energy-saving control method for a glass raw material batching system. Background Art
[0002] The glass raw material batching system is composed of multiple devices. During the production process, all the devices in the glass raw material batching system need to be turned on at the same time, which causes the equipment to run idle.
[0003] Therefore, during the operation of traditional glass raw material batching systems, power is usually continuously supplied and each device operates at a fixed power. This leads to a large amount of energy waste when the batching demand is low or the system is in standby stage, such as motor idling, unnecessary heating or cooling links leading to continuous energy consumption and other problems.
[0004] It is hoped to provide an energy-saving control method for a glass raw material batching system, particularly regarding how to achieve energy saving and consumption reduction in the batching process and reduce production costs. Summary of the invention
[0005] The present invention aims to solve at least one of the technical problems existing in the prior art. To this end, the present invention provides an energy-saving control method for a glass raw material batching system, the purpose of which is to achieve energy saving and consumption reduction in the batching process and reduce production costs.
[0006] In order to achieve the above object, the technical solution adopted by the present invention is: an energy-saving control method for a glass raw material batching system, comprising the steps of: S1. The glass raw material batching system is in the startup stage, the feeder of the electronic scale system is in working state, and the rest of the production equipment of the glass raw material batching system is in the startup state; S2. After all the production equipment of the glass raw material batching system is started up, the discharger of the electronic scale system discharges the materials, and the materials are transported to the kiln head silo; Wherein, the step S2 comprises: The data acquisition system collects the operating status information of the glass raw material batching system production equipment; The energy-saving controller receives the operating status information and determines the operating status of the glass raw material batching system production equipment; The energy-saving controller sends a signal to the production equipment that meets the shutdown conditions to control the production equipment to shut down; the shutdown conditions include that there is no material at the production equipment.
[0007] In step S1, the startup process of the remaining production equipment of the glass raw material batching system includes: S101, kiln head material conveying equipment is started; S102, batch material conveying equipment is started up; S103, the broken glass conveying equipment is started up; S104, the mixer is started up; S105, the weighing belt conveyor is started up.
[0008] In the step S2, after the feeder of the electronic scale system has weighed the added materials correctly, the discharger of the electronic scale system discharges the materials into the mixer, and the materials discharged from the mixer enter the batch material conveying equipment, and the batch material conveying equipment conveys the materials to the kiln head material conveying equipment, and the kiln head material conveying equipment conveys the materials to the kiln head silo.
[0009] In the step S2, the cullet conveying device conveys the cullet to the batch material conveying device.
[0010] The data acquisition system comprises a material flow sensor and an equipment operation status sensor, and the material flow sensor and the equipment operation status sensor are connected to the energy-saving controller.
[0011] The material flow sensor is arranged on the feeder and discharger of the electronic scale system, the weighing belt conveyor, the kiln head material conveying equipment, the batch material conveying equipment, the cullet conveying equipment and the mixer.
[0012] The equipment operation status sensors are arranged on the feeder and discharger of the electronic scale system, the weighing belt conveyor, the kiln head material conveying equipment, the batch material conveying equipment, the cullet conveying equipment and the mixer.
[0013] The data acquisition system also includes a temperature sensor, which is connected to the energy-saving controller. The mixer is connected to the water tank, and the temperature sensor is arranged on the water tank.
[0014] After the discharging machine of the electronic scale system finishes discharging, the weighing belt conveyor stops after the delay of the full feeding of the review scale arranged above the mixer reaches the set time, and after the discharging of the mixer is finished, the discharging door of the mixer is closed, and then the mixer stops, and the material discharged from the mixer enters the batch material conveying equipment, and the cullet conveying equipment conveys the cullet to the batch material conveying equipment. After the cullet conveying equipment has discharged all the cullet, the cullet conveying equipment stops, and the batch material conveying equipment conveys the material to the kiln head material conveying equipment. After the material on the batch material conveying equipment is discharged, the batch material conveying equipment stops, and the kiln head material conveying equipment conveys the material to the kiln head silo. After the material on the kiln head material conveying equipment is discharged, the kiln head material conveying equipment stops at last.
[0015] The energy-saving control method of the glass raw material batching system of the present invention can reduce energy waste, achieve energy saving and consumption reduction in the batching process, and help improve production efficiency and reduce production costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] This specification includes the following drawings, which show the following contents: Figure 1 It is a flow chart of the start-up process of the glass raw material batching system of the present invention; Figure 2 It is a structural schematic diagram of the glass raw material batching system of the present invention; The markings in the figure are: 1. Feeder; 2. Weighing belt conveyor; 3. Kiln head material conveying equipment; 4. Mixing material conveying equipment; 5. Cullet glass conveying equipment; 6. Mixer; 8. Discharger. DETAILED DESCRIPTION
[0017] The specific implementation methods of the present invention are further explained in detail below by describing the embodiments with reference to the accompanying drawings, with the aim of helping those skilled in the art to have a more complete, accurate and in-depth understanding of the concept and technical solution of the present invention and facilitating its implementation.
[0018] like Figure 1 and Figure 2 As shown, the present invention provides an energy-saving control method for a glass raw material batching system, comprising the following steps: S1. The glass raw material batching system is in the startup stage, the feeder of the electronic scale system is in working state, and the rest of the production equipment of the glass raw material batching system is in the startup state; S2. After all the production equipment of the glass raw material batching system is started up, the discharger of the electronic scale system discharges the materials, and the materials are transported to the kiln head silo.
[0019] Specifically, if Figure 2As shown, the production equipment of the glass raw material batching system includes an electronic scale system, a weighing belt conveyor, a kiln head material conveying equipment, a batch material conveying equipment, a cullet conveying equipment and a mixer. The electronic scale system includes a feeder, an electronic scale body and a discharger. The feeder of the electronic scale system is used to add raw materials, which are then weighed by the electronic scale body, and the discharger is used to discharge the raw materials. The feeder of the electronic scale system is located above the electronic scale body, and the discharger is located below the electronic scale body. The weighing belt conveyor receives the materials discharged from the discharger of the electronic scale system and conveys the materials to the mixer. Multiple materials are mixed in the mixer, and the materials discharged from the mixer enter the batch material conveying equipment, which is located below the mixer. The batch material conveying equipment conveys the materials to the kiln head material conveying equipment, and the kiln head material conveying equipment conveys the materials to the kiln head silo. The cullet conveying equipment conveys the cullet to the batch material conveying equipment, and the cullet conveying equipment is located above the batch material conveying equipment. The feeder and discharger, weighing belt conveyor, kiln head material conveying equipment, batch material conveying equipment, broken glass conveying equipment and mixer of the electronic scale system are electrically connected to the energy-saving controller, and the start and stop of the feeder and discharger, weighing belt conveyor, kiln head material conveying equipment, batch material conveying equipment, broken glass conveying equipment and mixer of the electronic scale system are controlled by the energy-saving controller.
[0020] In the above step S1, if Figure 1 As shown, in the energy-saving mode, the glass raw material batching system is in the startup stage, the electronic scale system's feeder is in working condition, and the electronic scale system's feeder starts to add materials. It takes a certain amount of time for the electronic scale system's feeder to add materials, and the rest of the glass raw material batching system's production equipment is in the startup state. For example, while the electronic scale system's feeder is adding materials, the mixer's oil pump is started, and the weighing belt conveyor, kiln head material conveying equipment, batch material conveying equipment, and broken glass conveying equipment are started. After the electronic scale feeder completes the feeding, the mixer, weighing belt conveyor, kiln head material conveying equipment, batch material conveying equipment, and broken glass conveying equipment are also started and ready to work.
[0021] In the above step S1, while the feeder of the electronic scale is feeding, the startup process of the remaining production equipment of the glass raw material batching system includes the following steps: S101, kiln head material conveying equipment is started; S102, batch material conveying equipment is started up; S103, the broken glass conveying equipment is started up; S104, the mixer is started up; S105, the weighing belt conveyor is started up.
[0022] In the above step S1, while the electronic scale feeder is feeding, the kiln head material conveying equipment, batch material conveying equipment, broken glass conveying equipment, mixer and weighing belt conveyor are started in sequence. The startup process of the production equipment of the glass raw material batching system is carried out in reverse process, that is, it is started in the reverse order of the material flow direction. First, the kiln head material conveying equipment (including trolleys and mobile belts, etc.), batch material conveying equipment, broken glass conveying equipment are started, and then the mixer, weighing belt conveyor, etc. are started. After all equipment is started normally, the feedback signal is sent to the energy-saving controller. At this time, the feeder of the electronic scale system has also completed the feeding work and can start discharging. The production equipment of the glass raw material batching system is started in reverse process order. The purpose is to establish a safety interlock of the equipment. If the rear process equipment fails and cannot start normally, the front process equipment is not allowed to start, so as to avoid blockage or equipment overload and damage.
[0023] In the embodiment of the present invention, the feeders of all electronic scale systems are started first to feed materials, and the kiln head material conveying equipment, batch material conveying equipment, broken glass conveying equipment, mixer, weighing belt conveyor and dust removal equipment are started. After all the equipment is started and the signal is fed back to the energy-saving controller, the discharger of the electronic scale system starts to discharge materials, and the startup process ends. By optimizing the batching sequence and equipment startup time, it is not necessary to start all the equipment at the same time, reducing the occurrence of equipment idling, thereby reducing unnecessary energy consumption, achieving the effect of energy saving and consumption reduction, and reducing production costs.
[0024] In the above step S1, the kiln head material conveying equipment, the batch material conveying equipment, the cullet conveying equipment and the weighing belt conveyor are all provided with dust collectors, and the dust collectors are used for dust removal. When the kiln head material conveying equipment is started, the dust collector provided at the kiln head material conveying equipment is also started synchronously. When the batch material conveying equipment is started, the dust collector provided at the batch material conveying equipment is also started synchronously. When the cullet conveying equipment is started, the dust collector provided at the cullet conveying equipment is also started synchronously. When the weighing belt conveyor is started, the dust collector provided at the weighing belt conveyor is also started synchronously.
[0025] The above step S2 includes the following steps: S201, the data acquisition system collects the operating status information of the glass raw material batching system production equipment; S202, the energy-saving controller receives the operation status information and determines the operation status of the glass raw material batching system production equipment; S203, the energy-saving controller sends a signal to the production equipment that meets the shutdown conditions to control the production equipment to shut down; the shutdown conditions include that there is no material at the production equipment.
[0026] In the above step S2, during the material conveying process, after the feeder of the electronic scale carries out material weighing, the material discharged by the discharger of the electronic scale enters the weighing belt conveyor, the material conveyed by the weighing belt conveyor enters the mixer, the material discharged by the mixer enters the batch material conveying equipment, the batch material conveying equipment conveys the material to the kiln head material conveying equipment, and finally the kiln head material conveying equipment conveys the material to the kiln head silo.
[0027] In the above step S2, the cullet conveying device conveys the cullet to the batch material conveying device.
[0028] In the above step S201, the data acquisition system includes a material flow sensor and an equipment operation status sensor, and the material flow sensor and the equipment operation status sensor are connected to the energy-saving controller. Material flow sensors are set on the feeder and discharger of the electronic scale system, the weighing belt conveyor, the kiln head material conveying equipment, the batch material conveying equipment, the broken glass conveying equipment and the mixer. Equipment operation status sensors are set on the feeder and discharger of the electronic scale system, the weighing belt conveyor, the kiln head material conveying equipment, the batch material conveying equipment, the broken glass conveying equipment and the mixer.
[0029] The types and functions of equipment operation status sensors are as follows: (1) Current sensor: collects the working current of the motor and determines the load status through current fluctuations (for example, when the no-load current of the mixer is lower than 20% of the rated value, it is considered as a no-material shutdown condition); (2) Speed sensor: monitors the speed of transmission components and triggers speed control instructions when the speed of the transmission components is abnormal (for example, when the speed of the drive motor of a belt conveyor or mixer is abnormal, a speed control instruction is triggered).
[0030] The equipment operation status sensor installed on the feeder and discharger of the electronic scale system is a current sensor, which collects the working current of the motor and determines the equipment operation status through current fluctuations.
[0031] The equipment operation status sensors installed on the weighing belt conveyor include a current sensor and a speed sensor. The current sensor collects the working current of the motor, and the speed sensor collects the pulley speed. The operation status of the weighing belt conveyor is judged according to the motor current and the pulley running speed.
[0032] The equipment operation status sensors installed on the kiln head material conveying equipment include current sensors and speed sensors. The current sensor collects the working current of the motor, and the speed sensor collects the pulley speed. The operation status of the kiln head material conveying equipment is judged based on the motor current and the pulley running speed.
[0033] The equipment operation status sensors installed on the batch material conveying equipment include a current sensor and a speed sensor. The current sensor collects the working current of the motor, and the speed sensor collects the pulley speed. The operation status of the batch material conveying equipment is judged based on the motor current and the pulley running speed.
[0034] The equipment operation status sensors installed on the broken glass conveying equipment include current sensors and speed sensors. The current sensor collects the working current of the motor, and the speed sensor collects the pulley speed. The operation status of the broken glass conveying equipment is judged according to the motor current and the pulley running speed.
[0035] The equipment operation status sensors installed on the mixer include current sensors and speed sensors. The current sensor collects the working current of the motor, and the speed sensor collects the bearing speed at a specified position on the mixer. The operating status of the mixer is judged based on the motor current and the bearing running speed.
[0036] The material flow sensors installed on the feeder and discharger of the electronic scale system adopt suspended weighing sensors, which calculate the instantaneous flow and weight by measuring the change in material weight (formula: flow = weight change per unit time / time interval).
[0037] The material flow sensor on the weighing belt conveyor uses a photoelectric induction sensor. The material on the material conveying belt hits the stopper against the photoelectric sensor to determine whether there is material on the material conveying belt. When there is no material on the material conveying belt of the weighing belt conveyor, the stopper returns to its original position, and the photoelectric sensor cannot sense the stopper signal, indicating that there is no material on the material conveying belt. The material flow sensor is mainly used to monitor the thickness of the material. Through continuous detection by the material flow sensor, the duration of the material discharge process is obtained. When the material discharge time exceeds the preset time, it means that the material thickness is relatively thin, and the gate will be adjusted to thicken the material later; when the material discharge time is lower than the preset time, it means that the material thickness is relatively thick, and the gate will be adjusted to thin the material later.
[0038] The material flow sensor installed on the kiln head material conveying equipment adopts a photoelectric induction sensor. The material on the material conveying belt touches the stopper iron to the photoelectric sensor to determine whether there is material on the material conveying belt. When there is no material on the material conveying belt of the kiln head material conveying equipment, the stopper iron returns to its original position, and the photoelectric sensor cannot sense the stopper iron signal, indicating that there is no material on the material conveying belt. The material flow sensor is mainly used to monitor the thickness of the material. Through continuous detection by the material flow sensor, the duration of the material discharge process is obtained. When the material discharge time exceeds the preset time, it means that the material thickness is relatively thin, and the gate will be adjusted to thicken the material later; when the material discharge time is lower than the preset time, it means that the material thickness is relatively thick, and the gate will be adjusted to thin the material later.
[0039] The material flow sensor on the batch material conveying equipment uses a photoelectric induction sensor. The material on the material conveying belt hits the stopper against the photoelectric sensor to determine whether there is material on the material conveying belt. When there is no material on the material conveying belt of the batch material conveying equipment, the stopper returns to its original position, and the photoelectric sensor cannot sense the stopper signal, indicating that there is no material on the material conveying belt. The material flow sensor is mainly used to monitor the thickness of the material. Through continuous detection by the material flow sensor, the duration of the material discharge process is obtained. When the material discharge time exceeds the preset time, it means that the material thickness is relatively thin, and the gate will be adjusted to thicken the material later; when the material discharge time is lower than the preset time, it means that the material thickness is relatively thick, and the gate will be adjusted to thin the material later.
[0040] The material flow sensor on the broken glass conveying equipment uses a photoelectric induction sensor. The material on the material conveying belt hits the stopper against the photoelectric sensor to determine whether there is material on the material conveying belt of the broken glass conveying equipment. When there is no material on the material conveying belt of the broken glass conveying equipment, the stopper returns to its original position, and the photoelectric sensor cannot sense the stopper signal, indicating that there is no material on the material conveying belt. The material flow sensor is mainly used to monitor the thickness of the material. Through continuous detection by the material flow sensor, the duration of the material discharge process is obtained. When the material discharge time exceeds the preset time, it means that the material thickness is relatively thin, and the gate will be adjusted to thicken the material later; when the material discharge time is lower than the preset time, it means that the material thickness is relatively thick, and the gate will be adjusted to thin the material later.
[0041] The material flow sensor on the mixer uses a current sensor, which collects the motor current. When there is material load in the mixer, the motor current will be relatively large, which is used to judge that there is material in the mixer. When there is no material in the mixer, the motor current will be relatively small, which is used to judge that there is no material in the mixer.
[0042] In the above step S201, the material flow sensor provided on the electronic scale is used to detect the material quantity of the feeder and discharger of the electronic scale system, and the equipment operation status sensor provided on the feeder and discharger of the electronic scale is used to detect the operation status of the feeder and discharger of the electronic scale.
[0043] In the above step S201, the material flow sensor provided on the weighing belt conveyor is used to detect the material quantity on the weighing belt conveyor, and the equipment operation status sensor provided on the weighing belt conveyor is used to detect the operation status of the weighing belt conveyor.
[0044] In the above step S201, the material flow sensor provided on the kiln head material conveying equipment is used to detect the material amount on the kiln head material conveying equipment, and the equipment operation status sensor provided on the kiln head material conveying equipment is used to detect the operation status of the kiln head material conveying equipment.
[0045] In the above step S201, the material flow sensor provided on the batch material conveying equipment is used to detect the material amount on the batch material conveying equipment, and the equipment operation status sensor provided on the batch material conveying equipment is used to detect the operation status of the batch material conveying equipment.
[0046] In the above step S201, the material flow sensor provided on the cullet conveying device is used to detect the material amount on the cullet conveying device, and the device operation status sensor provided on the cullet conveying device is used to detect the operation status of the cullet conveying device.
[0047] In the above step S201, the material flow sensor provided on the mixer is used to detect the amount of material discharged from the mixer, and the equipment operation status sensor provided on the mixer is used to detect the operation status of the mixer.
[0048] In the above step S201, the data acquisition system also includes a temperature sensor, which is connected to the energy-saving controller. The mixer is connected to the water tank. The temperature sensor is set on the water tank. The temperature sensor is used to detect the temperature of the water in the water tank. The water tank is used to supply water to the mixer.
[0049] In the above step S203, if the energy-saving controller determines that the electronic scale adding and discharging machine meets the shutdown conditions based on the production equipment operation status information collected by the data acquisition system, it means that the operation of the electronic scale adding and discharging machine has ended, and the energy-saving controller controls the electronic scale adding and discharging machine to shut down.
[0050] The electronic scale system determines the end of feeding and discharging based on the material flow sensor. When the electronic scale system is feeding, the feeder will stop feeding when the material in the feeder reaches the set value. When the electronic scale system's discharger is discharging, the discharger will stop discharging when the material in the discharger falls below the set value. When the energy-saving controller sends a stop signal, the feeder will stop working after feeding, and the discharger will also stop working after discharging the material.
[0051] In the above step S203, if the energy-saving controller determines that the kiln head material conveying equipment meets the shutdown conditions according to the production equipment operation status information collected by the data acquisition system, it means that the kiln head material conveying equipment has finished discharging, and the energy-saving controller controls the kiln head material conveying equipment to shut down.
[0052] When the material flow sensor of the kiln head material conveying equipment detects that there is no material for 10 consecutive minutes, the energy-saving controller sends a shutdown command, the kiln head conveying equipment shuts down, and the dust collector is turned off simultaneously.
[0053] In the above step S203, if the energy-saving controller determines that the batch material conveying equipment meets the shutdown conditions according to the production equipment operation status information collected by the data acquisition system, it means that the batch material conveying equipment has finished discharging, and the energy-saving controller controls the batch material conveying equipment to shut down.
[0054] When the material flow sensor of the batch material conveying equipment detects that there is no material for 10 consecutive minutes, the energy-saving controller sends a shutdown command, the batch material conveying equipment shuts down, and the dust collector is turned off simultaneously.
[0055] In the above step S203, if the energy-saving controller determines that the cullet conveying equipment meets the shutdown conditions according to the production equipment operation status information collected by the data acquisition system, it means that the cullet conveying equipment has finished discharging, and the energy-saving controller controls the cullet conveying equipment to shut down.
[0056] When the material flow sensor of the broken glass conveying equipment detects that there is no material for 10 consecutive minutes, the energy-saving controller sends a shutdown command, the broken glass conveying equipment shuts down, and the dust collector is turned off simultaneously.
[0057] In the above step S203, if the energy-saving controller determines that the mixer meets the shutdown conditions according to the production equipment operation status information collected by the data acquisition system, it means that the mixer discharge is completed, and the energy-saving controller controls the mixer to stop.
[0058] When the mixer has finished discharging materials, the material flow sensor detects that there is no material, the mixer current reaches the no-load current, the mixer discharge door is closed, and the upstream equipment has stopped (the weighing belt conveyor is stopped). When all the above conditions are met, the mixer stops.
[0059] Moreover, in the above step S2, after the discharging machine of the electronic scale system finishes discharging, the checking scale arranged above the mixer is full of feeding and the delay is set for a time, the weighing belt conveyor stops, and after the mixer finishes discharging, the discharging door of the mixer is closed, and finally the mixer stops, the raw melt belt feed is finished, and the oil pump of the mixer and the kiln head material conveying equipment, batch material conveying equipment, broken glass conveying equipment, and dust collector behind it stop running at the same time.
[0060] An energy-saving controller is set up to coordinate the energy-saving operation of each production equipment according to the preset program and sensor feedback data. When the material flow sensor detects that there is no material conveying for a long time, the energy-saving controller reduces the operating frequency of each production equipment or stops its operation, and achieves energy saving through dynamic adjustment. In this way, during the shutdown of the batching system, whichever production equipment has completed its work can stop running, without waiting for all production equipment to shut down together, reducing the idling of equipment and effectively achieving energy saving and consumption reduction.
[0061] The present invention is described above by way of example in conjunction with the accompanying drawings. Obviously, the specific implementation of the present invention is not limited to the above-mentioned methods. As long as various non-substantial improvements are made using the method concept and technical solution of the present invention; or the above-mentioned concept and technical solution of the present invention are directly applied to other occasions without improvement, they are all within the protection scope of the present invention.
Claims
1. An energy-saving control method for a glass raw material batching system, characterized in that: Includes steps: S1. The glass raw material batching system is in the startup stage, the feeder of the electronic scale system is in working state, and the rest of the production equipment of the glass raw material batching system is in the startup state; S2, after the production equipment of the glass raw material batching system is started up, the discharger of the electronic scale system discharges the materials, and the materials are transported to the kiln head silo; Wherein, the step S2 comprises: The data acquisition system collects the operating status information of the glass raw material batching system production equipment; The energy-saving controller receives the operating status information and determines the operating status of the glass raw material batching system production equipment; The energy-saving controller sends a signal to the production equipment that meets the shutdown conditions to control the production equipment to shut down; the shutdown conditions include that there is no material at the production equipment.
2. The energy-saving control method of the glass raw material batching system according to claim 1, characterized in that: In step S1, the startup process of the remaining production equipment of the glass raw material batching system includes: S101, kiln head material conveying equipment is started; S102, batch material conveying equipment is started up; S103, the broken glass conveying equipment is started up; S104, the mixer is started up; S105, the weighing belt conveyor is started up.
3. The energy-saving control method of the glass raw material batching system according to claim 2, characterized in that: In the step S2, after the feeder of the electronic scale system has weighed the added materials correctly, the discharger of the electronic scale system discharges the materials into the mixer, and the materials discharged from the mixer enter the batch material conveying equipment, and the batch material conveying equipment conveys the materials to the kiln head material conveying equipment, and the kiln head material conveying equipment conveys the materials to the kiln head silo.
4. The energy-saving control method of the glass raw material batching system according to claim 2, characterized in that: In the step S2, the cullet conveying device conveys the cullet to the batch material conveying device.
5. The energy-saving control method for a glass raw material batching system according to any one of claims 2 to 4, characterized in that: The data acquisition system comprises a material flow sensor and an equipment operation status sensor, and the material flow sensor and the equipment operation status sensor are connected to the energy-saving controller.
6. The energy-saving control method of the glass raw material batching system according to claim 5, characterized in that: The material flow sensor is arranged on the feeder and discharger of the electronic scale system, the weighing belt conveyor, the kiln head material conveying equipment, the batch material conveying equipment, the cullet conveying equipment and the mixer.
7. The energy-saving control method of the glass raw material batching system according to claim 5, characterized in that: The equipment operation status sensors are arranged on the feeder and discharger of the electronic scale system, the weighing belt conveyor, the kiln head material conveying equipment, the batch material conveying equipment, the cullet conveying equipment and the mixer.
8. The energy-saving control method of the glass raw material batching system according to claim 5, characterized in that: The data acquisition system also includes a temperature sensor, which is connected to the energy-saving controller. The mixer is connected to the water tank, and the temperature sensor is arranged on the water tank.
9. The energy-saving control method for a glass raw material batching system according to any one of claims 2 to 4, characterized in that: After the discharging machine of the electronic scale system finishes discharging, the weighing belt conveyor stops after the delay of the full feeding of the review scale arranged above the mixer reaches the set time, and after the discharging of the mixer is finished, the discharging door of the mixer is closed, and then the mixer stops, and the material discharged from the mixer enters the batch material conveying equipment, and the cullet conveying equipment conveys the cullet to the batch material conveying equipment. After the cullet conveying equipment has discharged all the cullet, the cullet conveying equipment stops, and the batch material conveying equipment conveys the material to the kiln head material conveying equipment. After the material on the batch material conveying equipment is discharged, the batch material conveying equipment stops, and the kiln head material conveying equipment conveys the material to the kiln head silo. After the material on the kiln head material conveying equipment is discharged, the kiln head material conveying equipment stops at last.
Citation Information
Patent Citations
Float glass distribution system and distribution method
CN117886095A
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